MULTI-TIER, FOLDABLE PHOTOVOLTAIC ROOF AND METHOD
20250330116 ยท 2025-10-23
Inventors
- Thomas Gerald ALLEN (Thuwal, SA)
- Ahmed Hesham Balawi (Thuwal, SA)
- Michele De Bastiani (Thuwal, SA)
- Niclas HEESCHER (Saerbeck, DE)
- Michael Filipe Salvador (Thuwal, SA)
- Emmanuel P. VAN KERSCHAVER (Mountain View, CA, US)
Cpc classification
Y02A40/25
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02S40/34
ELECTRICITY
Y02B10/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02S40/36
ELECTRICITY
International classification
Abstract
A multi-tier, foldable roof includes photovoltaic (PV) cells for transforming solar energy into electrical energy. The roof includes a climate layer configured to close an opening of a structure and also configured to control temperature and humidity of an interior of the structure, a PV screen having plural PV panels, each PV panel configured to include plural PV cells, and an outer layer configured to protect the PV screen from soiling. The climate layer, the PV screen and the outer layer are spaced apart from each other with a given distance (H), and each of the climate layer, the PV screen and the outer layer is configured to change from a retracted state to an expanded state.
Claims
1. A multi-tier, foldable roof-including photovoltaic cells for transforming solar energy into electrical energy, the roof comprising: a climate layer configured to close an opening of a structure and also configured to control temperature and humidity of an interior of the structure; a PV screen having plural PV panels, each PV panel configured to include plural PV cells; and an outer layer configured to protect the PV screen from soiling, wherein the climate layer, the PV screen and the outer layer are spaced apart from each other with a given distance, and wherein each of the climate layer, the PV screen and the outer layer is configured to change from a retracted state to an expanded state.
2. The roof of claim 1, wherein each of the climate layer, the PV screen and the outer layer is configured to change from the retracted state to the expanded state independent of the other layers.
3. The roof of claim 1, further comprising: plural connecting mechanisms configured to suspend each of the climate layer, the PV screen and the outer layer from a corresponding hanging wire.
4. The roof of claim 3, further comprising: an electrical connection mechanism configured to electrically connect a first PV panel of the PV screen to a second PV panel of the PV screen.
5. The roof of claim 4, wherein the electrical connection mechanism includes an electrical cable having first and second end pads, the first pad being configured to electrically connect to the first PV panel and the second pad being configured to electrically connect to the second PV panel.
6. The roof of claim 5, wherein a connecting mechanism, of the plural connecting mechanisms, that mechanically connects the first PV panel to the second PV panel includes a bracket, and first and second fabric layers, the first fabric layer connects with a first end to the bracket and with a second end to the first PV panel, and the second fabric layer connects with a first end to the bracket and with a second end to the second PV panel.
7. The roof of claim 6, wherein the electrical cable extends from the first PV panel to the second PV panel through holes made in the first and second fabric layers.
8. The roof of claim 3, wherein a connecting mechanism, of the plural connecting mechanisms, that mechanically connects the first PV panel to the second PV panel includes a bracket, and first and second fabric layers, the first fabric layer connects with a first end to the bracket and with a second end to the first PV panel, and the second fabric layer connects with a first end to the bracket and with a second end to the second PV panel.
9. The roof of claim 1, wherein in the retracted state, the PV panels are substantially parallel to each other and in the expanded state, the PV panels extend substantially in a single plane.
10. The roof of claim 1, wherein the PV screen is located between the outer layer and the climate layer.
11. The roof of claim 1, wherein the PV screen is partially transparent to light with a transparency that can be tuned while the outer and climate layers are fully transparent to light.
12. A photovoltaic, PV, layer to be used to cover a greenhouse, the PV screen comprising: a first PV panel including plural PV cells configured to transform solar energy into electrical energy; a second PV panel including plural PV cells configured to transform solar energy into electrical energy; a connecting mechanism configured to suspend each of the first and second PV panels from a hanging wire, the connecting mechanism-including first and second fabric layers; and an electrical connection mechanism configured to electrically connect the first PV panel to the second PV panel, wherein the electrical connection mechanism includes an electrical cable that extends through each of the first and second fabric layers.
13. The PV screen of claim 12, wherein the connecting mechanism comprises: a clip configured to directly connect to the hanging wire; a bracket configured to fixedly receive first ends of the first and second fabric layers; and the first and second fabric layers.
14. The PV screen of claim 13, wherein second ends of the first and second fabric layers are configured to fixedly attach to the first and second PV panels, respectively.
