Milling head for machining pile heads
12454801 ยท 2025-10-28
Assignee
Inventors
Cpc classification
B28D1/186
PERFORMING OPERATIONS; TRANSPORTING
E02D9/005
FIXED CONSTRUCTIONS
B28D1/188
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A milling head, having a rotation axis and which serves for machining a pile head of a pile that includes a pile core, a pile jacket and a metal armouring interposed therebetween, includes a coupling device, connected to a drive shaft of a driving device, a central milling cutter, which includes a plurality of central chisels mounted on a lower side of an inner ring plate, and a ring milling cutter, which includes a plurality of ring chisels mounted on a lower side of an outer ring plate, which central milling cutter and ring milling cutter are connected to each other coaxially aligned with the rotation axis, and which outer ring plate surrounds the inner ring plate separated thereof by a middle circular ring area. The inner ring plate includes at least one transfer opening leading from the lower side to the upper side of the inner ring plate.
Claims
1. A milling head having a rotation axis for machining a pile head of a pile that comprises a pile core, a pile jacket and a metal armouring interposed therebetween, with a coupling device, which is connectable to a drive shaft of a driving device, with a central milling cutter, which comprises a plurality of central chisels mounted on a lower side of an inner ring plate, wherein the inner ring plate comprises at least one transfer opening leading from the lower side to an upper side of the inner ring plate, which the at least one transfer opening is adjoined on the lower side of the inner ring plate by at least one conveyor shovel projecting at least partially into a working area of the plurality of central chisels and which the at least one transfer opening is adjoined on the upper side of the inner ring plate by at least one conveyor spiral, and wherein a central drill unit is arranged on the lower side of the inner ring plate, which is aligned coaxially to the rotation axis and projects beyond the plurality of central chisels and a plurality of ring chisels in a milling direction, and in that the at least one conveyor shovel is provided on the lower side of the inner ring plate, which the at least one conveyor shovel adjoins the central drill unit and is aligned radially with respect to the rotation axis.
2. The milling head according to claim 1, with a ring milling cutter, which comprises the plurality of ring chisels mounted on a lower side of an outer ring plate, which the central milling cutter and the ring milling cutter are connected to each other coaxially aligned with the rotation axis, and which the outer ring plate surrounds the inner ring plate separated thereof by a middle circular ring area.
3. The milling head according to claim 1, wherein the at least one transfer opening includes two transfer openings, the inner ring plate comprises the two transfer openings, each transfer opening of the two transfer openings is adjoined on the lower side of the inner ring plate by the at least one conveyor shovel projecting at least partially into the working area of the plurality of central chisels and each of which is adjoined on the upper side of the inner ring plate by the at least one conveyor spiral.
4. The milling head according to claim 1, wherein the at least one transfer opening includes a plurality of transfer openings, the at least one conveyor shovel includes a plurality of conveyor shovels, and the plurality of transfer openings, the plurality of conveyor shovels and the plurality of central chisels lie diametrically opposite each other in pairs with respect to the rotation axis and at equal distances from the rotation axis.
5. The milling head according to claim 1, wherein the inner ring plate is connected to a lower side of a shaft and an outer ring plate is connected to a lower side of a mounting cylinder, and that the shaft and the mounting cylinder are aligned coaxially to the rotation axis and are connected at their upper side to a coupling plate on which the coupling device is arranged.
6. The milling head according to claim 1, wherein, one conveyor spiral of the at least one conveyor spiral or two conveyor spirals of the at least one conveyor spiral, which are turned 180 relative to each other, is or are provided with a side wall in a lower section, which is selected according to the height of the pile head to be machined.
7. The milling head according to claim 1, wherein the central drill unit is releasably held in a mounting part or drill chuck which is inserted into a receiving aperture on the lower side of the inner ring plate.
8. The milling head according to claim 1, wherein the plurality of central chisels are each radially offset from one another either at equal radial chisel spacings in a range of 20 mm-40 mm or unequal radial chisel spacings in the range of 20 mm-40 mm.
9. The milling head according to claim 1, wherein the plurality of central chisels are each radially spaced at equal or unequal chisel distances on work circles, wherein a mounting height of the plurality of central chisels in the milling direction changes from one work circle to the next work circle by a height difference and increases in a direction of the rotation axis.
10. The milling head according to claim 1, wherein the plurality of ring chisels are each radially offset from one another at equal or unequal chisel spacings and define work circles during rotation, wherein a mounting height of the plurality of ring chisels increases radially outwards in the milling direction from one work circle to the next work circle by a height difference which lies in a range of 5 mm-25 mm.
