MODULAR CLEVIS MOUNT ASSEMBLY
20250326264 ยท 2025-10-23
Assignee
Inventors
Cpc classification
B60G15/062
PERFORMING OPERATIONS; TRANSPORTING
B60G2204/129
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A modular clevis comprising, a first wing and a second wing parallel to one another wherein said first wing has a first opening and said second wing has a second opening, said first opening and said second opening to couple with a structural component of a vehicle. The modular clevis further comprising a plurality of adapter openings. An adapter mount comprising, a shaft opening configured to receive and couple with a shaft of a damper. The adapter mount further comprising a plurality of mount openings to align with said plurality of adapter openings of said modular clevis and to couple with said modular clevis via a plurality of fasteners.
Claims
1. A modular eyelet mount assembly, comprising: a modular eyelet configured to fit between two tabs of a structural component of a vehicle, said modular eyelet comprising: an opening to align with openings in said two tabs of said structural components and to couple to said modular eyelet to said structural component of said vehicle via a bolt or pin placed through said openings of said two tabs and said opening of said modular eyelet; and a plurality of adapter openings; and an adapter mount comprising: a shaft opening configured to receive and couple with a shaft of a damper; and a plurality of mount openings to align with said plurality of adapter openings of said modular eyelet and to couple with said modular eyelet via a plurality of fasteners.
2. The modular eyelet mount assembly of claim 1, wherein a cross section of said modular eyelet is substantially semi-circular in shape.
3. The modular eyelet mount assembly of claim 1, wherein an outer diameter of said adapter mount is smaller than an inner diameter of a spring of a suspension assembly associated with said modular eyelet mount assembly such that said adapter mount can pass through said inner diameter of said spring.
4. The modular eyelet mount assembly of claim 1, wherein a width of said modular eyelet is wider than an inner diameter of a spring of a suspension assembly associated with said modular eyelet mount assembly such that said modular eyelet is not able to pass through said inner diameter of said spring.
5. The modular eyelet mount assembly of claim 1, wherein: said adapter mount is configured to be coupleable with said shaft of said damper; and said modular eyelet is configured to be removably coupleable with said adapter mount.
6. The modular eyelet mount assembly of claim 1, wherein said modular eyelet mount assembly is configured to be utilized with a suspension assembly which includes said damper and a spring.
7. The modular eyelet mount assembly of claim 1, wherein said opening of said modular eyelet is configured to receive a spherical bearing.
8. The modular eyelet mount assembly of claim 7, wherein said spherical bearing is configured to couple said modular eyelet to said vehicle.
9. The modular eyelet mount assembly of claim 7, wherein said spherical bearing is configured to couple said modular eyelet to said vehicle, said spherical bearing having movement in three dimensions with respect to said vehicle.
10. The modular eyelet mount assembly of claim 1, wherein said modular eyelet has a portion, surrounding said opening, which is substantially circular or round in shape.
11. The modular eyelet mount assembly of claim 1, wherein said modular eyelet has a portion, surrounding said opening, which is not substantially circular or round in shape.
12. The modular eyelet mount assembly of claim 1, wherein said modular eyelet and said adapter mount are configured to be coupled and/or decoupled from one another while said adapter mount remains coupled with said shaft of said damper.
13. The modular eyelet mount assembly of claim 12, wherein said modular eyelet and said adapter mount are configured such that a spring associated with said damper can be removed from said damper when said modular eyelet is decoupled with adapter mount and while said adapter mount remains coupled with said shaft of said damper.
14. The modular eyelet mount assembly of claim 1, wherein said adapter mount is configured to couple with any one of a plurality of different types and/or sizes of modular eyelets.
15. The modular eyelet mount assembly of claim 1, wherein an adapter mount having a first size and an adapter mount having a second can both be utilized, separately, with a same suspension assembly.
16. A modular eyelet mount assembly, comprising: a modular eyelet configured to couple with a vehicle, said modular eyelet comprising: a first portion having an opening formed therethrough; and a second portion extending from said first portion; and an adapter mount comprising: a first coupling portion for coupling said adapter mount with said modular eyelet; and a second coupling portion for coupling said adapter mount with a suspension assembly.
17. The modular eyelet mount assembly of claim 16, wherein said second portion of said modular eyelet further comprises: a plurality of adapter mating features configured to enable coupling of said second portion of said modular eyelet with said first coupling portion of said adapter mount.
18. The modular eyelet mount assembly of claim 16, wherein first coupling portion of said adapter mount further comprises: a plurality of modular eyelet mating features configured to enable coupling of said first coupling portion of said adapter mount said second portion of said modular eyelet.
19. The modular eyelet mount assembly of claim 16, wherein said second portion of said modular eyelet further comprises: a plurality of adapter mating features configured to enable coupling of said second portion of said modular eyelet with said first coupling portion of said adapter mount; and wherein first coupling portion of said adapter mount further comprises: a plurality of modular eyelet mating features configured to enable coupling of said first coupling portion of said adapter mount said second portion of said modular eyelet, and wherein said plurality of adapter mating features and said plurality of modular eyelet mating features are configured to align with each other.
20. A modular eyelet mount assembly, comprising: a modular eyelet configured to couple with a structural component of a vehicle, said modular eyelet comprising: an opening portion; and a base portion coupled with said opening portion; and an adapter mount comprising: a first coupling portion for coupling said adapter mount with said modular eyelet; and a second coupling portion for coupling said adapter mount with a suspension assembly.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0004] Aspects of the present invention are illustrated by way of example, and not by way of limitation, in the accompanying drawings, wherein:
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[0017] The drawings referred to in this description should be understood as not being drawn to scale except if specifically noted.
DESCRIPTION OF EMBODIMENTS
[0018] The detailed description set forth below in connection with the appended drawings is intended as a description of various embodiments of the present invention and is not intended to represent the only embodiments in which the present invention is to be practiced. Each embodiment described in this disclosure is provided merely as an example or illustration of the present invention, and should not necessarily be construed as preferred or advantageous over other embodiments. In some instances, well-known methods, procedures, and objects have not been described in detail as not to unnecessarily obscure aspects of the present disclosure.
[0019] In general, a suspension system for a vehicle provides a motion modifiable connection between a portion of the vehicle that is in contact with a surface (e.g., an unsprung portion) and some or all of the rest of the vehicle that is not in contact with the surface (e.g., a suspended portion).
[0020] Components of a modular clevis mount assembly can be described as a two-piece clevis design and can include a modular clevis and an adapter mount. Typically, a clevis is defined as a U-shaped fastening device with an opening in each of the arms of the U, through which a pin or bolt can be inserted. The present modular clevis can be mounted to a structural component of a vehicle and the adapter mount can be mounted to a shaft of a damper of a suspension assembly. The adapter mount and the modular clevis can be coupled to one another via fasteners. The adapter mount may have an outer diameter or width that is smaller than an inner diameter of a spring associated with the suspension assembly such that the adapter mount may pass through the inner diameter of the spring. The outer diameter or width of the modular clevis may be larger than the inner diameter of the spring and may not pass through the inner diameter of the spring. Thus, the modular clevis and the adapter mount can be decoupled from one another to allow a spring to be changed for a different spring in the suspension assembly without decoupling the adapter mount from the shaft of the damper.
[0021] Referring now to
[0022] In one embodiment, vehicle 50 is a generic vehicle such as a car, truck, side-by-side, or the like driven by an engine and consisting of an unsprung portion (such as tires 32, drive train 37, axles, etc.), a sprung portion (such as a cockpit, seating area, etc.), and a suspension including at least one shock assembly 38 to couple the sprung portion of the vehicle with the unsprung portion.
[0023] In one embodiment, vehicle 50 includes axles 40. At least one shock assembly 38 can be coupled to one of axles 40 via a clevis 206. It should be appreciated that clevis 206 can be mounted to many different structural components of vehicle 50 other than axles 40.
