SUCTION CUP GRIPPING SYSTEM
20250326022 ยท 2025-10-23
Inventors
- Fabio BAGNARA (Sarego (VI), IT)
- Roberto AMBROSINI (Sarego (VI), IT)
- Filippo PASQUALINI (Sarego (VI), IT)
Cpc classification
B21D43/287
PERFORMING OPERATIONS; TRANSPORTING
B21D43/11
PERFORMING OPERATIONS; TRANSPORTING
B65H3/0883
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A suction cup gripping system has suction cup gripping devices each provided with a gripping suction cup having an internal cavity, a Venturi vacuum generator connectable to a compressed air line and connected to the internal cavity to generate therein a partial vacuum, a release valve connected to the internal cavity and operable to connect the internal cavity to an external environment or the compressed air line to eliminate the partial vacuum in the internal cavity, and a check valve interposed between Venturi vacuum generator and internal cavity. The gripping system includes a valve system connected to the Venturi vacuum generators and the release valves, a manifold connected to the internal cavities, a vacuum sensor connected to the manifold, and a control unit configured to control the valve system.
Claims
1-15. (canceled)
16. A suction cup gripping system comprising: a plurality of suction cup gripping devices each of which includes: at least one gripping suction cup adapted to abut an external surface of an object to be gripped and provided with an internal cavity; a Venturi vacuum generator connectable to a compressed air line and in flow connection with said internal cavity, said Venturi vacuum generator being configured to generate a partial vacuum in said internal cavity when it is supplied with said compressed air and when said suction cup engages the external surface of the object; a release valve in flow connection with said internal cavity and selectively operable to connect the internal cavity to an external environment or to said compressed air line in order to eliminate said partial vacuum in said internal cavity; a check valve in flow connection with and interposed between said Venturi vacuum generator and said internal cavity and configured to prevent air from entering into said internal cavity when said Venturi vacuum generator is not supplied with said compressed air; a valve system in flow connection with the Venturi vacuum generators and the release valves of said suction cup gripping devices to supply with compressed air selectively said Venturi vacuum generators or said release valves; a manifold in flow connection with the internal cavities of suction cups of suction cup gripping devices; a vacuum sensor in flow connection with said manifold and suitable to measure a value of partial vacuum inside the manifold; a control unit connected to the valve system and the vacuum sensor and configured to control said valve system so as not to supply compressed air to the Venturi vacuum generators when said vacuum sensor detects at least one value of partial vacuum inside the manifold greater than or equal to a defined first threshold value.
17. The suction cup gripping system according to claim 16, wherein said vacuum sensor comprises a vacuum switch suitable to detect said first threshold value and a further first threshold value and to send related signals to the control unit in order to control the valve system so as to maintain inside said manifold and inside said internal cavities of the gripping suction cups a value of partial vacuum that is substantially equal to the first threshold value or the further first threshold value.
18. The suction cup gripping system according to claim 16, wherein each suction cup gripping device comprises a respective adjustment nozzle with calibrated hole, said adjustment nozzle being in flow connection with, and interposed between, the internal cavity of the gripping suction cup and the manifold and suitable to limit an air flow entering the manifold.
19. The suction cup gripping system according to claim 16, wherein each suction cup gripping device comprises a casing fixed to a connecting element of said gripping suction cup and suitable to house and contain at least said Venturi vacuum generator, said release valve and said check valve.
20. The suction cup gripping system according to claim 19, wherein the casing of each suction cup gripping device comprises a first connection, in flow connection with said Venturi vacuum generator, a second connection, in flow connection with said release valve, a third connection for the flow connection of said internal cavity with said Venturi vacuum generator and to said release valve.
21. The suction cup gripping system according to claim 18, wherein each suction cup gripping device comprises a casing fixed to a connecting element of said gripping suction cup and suitable to house and contain at least said Venturi vacuum generator, said release valve and said check valve and wherein the casing of each suction cup gripping device further comprises a fourth connection for connecting said adjustment nozzle to said Venturi vacuum generator and the internal cavity.
22. The suction cup gripping system according to claim 16, wherein the release valve of each suction cup gripping device comprises a pneumatic valve.
