Spectrophotometer comprising phononic MEMS structure for sensing absorptive fluid
12455190 ยท 2025-10-28
Inventors
Cpc classification
G01N21/31
PHYSICS
G01J3/0286
PHYSICS
G01J5/023
PHYSICS
G01J5/20
PHYSICS
International classification
Abstract
A spectrophotometer includes a photonic source and a photonic detector, wherein a photonic beam from the photonic source is directed through an absorptive or reflective fluid of interest into a photonic detector. In the illustrative embodiment, the photonic source and the photonic detector are disposed on separate micro-platforms that are formed from the same layer of semiconductor material. The micro-platforms are suspended by nanowires that, in some embodiments, include phononic scattering elements. The phononic scattering elements increase the thermal isolation provided by the nanowires.
Claims
1. A phononic MEMS spectrophotometer (PMS) comprising: a first substrate; a photonic source formed on a first region of the first substrate, wherein the first region defines a first micro-platform that is supported, from a first surrounding region of the first substrate, by a first plurality of nanowires having phononic structural elements; a photonic detector formed on a second region of the first substrate, wherein the second region defines a second micro-platform that is supported, from a second surrounding region of the first substrate, by a second plurality of nanowires having phononic elements; and wherein the photonic source and photonic detector are configured and arranged so that a first portion of a photonic beam emitted from the photonic source and directed through a fluid of interest is received by the photonic detector.
2. The PMS of claim 1 wherein the photonic source provides a photonic beam having spectral components within the range of visible light and long-wavelength infrared radiation.
3. The PMS of claim 1 wherein the first substrate is an active silicon layer of a silicon-on-insulator wafer.
4. The PMS of claim 3 wherein a first mirror is disposed on a substrate layer of the silicon-on-insulator wafer, and wherein a second portion of the photonic beam emitted from the photonic source passes through the first micro-platform, and further wherein the first mirror is positioned to reflect the second portion of the photonic beam back to the first micro-platform.
5. The PMS of claim 4 wherein a second mirror is disposed on the substrate layer of the silicon-on-insulator wafer, wherein the second mirror is positioned to reflect a portion of the first photonic beam received by the photonic detector and passing through the second micro-platform back to the second micro-platform.
6. The PMS of claim 3 wherein a first mirror is disposed on a substrate layer of the silicon-on-insulator wafer, wherein the first mirror is positioned to reflect a portion of the first photonic beam received by the photonic detector and passing through the second micro-platform back to the second micro-platform.
7. The PMS of claim 1 wherein at least one of the first micro-platform and the second micro-platform comprise at least one of carbon nanotubes, graphene, silicon black, carbon black, and gold black.
8. The PMS of claim 1 wherein the first micro-platform and the second micro-platform comprise resonant metamaterial structures.
9. The PMS of claim 1 wherein the first plurality of nanowires and the second plurality of nanowires comprise at least one layer of crystalline or polycrystalline semiconductor material.
10. The PMS of claim 9 wherein the at least one layer of crystalline or polycrystalline semiconductor material is selected from the group consisting of silicon, silicon germanium, germanium, silicon carbide, gallium nitride, vanadium oxide, and complex thermoelectric semiconductor.
11. The PMS of claim 1 wherein the first plurality of nanowires and the second plurality of nanowires comprise a dielectric film.
12. The PMS of claim 11 wherein the dielectric film is selected from the group consisting of silicon dioxide, aluminum oxide, and silicon nitride.
13. The PMS of claim 1 wherein the phononic structural elements comprise one or more of holes, vias, pillars, surface dots, plugs, cavities, indentations, surface particulates, roughened edges, implanted molecular species, molecular aggregates, and porous structure.
14. The PMS of claim 1 comprising a first plurality of micro-platforms including the first micro-platform, each of the micro-platforms of the first plurality including a photonic source, wherein the first plurality of micro-platforms are electrically interconnected to one another and are each supported by a first plurality of nanowires having phononic structural elements.
15. The PMS of claim 1 comprising a first plurality of micro-platforms including second micro-platform, each of the micro-platforms of the first plurality including a photonic detector, wherein the first plurality of micro-platforms are electrically interconnected to one another and are each supported by a first plurality of nanowires having phononic structural elements.
16. The PMS of claim 1 comprising a controller circuit, wherein the controller circuit controls an intensity level of the photonic source.
17. The PMS of claim 1 comprising a signal analyzer, wherein the signal analyzer provides at least one of monitoring and identification of at least one component in the fluid of interest.
18. The PMS of claim 1 comprising synchronous detection circuitry, wherein the synchronous detection circuitry separates a signal resulting from a bolometer interrogation current from a signal that results from a signal that results from the photonic beam received by the photonic detector.
19. The PMS of claim 1 comprising a mirror, wherein, after being directed through the fluid of interest, the first portion of a photonic beam emitted from the photonic source is reflected from the mirror towards the photonic detector.
