MULTILAYER SUBSTRATE AND ANTENNA DEVICE USING SAME
20250329907 ยท 2025-10-23
Assignee
Inventors
Cpc classification
H01P5/082
ELECTRICITY
International classification
Abstract
A multilayer substrate (11) includes: a first dielectric layer (41) having a first conductive layer (21) on one side and a second conductive layer (22) on another side; a second dielectric layer (42) having a third conductive layer (23) on one side and a fourth conductive layer (24) on another side, the third conductive layer (23) being located apart from the second conductive layer (22); one or a plurality of intermediate dielectric layers (43) provided between the second conductive layer (22) and the third conductive layer (23); and a waveguide (31) which is a conductive tubular member contacting with an inner peripheral surface of a through hole penetrating through specific parts of the intermediate dielectric layers (43) in a direction from the second conductive layer (22) to the third conductive layer (23), an inside of the tubular member being filled with a dielectric material made of a material different from the first dielectric layer (41), the second dielectric layer (42), and the intermediate dielectric layer (43). A cross-section of the waveguide (31) along a direction perpendicular to a direction of penetration through the intermediate dielectric layers (43) has a shape obtained by cutting out both corners on one diagonal line of a quadrangular shape.
Claims
1-7. (canceled)
8. A multilayer substrate comprising: a first dielectric layer having a first conductive layer on one side and a second conductive layer on another side opposite to the one side; a second dielectric layer having a third conductive layer on one side and a fourth conductive layer on another side opposite to the one side, the third conductive layer being located apart from the second conductive layer; one or a plurality of intermediate dielectric layers provided between the second conductive layer and the third conductive layer; and a waveguide which is a conductive tubular member contacting with an inner peripheral surface of a through hole penetrating through specific parts of the intermediate dielectric layers in a direction from the second conductive layer to the third conductive layer, an inside of the tubular member being filled with a dielectric material made of a material different from the first dielectric layer, the second dielectric layer, and the intermediate dielectric layer, wherein in a case where the plurality of the intermediate dielectric layers are provided, an intermediate conductive layer is provided at each part between the plurality of intermediate dielectric layers, and a cross-section of the waveguide along a direction perpendicular to a direction of penetration through the intermediate dielectric layers has a shape obtained by cutting out both corners on one diagonal line of a quadrangular shape.
9. A multilayer substrate comprising: a first dielectric layer having a first conductive layer on one side and a second conductive layer on another side opposite to the one side; a second dielectric layer having a third conductive layer on one side and a fourth conductive layer on another side opposite to the one side, the third conductive layer being located apart from the second conductive layer; one or a plurality of intermediate dielectric layers provided between the second conductive layer and the third conductive layer; and a plurality of via holes penetrating through the intermediate dielectric layers in a direction from the second conductive layer to the third conductive layer and surrounding specific parts of the intermediate dielectric layers, wherein a waveguide is formed by the plurality of via holes, in a case where the plurality of intermediate dielectric layers are provided, an intermediate conductive layer is provided at least at each part between the plurality of intermediate dielectric layers excluding the specific part and the waveguide, and a line connecting the plurality of via holes in a cross-section of the waveguide along a direction perpendicular to a direction of penetration through the intermediate dielectric layers has a shape obtained by cutting out both corners on one diagonal line of a quadrangular shape.
10. The multilayer substrate according to claim 8, wherein a length in a penetration direction of the waveguide in the intermediate dielectric layers is of a wavelength of a signal propagating through the waveguide.
11. The multilayer substrate according to claim 9, wherein a length in a penetration direction of the waveguide in the intermediate dielectric layers is of a wavelength of a signal propagating through the waveguide.
12. The multilayer substrate according to claim 8, wherein distances between opposite sides of the quadrangular shape are of a wavelength of a signal propagating through the waveguide.
13. The multilayer substrate according to claim 9, wherein distances between opposite sides of the quadrangular shape are of a wavelength of a signal propagating through the waveguide.
14. The multilayer substrate according to claim 8, wherein corners of the quadrangular shape have right angles or rounded shapes.