23. The suction cup gripping system according to claim 16, comprising a supporting frame suitable for supporting said plurality of suction cup gripping devices.
24. A suction cup gripping system comprising: at least one suction cup gripping device that includes: a plurality of gripping suction cup adapted to abut an external surface of an object to be gripped and provided with respective internal cavities; a Venturi vacuum generator connectable to a compressed air line and in flow connection with said internal cavities, said Venturi vacuum generator being configured to generate a partial vacuum inside the internal cavities when it is supplied with said compressed air and when said gripping suction cups engage the external surface of the object; a release valve in flow connection with the internal cavities and operable to connect the internal cavities to an external environment or to said compressed air line in order to eliminate said partial vacuum in said internal cavities; a check valve in flow connection with and interposed between said Venturi vacuum generator and said internal cavities and configured to prevent air from entering said internal cavities when said Venturi vacuum generator is not supplied with said compressed air; a vacuum sensor in flow connection with said internal cavities and suitable to measure a value of partial vacuum inside said internal cavities; a valve system in flow connection with the Venturi vacuum generator and the release valve to supply with compressed air selectively said Venturi vacuum generator or said release valve; a control unit connected to the valve system and the vacuum sensor and configured to control said valve system so as not to supply compressed air to the Venturi vacuum generators when said vacuum sensor detects a value of partial vacuum inside said internal cavities greater than or equal to a defined first threshold value.
25. The suction cup gripping system according to claim 24, wherein said suction cup gripping device comprises a casing suitable to house and contain at least said Venturi vacuum generator, said release valve and said check valve.
26. The suction cup gripping system according to claim 25, wherein said casing comprises a first connection, in flow connection with said Venturi vacuum generator, a second connection, in flow connection with said release valve, a third connection for the flow connection of said internal cavity with said Venturi vacuum generator and said release valve.
27. The suction cup gripping system according to claim 26, wherein said casing further comprises a fourth connection for connecting said vacuum sensor to said Venturi vacuum generator and the internal cavities.
28. The suction cup gripping system according to claim 24, wherein said release valve comprises a pneumatic valve.
29. The suction cup gripping system according to claim 16, wherein said valve system comprises a pair of valves operated and controlled by said control unit.
30. The suction cup gripping system according to claim 16, wherein said Venturi vacuum generator is of the multi-stage type.
31. The suction cup gripping system according to claim 24, wherein said valve system comprises a pair of valves operated and controlled by said control unit.
32. The suction cup gripping system according to claim 24, wherein said Venturi vacuum generator is of the multi-stage type.
33. The suction cup gripping system according to claim 18, wherein the calibrated hole of each adjustment nozzle has a size between 0.2 and 0.4 mm.
34. The suction cup gripping system according to claim 22, wherein said pneumatic valve is a two-way and two-position pneumatically operated valve.
35. The suction cup gripping system according to claim 29, wherein said pair of valves operated and controlled by said control unit is a pair of two-way and two-position electrically controlled valves connected to a pneumatic supply line and to air exhaust lines.
Description
[0013] The invention can be better understood and implemented with reference to the attached drawings which illustrate exemplary and non-limiting embodiments thereof, in which:
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022] The gripping device 1 also comprises a Venturi vacuum generator 10, or Venturi ejector, connectable to a line or source of compressed air 30 and in flow connection with the internal cavity 3 of the suction cup 2. The Venturi vacuum generator 10, of known type and not described in further detail, is configured to generate a negative pressure or partial vacuum in the internal cavity 3 when it is supplied with compressed air and when the suction cup 3 engages the external surface 51 of the object 50. More precisely, a narrowing section of a converging/diverging duct of the Venturi vacuum generator 10, in which a negative pressure or partial vacuum is generated as the compressed air passes through, is in flow connection with the internal cavity 3 of the suction cup 2.
[0023] The Venturi vacuum generator 10 is for example of the multi-stage type, in particular it comprises two or three stages for realizing a higher value of partial vacuum or negative pressure inside the internal cavity 3, for example comprised between 0.85 kPa and 0.65 kPa i.e. between 0.15 and 0.35 kPa (bar) in absolute value.