11. The milling head according to claim 1, wherein the central drill unit, the plurality of central chisels and the plurality of ring chisels which lie at different mounting heights form in their engagement area or with work circles a waveform which runs concentrically to the rotation axis, which has a maximum mounting height in the region of the rotation axis in the milling direction, which has a minimum mounting height in the region of a central circular ring area and which rises again towards the outer edge of an outer ring plate in the milling direction.
12. The milling head according to claim 1, wherein the at least one conveyor shovel comprises a front edge which extends from an inner edge lying closer to the rotation axis to an outer edge lying farther away from the rotation axis, which front edge is inclined horizontally relative to the diameter of the inner ring plate by a horizontal inclination angle in such a way that, during the rotation of the milling head in the working direction, the outer edge precedes and the inner edge follows behind.
13. The milling head according to claim 1, wherein the at least one conveyor shovel comprises a front edge which extends from an inner edge lying closer to the rotation axis to an outer edge lying farther away from the rotation axis, which front edge is inclined vertically relative to the diameter of the inner ring plate by a vertical inclination angle in such a way that, in accordance with the course of the mounting height of the plurality of central chisels, the inner edge lies higher than the outer edge.
14. The milling head according to claim 1, wherein the at least one conveyor shovel comprises a front edge which extends from an inner edge lying closer to the rotation axis to an outer edge lying farther away from the rotation axis, which front edge is set back over the entire length by a shovel spacing in the range of 5 mm-40 mm in the milling direction relative to work circles of the plurality of central chisels.
15. The milling head according to claim 1, wherein the at least one conveyor shovel is inclined by a vertical inclination angle of the shovel relative to the rotation axis, wherein a front edge of the at least one conveyor shovel is leading and the inclination angle of the at least one conveyor shovel is in a range of 5-85.
16. The milling head according to claim 1, wherein the plurality of central chisels are each radially spaced at equal or unequal chisel distances on work circles, wherein a mounting height of the plurality of central chisels in the milling direction changes from one work circle to the next work circle by a height difference that is in a range of 5 mm-25 mm, and increases in a direction of the rotation axis.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Below, the invention is explained in more detail with reference to the drawings. Thereby shows:
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DETAILED DESCRIPTION OF EMBODIMENTS
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(15) The milling head 1 comprises a central milling cutter 11 and a ring milling cutter 12, which are connected to each other at their upper side by a coupling plate 133 and a counter plate 134 and to a coupling device 13. The coupling device 13 comprises a coupling sleeve 131, into which a drive shaft 2 of a drive device (not shown) can be inserted and locked, for example, by means of a bolt 132. The drive shaft 2 is held, for example, by a construction vehicle which is able to rotate and axially displace the drive shaft 2 about a rotation axis x or about the longitudinal axis of the milling head 1. The milling head 1 can therefore be rotationally lowered coaxially onto a pile head 80 to machine it, as shown in
(16) The ring milling cutter 12 comprises an outer ring plate 122, on the lower side of which ring chisels 121 are mounted aligned in the direction of rotation or inclined thereto. The upper side of the outer ring plate 122 is preferably releasably connected, for example by means of flange elements and screws or threaded elements, to the lower side of a mounting cylinder 123, the upper side of which is preferably releasably connected, for example by means of flange elements and screws or threaded elements, to the coupling plate 133. The mounting cylinder 123 is shown with a quarter section exposing the view of the central milling cutter 11. On the lower side, the mounting cylinder 123 comprises exit windows 1231 through which loosened milling material can be guided away to the outside. On the upper side, the mounting cylinder 123 comprises mounting windows 1232, which allow engagement in the milling head 1, for example to release the central milling cutter 11.
(17) The central milling cutter 11 comprises an inner ring plate 112, on the lower side of which central chisels 111 are mounted aligned in the direction of rotation or inclined thereto. Coaxially aligned with the rotation axis x, a central drill unit 114 is provided on the lower side of the inner ring plate 112, which projects downwards in the milling direction beyond the central chisels 111 and the ring chisels 121. The inner ring plate 112 further comprises two transfer openings 1120A, 1120B (see
(18) On the upper side, a conveyor spiral 113A, 113B adjoins each of the transfer openings 1120A, 1120B. The conveyor spirals 113A, 113B, which upwards enclose a shaft 115, are preferably formed from a solid sheet of metal. The lower side of the shaft 115 is connected to the inner ring plate 112 and is preferably releasably held at the upper side by a connecting device 14. The shaft 115 is connected to the coupling device 13 by means of the connecting device 14 in a force-locking and/or form-locking manner. The connecting device 14 preferably comprises clamping devices distributed along the circumference of the shaft 115, which allow the shaft 115 to be clamped to the counter plate 134. The connecting device 14 thus allows the shaft 115 and thus the central milling cutter 11 to be detached from the milling head 1. The central milling cutter 11 can therefore be detached, serviced and reinserted or replaced by a central milling cutter 11 comprising other features.