Clevis
[0024] With reference now to
[0025] With reference now to
[0026] In one embodiment, clevis 206 has a threaded opening 218 that is configured to receive and couple to a threaded end 220 of shaft 204. Clevis 206 can be coupled or fastened to shaft 204 at a recommended torque value. The recommended torque value ensures that clevis 206 is appropriately coupled with shaft 204. That is, the recommended torque value ensures that threaded opening 218 of clevis 206 and threaded end 220 of shaft 204 are screwed together with sufficient force to ensure a secure coupling. Additionally, the recommended torque value ensures that the amount of force used does not exceed a value which could damage, for example, threaded opening 218, threaded end 220, shaft 204 or clevis 206. In one embodiment, a thread-locking adhesive can be applied to threaded end 220 and/or threaded opening 218 before being coupled together. The thread-locking adhesive is also referred to as thread-locking fluid, threadlocker, or thread-locking glue.
[0027] As shown in
[0028] During the lifetime of suspension assembly 210, it may be desired to replace spring 212 with a new or different spring. As shown in
[0029] Occasionally, due to the presence of rust, debris, or for other reasons, removing clevis 206 from shaft 204 may require using a force which is greater than the recommended torque value. Additionally, removing clevis 206 from shaft 204 may require heating or burning of any thread-locking adhesive which was used when coupling clevis 206 to shaft 204. As one example, if a vehicle is in the field and the user desires to change spring 212, the user may not have the tools available to ensure adherence to the recommended torque value. As a result, removal of clevis 206 is impossible or results in damage to one or more of, for example, threaded opening 218, threaded end 220, shaft 204 or clevis 206. Embodiments of the present invention include a two-piece modular clevis mount assembly which enables a user to readily remove a spring without the drawbacks previously associated with detaching a clevis from a shaft of a damper.
Modular Clevis Mount Assembly
[0030] With reference now to
[0031] In one embodiment, adapter mount 302 can be fastened to shaft 204 using a thread-locking adhesive. In one embodiment, adapter mount 302 can be coupled to modular clevis 304 via one or more fasteners at a torque value lower than recommended torque value used to couple adapter mount 302 to shaft 204. In such an embodiment, decoupling adapter mount 302 from modular clevis 304 can be easier than decoupling adapter mount 302 from shaft 204 for purposes such as changing springs and can be useful in environments such as the field. In other words, a suspension assembly with a two-piece modular clevis mount assembly of the present invention can allow for springs to be changed in a shorter amount of time as compared to a suspension assembly with a one piece clevis design. In one embodiment, the fasteners used to couple modular clevis 304 to adapter mount 302 can be installed or removed using common tools such as a wrench or a socket wrench.
[0032] In various embodiments, adapter mount 302 can be fastened to shaft 204 before or after modular clevis 304 has been coupled to adapter mount 302. Adapter mount 302 can be coupled to modular clevis 304 before or after modular clevis 304 has been coupled to structural component of a vehicle. In one embodiment, adapter mount 302 can be decoupled from modular clevis 304 while modular clevis 304 remains coupled to the vehicle. In one embodiment, adapter mount 302 can be coupled with a variety of different sized modular clevises. In one embodiment, a different sized modular clevis may be able to pass through inner diameter 222 of spring 212. In one embodiment, adapter mount 302 may be capable of coupling to a different device such as a modular eyelet. Modular eyelet may or may not be wider than inner diameter 222 and may or may not be able to pass through spring 212.
[0033] In one embodiment, a modular eyelet may include a spherical bearing and modular clevis 304 may not include a spherical bearing. In one embodiment, a modular eyelet may employ two tabs on a vehicle where the modular eyelet is coupled to the vehicle by being placed between the two tabs of the vehicle and bolt or pin is passed through the two tabs and the modular eyelet. Modular clevis 304 may be coupled or installed on the vehicle without the use of the two tabs employed by a modular eyelet.
[0034] In various embodiments, adapter mount 302 and modular clevis 304 can be composed of the same material or of different materials. In one embodiment, adapter mount 302 is composed of steel such as mild steel. In one embodiment, modular clevis 304 is composed of aluminum or an aluminum alloy. The two-piece modular clevis mount assembly allows for adapter mount 302 to be composed of a stronger material, such as steel, and modular clevis 304 to be composed of a lighter material such as aluminum. Such an embodiment can allow for adapter mount 302 to be stronger at the critical joint between shaft 204 and adapter mount 302.
[0035] With reference now to
[0036] In one embodiment, fasteners 312 can be employed to fasten modular clevis 304 to adapter mount 302. Fasteners 312 can pass through openings 314 in modular clevis 304 and into threaded openings 316 of adapter mount 302. Threaded openings 316 of adapter mount 302 are depicted as not passing all the way through adapter mount 302. Threaded openings 316 may or may not pass all the way through adapter mount 302. It should be appreciated that any number of fasteners can be employed fasten modular clevis 304 to adapter mount 302. In one embodiment, a portion 318 of adapter mount 302 can be sized to fit into an opening 320 of modular clevis 304. Fasteners 312 are depicted as bolts with a hexagonal head. It should be appreciated that fasteners 312 can be any type of fastener or bolt. For example, fasteners 312 can have heads with a recessed hexagonal shape that employs a hex key for fastening also referred to as an Allen wrench.
[0037] In one embodiment, modular clevis 304 includes a first wing 322 and a second wing 324. First wing 322 and second wing 324 can be substantially parallel to one another. In alternate embodiments, modular clevis 304 can have wings that are not parallel to one another and may or may not be symmetrical in shape. An opening 325 between the first wing 322 and second wing 324 can be configured to receive a structural component of a vehicle and couple to the structural component of the vehicle. Modular clevis 304 with first wing 322 and second wing 324 can form a U shape. First wing 322 can include an opening 326 and second wing 324 can include an opening 328. In one embodiment, a fastener 214 or pin can pass through opening 326, through an opening in structural component 216 of the vehicle, and through opening 328 to couple modular clevis 304 to the vehicle. In one embodiment, opening 326 and opening 328 can each be configured to receive a bushing that the bolt or pin passes through. The structural component 216 can be, but is not limited to a bar, a trailing arm, a control arm, a Constant Velocity (CV) axle, an axle, or other structural components first opening the vehicle. In an embodiment with modular clevis 304 being mounted to a CV axle, modular clevis 304 may be substantially larger than traditional suspension assembly mounts. The modular nature of the invention allows the suspension assembly to be installed to the CV axle while still allowing for a spring of suspension assembly 200 to be changed without disturbing the critical joint of adapter mount 302 and shaft 204.
[0038] With reference now to
[0039] With reference now to
[0040] With reference now to
[0041] With reference now to
[0042] With reference now to
[0043] With reference now to
[0044] With reference now to
[0045] In one embodiment, opening 1104 can be configured to receive a spherical bearing. The spherical bearing can be used to couple modular eyelet 1102 to the vehicle and allow movement in three dimensions. Modular eyelet 1102 is depicted as having a portion that is substantially circular or round in shape. However, modular eyelet 1102 can have any desired shape. Modular eyelet 1102 and adapter mount 302 can be coupled and decoupled from one another while adapter mount 302 remains coupled to the shaft of a damper. Thus, a spring associated with the damper can be changed after modular eyelet 1102 has been decoupled from adapter mount 302 while adapter mount 302 remains coupled to the shaft of the damper.
[0046] In one embodiment, adapter mount 302 can remain coupled to a damper and modular eyelet 1102 can be replaced with a modular clevis as described herein. In one embodiment adapter mount 302 is a standard size that allows coupling with any one of a number of different types of modular clevises and/or modular eyelets. Alternatively, different sized adapter mounts can be employed with the same suspension assembly.
[0047] Reference throughout this document to one embodiment, certain embodiments, an embodiment, various embodiments, some embodiments, various embodiments, or similar term, means that a particular feature, structure, or characteristic described in connection with that embodiment is included in at least one embodiment. Thus, the appearances of such phrases in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics of any embodiment may be combined in any suitable manner with one or more other features, structures, or characteristics of one or more other embodiments without limitation.
[0048] The foregoing Description of Embodiments is not intended to be exhaustive or to limit the embodiments to the precise form described. Instead, the examples set forth herein were presented in order to best explain, to describe particular applications, and to thereby enable those skilled in the art to make and use embodiments of the described examples. However, those skilled in the art will recognize that the foregoing description and examples have been presented for the purposes of illustration and example only. The description as set forth is not intended to be exhaustive or to limit the embodiments to the precise form disclosed. Rather, the specific features and acts described above are disclosed as example forms of implementing the Claims and their equivalents.