[0024] The gripping device 1 further comprises a release valve 11 and a check valve 12. The release valve 11 is in flow connection with the internal cavity 3 and is operable to connect the latter to an external environment or to the source of compressed air 30 in order to eliminate the partial vacuum inside the internal cavity 3, and thus allow releasing the object. The check valve 12, or one-way valve, is in flow connection with and interposed between the Venturi vacuum generator 10 and the internal cavity 3 and is configured to prevent air from entering the internal cavity 3 when the Venturi vacuum generator 10 is not supplied with compressed air, as better explained below.
[0025] The gripping device 1 comprises a casing 4, for example fixed to a connecting element 5 of the suction cup 2, suitable to house and contain the Venturi vacuum generator 10, the release valve 11 and the check valve 12.
[0026] The casing 4, having for example a prismatic shape, comprises a first connection 6, in flow connection with a supply inlet of the Venturi vacuum generator 10, a second connection 7, in flow connection with the release valve 11, a third connection 8 for the flow connection of the internal cavity 3 of the suction cup 2 with the Venturi vacuum generator 10 and the release valve 11.
[0027] The casing 4 is further provided with a fourth connection 9 in flow connection with the Venturi vacuum generator 10 and the internal cavity 3.
[0028] The casing 4 also comprises a fifth connection 19 in flow connection with a discharge outlet of the Venturi vacuum generator 10.
[0029] The first connection 6 is connectable to the compressed air line 30, in particular via a first supply duct 41, for supplying compressed air to the Venturi vacuum generator 10 so as to generate a partial vacuum inside the internal cavity 3 of the suction cup 2.
[0030] The second connection 7 in the illustrated embodiment is also connectable to the compressed air line 30, in particular by means of a second supply duct 42, to send compressed air to the release valve 11 which, when activated, sends the air into the internal cavity 3 in order to eliminate the partial vacuum in the internal cavity 3 and thus allow the release of the object.
[0031] The third connection 8 is connected to the Venturi vacuum generator 10, in particular to its narrowing section, by a first duct 14 and to the release valve 11 by a second duct 15 which is connected to the first duct 14 at a branch point 16.
[0032] The fourth connection 9 connects the Venturi vacuum generator 10 and the internal cavity 3 to a manifold 50 provided with a vacuum sensor 13 or directly to the vacuum sensor 13, as better explained in the description below.
[0033] The fifth connection 19, in flow connection with the discharge outlet of the Venturi vacuum generator 10, can be connected, for example, to a silencer 17 in such a way as to reduce the noise generated by the compressed air leaving the Venturi vacuum generator 10 and dispersed into the environment.
[0034] The check valve 12 is inserted in the first duct 14 in the portion thereof that is between the Venturi vacuum generator 10 and the branch point 16.
[0035] A filter 18 is inserted in the first duct 14 in the section between the branch point 16 and the third connection 8.
[0036] The release valve 11 is for example a pneumatic valve, in particular a two-way, two-position pneumatically operated valve. In particular, the release valve 11 is normally closed i.e. it closes the flow connection between the second connection 7 and the internal cavity 3 when it is not pneumatically supplied and controlled. Conversely, when the release valve 11 is supplied with compressed air coming from the pneumatic supply line 30, it is switched to the open operating position so as to open the flow connection between the second connection 7 and the internal cavity 3 for the entry of compressed air into the internal cavity.
[0037] The casing 4 also comprises a fastening element 28 for connecting the gripping device 1 to the suction cup gripping system 100. The fastening element 28 is in particular aligned and opposite the connecting element 5 of the suction cup 2.
[0038] With particular reference to
[0039] The central portion 22 includes a peripheral edge 22a that surrounds a lower access opening to the internal cavity 3 and is configured to abut the external surface 51 of the object 50 to be picked up.
[0040] The suction cup 2 further comprises a stop element 23 positioned in the internal cavity 3, fixed to the upper portion 21 and suitable to abut the external surface 51 of the object 50 when the suction cup 2 engages said external surface 51 and the internal cavity 3 is placed in negative pressure, so as to limit a deformation or crushing of the central portion 22. The stop element 23 comprises a respective central duct 24 provided with axial openings 26 and lateral openings 27 for the passage of air.