15. The PV screen of claim 12, wherein the electrical connection mechanism comprises: the electrical cable; and first and second electrical connectors attached to first and second ends of the electrical cable, wherein the first electrical connector is configured to attach to a first junction box of the first PV panel and the second electrical connector is configured to attach to a second junction box of the second PV panel.
16. The PV screen of claim 15, wherein the electrical cable extends through holes made in the first and second fabric layers.
17. The PV screen of claim 12, wherein each of the first and second PV panels is integrally connected to an additional PV panel, at a given interface, and each of the first and second PV panels and the corresponding additional PV panels fold at the given interface so that the PV screen is in a retracted state.
18. A structure with a multi-tier foldable roof, the structure comprising: plural walls that define an enclosure; and the multi-tier foldable roof that covers the enclosure, wherein the multi-tier foldable roof comprise: a climate layer configured to close the enclosure and also configured to control temperature and humidity of the enclosure; a PV screen having plural PV panels, each PV panel configured to include plural PV cells; and an outer layer configured to protect the PV screen from soiling, wherein the climate layer, the PV screen and the outer layer are spaced apart from each other with a given distance, and wherein each of the climate layer, the PV screen and the outer layer is configured to change from a retracted state to an expanded state.
19. The structure of claim 18, wherein each of the climate layer, the PV screen and the outer layer is configured to change from the retracted state to the expanded state independent of the other layers.
20. The structure of claim 18, further comprising: plural connecting mechanisms configured to suspend each of the climate layer, the PV screen and the outer layer from a corresponding hanging wire; and an electrical connection mechanism configured to electrically connect a first PV panel of the PV screen to a second PV panel of the PV screen.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate one or more embodiments and, together with the description, explain these embodiments. In the drawings:
[0014]
[0015]
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[0025]
DETAILED DESCRIPTION
[0026] The following description of the embodiments refers to the accompanying drawings. The same reference numbers in different drawings identify the same or similar elements. The following detailed description does not limit the invention. Instead, the scope of the invention is defined by the appended claims. The following embodiments are discussed, for simplicity, with regard to a triple-tier foldable roof that incorporates photovoltaic (PV) panels for supplying electrical current, in addition to regulating the amount of light, heat and air flow. However, the embodiments discussed herein are not limited to a triple-tier roof, but may be applied to any number of layers that make up the roof.
[0027] Reference throughout the specification to one embodiment or an embodiment means that a particular feature, structure or characteristic described in connection with an embodiment is included in at least one embodiment of the subject matter disclosed. Thus, the appearance of the phrases in one embodiment or in an embodiment in various places throughout the specification is not necessarily referring to the same embodiment. Further, the particular features, structures or characteristics may be combined in any suitable manner in one or more embodiments.
[0028] According to an embodiment, there is a greenhouse (or any other building that requires a roof) that has a multi-tier, foldable roof, and at least one layer of the multi-tier includes PV panels. The multi-tier, foldable roof includes three different layers, each layer having a different functionality. The three layers are independently controlled so that any combination of two layers or a single layer may be opened or closed, as desired. A middle layer of the three layers includes the PV panels. The middle layer, i.e., the PV screen, is protected by the top layer when needed, and the bottom layer helps control the environment inside the structure, as discussed in more detail below.
[0029]
[0030] The PV screen 224 is also foldable and includes plural PV panels, which are connected to each other (mechanically and electrically) and are configured to generate electricity when the PV screen is expanded (i.e., the PV panels are substantially extending in a same plane; note that the PV screen generates electricity even when partially expanded, but not as efficient as when fully expanded). The PV panel has regions not occupied by PV cells, which ensure that light can pass through the panel even when the PV screen is expanded. In this regard, the PV cells are likely thick enough to not allow light to pass by. A system for folding the PV screen and associated method is discussed later. A structure of the PV screen is also discussed later.
[0031] The outer layer 226 is also foldable, and is configured to protect the PV screen from the ambient. In one application, the outer layer 226 is UV-stabilized, high-transparency and configured to allow the solar light to enter the inside of the greenhouse, but not impurities like dust or sand.