15. The multilayer substrate according to claim 9, wherein corners of the quadrangular shape have right angles or rounded shapes.
16. The multilayer substrate according to claim 8, wherein shapes of parts that are cut out in the cross-section of the waveguide along the direction perpendicular to the direction of penetration through the intermediate dielectric layers are quadrangular shapes.
17. The multilayer substrate according to claim 9, wherein shapes of parts that are cut out in the cross-section of the waveguide along the direction perpendicular to the direction of penetration through the intermediate dielectric layers are quadrangular shapes.
18. An antenna device comprising: the multilayer substrate according to claim 8; and an antenna connected to the first conductive layer or the fourth conductive layer.
19. An antenna device comprising: the multilayer substrate according to claim 9; and an antenna connected to the first conductive layer or the fourth conductive layer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF EMBODIMENTS
[0026] Hereinafter, a multilayer substrate and an antenna device using the same, according to embodiments of the present disclosure, will be described. In the drawings, the same or corresponding members and parts are denoted by the same reference characters, to give description.
Embodiment 1
[0027]
<Antenna Device 100>
[0028] As shown in
[0029] The high-frequency signal generator 2 which generates a high-frequency signal is provided by an IC (Integrated Circuit), for example. The power feed line 1 connects the high-frequency signal generator 2 and the antenna 3. The high-frequency signal generator 2 is provided on the multilayer substrate 11, and the antenna 3 is connected to the multilayer substrate 11. The high-frequency signal generator 2 is mounted to a substrate surface of the multilayer substrate 11 different from its substrate surface to which the antenna 3 is connected. The antenna 3 is connected to a first conductive layer or a fourth conductive layer described later. The first conductive layer is provided at one substrate surface of the multilayer substrate 11, for example, and the fourth conductive layer is provided at another substrate surface of the multilayer substrate 11. In a case where the antenna 3 is connected to the first conductive layer, the high-frequency signal generator 2 is provided on the fourth conductive layer side. In a case where the antenna 3 is connected to the fourth conductive layer, the high-frequency signal generator 2 is provided on the first conductive layer side.
<Multilayer Substrate 11>
[0030] As shown in
[0031] The waveguide 31 is a conductive tubular member contacting with an inner peripheral surface of a through hole penetrating through specific parts of the intermediate dielectric layers 43 in a direction from the second conductive layer 22 to the third conductive layer 23, an inside of the tubular member being filled with a dielectric material 44 made of a material different from the first dielectric layer 41, the second dielectric layer 42, and the intermediate dielectric layers 43. The materials of the first dielectric layer 41, the second dielectric layer 42, and the intermediate dielectric layer 43 are a glass fabric base epoxy resin, for example. The material of the dielectric material 44 filling the waveguide 31 is an epoxy resin, for example. Since different dielectric materials are used between the dielectric layers and the dielectric material 44 inside the waveguide 31, the dielectric material 44 that exhibits low loss can be provided inside the waveguide 31. Since the dielectric material 44 that exhibits low loss is provided inside the waveguide 31, the performance of the waveguide 31 can be improved.
[0032] As shown in
[0033] The shape of the fourth conductive pattern 24a is the same as the shape of the first conductive pattern 21a. The fourth conductive pattern 24a includes a loop-shaped line portion 24a1, an input/output terminal portion 24a2, and non-connection portions 24a3. However, the extending direction of the input/output terminal portion 24a2 is different from the extending direction of the input/output terminal portion 21a2, and the extending direction of the input/output terminal portion 24a2 is the X direction. The antenna 3 is connected to an end of the input/output terminal portion 21a2 or the input/output terminal portion 24a2.
[0034] The first conductive pattern 21a is electromagnetically coupled with a second slot 51. The opening of the loop-shaped line portion 21a1 is located so as to overlap the second slot 51 as seen in the Z direction, as shown in
[0035] The second conductive layer 22 has the second slot 51 which is an opened part of the second conductive layer 22, as shown in
[0036] In the present embodiment, the second slot 51 and the third slot 52 are formed in rectangular shapes. As long as the slots have shapes to be electromagnetically coupled with the respective conductive patterns and the waveguide 31, the shapes of the slots are not limited to the shapes shown in the present embodiment. Each slot may have a polygonal shape other than a square shape or a rectangular shape, or may be formed to have a floating conductive pattern in an inner area of the slot.