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(22) After finishing the machining of the pile head 80, the milling head 1 is lifted again. The remaining concrete sleeve 88, which still encloses and protects the iron armouring 83, is then removed with little effort using other tools such as milling and clamping.
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(24) The outer ring plate 122 has an outer diameter d1220 and an inner diameter d1221. The inner ring plate 112 has an outer diameter d112.
(25) On the outer ring plate 122, three series 121A, 121B, 1210 of twelve spirally arranged ring chisels 121 or 1211, 1212, . . . , 12112 are each arranged offset by 120. Three ring chisels 121 each follow the same work circle m1 (only one work circle m1 shown). The mounting height of the ring chisels 121 increases from the first ring chisel 1211 to the last ring chisel 12112 or from one work circle m1 to the next work circle m1 radially from the inside to the outside, preferably continuously, which is why the outermost ring chisels 12112 lie highest in the milling direction and therefore first grip the outer edge of the pile jacket 82. In this way, the pile jacket 82 is machined from the outside inwards, which is why harmful splitting is avoided. The increase in mounting height of the ring chisels 121 is preferably in a range of 5 mm-25 mm. For example, the increase in mounting height of the first ring chisels 1211, 1212, . . . is close to 5 mm and the increase in mounting height of the last ring chisels . . . , 12111, 12112 is close to 25 mm.
(26) On the inner ring plate 112, which is shown larger in
(27) As
(28) For example, the increase in mounting height of the first ring chisels 1111, 1112, . . . is close to 5 mm and the increase in mounting height of the last ring chisels . . . , 1107, 1108 is close to 25 mm.
(29) The central chisels 111 are radially offset from each other in pairs at equal or unequal chisel distances ma and define a work circle m1 during rotation. The difference in the radii of the work circles m1 corresponds to the respective chisel spacing. The uniform chisel spacing ma or the different chisel distances ma are preferably in a range of 20 mm-40 mm. With this arrangement of the central chisels 111 the material is optimally removed. The work circles m1 are thus radially and also vertically offset from each other.
(30) The inner ring plate 112 also comprises two transfer openings 1120A, 1120B diametrically opposite each other with respect to the rotation axis x, through which the loosened milling material can be guided away. For the removal of the milled material, a conveyor shovel 119A, 119B is provided adjacent to the trailing edge of each of the transfer openings 1120A, 1120B, which on the one hand extend partially into the area of the respective transfer opening 1120A, 1120B and on the other hand partially into the working area of the central chisels 111. At the front, the conveyor shovels 119A, 119B comprise a front edge 1193, which extends from an inner edge to an outer edge of the conveyor shovels 119A, 119B. The front edge 1193 of the conveyor shovels 119A, 119B therefore first engages with the exposed milled material in order to guide it away upwards via the conveyor shovels 119A, 119B.
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(32) Each of the transfer openings 1120A, 1120B is also associated with a radial shovel 118A, 118B which conveys the milled material exposed by the central drill unit 114 and the inner central chisels 111 outwardly to the transfer openings 1120A, 1120B. The radial shovels 118A, 118B can be simple plates which are preferably form-fittingly held by the inner ring plate 112 and are preferably radially or inclined towards the associated transfer opening 1120A, 1120B.
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(34) To ensure that the milled material can be grasped well peripherally, the conveyor shovels 119A, 119B can also project radially outwards beyond the inner ring plate 112 by up to 35 mm.
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(37) The front edge 1183 of the radial shovel 118B extends from the inner edge 1181 to the outer edge 1182 or from the penetration depth t1181 to the penetration depth t1182 with a descending outward slope. The front edge 1193 of the conveyor shovel 119B extends from the inner edge 1191 to the outer edge 1192 or from the penetration depth t1191 to the penetration depth t1182 with a descending outward slope.
