METHOD AND CONTROLLER TO OPERATE A HOT WATER STORAGE DEVICE HEATER AND HOT WATER STORAGE DEVICE
20250327598 ยท 2025-10-23
Assignee
Inventors
- Andrew Hurst (Blantyre, GB)
- Alastair Tan Bryce (Queenzieburn, GB)
- Robert John Probin (South Lanarkshire, GB)
Cpc classification
F24H15/152
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H1/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D17/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H15/172
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H15/457
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H15/223
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H15/148
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H15/355
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H15/269
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H15/225
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D19/1063
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24H15/152
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H1/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H15/148
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H15/172
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H15/225
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H15/269
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H15/421
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H15/457
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Method to operate a hot water storage device (10) comprising a tank (11), a heating unit (15), at least one temperature sensor (19, 20), and a controller (21) to control the heating unit (15). The method comprises the following steps: Determine from a water temperature measurement signal provided by the at least one temperature sensor (19, 20) a water usage profile, said water usage profile providing for defined time intervals of a day and/or for defined days of a week a nominal temperature and a nominal volume of the heated water to be stored within the tank. Operate the heating unit (15) in such a manner that for each defined time interval of a day and/or for each defined day of a week the actual temperature and the actual volume of the heated water stored withing the tank corresponds automatically to the respective nominal value of the water usage profile.
Claims
1. A method to operate a hot water storage device, the hot water storage device including: a tank configured to store water, a heating unit positioned at a first distance from a bottom wall of the tank, the heating unit being configured to heat the water stored within the tank such that heated water rises up within the tank and is stratified above unheated water within the tank, at least one temperature sensor positioned at a distance from the bottom wall of the tank being greater than the first distance, a controller configured to control the heating unit, the method comprising: determining from a water temperature measurement signal provided by the at least one temperature sensor a water usage profile, the water usage profile providing for defined time intervals of a day and/or for defined days of a week a nominal temperature and a nominal volume of the heated water to be stored within the tank; and operating the heating unit in such a manner that for each defined time interval of the day and/or for each defined day of the week an actual temperature and an actual volume of the heated water stored withing the tank corresponds automatically to a respective nominal value of the water usage profile.
2. The method of claim 1, wherein; the hot water storage device has a first temperature sensor positioned at a second distance from the bottom wall of the tank and a second temperature sensor positioned at a third distance from the bottom wall of the tank, said the second distance being greater than the first distance and the third distance being greater than the second distance, wherein the water usage profile is determined from a first water temperature measurement signal provided by the first temperature sensor and from a second water temperature measurement signal provided by the second temperature sensor and/or from an average water temperature signal of the first water temperature measurement signal and the second water temperature measurement signal.
3. The method of claim 1, wherein the water usage profile is determined based on a change rate of the respective water temperature measurement signal in the respective time interval of the respective day.
4. The method of claim 1, wherein the water usage profile is determined on basis of a frequency and of an amount of a hot water demand in the respective time intervals of the respective day.
5. The method of claim 1, wherein the water usage profile is determined in such a manner that for each respective time interval of each respective day of the week, a nominal value pair comprising the nominal temperature and the nominal volume of the heated water to be stored within the tank is determined, wherein a nominal value pair of a set of nominal value pairs comprises: pair 1: first nominal volume and first nominal temperature, pair 2: first nominal volume and second nominal temperature, pair 3: second nominal volume and first nominal temperature, pair 4: second nominal volume and second nominal temperature, wherein the second nominal volume is greater than the first nominal volume, wherein the second nominal temperature is greater than the first nominal temperature.
6. The method of claim 5, wherein the set of nominal value pairs on basis of which the water usage profile for each respective time interval of each respective day of a week is determined further comprises: pair 5: third nominal volume and second nominal temperature, and/or pair 0: fourth nominal volume and fourth nominal temperature, wherein the third nominal volume is greater than the second nominal volume, wherein the fourth nominal volume is smaller than the first nominal volume and the fourth nominal temperature is smaller than the first nominal temperature.
7. The method of claim 5, comprising: determining, for each respective time interval of each respective day, a confidence factor associated with the nominal temperature and the nominal volume of the heated water to be stored within the tank, wherein the confidence factor depends on a frequency and an amount of a hot water demand in the respective time intervals of the respective day.