20. A method of making a phononic MEMS spectrophotometer comprising: forming, in an active silicon layer of a silicon-on-insulator wafer: (a) a first micro-platform and at least a first nanowire and a second nanowire, wherein the first and second nanowires physically support and isolate the first micro-platform from a first surrounding region of the active silicon layer; (b) a second micro-platform and at least a third nanowire and a fourth nanowire, wherein the third and fourth nanowires physically support and isolate the second micro-platform from a second surrounding region of the active silicon layer; (c) a photonic source on the first micro-platform; (d) a photonic detector on the second micro-platform; (e) a first hermetic seal that encapsulates the first micro-platform and the photonic source; and (f) a second hermetic seal that encapsulates the second micro-platform and the photonic detector.
21. A method of using a phononic MEMS spectrophotometer for performing at least one of monitoring and identification of a component within a fluid of interest, the method comprising: directing, from a photonic source disposed on a first micro-platform formed in a first silicon layer of the phononic MEMS spectrophotometer, a photonic beam towards and through the fluid of interest; receiving, at a photonic detector disposed on a second micro-platform formed in the first silicon layer of the phononic MEMS spectrophotometer, the photonic beam after the photonic beam pass through the fluid of interest.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(24) Definitions. The following terms are explicitly defined for use in this disclosure and the appended claims:
(25) LED means a semiconductor device which radiates light within the spectral visible/near-infrared range when a pn junction is forward biased.
(26) LEP means a resistive semiconductor light emitting platform which radiates blackbody light with maximum intensity within the infrared spectral range.
(27) Blackbody light means radiation from a surface based on the Phelan-Boltzmann radiation equation where radiated intensity is proportional surface temperature temperature T.sup.4.
(28) Responsivity (R) means the ratio of the detector response signal amplitude divided by the absorbed photonic beam power.
(29) VIS-LWIR refers to a light beam with wavelength components within the visible to long-wavelength infrared range.
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(34) Other embodiments of phononic scattering elements may include any of a number of other shapes/structures/arrangements in the nanowire bulk and/or nanowire surfaces that are capable of scattering phonons, including, without limitation, appropriately spaced pillars, surface dots, plugs, cavities, indentations, surface particulates, roughened edges, implanted molecular species, porous structure, and molecular aggregates, disposed in a periodic or random format. All these nano-scale elements scatter phonons along the length of the nanowires, and thereby reduce the thermal conductivity of the nanowire.
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(41) Spontaneous Cooling of the Thermally Isolated Micro-Platform.
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(44) In some embodiments, blackbody radiation from the exposed cavity surface is reduced by resonant metamaterial structure 1003, such as carbon nanotubes. Within each pixel, a micro-platform is supported by nanowires within a cavity.
(45) Synchronous Circuit Configuration for Unwanted-Signal Reduction.
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(47) The external signal analyzer and control circuit implements the reading of a first digital signal obtained from the ADC 1107 by selecting pixel 1101, buffering the detector signal through op amp 1103, and connected into op amp 1106 through DPDT switch 1104. This first digital signal from ADC is determined during sampling at time t.sub.1. This first signal 1105 is the signal sum resulting from (1) any spontaneous cooling of the micro-platform 1101, (2) platform incident signal level enhanced due to interrogation current or diode switching, and (3) random circuit noise.
(48) The external signal analyzer and control circuit obtains a second digital signal buffered through the same path through the DPST switch 1104 into ADC 1107. This second signal sampled at time t.sub.3 is obtained without any signal component from the photonic beam within the spectrophotometer. The difference in signal levels monitored at t.sub.1 and t.sub.3 by signal analyzer circuitry and is a measure of the intensity of photonic signal of interest received into the pixel detector.
(49) The synchronous switching circuit is useful with a resistive bolometer wherein the photonic beam sensitivity is repetitively enabling/disabling the interrogation current through the thermistor of the bolometer. The synchronous switching circuit is useful with a pyroelectric sensor or photodiode wherein the photon beam is repetitively chopped.
(50) Photonic Source and Photonic Detector Configurations.
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(53) All transistors are MOS enhancement-mode type except transistor TSF 1395, which is operated in a saturation-mode to permit processing of the thermal signal level from micro-platform 1397, which is much lower amplitude compared with the RGB diode signal levels. Micro-platform 1397 is formed with phononic nanowires.
(54) During a time interval 1, the three RGB diodes red D.sub.R 1370, blue D.sub.B 1380 and green D.sub.G 1390 are biased negatively. This is accomplished with VS 1320 set to a negative value with lines RS1, RS2, RS3, RS4 set high, enabling transistors T.sub.R 1392, T.sub.B 1393, and T.sub.B1394.