[0041] With reference to
[0042] In particular, each gripping device 1 includes at least one gripping suction cup 2 adapted to abut the external surface 51 of an object 50 to be gripped and provided with an internal cavity 3, a Venturi vacuum generator 10 connectable to the compressed air line 30 and in flow connection with the internal cavity 3 to generate a negative pressure or partial vacuum in the internal cavity 3 when supplied with compressed air and when the gripping suction cup 3 is engaged to the external surface 51 of the object 50, a release valve 11 in flow connection with the internal cavity 3 and operable to connect the internal cavity to an external environment or to the compressed air line 30 in order to eliminate the partial vacuum in the internal cavity 3 and a check valve 12 in flow connection and interposed between the Venturi vacuum generator 10 and the internal cavity 3 and configured to prevent the air from entering the internal cavity 3 when the Venturi vacuum generator 10 is not supplied with compressed air.
[0043] The gripping system 100 further comprises a manifold 50 in flow connection with the internal cavities 3 of the suction cups 2 of the plurality of gripping devices 1, in particular via respective measuring ducts 43, and a vacuum sensor 13, in flow connection with the manifold 50 and suitable to measure a value of partial vacuum inside the manifold 50 and therefore inside the internal cavities 3 of suction cups 2.
[0044] The gripping system 100 also includes a control unit 40 connected to valve means 37, 38 and vacuum sensor 13 and configured to control the valve means 37, 38 so as not to supply compressed air to the Venturi vacuum generators 10 of the gripping devices 1 when the pressure sensor 13 detects a value of partial vacuum in the manifold 50 and therefore in the internal cavities 3 of the suction cup 2 that is greater than or equal to a defined first threshold value P1, i.e. an absolute pressure inside the internal cavities 3 of the suction cups 2 lower than said defined first threshold value P1. The first threshold value P1 is for example 0.80 kPa and 0.65 kPa in relative value or 0.20 kPa in absolute value.
[0045] The control unit 40 can be the control unit of an operating machine, for example a machine for cutting and/or punching metal sheets, on which the gripping system 100 of the invention is installed and operated.
[0046] It should be noted that the plurality of gripping devices 1 of the gripping system 1 of the invention, which are supplied with compressed air by the same valve means 37, 38 and share a single vacuum sensor 13 mounted on the manifold 50 to which the Venturi vacuum generators 10 of gripping devices 1 are connected, define a gripping zone or area. In particular, the gripping system 100 allows one or more objects 50 contained within said gripping zone to be picked up or moved at the same time.
[0047] Valve means 37, 38 comprise, in particular, a pair of valves activated and operated by the control unit 40, in particular a pair of electrically operated valves of the known two-way and two-position type, connected to the compressed air supply line 30 and to an air exhaust line 31. For example, the valve means comprise a pair of pneumatic valves having solenoids with indirect operation, i.e. pneumatically switched into the two operating positions on the basis of electrical signals sent by the control unit 40. In particular, the valves are connected to a pneumatic switching line 33 and to a switching exhaust line 32.
[0048] In the illustrated embodiment, the valve means comprise a first valve 37 associated with the Venturi vacuum generator 10 and a second valve 38 associated with the release valve 11. The first valve 37 is for example of the normally open type, i.e. when it is not electrically activated it keeps the flow connection between the pneumatic supply line 30 and the Venturi vacuum generator 10 open, while it connects the Venturi vacuum generator to the exhaust line 31 when it is activated.
[0049] Conversely, the second valve 38 is of the normally closed type, i.e. when it is not activated it keeps the release valve 11 in flow connection with the exhaust line 31, while when it is electrically activated connects the release valve 11 to the pneumatic supply line 30.