8. The method of claim 7, wherein; the confidence factor is increased when the frequency of hot water demands and/or the amount of a hot water demand is above a respective upper threshold within the respective time interval of the respective day, the confidence factor is decreased when the frequency of hot water demands and/or the amount of a hot water demand is below a respective lower threshold within the respective time interval of the respective day, the confidence factor remains unchanged when the frequency of hot water demands and/or the amount of a hot water demand is above a respective lower threshold and below the respective upper threshold.
9. The method of claim 7, wherein; at an initial state or at an initialization state of the hot water storage device, the water usage profile of each time interval of each day of a week is initialized with a pair N (N=2 or 3 or 4) of the nominal value pairs, when the confidence factor of the respective time interval of the respective day is below a lower limit, the water usage profile is changed to pair N1 of the nominal value pairs, when the confidence factor of the respective time interval of the respective day is above an upper limit, the water usage profile is changed to pair N+1 of the nominal value pairs, when the confidence factor of the respective time interval of the respective day is above the lower limit and below the upper limit, the water usage profile remains at pair N of the nominal value pairs.
10. The method of claim 8, wherein a change of the confidence factor of a respective time interval of a respective day affects the confidence factor of time intervals adjoining the respective time interval in which the confidence factor has changed.
11. The method of claim 1, wherein the water temperature measurement signal provided by the at least one temperature sensor is provided to a database, wherein the database determines the water usage profile providing for each respective defined time interval of a respective day of a week the nominal temperature and the nominal volume of the heated water to be stored within the tank, and wherein the controller operates the heating unit of basis of the water usage profile provided by the database to the controller.
12. The method of claim 1, wherein the water temperature measurement signal provided by the at least one temperature sensor is provided to the controller, wherein the controller determines the water usage profile providing for each respective defined time interval of a respective day of a week the nominal temperature and the nominal volume of the heated water to be stored within the tank, and wherein the controller operates the heating unit of basis of said water usage profile.
13. A controller for a hot water storage device, the hot water storage device including: a tank configured to store water, a heating unit positioned at a first distance from a bottom wall of the tank, and at least one temperature sensor positioned at a distance from the bottom wall of the tank, said distance being greater than said first distance, wherein the controller: is configured to control the heating unit and thereby the water temperature of the water stored within the tank, is configured to determine from a water temperature measurement signal provided by the at least one temperature sensor a water usage profile, said water usage profile providing for defined time intervals of a day and/or for defined days of a week a nominal temperature and a nominal volume of the heated water to be stored within the tank, and is configured to operate the heating unit in such a manner that for each defined time interval of a day and/or for each defined day of a week an actual temperature and an actual volume of the heated water stored withing the tank corresponds automatically to a respective nominal value of the water usage profile.
14. The controller of claim 13, wherein the controller is configured to automatically determine the water usage profile based on a change rate of the respective water temperature measurement signal in the respective time interval of the respective day.
15. A hot water storage device, comprising: a tank configured to store water, the tank having a bottom wall, a top wall and a side wall extending between the bottom wall and the top wall, a heating unit positioned at a first distance from the bottom wall, the heating unit being configured to heat the water stored within the tank in such a manner that water heated by the heating unit rises up within the tank such that the heated water is stratified above unheated water within the tank, at least one temperature sensor positioned at a distance from the bottom wall, the at least one temperature sensor being configured to measure a water temperature of the heated water, and a controller, wherein the controller: is configured to control the heating unit and thereby the water temperature of the water stored within the tank, is configured to determine from a water temperature measurement signal provided by the at least one temperature sensor a water usage profile, said water usage profile providing for defined time intervals of a day and/or for defined days of a week a nominal temperature and a nominal volume of the heated water to be stored within the tank, and is configured to operate the heating unit in such a manner that for each defined time interval of a day and/or for each defined day of a week an actual temperature and an actual volume of the heated water stored withing the tank corresponds automatically to a respective nominal value of the water usage profile.
16. The method of claim 2, wherein the water usage profile is determined based on a change rate of the respective water temperature measurement signal in the respective time interval of the respective day.
17. The method of claim 2, wherein the water usage profile is determined on basis of a frequency and of an amount of a hot water demand in the respective time intervals of the respective day.
18. The method of claim 11, wherein the database is a cloud database.
19. The method of claim 11, wherein the water temperature measurement signal provided by the at least one temperature sensor is provided to the controller, wherein the controller determines the water usage profile providing for each respective defined time interval of a respective day of a week the nominal temperature and the nominal volume of the heated water to be stored within the tank, and wherein the controller operates the heating unit of basis of said water usage profile.
