WASHING MACHINE SUBWASHER GROUND DETECTION
20250327231 ยท 2025-10-23
Inventors
Cpc classification
D06F33/50
TEXTILES; PAPER
International classification
Abstract
A control circuit for a washing machine appliance is provided. The control circuit includes a ground detection circuit configured to receive a test signal from a test ground path. The control circuit further includes a controller configured to determine a grounding state of a subwasher of the washing machine appliance based at least in part on the test signal. The test ground path operatively couples the ground detection circuit to the subwasher.
Claims
1. A control circuit for a washing machine appliance, comprising: a ground detection circuit configured to receive a test signal from a test ground path; and a controller configured to determine a grounding state of a subwasher of the washing machine appliance based at least in part on the test signal; and wherein the test ground path operatively couples the ground detection circuit to the subwasher.
2. The control circuit of claim 1, wherein the test signal is a square wave signal.
3. The control circuit of claim 1, wherein the controller is electrically isolated from the test ground path.
4. The control circuit of claim 1, wherein the ground detection circuit is electrically connected to the subwasher when the washing machine appliance is in a subwasher testing mode.
5. The control circuit of claim 4, wherein the ground detection circuit is electrically disconnected from the subwasher when the washing machine appliance is not in the subwasher testing mode.
6. The control circuit of claim 1, wherein the test signal is provided at an earth ground input of the washing machine appliance.
7. The control circuit of claim 6, wherein the test signal is provided at the earth ground input of the washing machine appliance by the control circuit.
8. The control circuit of claim 1, wherein the test ground path is separate from a main grounding path of the washing machine appliance.
9. The control circuit of claim 1, wherein the washing machine appliance is a top loading washing machine appliance.
10. A method for determining a grounding state of a subwasher in a washing machine appliance, the method comprising: receiving, by a ground detection circuit of a control circuit, a test signal from a test ground path; and determining, by a controller of the control circuit, the grounding state based at least in part on the test signal, wherein the test ground path operatively couples the ground detection circuit to the subwasher.
11. The method of claim 10, wherein the test signal is a square wave signal.
12. The method of claim 10, wherein the controller is electrically isolated from the test ground path.
13. The method of claim 10, wherein the ground detection circuit is electrically connected to the subwasher when the washing machine appliance is in a subwasher testing mode.
14. The method of claim 13, wherein the ground detection circuit is electrically disconnected from the subwasher when the washing machine appliance is not in the subwasher testing mode.
15. The method of claim 10, wherein the test ground path is separate from a main grounding path of the washing machine appliance.
16. The method of claim 10, wherein the washing machine appliance is a top loading washing machine appliance.
17. A washing machine appliance, comprising: a subwasher; control circuit, comprising: a ground detection circuit configured to receive a test signal from a test ground path; and a controller configured to determine a grounding state of the subwasher of the washing machine appliance based at least in part on the test signal; and wherein the test ground path operatively couples the ground detection circuit to the subwasher.
18. The washing machine appliance of claim 17, wherein the subwasher comprises: a wash tub; a wash basket; and a motor assembly.
19. The washing machine appliance of claim 17, wherein the test signal is a square wave signal.
20. The washing machine appliance of claim 17, wherein the controller is electrically isolated from the test ground path.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] Detailed discussion of embodiments directed to one of ordinary skill in the art are set forth in the specification, which makes reference to the appended figures, in which:
[0009]
[0010]
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[0015] Repeat use of reference characters in the present specification and drawings is intended to represent the same and/or analogous features or elements of the present invention.
DETAILED DESCRIPTION
[0016] Reference now will be made in detail to embodiments, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the embodiments, not limitation of the present disclosure. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made to the embodiments without departing from the scope or spirit of the present disclosure. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that aspects of the present disclosure cover such modifications and variations.