(55) During time interval 2, the three RBG diodes are open circuited by RS1, RS2, RS3, RS4 set low, permitting the RBG diodes to float electrically. During this interval, the diodes are exposed to the photonic beam from the fluid of interest and the diode voltage is lowered by charge recombination in each diode.
(56) Next, the voltage on the photodiodes RGB is readout during separate time intervals 3, 4, 5. Levels RS2, RS3, RS4 are enabled during separate time intervals. RS1 is set to zero, disabling transistor 1398. Readout is accomplished by readout of voltage from capacitor CA through analog source follower TSF 1395 into pixel signal line V.sub.P 1330.
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(63) The starting micro-platform and supporting nanowires 1511 are fabricated from wafer1. In the illustrative embodiment, Wafer1 1520 is an SOI wafer comprising active silicon layer 1521, buried oxide layer 1523, and substrate 1524. Wafer2 1530 is bonded to processed wafer1 1520 with metallic seal 1531. The micro-platform and nanowires are suspended within hermetic cavity 1550.
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(66) Wafer1 1701 (with added dielectric film 1728) includes active semiconductor layer 1721 and dielectric layer 1723 over surrounding substrate 1724. After processing (e.g., platform and nanowire release step, etc.), wafer1 is bonded to wafer2 1702. Bonding material 1731 is used to form hermetic cavity 1750.
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(68) The detector 1810 is sensitive over a broadband of wavelengths matched to the spectrum of radiation from all photonic sources 1801-1808. The photonic sources and photonic detector are disposed on an extended surface providing the shared supporting substrate.
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(71) Characterization of the Source and Detector.
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(73) A calibrated blackbody source 2010 operated near room temperature provides photonic beam $BB 2050 to photonic detector 2020. The detector, with linear response, is calibrated by extrapolating the detector signal level over the detector dynamic range to a noise equivalent power (NEP) level.
(74) Power efficiency of the photonic source 2030, powered from supply 2040, supplies a photonic beam $BB into calibrated photonic detector 2020. In some cases, the photonic detector 2020 is independently calibrated.
(75) Detectivity Enhancement for a Silicon Photonic Detector Micro-Platform.
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(77) The oxide grown on the nanowires can significantly increase the mechanical shock resistance and also further reduce the thermal conductivity of the nanowires within a pixel. This oxidation step is performed prior to wafer bonding, and after the release step for the micro-platform and nanowires. In this embodiment, high-temperature metallization is used to withstand the oxidation temperature.
(78) Phononic MEMS Spectrophotometer Applications.
(79) In various embodiments, the fluid of interest may be an atmosphere comprising an exhaust or smokestack effluent, drinking water, breath, blood, urine, a liquid or gaseous product from a chemical reaction, among other fluids. In some embodiments, multiple wavelength bands attenuated in the fluid of interest are monitored to increase the confidence level for a single component within the fluid of interest. In some embodiments, one or more photonic sources provide separate wavelengths for monitoring separate components within the fluid of interest.
(80) Photonic beams and detection with limited bandwidth range is enhanced with metamaterial plasmonic filters disposed in the micro-platform of either or both the photonic source and detector.
(81) In some embodiments, the spectrophotometer is implanted inside a living body, so that tissue components may be monitored or identified.
(82) In some embodiments, the fluid of interest comprises one or more of the following chemical species: O.sub.2, H.sub.2O, H.sub.2O.sub.2, CH.sub.4, BBr.sub.3, C.sub.2H.sub.6, C.sub.2H.sub.2, HBr, CO, CO.sub.2, NH.sub.3, NO, NO.sub.2, C.sub.2H.sub.5OH, and CH.sub.2O, among any others.
(83) In some embodiments in which the spectrophotometer functions as a gas monitor for exhaust fumes or smokestack effluent, the fluid of interest may include reflective particulates, such as dust and sand. The spectrometer can be calibrated for sensing such particulates to provide applications such as a smoke alarm.
(84) In some embodiments, the spectrophotometer is configured for operation as an oximeter that is sensitive to the oxygen content of blood. The embodiment depicted in
(85) In some embodiments, the spectrophotometer is configured to monitor the glucose content of blood. In such embodiments, the spectrophotometer may monitor a first reference wavelength, in addition to separate multiple wavelength bands wherein glucose in blood specifically attenuates the photonic beam to the detector.
(86) In some applications, usefulness and cost effectiveness is enhanced by powering a compact embodiment of the spectrophotometer with a miniature battery. The photonic source and detector configurations disclosed herein support compact spectrophotometer implementations.
(87) While the invention has been described in detail by specific reference to certain embodiments, it is understood that variations and modifications may be made without departing from the true spirit and scope of the invention. It is to be understood that although the disclosure teaches many examples of embodiments in accordance with the present teachings, any additional variations of the invention can easily be devised by those skilled in the art after reading this disclosure. As a consequence, the scope of the present invention is to be determined by the following claims.