20. The hot water storage device of claim 15, wherein the hot water storage device has a first temperature sensor positioned at a second distance from the bottom wall of the tank and a second temperature sensor positioned at a third distance from the bottom wall of the tank, the second distance being greater than the first distance and the third distance being greater than the second distance.
Description
[0020] Preferred developments of the invention are provided by the dependent claims and the description which follows. Exemplary embodiments are explained in more detail on the basis of the drawing, in which:
[0021]
[0022]
[0023]
[0024]
[0025]
[0026] The hot water storage device 10 further comprises a heating unit 15 positioned at a first distance from the bottom wall 12 of the tank 11. The heating unit 15 is configured to heat the water stored within the tank 11 in such a manner that water heated by the heating unit 15 rises up within the tank 11 such that the heated water is stratified above unheated water within the tank 11.
[0027]
[0028] The hot water storage device 10 further comprises at least one temperature sensor 19, 20 positioned at a distance from the bottom wall 12, wherein the at least one temperature sensor 19, 20 is configured to measure a water temperature of the heated water stored within the tank 11.
[0029] In the preferred embodiment shown in
[0030] The hot water storage device 10 further comprises a controller 21. The controller 21 is configured to control the heating unit 15 and thereby the water temperature of the water stored within the tank 11.
[0031] The controller 21 provides a control signal to the heating unit 15 in order to control the operation of the heating unit 15 of the hot water storage device 10.
[0032] The controller 21 is configured to receive a respective water temperature measurement signal from the respective temperature sensor 19, 20.
[0033]
[0034] Controllers of a hot water storage device known form prior art keep permanently a defined water volume within the tank of the hot water storage device at a defined hot water temperature, either 24 hours per day and 7 days per week or according to a daily ON/OFF schedule of the hot water storage device when the same is in the ON status. Keeping the defined water volume within the tank of the hot water storage device permanently at a defined hot water temperature is energy inefficient and creates carbon emissions when no actual hot water demand is present.
[0035] According to the present disclosure, the controller 21 of the hot water storage device 10 is configured to determine from a water temperature measurement signal provided by at least one temperature sensor 19, 22 a water usage profile, said water usage profile providing for defined time intervals of a day and/or for defined days of a week a nominal temperature and a nominal volume of the heated water to be stored within the tank 11 of the hot water storage device 10.
[0036] Preferably, the controller 21 is configured to determine from a first water temperature measurement signal provided by the first temperature sensor 19 and from a second water temperature measurement signal provided by the second temperature sensor 20 and/or from an average water temperature signal of the first water temperature measurement signal and the second water temperature measurement signal the water usage profile providing for defined time intervals of a day and/or for defined days of a week the nominal temperature and the nominal volume of the heated water to be stored within the tank 11 of the hot water storage device 10.
[0037] The controller 21 according to the present disclosure is configured to operate the heating unit 15 of the hot water storage device 10 in such a manner that for each defined time interval of a day and/or for each defined day of a week the actual temperature and the actual volume of the heated water stored withing the tank 11 of the hot water storage device 10 corresponds automatically to the respective nominal value of the water usage profile.
[0038] The controller 21 of the hot water storage device 10 according to the present disclosure allows an energy efficient operation of a water storage device with lower carbon emissions.
[0039] If the controller 21 is configured to determine the water usage profile, the functionality of the present disclosure is provided by the controller 21 only. In this case the at least one water temperature measurement signal provided by the at least one temperature sensor 19, 20 is provided to the controller 21, wherein the controller 21 determines the water usage profile providing for each respective defined time interval of a respective day of a week the nominal temperature and the nominal volume of the heated water to be stored within the tank, and wherein the controller 21 operates the heating unit 15 of basis of said water usage profile.
[0040] Alternatively, the functionality of the present disclosure may be split up between the controller 21 and a database 24 like a cloud database. In this alternative, the at least one water temperature measurement signal provided by the at least one temperature sensor 19, 20 is provided to the database 24 preferably through the controller 21, wherein the database 24 determines the water usage profile providing for each respective defined time interval of a respective day of a week the nominal temperature and the nominal volume of the heated water to be stored within the tank, and wherein the controller 21 operates the heating unit 15 of basis of said water usage profile provided by the database 24 to the controller 21.
[0041]
[0042] In condition I of
[0043] In condition II of
[0044] In both conditions I and II of
[0045] In condition III of
[0046] Depending on the above combination of the volumes V1, V2, V3 of the heated water within the tank 11 and the temperatures T1, T2 the tank 11 may have different conditions in case the hot water storage device 10 is in an ON status. A sixth condition may be the OFF status of hot water storage device 10.