(38) The front edge 1193 of the conveyor shovel 119B is vertically inclined relative to the diameter d112 of the inner ring plate 112, preferably by a vertical inclination angle a2, in such a way that the inner edge 1191 is preferably higher than the outer edge 1192 in the conveying direction in accordance with the course of the mounting heights of the central chisels 111. The conveyor shovel 119B can therefore not come into contact with the surface of the pile head 80 or the pile core 81.
(39) Preferably, a shovel spacing a3 is provided between the front edge 1193 of the conveyor shovel 119 and the working circles m1 of the central chisels 111 or the tips of the central chisels 111, which lies in a range of preferably 5 mm-40 mm.
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(43) For the realisation of the assembly heights or the mutual vertical displacement of the central chisels 111, the lower side of the inner ring plate 112 is provided with ring-shaped steps S1, S2, S3, S4, S5, which preferably correspond to the working circles m1.
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(45) The conveyor shovel 119B, which adjoins the lower side of the transfer opening 1120B or extends further, is inclined by an inclination angle of the shovel a4 with respect to the rotation axis x and forms an inclined plane. The inclination angle of the shovel a4, with which the conveyor shovel 119B is inclined with the front edge 1193 forwardly below the transfer opening 1120B, is in a range of preferably 5-85. Preferably, a vertical orientation of the conveyor shovel 119B is avoided, where the milling material is pushed forward and hardly displaced upwards. The inclination angle of the shovel a4, which in the embodiment shown is about 45, is therefore selected in such a way that the milled material can pass over the conveyor shovel 119B to the transfer opening 1120B and on to the conveyor spiral 113B. To prevent the conveyed milling material from escaping to the outside, the conveyor shovel 119B comprises an outer wall 1195.
(46) The transfer surface 1125B is preferably shaped in such a way that a preferably laminar transition without obstacles results between conveyor shovel 119B at the entrance of conveyor spiral 113B.
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LIST OF REFERENCES
(50) 1 milling head 11 central milling cutter 111, 1111, . . . , 1118 central chisels 111A, 111B central chisel group 111F chisel holder 111M chisel or tool 1119A, 1119B clearing tool, clearing chisel 112 inner ring plate 1120A, 1120B transfer openings 1123 mounting holes for the radial shovels 1124 receiving aperture for the shaft 115 1125A, 1125B transfer surfaces of the transfer openings 1126A, 1126B connecting surface for the conveyor spirals 1127 connecting surfaces for the conveyor shovels 1128 mounting holes for central chisels 111 1129 receiving aperture for the mounting part 1143 113A, 113B conveyor spirals 1130 spiral wall 114 central drill unit 1141 milling tool, hard metal cutting edges 1142 tool shaft 1143 mounting part, drill chuck 11431 locking part 115 shaft 118A, 118B radial shovels 1181 inner edge of the radial shovels 1182 outer edge of the radial shovels 1183 front edge of the radial shovels 119A, 119B conveyor shovel 1191 inner edge of the conveyor shovels 1192 outer edge of the conveyor shovels 1193 front edge of the conveyor shovels 1195 outer wall of the conveyor shovels 12 ring milling cutter 121; 1211, . . . , 12112 ring chisels 121A, . . . , 131C ring chisel groups 121F chisel holder 121M chisel or tool 122 outer ring plate 123 mounting cylinder 1231 exit window 1232 mounting window for access 13 coupling device 131 coupling sleeve 132 coupling means, coupling bolt 133 coupling plate 134 counter plate 14 connecting device 2 drive shaft 8 pile 81 pile core 82 pile jacket 83 metal armouring 88 concrete sleeve a1 horizontal inclination angle of the front edge a2 vertical inclination angle of the front edge a3 shovel spacing a4 inclination angle of the shovel b clearance width d pile diameter d112 outer diameter of the inner ring plate d122i inner diameter of the outer ring plate d122o outer diameter of the outer ring plate d1 milling line along the pile diameter h1 pile height h2 pile head height kr1, central circular ring area kr2 middle circular ring area kr3 outer circular ring area ma chisel spacing m1 chisel lines, work circles S1, . . . , S5 steps at the inner ring plate 112 t0 penetration depth of the central drill units t1 penetration depth of the central chisel 1118A t2 penetration depth of the central chisel 1115B t3 penetration depth of the central chisel 1112A t1181 penetration depth inner edge radial shovel t1182 penetration depth outer edge radial shovel t1191 penetration depth inner edge conveyor shovel t1192 penetration depth outer edge conveyor shovel (