[0032] The system 200 may further include an electrical panel 230, that may be connected to the electrical network 234, for supplementing the electrical energy locally generated by the PV panels. The electrical panel 230 is electrically connected to a battery storage unit 232, for storing the energy provided by the PV panel, when not fully used. The electrical panel 230 is also electrically connected to the PV screen for receiving the energy generated by the PV panels. The system 200 may further include an evaporative-cooled system 240 for producing localized temperature controlled air to the plants inside the greenhouse. In one embodiment, the evaporative-cooled system 240 includes a compressor chiller 242, solar collectors 244, a hot battery 246, a vapor absorption chiller 248, a heat pump 250, a cooling tower 252, and a cold battery 254. Other configurations may be used for the evaporative-cooled system 240. In this embodiment, the evaporative-cooled system 240 is placed outside the greenhouse 210. A water to air heat exchanger 256 may be provided inside the greenhouse 210, for providing temperature-controlled air streams directly to the plants inside. Piping 258 is shown in
[0033] In one embodiment, the PV screen 224 is sized to have enough PV panels to entirely power the utilities of the greenhouse, i.e., irrigation, climate control, peripheral cooling, and growth systems. In one application, by recycling the otherwise blocked and wasted sunlight inside a greenhouse, it is possible to transform greenhouses from net electricity consumers to small power stations with zero net energy consumption. The nominal power of the photovoltaic roof is about 100 W/m.sup.2 and will result in a 1 MW installation for a 1-ha model greenhouse, which is enough for covering the entire energy needs of the greenhouse. This approach creates synergistic opportunities for dual use of land, i.e., crops and electricity being harvested on the same land, which leads to enhanced land use efficiency (also known as Agrivoltaics). As opposed to ground-mounted PV, the retractable/foldable PV screen 224 can be protected by the outer layer 226 against soiling events such as sandstorms, offering a means to maintain the nominal power conversion efficiency. Conversely, photovoltaic greenhouses with conventional modules mounted onto the roof require a heavy steel structure due to the extra weight while the PV system discussed herein consists of lightweight but stiff plastic laminates without glass and aluminum frame. An additional disadvantage of conventional solar panels is that the modules are static. The shading cannot be changed throughout the seasons, which offers suboptimal lighting conditions for the plants.
[0034] A mechanism for attaching the PV screen 224 to the greenhouse 210 and also for folding the PV panels of the PV screen, is now discussed with regard to
[0035] Two PV panels 410-1 and 410-2 and their corresponding connecting mechanism 300 are shown in more detail in
[0036] Each PV panel 410-I includes plural PV cells 412-J (where J is an integer equal to or larger than one), and the PV cells are electrically connected to each other to form a string. Thus, a panel includes a string of cells that are encapsulated by a transparent material 413. For example, the PV cells in the embodiment of
[0037] As shown in
[0038]
[0039] Each PV panel may have a junction box, which is the pad 416B discussed with regard to
[0040] A PV cell 412-J may have any known structure. For example, the solar cell 412-J may be based on crystalline, multi crystalline or amorphous silicon technology, but the exact cell technology may be different, for example, it may be copper indium gallium selenide (CIGS) cells, cadmium telluride (CdTe) cells, conventional top-cells or bifacial or any other emerging cell technology. The string of PV cells for each string in a given PV panel can consist of variable numbers of solar cells. Various possible configurations of the PV cells and the PV panels are discussed in U.S. patent application Ser. No. 17/421,152, which is assigned to the assignee of this application, and the entire content of this patent application is incorporated herein by reference. Materials that may be used for the encapsulation material 413 are ethylene-vinyl acetate (EVA), polyvinyl butyral (PVB), thermoplastic polyurethane (TPU) or similar materials. Other materials for the encapsulant such as plastics made of ethylene tetrafluoroethylene (ETFE), polyvinyl fluoride (PVF), may also be used. The use of plastics rather than glass throughout the PV screen 224 allows to keep the PV roof at a low weight.
[0041] The PV cells are connected together into strings using interconnection methods as used for conventional panels, like soldering or gluing ribbons and bus wires or directly interconnecting the cells using printable conductive inks. The shapes, sizes and the spacing of the cells (distance d in
[0042] The connecting mechanism 300 illustrated in
[0043] As opposed to existing foldable solar systems, the multi-tier foldable roof 220 is modular and the panels of each layer are dynamically adjustable. The term dynamically adjustable is used herein to mean that the panels of each layer can be opened and closed along the folds, in the direction of the axis perpendicular to the fold. In this regard, the term dynamically adjustable in this document means that the system can be opened and closed in a controlled way, either manually or automatically, by the controller 450.