<Waveguide 31>
[0037] The configuration of the waveguide 31 which is a major part of the present disclosure will be described. The cross-section of the waveguide 31 along the direction perpendicular to the direction of penetration through the intermediate dielectric layers 43 has a shape obtained by cutting out both corners on one diagonal line of a quadrangular shape. The parts that are cut out are referred to as cutouts 61, 62. In
[0038] In a case where the shapes of the cutouts are quadrangular shapes, since the shapes of the cutouts are simple, the shape of the waveguide 31 can be easily designed in accordance with the matching condition of the transmission line characteristic in propagation through the waveguide 31. The shapes of the cutouts are not limited to a quadrangular shape, and may be a polygonal shape other than a quadrangular shape, or cutout shapes asymmetric between left and right, in accordance with the matching condition of the transmission line characteristic. In a case where the shapes of the cutouts are other than quadrangular shapes, the number of parameters in designing increases, whereby it is possible to design the waveguide 31 having a more precise transmission characteristic.
[0039] Corners of the quadrangular shape in the cross-section of the waveguide 31 have right angles or rounded shapes. The corners of the quadrangular shape in the cross-section of the waveguide 31 shown in
[0040] Operation of the waveguide 31 having the cutouts 61, 62 will be described with reference to
[0041] A signal propagating in the Y direction through the first conductive pattern 21a is magnetically coupled with the second slot 51 and an electric field is excited in the Y direction (the direction perpendicular to the X axis) in the second slot 51, as shown in
[0042] As described above, the cross-section of the waveguide 31 along the direction perpendicular to the direction of penetration through the intermediate dielectric layers 43 has the shape obtained by cutting out both corners on one diagonal line of the quadrangular shape. Thus, the direction of propagation of a signal inside the multilayer substrate 11 can be changed by 90 degrees. Since the direction of propagation of a signal inside the multilayer substrate 11 can be changed by 90 degrees, an additional conductive pattern for changing the propagation direction of a signal is not needed in one of the first conductive layer 21 in which the first conductive pattern 21a is provided or the fourth conductive layer 24 in which the fourth conductive pattern 24a is provided. Since an additional conductive pattern is not needed, the size of the multilayer substrate 11 can be reduced. In addition, since an additional conductive pattern is not needed and the area of a circuit does not increase, the degree of freedom in designing of the multilayer substrate 11 can be improved. In addition, since there is no discontinuous part where the propagation direction of a signal is sharply changed, the amount of unnecessary radiation can be reduced. In addition, by using such a multilayer substrate 11 for the antenna device 100, it is possible to provide the antenna device 100 that is reduced in the amount of unnecessary radiation, reduced in size, and improved in the degree of freedom in designing.
[0043] Effects of the structure of the waveguide 31 as described above will be described using an example shown in
<Dimensions of Waveguide 31>
[0044] The dimensions of the waveguide 31 will be described. The length in the penetration direction of the waveguide 31 in the intermediate dielectric layers 43 is of the wavelength of a signal propagating through the waveguide 31. In
[0045] A specific example of dimensions of the waveguide 31 will be described. In a case where the frequency of a signal propagating through the waveguide 31 is 77 GHz and the relative permittivity of the dielectric material 44 is 3, the wavelength in the waveguide is calculated as 2.25 mm. In this case, a length that is of the wavelength in the waveguide is 0.56 mm. The waveguide 31 is provided in the multilayer substrate 11 so that the length in the penetration direction of the waveguide 31 in the intermediate dielectric layers 43 becomes 0.56 mm. When the length in the penetration direction of the waveguide 31 is 0.56 mm, the thickness of the multilayer substrate 11 is 1.1 mm, for example.