[0047] The controller 21 of the hot water storage device 10 may be configured to determine the water usage profile as a function of the change rate of the at least one water temperature measurement signal in the respective time interval of the respective day. The controller 21 may further be configured to determine the water usage profile as a function of a frequency and as a function of an amount of a hot water demand in the respective time intervals of the respective day.
[0048] The controller 21 of the hot water storage device 10 may be configured to determine the water usage profile in such a manner that for each respective time interval of each respective day of a week a nominal value pair comprising the nominal temperature and the nominal volume of the heated water to be stored within the tank 11 is determined, namely a nominal value pair of a set of nominal value pairs comprising at least: [0049] Pair 1: first nominal volume and first nominal temperature. [0050] Pair 2: first nominal volume and second nominal temperature. [0051] Pair 3: second nominal volume and first nominal temperature. [0052] Pair 4: second nominal volume and second nominal temperature.
[0053] The second nominal volume of the heated water to be stored in the tank 11 is greater than the first nominal volume of the heated water to be stored in the tank 11. The second nominal temperature of the heated water to be stored in the tank 11 is greater than the first nominal temperature of the heated water to be stored in the tank 11.
[0054] Pairs 1 and 2 may be used to provide condition I of
[0055] Pairs 3 and 4 may be used to provide condition II of
[0056] The nominal value pairs on basis of which the water usage profile for each respective time interval of each respective day of a week is determined may comprise the following additional nominal value pair: [0057] Pair 5: third nominal volume and second nominal temperature.
[0058] The third nominal volume is greater than the second nominal volume.
[0059] Pair 5 may be used to provide condition III of
[0060] The second nominal volume and thereby the second volume V2 is greater than the first nominal volume and thereby the first volume V1. A ratio R2/1 between the second nominal volume and thereby the second volume V2 and the first nominal volume and thereby the first volume V1 may be from 2:1 to 4:1, preferably from 2.5:1 to 3.5:1. The third nominal volume and thereby the third volume V3 is greater than the first and second nominal volume and thereby the first volume V1 and second volume V2. A ratio R3/1 between the third nominal volume and thereby the third volume V3 and the first nominal volume and thereby the first volume V1 may be from 3:1 to 5:1, preferably from 3.5:1 to 4.5:1. In any case the ratio R3/1 is greater than the ratio R2/1. In an embodiment the ratio R2/1 may be 3:1 and the ratio R3/1 may be 4:1. These ratios are of exemplary nature.
[0061] The nominal value pairs on basis of which the water usage profile for each respective time interval of each respective day of a week is determined may comprise the following additional nominal value pair: [0062] Pair 0: fourth nominal volume and fourth nominal temperature.
[0063] The fourth nominal volume is smaller than the first nominal volume and fourth nominal temperature is smaller than the first nominal temperature.
[0064] Pair 0 may be used to provide as sixth condition of the hot water storage device 10 corresponding preferably to the OFF status or STANDBY status of hot water storage device 10 in which no heated water in stored with the tank 11 of the hot water storage device 10.
[0065] The water usage profile based on nominal value pairs may also be determined by the database 24.
[0066] The controller 21 of the hot water storage device 10 may be configured to determine for each respective time interval of each respective day a confidence factor associated with the nominal temperature and the nominal volume of the heated water to be stored within the tank 11.
[0067] The confidence factor depends on the frequency and from the amount of a hot water demand in the respective time interval of the respective day. The amount of a hot water demand corresponds to the duration of the same or to the volume of heated water taken out of the tank 11 in connection with the respective hot water demand. The amount of the hot water demand may be determined on basis of the time needed to replace the heated water taken out of the tank, namely to recover the hot volume and temperature of the water within the tank according to the nominal volume and nominal temperature.
[0068] The controller 21 of the hot water storage device 10 is configured to increase the confidence factor of a respective time interval if the frequency of hot water demands and/or the amount of a hot water demand in the respective time interval is above a respective upper threshold.
[0069] The controller 21 of the hot water storage device 10 is configured to decrease the confidence factor of a respective time interval if the frequency of hot water demands and/or the amount of a hot water demand in the respective time interval is below a respective lower threshold.
[0070] The controller 21 of the hot water storage device 10 is configured to remain the confidence factor of a respective time interval unchanged if the frequency of hot water demands and/or the amount of a hot water demand in the respective time interval is above a respective lower threshold and below the respective upper threshold.