[0017] Some washing machine appliances include a subwasher suspended within the appliance cabinet. In some instances, the subwasher may not be properly grounded. This can cause the washing machine to fail and create unsafe operating conditions for a user. As such, proper grounding of the subwasher may be important for operation of the appliance and safety of users. The grounding state of the subwasher may be determined by manually probing the subwasher. This is problematic and time consuming as the subwasher may be difficult to contact. Alternatively, external hardware such as diagnostics equipment may be connected to the appliance via, for example, a data port to determine the grounding state of the subwasher. However, the positioning of the data port and/or the ground line connecting the data port to the subwasher may cause robustness problems with electrical surge events and requires the use of additional hardware (e.g., diagnostics equipment).
[0018] Accordingly, example aspects of the present disclosure are directed to a control circuit for a washing machine appliance. The control circuit includes a ground detection circuit configured to receive a test signal from a test ground path. The control circuit further includes a controller configured to determine a grounding state of a subwasher of the washing machine appliance based at least in part on the test signal. The test ground path operatively couples the ground detection circuit to the subwasher.
[0019] Example aspects of the present disclosure provide many technical effects and benefits. For example, aspects of the present disclosure may provide more reliable ground detection of the subwasher and more efficient manufacturing by eliminating the need for additional processes such as manual probing of the subwasher. In addition, positioning the ground detection circuit on the control circuit of the washing machine appliance may decrease the susceptibility of the ground detection circuit to electrical surge events and provides a robust connection to the subwasher.
[0020] As used herein, the terms first, second, and third may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components. The terms includes and including are intended to be inclusive in a manner similar to the term comprising. Similarly, the term or is generally intended to be inclusive (e.g., A or B is intended to mean A or B or both). The term at least one of in the context of, e.g., at least one of A, B, and C refers to only A, only B, only C, or any combination of A, B, and C. In addition, here and throughout the specification and claims, range limitations may be combined and/or interchanged. Such ranges are identified and include all the sub-ranges contained therein unless context or language indicates otherwise. For example, all ranges disclosed herein are inclusive of the endpoints, and the endpoints are independently combinable with each other. The singular forms a, an, and the include plural references unless the context clearly dictates otherwise.
[0021] Approximating language, as used herein throughout the specification and claims, may be applied to modify any quantitative representation that could permissibly vary without resulting in a change in the basic function to which it is related. Accordingly, a value modified by a term or terms, such as generally, about, approximately, and substantially, are not to be limited to the precise value specified. In at least some instances, the approximating language may correspond to the precision of an instrument for measuring the value, or the precision of the methods or machines for constructing or manufacturing the components and/or systems. For example, the approximating language may refer to being within a 10 percent margin, i.e., including values within ten percent greater or less than the stated value. In this regard, for example, when used in the context of an angle or direction, such terms include within ten degrees greater or less than the stated angle or direction, e.g., generally vertical includes forming an angle of up to ten degrees in any direction, e.g., clockwise or counterclockwise, with the vertical direction V.
[0022] The word exemplary is used herein to mean serving as an example, instance, or illustration. In addition, references to an embodiment or one embodiment does not necessarily refer to the same embodiment, although it may. Any implementation described herein as exemplary or an embodiment is not necessarily to be construed as preferred or advantageous over other implementations. Moreover, each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
[0023] The terms coupled, fixed, attached to, and the like refer to both direct coupling, fixing, or attaching, as well as indirect coupling, fixing, or attaching through one or more intermediate components or features, unless otherwise specified herein.
[0024] Except as explicitly indicated otherwise, recitation of a singular processing element (e.g., a controller, a processor, a microprocessor, etc.) is understood to include more than one processing element. In other words, a processing element is generally understood as one or more processing element. Furthermore, barring a specific statement to the contrary, any steps or functions recited as being performed by the processing element or said processing element are generally understood to be capable of being performed by any one of the one or more processing elements. Thus, a first step or function performed by the processing element may be performed by any one of the one or more processing elements, and a second step or function performed by the processing element may be performed by any one of the one or more processing elements and not necessarily by the same one of the one or more processing elements by which the first step or function is performed. Moreover, it is understood that recitation of the processing element or said processing element performing a plurality of steps or functions does not require that at least one discrete processing element be capable of performing each one of the plurality of steps or functions.