[0050] Each gripping device 1 further includes a respective adjustment nozzle 35 with calibrated hole, in particular with a size between 0,2 and 0,4 mm, in particular equal to 0,3 mm, said adjustment nozzle 35 being in flow connection with and interposed between the internal cavity 3 of suction cup 2 and the manifold 50 and suitable to limit an air flow entering the manifold 50, in particular when the corresponding suction cup 2 is not engaged with the external surface 51 of the object 50. More precisely, the adjustment nozzle 35 with a calibrated hole for the passage of the air flow makes it possible to limit the loss of vacuum in the manifold 50 in the event that the associated gripping device 1 is not gripping the object 50, since it reduces the suction of air by the other gripping devices 1 through said suction cup 2 not gripping.
[0051] In particular, each adjustment nozzle 35 is connected to the fourth connection 9 of the casing 4 of the respective gripping device 1 and is in flow connection with the Venturi vacuum generator 10 and the internal cavity 3. Therefore, the adjustment nozzle 35 is inserted in the respective measurement duct 43, interposed between the fourth connection 9 and the manifold 50.
[0052] The vacuum sensor 13 comprises, for example, a vacuum switch of known type suitable to detect the first threshold value P1 and a further first threshold value P1 and to send related signals to the control unit 40 to control the valve means 37, 38 so as to maintain in the manifold 50 and therefore in the internal cavities 3 of suction cups 2 a value of partial vacuum substantially equal to the first threshold value Pl or the further first threshold value P1 in particular according to the characteristics of the object 50 to be picked up and moved. The vacuum switch 13 is therefore able to automatically detect two different vacuum values to allow the gripping force of suction cups 2 to be managed, for example as a function of a thickness of the object or objects (sheets, plates, slabs . . . ) to be moved. For example the first threshold value P1 may be a lower vacuum value suitable for picking up and moving thin sheets (up to 0,8 mm), in particular without deforming them, and the further threshold value P1 may be a higher vacuum value suitable for picking up and moving sheets of thickness greater than 0,8-1 mm.
[0053] As illustrated in
[0054] The operation of the gripping system 100 of the invention, in a procedure of gripping and moving for example a single object 50 provided with an external surface 51, suitable to interact with the gripping suction cups 2, i.e. for example a flat and non-porous surface, provides an initial step of approach and positioning of the gripping devices 1, in which the suction cups 2 are positioned on the external surface 51. More precisely, the peripheral edge 22a of the central portion 22 of each suction cup 2 abuts the external surface 51 of the object 50.
[0055] It should be noted that since the plurality of gripping devices 1 of the gripping system 100 defines a gripping area, the gripping system 100 of the invention allows a plurality of distinct objects present inside the gripping area to be gripped and therefore moved.
[0056] In order to grip the object 50 the first valve 37 is arranged in the open position so as to supply compressed air coming from the supply line 30 to the Venturi vacuum generators 10 that suck air from the internal cavities 3 of suction cups 2 of gripping devices 2 so creating a negative pressure, which allows the suction cups 2 to adhere strongly to the external surface 51 of the object 50. In this way, each gripping device 2 generates a gripping force that is directly proportional to the pressure difference between ambient pressure and pressure inside the suction cup 2.
[0057] The overall gripping force exerted by all the gripping devices 1 acting simultaneously on the object 50, if greater than the weight force of the object 50, allows the gripping system 100. fixed to a suitable handling apparatus, to lift and move the object 50.
[0058] When the value of the negative pressure or partial vacuum inside the internal cavity 3 of the suction cup 2, measured by the vacuum sensor 13 connected to the control unit 40, reaches and exceeds the first threshold value Pl (for example equal to 80 kPa) or the further first threshold value P1, such as to generate the required gripping force, the first valve 37 can be switched to the closed position by the control unit 40. In this way, the valve 37 does not further supply the Venturi vacuum generators 10 with unused compressed air that will be dispersed into the environment. The compressed air, after passing through the converging/diverging duct of each Venturi vacuum generator 10, in fact escapes into the external environment through the fifth connection 19 of the casing 4.
[0059] The internal cavities 3 of the suction cups 2 of the gripping devices 1 are however kept in negative pressure thanks to the respective check valves 12 that close the first ducts 14 and prevent air from entering said internal cavities 3.