[0046] The distances between opposite sides of the quadrangular shape in the cross-section of the waveguide 31 are of the wavelength of a signal propagating through the waveguide 31. In
<Formation of Waveguide 31>
[0047] An example of a formation method for the waveguide 31 will be described for the waveguide 31 shown in
[0048] As described above, the multilayer substrate 11 according to embodiment 1 includes: the first dielectric layer 41 having the first conductive layer 21 on one side and the second conductive layer 22 on another side; the second dielectric layer 42 having the third conductive layer 23 on one side and the fourth conductive layer 24 on another side, the third conductive layer 23 being located apart from the second conductive layer 22; one or a plurality of intermediate dielectric layers 43 provided between the second conductive layer 22 and the third conductive layer 23; and the waveguide 31 which is the conductive tubular member contacting with the inner peripheral surface of the through hole penetrating through the specific parts of the intermediate dielectric layers 43, the inside of the tubular member being filled with the dielectric material 44 made of the material different from the first dielectric layer 41, the second dielectric layer 42, and the intermediate dielectric layer 43. The cross-section of the waveguide 31 along the direction perpendicular to the direction of penetration through the intermediate dielectric layers 43 has the shape obtained by cutting out both corners on one diagonal line of the quadrangular shape. Thus, the direction of propagation of a signal inside the multilayer substrate 11 can be changed by 90 degrees, and therefore an additional conductive pattern for changing the propagation direction of a signal is not needed in one of the first conductive layer 21 or the fourth conductive layer 24. Since an additional conductive pattern is not needed, the size of the multilayer substrate 11 can be reduced. In addition, since an additional conductive pattern is not needed and the area of a circuit does not increase, the degree of freedom in designing of the multilayer substrate 11 can be improved. In addition, since there is no discontinuous part where the propagation direction of a signal is sharply changed, the amount of unnecessary radiation in the multilayer substrate 11 can be reduced.
[0049] The length in the penetration direction of the waveguide 31 in the intermediate dielectric layers 43 may be of the wavelength of a signal propagating through the waveguide 31. Thus, a desired transmission characteristic can be easily obtained in the waveguide 31. The distances between opposite sides of the quadrangular shape in the cross-section of the waveguide 31 may be of the wavelength of a signal propagating through the waveguide 31. Thus, a desired transmission characteristic can be easily obtained in the waveguide 31.
[0050] Corners of the quadrangular shape in the cross-section of the waveguide 31 may have right angles. Thus, a desired transmission characteristic can be easily obtained in the waveguide 31. Corners of the quadrangular shape in the cross-section of the waveguide 31 may have rounded shapes. Thus, a desired transmission characteristic can be easily obtained, and in addition, ease of manufacturing of the waveguide 31 is improved, so that productivity of the multilayer substrate 11 can be improved.
[0051] The shapes of the parts that are cut out in the cross-section of the waveguide 31 along the direction perpendicular to the direction of penetration through the intermediate dielectric layers 43 may be quadrangular shapes. Thus, since the shapes of the cutouts are simple, the shape of the waveguide 31 can be easily designed in accordance with the matching condition of the transmission line characteristic in propagation through the waveguide 31. The shapes of the cutouts 61, 62 may be other than quadrangular shapes. Thus, the number of parameters in designing increases, whereby it is possible to design the waveguide 31 having a more precise transmission characteristic.
[0052] The antenna device 100 according to embodiment 1 includes: the multilayer substrate 11 according to the present disclosure; and the antenna 3 connected to the first conductive layer 21 or the fourth conductive layer 24. Thus, by using the multilayer substrate 11 according to the present disclosure for the antenna device 100, it is possible to provide the antenna device 100 that is reduced in the amount of unnecessary radiation, reduced in size, and improved in the degree of freedom in designing.
Embodiment 2
[0053] A multilayer substrate 12 according to embodiment 2 will be described.
[0054] As shown in
[0055] As shown in
[0056] Regarding the waveguide 33 formed by the plurality of via holes 71, the line connecting the plurality of via holes 71 in the cross-section along the perpendicular direction has the shape obtained by cutting out both corners on one diagonal line of the quadrangular shape. Therefore, as in the waveguide 31 of embodiment 1, the direction of propagation of a signal inside the multilayer substrate 12 can be changed by 90 degrees. Since the direction of propagation of a signal inside the multilayer substrate 11 can be changed by 90 degrees, an additional conductive pattern for changing the propagation direction of a signal is not needed in one of the first conductive layer 21 in which the first conductive pattern 21a is provided or the fourth conductive layer 24 in which the fourth conductive pattern 24a is provided. Since an additional conductive pattern is not needed, the size of the multilayer substrate 12 can be reduced. In addition, since an additional conductive pattern is not needed and the area of a circuit does not increase, the degree of freedom in designing of the multilayer substrate 12 can be improved. In addition, since there is no discontinuous part where the propagation direction of a signal is sharply changed, the amount of unnecessary radiation can be reduced.
[0057] In the waveguide 31 shown in embodiment 1, the through hole penetrating through the specific parts of the intermediate dielectric layers 43 is formed by a drill. Therefore, the shape of the waveguide 31 depends on the size of the drill for forming the through hole, particularly at end parts such as corners of the waveguide 31. In the present embodiment, since the waveguide 33 is formed by the plurality of via holes 71, the shape of the waveguide 33 does not depend on the size of the drill, and therefore the degree of freedom in designing of the shape of the waveguide 33 can be improved.
[0058] As described above, the multilayer substrate 12 according to embodiment 2 includes the plurality of via holes 71 penetrating through the intermediate dielectric layers 43 in the direction from the second conductive layer 22 to the third conductive layer 23 and surrounding the specific parts of the intermediate dielectric layers 43. The waveguide 33 is formed by the plurality of via holes 71, and a line connecting the plurality of via holes 71 in the cross-section of the waveguide 33 along the direction perpendicular to the direction of penetration through the intermediate dielectric layers 43 has the shape obtained by cutting out both corners on one diagonal line of the quadrangular shape. Thus, the direction of propagation of a signal inside the multilayer substrate 12 can be changed by 90 degrees, and therefore an additional conductive pattern for changing the propagation direction of a signal is not needed in one of the first conductive layer 21 or the fourth conductive layer 24. In addition, since the waveguide 33 is formed by the plurality of via holes 71, the degree of freedom in designing of the shape of the waveguide 33 can be improved. In addition, since there is no discontinuous part where the propagation direction of a signal is sharply changed, the amount of unnecessary radiation can be reduced.
[0059] Although the disclosure is described above in terms of various exemplary embodiments and implementations, it should be understood that the various features, aspects, and functionality described in one or more of the individual embodiments are not limited in their applicability to the particular embodiment with which they are described, but instead can be applied, alone or in various combinations to one or more of the embodiments of the disclosure.
[0060] It is therefore understood that numerous modifications which have not been exemplified can be devised without departing from the scope of the present disclosure. For example, at least one of the constituent components may be modified, added, or eliminated. At least one of the constituent components mentioned in at least one of the preferred embodiments may be selected and combined with the constituent components mentioned in another preferred embodiment.
DESCRIPTION OF THE REFERENCE CHARACTERS
[0061] 1 power feed line [0062] 2 high-frequency signal generator [0063] 3 antenna [0064] 11, 12 multilayer substrate [0065] 21 first conductive layer [0066] 21a first conductive pattern [0067] 21a1 loop-shaped line portion [0068] 21a2 input/output terminal portion [0069] 21a3 non-connection portion [0070] 22 second conductive layer [0071] 23 third conductive layer [0072] 24 fourth conductive layer [0073] 24a fourth conductive pattern [0074] 24a1 loop-shaped line portion [0075] 24a2 input/output terminal portion [0076] 24a3 non-connection portion [0077] 25, 25a, 25b, 25c, 25d intermediate conductive layer [0078] 25b1 opening [0079] 31, 32, 33 waveguide [0080] 41 first dielectric layer [0081] 42 second dielectric layer [0082] 43, 43a, 43b, 43c, 43d, 43e intermediate dielectric layer [0083] 44 dielectric material [0084] 51 second slot [0085] 52 third slot [0086] 61, 62, 63, 64, 65, 66 cutout [0087] 71 via hole [0088] 100 antenna device