[0025] Referring now to the figures,
[0026] As shown in
[0027] As shown in
[0028] Further, washing machine appliance 100 includes a wash basket 114 positioned within wash tub 108 and generally defining an opening 116 for receipt of laundry articles for washing. Wash basket 114 is defined by a side wall 115 and a bottom wall 117 with side wall 115 and bottom wall 117 defining a wash chamber 110. Wash basket 114 is supported within wash tub 108 for rotation about an axis of rotation A. According to the illustrated embodiment, the axis of rotation A is substantially parallel to the vertical direction V and runs through the center of the wash tub 108 and wash basket 114. In this regard, washing machine appliance 100 is generally referred to as a vertical axis or top loading washing machine appliance 100.
[0029] As illustrated, cabinet 102 of washing machine appliance 100 has a top panel 118 which defines a top panel opening 112 (
[0030] As illustrated in
[0031] In some embodiments, an impeller or agitation element 132 (
[0032] As illustrated in
[0033] Motor assembly 138 may generally include one or more of a drive motor 140 and a transmission assembly 142, for example a clutch assembly for engaging and disengaging wash basket 114 and/or agitation element 132 with the drive motor 140. The drive motor 140 may be a brushless DC electric motor, e.g., a pancake motor as illustrated. However, according to alternative embodiments, drive motor 140 may be any other suitable type or configuration of motor. For example, drive motor 140 may be an AC motor, an induction motor, a permanent magnet synchronous motor, or any other suitable type of motor. In addition, motor assembly 138 may include any other suitable number, types, and configurations of support bearings or drive mechanisms. Generally, the motor assembly 138 is fixed to the wash tub 108 with appropriate sealing elements (not shown) to achieve a watertight seal to contain wash fluid in the wash tub 108.
[0034] The components of washing machine appliance 100 suspended from cabinet 102 may be collectively defined as a subwasher 130 of washing machine appliance 100. For example, subwasher 130 may include the wash tub 108, the wash basket 114, and the motor assembly 138.
[0035] The subwasher 130 may be suspended from the cabinet 102 and supported by a vibration damping suspension system. The damping suspension system operates to damp dynamic motion as the wash basket 114 rotates within the tub 108, for example during a spin cycle. The damping suspension system can include one or more suspension assemblies 144 coupled between and to the cabinet 102 and subwasher 130. Generally, the suspension assemblies 144 comprise a suspension rod 146 and a spring damper 148. Typically, four suspension assemblies 144 are utilized, and are spaced apart about the subwasher 130. In the illustrative example of
[0036] The suspension assemblies 144 may be distributed around the subwasher 130 in any suitable manner to provide support and motion damping to the subwasher 130. For example, each suspension assembly 144 may be rotatably attached at one end proximate a corner of the cabinet 102. At an opposite end, the suspension assembly 144 may be rotatably attached to the subwasher 130 as illustrated. In other embodiments, the suspension assemblies 144 may be rotatably attached to the cabinet 102 and subwasher 130 in other locations. In the example embodiment of
[0037] Referring still to
[0038] Control panel 150 further includes control circuit 200. Operation of washing machine appliance 100 is controlled by control circuit 200 that is operatively coupled (e.g., electrically coupled or connected) to at least one user input selector 152 located on control panel 150 (
[0039] Washing machine appliance 100 may receive power from a power supply, such as an residential power outlet or other power source. For example, the power supply may provide may provide conventional 60 Hz, 120-volt or 240-volt AC to washing machine appliance 100. The power supply may also include an earth ground path operatively coupling the power supply to earth ground. As such, washing machine appliance 100 includes an earth ground input configured to operatively connect to earth ground (e.g., via the earth ground path of the power supply). In some embodiments, control panel 150 may include the earth ground input. In such an embodiment, control circuit 200 may be operatively coupled to the earth ground input.
[0040] The control circuit 200 may be operably coupled to a wash fluid supply assembly 158 to supply wash fluid to the wash tub 108. Wash fluid supply assembly may include a water supply 160, for example from a municipal water source, a valve 162, and associated piping. The valve 162 may be operably coupled to the control circuit 200 to open and close as needed to supply wash water to the wash tub 108. The wash fluid supply assembly 158 may also be fluidly coupled to dispensers (not shown) for detergent, bleach, or other water treatments that may be combined with the supplied water to produce a wash fluid. The dispensers maty be operably coupled to the control circuit 200 to selectively introduce water treatments to the water in producing wash fluid.
[0041] A sensor 164, for example a pressure sensor, may be provided in the wash tub 108 to sense the amount of wash fluid present in the tub 108. The sensor may be operably coupled to the control circuit 200 and send a signal corresponding to the pressure of the water within the tub 108. Accordingly, sensor 164 may be located at or close to the bottom of tub 108. The pressure signal may be converted to a wash fluid depth at the sensor 164 and transmitted to the control circuit 200 or it may be sent to the control circuit 200 for processing and converting into a wash fluid depth. Determining the depth of wash fluid may be useful in determining when the wash basket 114 has received a sufficient amount (or total amount) of wash fluid to properly process a laundry load. Determining the wash fluid depth may also be useful in operating the washing machine appliance 100 during various cycles, such as during a spin cycle. To maintain a proper amount of wash fluid in wash tub 108, the control circuit 200 may selectively operate the drain pump 131 to an on or an off condition in response to a sensor signal from the sensor 164.
[0042] Components of washing machine appliance 100 may be in operative communication with control circuit 200 via one or more signal lines or shared communication busses to provide signals to and/or receive signals from the control circuit 200. For example, the control circuit 200 may communicate with the motor assembly 138 to selectively rotate the wash basket 114 at various speeds or directions of rotation.
[0043] In some embodiments, washing machine appliance 100 may include an external communication system 166. Referring back to
[0044] For example, external communication system 166 permits control circuit 200 of washing machine appliance 100 to communicate with a separate device external to washing machine appliance 100, referred to generally herein as an external device 168. As described in more detail below, these communications may be facilitated using a wired or wireless connection, such as via a network 175. In general, external device 168 may be any suitable device separate from washing machine appliance 100 that is configured to provide and/or receive communications, information, data, or commands from a user. In this regard, external device 168 may be, for example, a personal phone, a smartphone, a tablet, a laptop or personal computer, a wearable device, a smart home system, or another mobile or remote device.
[0045] In addition, a remote server 172 may be in communication with washing machine appliance 100 and/or external device 168 through network 175. In this regard, for example, remote server 172 may be a cloud-based server, and is thus located at a distant location, such as in a separate state, country, etc. According to an example embodiment, external device 168 may communicate with a remote server 172 over network 175, such as the Internet, to transmit/receive data or information, provide user inputs, receive user notifications or instructions, interact with or control washing machine appliance 100, etc. In addition, external device 168 and remote server 172 may communicate with washing machine appliance 100 to communicate similar information.
[0046] In general, communication between washing machine appliance 100, external device 168, remote server 172, and/or other user devices or appliances may be carried using any type of wired or wireless connection and using any suitable type of communication network, non-limiting examples of which are provided below. For example, external device 168 may be in direct or indirect communication with washing machine appliance 100 through any suitable wired or wireless communication connections or interfaces, such as network 175. For example, network 175 may include one or more of a local area network (LAN), a wide area network (WAN), a personal area network (PAN), the Internet, a cellular network, any other suitable short- or long-range wireless networks, etc. In addition, communications may be transmitted using any suitable communications devices or protocols, such as via Wi-Fi, Bluetooth, Zigbee, wireless radio, laser, infrared, Ethernet type devices and interfaces, etc. In addition, such communication may use a variety of communication protocols (e.g., TCP/IP, HTTP, SMTP, FTP), encodings or formats (e.g., HTML, XML), and/or protection schemes (e.g., VPN, secure HTTP, SSL).
[0047] External communication system 166 is described herein according to an example embodiment of the present subject matter. However, it should be appreciated that the example functions and configurations of external communication system 166 provided herein are used only as examples to facilitate description of aspects of the present subject matter. System configurations may vary, other communication devices may be used to communicate directly or indirectly with one or more associated appliances, other communication protocols and steps may be implemented, etc. These variations and modifications are contemplated as within the scope of the present subject matter.
[0048]
[0049] As shown in
[0050] In addition to main grounding path 470, subwasher grounding circuit 300 includes test ground path 475 operatively coupling subwasher 130 to control circuit 200. As such, a test signal 410 may be applied to earth ground input 170. If subwasher 130 is properly grounded, test signal 410 will be received by control circuit 200. If the subwasher 130 is not properly grounded, test signal 410 will not be received by control circuit 200.
[0051] As shown in
[0052] In some embodiments, controller 220 may include sensitive electrical components. As such, controller 220 may be electrically isolated from test ground path 475. For example, ground detection circuit 400 may include one or more circuit isolating components such that controller 220 is electrically isolated from test ground path 475. Accordingly, controller 220 may interface (e.g., enable, receive feedback from) test ground path 475 without a direct electrical connection.
[0053] Control circuit 200 may determine a grounding state of subwasher 130 when the washing machine appliance is in a subwasher testing mode. The subwasher testing mode may be initiated, for example, as part of testing during manufacturing of the washing machine appliance. As such, ground detection circuit 400 may be electrically connected to subwasher 130 when the washing machine appliance is in a subwasher testing mode. Furthermore, ground detection circuit 400 may be electrically disconnected from subwasher 130 when the washing machine appliance is not in the subwasher testing mode, such as during operation of the washing machine appliance. Specifically, ground detection circuit 400 may electrically connect and disconnect from subwasher 130 based on enable signal 412 provided to ground detection circuit 400 from controller 220. This provides isolation between the earth ground at the subwasher (e.g., provided by the main grounding path) and the control circuit 200 during operation of the washing machine appliance. Accordingly, test ground path 475 is separate from the main grounding path 470. For example, test ground path 475 is only in use during the subwasher testing mode, while main grounding path 470 is in use at all times (e.g., main grounding path 470 is a permanent connection).
[0054] In some embodiments, control circuit 200 may be configured to provide test signal 410 to earth ground input 170. As previously stated, test signal 410 may be an alternating current (AC) signal, such as a square wave signal. Accordingly, control circuit 200 may be configured to generate (e.g., drive) an alternating current (AC) signal, such as a square wave signal. Furthermore, control circuit 200 may provide test signal 410 to earth ground input 170 when the washing machine appliance is in a subwasher testing mode. For example, controller 220 may provide an enable signal 412 to ground detection circuit 400, electrically connecting control circuit 200 to subwasher 130 via test ground path 475. Control circuit 200 may then provide test signal 410 to earth ground input 170. Controller 220 may then determine the grounding state of the subwasher 130 based on test signal 410 (e.g., feedback signal 414 indicative of test signal 410).
[0055] As described above in reference to
[0056] Referring now to
[0057] Ground detection circuit 400 is configured to receive a test signal 410 at 440. The test signal 410 may be an alternating current (AC) signal, such as a square wave signal. As previously described, test signal 410 is received from test ground path 475 as shown in
[0058] Ground detection circuit 400 may include switching component 450 (e.g., switching component, relay switch) configured to electrically connect and disconnect ground detection circuit 400 from subwasher 130 (
[0059] Ground detection circuit 400 further includes sensing component 454 (e.g., opto-coupler) configured to generate feedback signal 414 based on a test signal 410 received at 444. In some embodiments, switching component 450 and sensing component 454 may be circuit isolating components configured to electrically isolate controller 220 from test ground path 475. For example, switching component 450 may be a relay switch and sensing component 454 may be an opto-coupler (e.g., optoisolator).
[0060] As previously described, control circuit 200 may determine a grounding state of subwasher 130 when the washing machine appliance is in a subwasher testing mode. Accordingly, controller 220 (
[0061] Referring now to
[0062] At 510, method 500 includes receiving, by a ground detection circuit of a control circuit, a test signal from a test ground path. For example, ground detection circuit 400 of control circuit 200 may receive test signal 410 from test ground path 475.
[0063] At 520, method 500 includes determining, by a controller of the control circuit, the grounding state based at least in part on the test signal. For example, controller 220 of control circuit 200 may determine the grounding state (e.g., if subwasher 130 is grounded or not) based on feedback signal 414 which is indicative of test signal 410 received by sensing component 454 of ground detection circuit 400.
[0064] One example aspect of the present disclosure is directed to a control circuit for a washing machine appliance. The control circuit includes a ground detection circuit configured to receive a test signal from a test ground path. The control circuit further includes a controller configured to determine a grounding state of a subwasher of the washing machine appliance based at least in part on the test signal. The test ground path operatively couples the ground detection circuit to the subwasher.
[0065] In some examples, the test signal is a square wave signal.
[0066] In some examples, the controller is electrically isolated from the test ground path.
[0067] In some examples, the ground detection circuit is electrically connected to the subwasher when the washing machine appliance is in a subwasher testing mode.
[0068] In some examples, the ground detection circuit is electrically disconnected from the subwasher when the washing machine appliance is not in the subwasher testing mode.
[0069] In some examples, the test signal is provided at an earth ground input of the washing machine appliance.
[0070] In some examples, the test signal is provided at the earth ground input of the washing machine appliance by the control circuit.
[0071] In some examples, the test ground path is separate from a main grounding path of the washing machine appliance.
[0072] In some examples, the washing machine appliance is a top loading washing machine appliance.
[0073] Another example aspect of the present disclosure is directed to a method for determining a grounding state of a subwasher in a washing machine appliance. The method includes receiving, by a ground detection circuit of a control circuit, a test signal from a test ground path. The method further includes determining, by a controller of the control circuit, the grounding state based at least in part on the test signal. The test ground path operatively couples the ground detection circuit to the subwasher.
[0074] In some examples, the test signal is a square wave signal.
[0075] In some examples, the controller is electrically isolated from the test ground path.
[0076] In some examples, the ground detection circuit is electrically connected to the subwasher when the washing machine appliance is in a subwasher testing mode.
[0077] In some examples, the ground detection circuit is electrically disconnected from the subwasher when the washing machine appliance is not in the subwasher testing mode.
[0078] In some examples, the test ground path is separate from a main grounding path of the washing machine appliance.
[0079] In some examples, the washing machine appliance is a top loading washing machine appliance.
[0080] Another example aspect of the present disclosure is directed to a washing machine appliance. The washing machine appliance includes a subwasher. The washing machine appliance further includes a control circuit. The control circuit includes a ground detection circuit configured to receive a test signal from a test ground path. The control circuit further includes a controller configured to determine a grounding state of a subwasher of the washing machine appliance based at least in part on the test signal. The test ground path operatively couples the ground detection circuit to the subwasher.
[0081] In some examples, the subwasher includes a wash tub, a wash basket, and a motor assembly.
[0082] In some examples, the test signal is a square wave signal.
[0083] In some examples, the controller is electrically isolated from the test ground path.
[0084] While the present subject matter has been described in detail with respect to specific example embodiments thereof, it will be appreciated that those skilled in the art, upon attaining an understanding of the foregoing can readily produce alterations to, variations of, and equivalents to such embodiments. Accordingly, the scope of the present disclosure is by way of example rather than by way of limitation, and the subject disclosure does not preclude inclusion of such modifications, variations and/or additions to the present subject matter as would be readily apparent to one of ordinary skill in the art.