[0060] Numerous tests carried out by the applicant have shown, with each gripping suction cup 2 adhering to the external surface 51 of an object 50 and with an initial negative pressure value of about 0.89 kPa, a progressive and slow decrease of the negative pressure over time, i.e. an increase of the absolute pressure in the internal cavity 3 over time. More precisely, it has been found that the negative pressure, and therefore the relative gripping force, are maintained for at least 20/25 min at values such as to allow reliable and safe holding and moving of an object 50, such time being considerably longer than the average duration of the procedures for gripping and moving metal sheets and objects produced, for example in a machine for cutting and/or punching metal sheets.
[0061] Since the time required to realize the desired negative pressure inside each suction cup 2 is very fast, thanks to the gripping system 100 of the invention it is necessary to supply the Venturi vacuum generators 10 of the plurality of gripping devices 1 with compressed air only for a minimal part of the process of gripping and handling the object, what allows significantly reducing (up to 90%) the consumption of compressed air and the consequent consumption of electrical energy necessary to generate the compressed air with respect to the known suction cup gripping systems.
[0062] Once the object 50 is picked up it can be lifted and/or moved safely.
[0063] If, during movement, the vacuum sensor 13 connected to the manifold 50 detects a decrease in the negative pressure or partial vacuum inside the manifold 50 and therefore inside the suction cups 2, i.e. an increase of the absolute pressure, above a second threshold value P2. for example equal to 60 kPa, the first valve 37 is switched into the open position again by the control unit 40 so as to supply compressed air coming from the supply line 30 to the Venturi vacuum generators 10 of the gripping devices 1 that start to suck air from the internal cavities 3 by placing them in negative pressure until the first threshold value Pl is reached. More precisely, if the vacuum sensor 13 detects inside the manifold 50 a relative vacuum value for example equal to 0.55 kPa, therefore lower than the second threshold value P2 equal for example to 60 kPa, the first valve 37 is switched to the open position.
[0064] The second threshold value P2, for example 60 kPa, is smaller than the first threshold value P1, for example 80 kPa, in terms of partial vacuum.
[0065] It should be noted that thanks to the adjustment nozzles 35 with calibrated hole associated with each gripping device 1, in the event that the suction cup 2 of a gripping device 1 is not engaged with the external surface 51 of the object 50, the loss of vacuum in the manifold 50 is limited and does not compromise the regular operation of the remaining gripping devices 1 whose suction cups 2 adhere to the object 50. In fact, numerous tests carried out by the applicant have shown that the adjustment nozzles 35 minimize the suction of air by the other gripping devices 1 through the suction cup 2 not gripping.
[0066] In order that the suction cups 2 release and disengage from the object 50, the second valve 38 is activated by the control unit 40, i.e. it is electrically switched into the open position, so as to connect the release valves 11 of the gripping units 1 to the compressed air supply line 30.
[0067] The compressed air provided by the second valve 38 activates each release valve 11 by moving it to the opening position in which the internal cavity 3 of the corresponding suction cup 2 is in flow connection with the compressed air supply line 30. A blow of compressed air inside the suction cup 2 causes its immediate detachment from the external surface 51 of the object 50.
[0068] Alternatively, the release valve 11 may be switched into an open position in which it places the internal cavity 3 of the suction cup 2 into flow connection with the external environment i.e. with positive atmospheric pressure.
[0069] Thanks to the gripping system 100 of the invention it is therefore possible to significantly reduce the consumption of compressed air during operation, in particular during the gripping and moving of one or more objects included within the gripping zone defined by the plurality of gripping devices 1. In addition, it is possible to grip, hold and move objects of various sizes and weight firmly, reliably and safely.
[0070] With reference to
[0071] The gripping suction cups 2 are connected to each other and to the third connection 8 via a connecting duct 44.
[0072] The Venturi vacuum generator 10 is of the multi-stage type, and in particular comprises three stages.
[0073] The operation of this variant of the suction cup gripping system 100 of the invention is substantially equivalent to that of the gripping system described above and illustrated in
[0074] In particular, also in this case the plurality of suction cups 2 define a gripping zone or area which allows the gripping system 100 of the invention to pick up and move at the same time one or more objects 50 contained within said gripping zone.
[0075] With reference to