[0071] The confidence factor of the respective time intervals may also be determined by the database 24.
[0072] A change of the confidence factor of a respective time interval of a respective day may affect the confidence factor of time intervals adjoining the respective time interval in which the confidence factor has changed on basis of a weight factor. Example give, if the confidence factor of a time interval may change by 10%, the confidence factor of time intervals adjoining said respective time interval may change by 5% if a weight factor of 50% is used or by 2.5% if a weight factor of 25% is used.
[0073] At an initial state or at an initialization state of the hot water storage device 10, the water usage profile of each time interval of each day is initialized with the pair N (N=2 or 3 or 4) of the nominal value pairs. Preferably, the water usage profile of each time interval of each day is initialized with the pair 4, meaning that for each time interval of each day the controller 21 would use the second nominal volume and the second nominal temperature to control the volume and temperature of the heated water within the tank 11.
[0074] During operation of the hot water storage device 10 the confidence factor is determined as described above as a function of the frequency and as a function of the amount of a hot water demand in the respective time intervals of the respective day. The amount depends on the change rate of the respective water temperature measurement signal and preferably the time to recover the heated water within the tank 11 according to the nominal volume and nominal temperature.
[0075] If the confidence factor of the respective time interval of the respective day is below a lower limit, the water usage profile of said time interval is changed from pair N to pair N1. In other words, if the initialized nominal value pair or actual nominal value pair of a respective time internal is pair 3 but the confidence factor of said respective time interval is below the lower limit, pair 2 is used as new nominal value pair for said respective time internal. If there is no pair N1 available, the actual pair is preferably remained unchanged. There may be a factor in the above learning algorithm that provides a time-based decay or forgetfulness. This would allow the confidence factor to reduce over time if there is no water usage over a certain time frame. A rate of memory loss produced by this decay or forgetfulness may depend on the implementation of the hot water storage device 10 in the field.
[0076] If the confidence factor of the respective time interval of the respective day is above an upper limit, the water usage profile of said time interval is changed from pair N to pair N+1. In other words, if the initialized nominal value pair or actual nominal value pair of a respective time internal is pair 4 but the confidence factor of said respective time interval is above the upper limit, pair 5 is used as new nominal value pair for said respective time internal. If there is no pair N+1 available, the actual pair is remained unchanged.
[0077] If the confidence factor of the respective time interval of the respective day is above the lower limit and below the upper limit, the water usage profile of said time interval is remained at pair N. In other words, if the initialized nominal value pair or actual nominal value pair of a respective time internal is pair 5 and the confidence factor of the respective time interval of the respective day is above the lower limit and below the upper limit, pair 5 is kept unchanged as nominal value pair for said respective time internal.
[0078]
[0079]
[0080] The controller 21 defines both the temperature and volume of the heated water within the tank 11 of the water storage device on basis of the determined water usage profile. At a peak demand (corresponding to nominal value pair 5) the water of the whole volume V3 of the tank 11 is heated up to temperature T2 using the pump 23. This state elevates the thermal energy stored within the tank 11 above the normal maximum capacity of the tank 11. This state may be initiated by external factors like communicated energy tariffs from the cloud.
[0081] At time intervals with a small hot water demand a smaller volume V1 at the first temperature T1 is sufficient (corresponding to nominal value pair 1). The hot water storage device 10 minimizes the energy required to heat the water and minimizes heat loss over time as well as an energy inefficient operation of the hot water storage device 10. The hot water storage device 10 can be operated very energy efficiently with lower carbon emissions. Based on the detected water usage (see
[0082] At an initial state or at an initialization state of the controller 21, the nominal value pair 32 of each time interval is preferably chosen so that the hot water storage device 10 is operated by the controller 21 at full capacity. The controller 21 may adapt on basis of the confidence factors the nominal value pair 32 of each time interval 31 individually.
LIST OF REFERENCE SIGNS
[0083] 10 hot water storage device [0084] 11 tank [0085] 12 bottom wall [0086] 13 top wall [0087] 14 side wall [0088] 15 heating unit [0089] 16 pipe [0090] 17 hot water consumer [0091] 18 pipe [0092] 19 temperature sensor [0093] 20 temperature sensor [0094] 21 controller [0095] 22 recirculation pipe [0096] 23 pump [0097] 24 database [0098] 30 water usage profile [0099] 31 time interval [0100] 32 nominal value pair [0101] 33 confidence factors [0102] 40 average water temperature signal