[0044] In this regard,
[0045] Also note that the hanging wires 310 for each of the layers 222 to 226 are distributed at different heights relative to the ground and they are vertically spaced so that when the layers are fully retracted, a width W of the panels from one layer do not interfere with the hanging wire from another layer. In other words, a separation distance H between two adjacent hanging wires 310 is larger than the width W of the panels. While
[0046] Thus, the climate layer 222, the PV screen 224 and the outer layer 226 are spaced apart from each other with a same or varying distance H, and each of the climate layer 222, the PV screen 224 and the outer layer 226 is configured to change from a fold state to an expanded state. In the fold state, the PV panels are substantially parallel to each other essentially perpendicular to the ground (see panels 227 in
[0047] As discussed above, the three layers 222 to 226 have different functionalities. Thus, in one embodiment, the outer layer 226, which may be made by UV-stabilized, high-transparency plastic film of superior quality is used to warrant the necessary environmental protection and replaces the glass panels used in a conventional greenhouse or similar structure. The outer layer 226 blocks UV radiation and forms a protective skin for the PV roof. The PV screen 224 is configured to act as a shading screen for optimal crop growth and also to efficiently transform the blocked sunlight into electricity. The electricity is fed into the electrical distribution panel of the greenhouse for efficient energy supply, forming the main source of power generation to support cooling, irrigation and climate control. The climate (or inner) layer 222 is configured to act as an energy saving screen; this screen ensures ideal climate control and minimize energy consumption. It is highly light transmissive and keeps the ambient under the screen at optimal temperatures and humidity for plant growth.
[0048] In one application, the PV screens can be cleaned with a special cleaning robot that slides on top of the screens, secured by a rail along which the robot can slide in x, y direction or similar.
[0049] In one embodiment, the greenhouse is designed to operate as an autonomous off-grid system during the day. The power generated by the PV screen 224 is relayed to a centralized DC/AC inverter and the AC power then connected to the electrical distribution panel (e.g., MDB: main distribution board 230 in
[0050] The dimensions of the solar cooling unit, assuming a peak cooling demand of 600 TR (tons of refrigeration) and 5,365 MWh annual cooling demand, will require a solar collector field of about 2200 m.sup.2, which will produce 2833 MWh cooling/year with a coefficient of performance of 1.52, corresponding to a solar fraction of 52%. The remaining cooling power may be delivered using a compression chiller powered by the excess PV power. The hot water heat battery 246 and a Lithium-ion battery pack 254 may be used to extend the cooling beyond daytime. Furthermore, grid electricity may be available at the MDB 230 as a backup for exceptional cooling demand beyond the power generated by the PV roof and the solar collectors.
[0051] When deployed over an area of about 1-ha, the system 200 might have a nameplate capacity of 1 MWp. In a scenario of having half the greenhouse area dedicated to growing crops that require a relative high Daily Light Integral (DLI) of 27.5 mol/m.sup.2/day (like tomatoes), and the other half dedicated to growing crops with a relatively low DLI of 15 mol/m.sup.2/day (typical for leafy greens), this system is expected to generate about 1500 MWh on an annual basis without negative impact on the crop yield. On the other hand, the power demand of the greenhouse is estimated to be about 1500-1700 MWh. Thus, a greenhouse with the retractable photovoltaic roof 220 paves the way for a new generation of sustainable greenhouses in hot climates regions.
[0052] In this regard,
[0053] The term about is used in this application to mean a variation of up to 20% of the parameter characterized by this term. It will be understood that, although the terms first, second, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. For example, a first object or step could be termed a second object or step, and, similarly, a second object or step could be termed a first object or step, without departing from the scope of the present disclosure. The first object or step, and the second object or step, are both, objects or steps, respectively, but they are not to be considered the same object or step.
[0054] The terminology used in the description herein is for the purpose of describing particular embodiments and is not intended to be limiting. As used in this description and the appended claims, the singular forms a, an and the are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will also be understood that the term and/or as used herein refers to and encompasses any possible combinations of one or more of the associated listed items. It will be further understood that the terms includes, including, comprises and/or comprising, when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. Further, as used herein, the term if may be construed to mean when or upon or in response to determining or in response to detecting, depending on the context.
[0055] The disclosed embodiments provide a multi-tier folding PV roof that is retractable so that it can be adjusted between a fully retracted state and a fully open state to control not only an amount of electrical energy that is generated by the PV cells, but to also control an amount of solar light that passes through the PV system and/or a shadow generated by the PV roof. The electricity and light/shadow can be used to power and/or control peripheral instrumentation or processes or simply shadowing. It should be understood that this description is not intended to limit the invention. On the contrary, the exemplary embodiments are intended to cover alternatives, modifications and equivalents, which are included in the spirit and scope of the invention as defined by the appended claims. Further, in the detailed description of the exemplary embodiments, numerous specific details are set forth in order to provide a comprehensive understanding of the claimed invention. However, one skilled in the art would understand that various embodiments may be practiced without such specific details.
[0056] Although the features and elements of the present embodiments are described in the embodiments in particular combinations, each feature or element can be used alone without the other features and elements of the embodiments or in various combinations with or without other features and elements disclosed herein.
[0057] This written description uses examples of the subject matter disclosed to enable any person skilled in the art to practice the same, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the subject matter is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims.