POWERPLANT WITH INTEGRATED HEAT PIPE
20250327421 ยท 2025-10-23
Inventors
- Lawrence A. Binek (Glastonbury, CT, US)
- Yoel Bugin (Port St Lucie, FL, US)
- Edward L. Hieb (Aubrey, TX, US)
Cpc classification
F28D15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D9/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/125
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/76
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2021/0021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02K9/19
ELECTRICITY
F01D15/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D9/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/208
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
An apparatus is provided for a powerplant. The apparatus includes a heat pipe extending axially along an axis from a first end of the heat pipe to a second end of the heat pipe. The heat pipe extends circumferentially around the axis. The heat pipe includes an evaporator region, a condenser region and a plurality of fluid passages. The evaporator region is disposed at the second end of the heat pipe. The condenser region is disposed at the first end of the heat pipe. The condenser region is disposed radially inboard of the evaporator region. The fluid passages are axially between and fluidly couple the evaporator region and the condenser region.
Claims
1. An apparatus for a powerplant, comprising: a support structure comprising a heat pipe, the heat pipe extending axially along an axis from a first end of the heat pipe to a second end of the heat pipe, the heat pipe extending circumferentially around the axis, and the heat pipe including an evaporator region, a condenser region and a plurality of fluid passages; the evaporator region disposed at the second end of the heat pipe; the condenser region disposed at the first end of the heat pipe, and the condenser region disposed radially inboard of the evaporator region; and the plurality of fluid passages axially between and fluidly coupling the evaporator region and the condenser region; a shaft rotatable about the axis; and a bearing rotatably mounting the shaft to the support structure, wherein the heat pipe extends axially along and circumscribes the bearing.
2. The apparatus of claim 1, wherein the plurality of fluid passages include a first fluid passage and a second fluid passage; and the heat pipe comprises a closed-loop internal fluid circuit which extends from the evaporator region, through the first fluid passage, the condenser region and the second fluid passage, back to the evaporator region.
3. The apparatus of claim 2, wherein the heat pipe further comprises a working fluid; and the heat pipe is configured to circulate the working fluid through the closed-loop internal fluid circuit.
4. The apparatus of claim 3, wherein the first fluid passage is a liquid passage, and the heat pipe is configured to flow the working fluid in a liquid phase through the liquid passage from the condensing region to the evaporator region; and the second fluid passage is a gas passage, and the heat pipe is configured to flow the working fluid in a gaseous phase through the gas passage from the evaporator region to the condenser region.
5. The apparatus of claim 4, wherein the gas passage is disposed radially outboard of and extends circumferentially about the liquid passage as the gas passage and the liquid passage extends axially between the evaporator region and the condenser region.
6. An apparatus for a powerplant, comprising: a heat pipe extending axially along an axis from a first end of the heat pipe to a second end of the heat pipe, the heat pipe extending circumferentially around the axis, and the heat pipe including an evaporator region, a condenser region and a plurality of fluid passages; the evaporator region disposed at the second end of the heat pipe; the condenser region disposed at the first end of the heat pipe, and the condenser region disposed radially inboard of the evaporator region; the plurality of fluid passages axially between and fluidly coupling the evaporator region and the condenser region; the plurality of fluid passages including a first fluid passage and a second fluid passage; the heat pipe comprising a closed-loop internal fluid circuit which extends from the evaporator region, through the first fluid passage, the condenser region and the second fluid passage, back to the evaporator region; and the heat pipe further comprising a working fluid, and the heat pipe configured to circulate the working fluid through the closed-loop internal fluid circuit; wherein the first fluid passage is a liquid passage, and the heat pipe is configured to flow the working fluid in a liquid phase through the liquid passage from the condensing region to the evaporator region; wherein the second fluid passage is a gas passage, and the heat pipe is configured to flow the working fluid in a gaseous phase through the gas passage from the evaporator region to the condenser region; wherein the gas passage is disposed radially outboard of and extends circumferentially about the liquid passage as the gas passage and the liquid passage extends axially between the evaporator region and the condenser region; wherein the liquid passage is an inner liquid passage, and the plurality of fluid passages further include an outer liquid passage; and wherein the outer liquid passage is disposed radially outboard of and extends circumferentially about the gas passage as the outer liquid passage and the gas passage extends axially between the evaporator region and the condenser region.
7. The apparatus of claim 4, wherein the liquid passage is disposed radially outboard of and extends circumferentially about the gas passage as the liquid passage and the gas passage extends axially between the evaporator region and the condenser region.
8. The apparatus of claim 4, wherein the liquid passage is filled with a lattice structure.
9. The apparatus of claim 1, wherein at least one of the plurality of passages has an annular cross-sectional geometry at a location axially between the evaporator region and the condenser region.
10. The apparatus of claim 9, wherein the evaporator region has annular cross-sectional geometry at the second end of the heat pipe.
11. The apparatus of claim 9, wherein the evaporator region includes a plurality of evaporators arranged circumferentially about the axis.
12. The apparatus of claim 9, wherein the condenser region includes a plurality of condensers arranged circumferentially about the axis.
13. The apparatus of claim 12, wherein the plurality of condensers projects radially inward from at least one of the plurality of passages.
14. The apparatus of claim 12, further comprising: a vane array including a plurality of vanes arranged circumferentially about the axis; each of the plurality of condensers configured with a respective one of the plurality of vanes.
15. The apparatus of claim 1, wherein at least one of the plurality of passages is divided circumferentially into a plurality of sub-passages.
16. (canceled)
17. The apparatus of claim 1, further comprising an electric machine at least partially housed within a cavity of the support structure, wherein the heat pipe extends axially along and circumscribes the electric machine, and the heat pipe is configured to transfer heat energy away from the electric machine.
18. The apparatus of claim 1, further comprising an inlet structure for the powerplant, the inlet structure including the support structure and a vane array that axially overlaps and circumscribes the heat pipe, the vane array including a plurality of vanes arranged circumferentially about the axis.
19. (canceled)
20. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
DETAILED DESCRIPTION
[0034]
[0035] The turbine engine 22 of
[0036] The turbine engine 22 includes a (e.g., annular) core flowpath 32, an inlet section 34, a compressor section 35, a (e.g., reverse flow) combustor section 36, a turbine section 37 and an exhaust section 38. At least (or only) the compressor section 35, the combustor section 36 and the turbine section 37 may form a core 40 of the turbine engine 22. The turbine engine 22 also includes a stationary engine structure 42. Briefly, this engine structure 42 may house and/or form the engine sections 35-37. The engine structure 42 may also form the engine sections 34 and 38.
[0037] The core flowpath 32 extends within the turbine engine 22 and its engine core 40 from an airflow inlet 44 into the core flowpath 32 to a combustion products exhaust 46 from the core flowpath 32. More particularly, the core flowpath 32 of
[0038] The compressor section 35 includes a bladed compressor rotor 48. The turbine section 37 includes a bladed turbine rotor 50. Each of these engine rotors 48, 50 includes a rotor base (e.g., a hub or a disk) and a plurality of rotor blades (e.g., vanes or airfoils) arranged circumferentially around and connected to the rotor base. The rotor blades, for example, may be formed integral with or mechanically fastened, welded, brazed and/or otherwise attached to the respective rotor base.
[0039] The compressor rotor 48 may be configured as a radial flow compressor rotor (e.g., an axial inflow-radial outflow compressor rotor), and the compressor section 35 may be configured as a radial flow compressor section. The turbine rotor 50 may be configured as a radial flow turbine rotor (e.g., a radial inflow-axial outflow turbine rotor), and the turbine section 37 may be configured as a radial flow turbine section. The compressor rotor 48 is connected to the turbine rotor 50 through an engine shaft 52. At least (or only) the compressor rotor 48, the turbine rotor 50 and the engine shaft 52 collectively form an engine rotating assembly 54; e.g., a spool of the turbine engine 22 and its engine core 40. This engine rotating assembly 54 and its engine shaft 52 are rotatably supported by the engine structure 42 through a plurality of engine bearings 56; e.g., rolling element bearings, journal bearings, etc. The engine rotating assembly 54 and its members 48, 50 and 52 may thereby rotate about the axis 26.
[0040] The combustor section 36 includes an annular combustor 58 with an annular combustion chamber 60. The combustor 58 of
[0041] During turbine engine operation, air enters the turbine engine 22 through the inlet section 34 and its core inlet 44. The inlet section 34 directs the air from the core inlet 44 into the core flowpath 32 and the compressor section 35. The air entering the core flowpath 32 may be referred to as core air. This core air is compressed by the compressor rotor 48. The compressed core air is directed through a diffuser and its diffuser plenum 63 into the combustion chamber 60. Fuel is injected and mixed with the compressed core air to provide a fuel-air mixture. This fuel-air mixture is ignited within the combustion chamber 60, and combustion products thereof flow through the turbine section 37 and drive rotation of the turbine rotor 50 about the axis 26. The rotation of the turbine rotor 50 drives rotation of the compressor rotor 48 about the axis 26 and, thus, compression of the air received from the core inlet 44. The exhaust section 38 directs the combustion products out of the turbine engine 22 into an environment external to the aircraft to provide forward engine thrust.
[0042] The electric machine 24 may be integrated with the turbine engine 22. The electric machine 24 of
[0043] The inlet structure 66 of
[0044] The inlet vane array 70 may be arranged at the core inlet 44. The inlet vane array 70 includes a plurality of inlet vanes 76; e.g., inlet guide vanes, struts, etc. The inlet vanes 76 are arranged and may be equispaced circumferentially about the axis 26 in an annular array; e.g., a circular array. Each of the inlet vanes 76 extends radially across the core flowpath 32 (in a radial outward direction away from the axis 26) from the inner platform structure 74 to the outer platform structure 72. The inlet vanes 76 may thereby structurally tie the inner platform structure 74 to the outer platform structure 72. The inlet vanes 76 may also be configured to condition (e.g., impart swirl to, etc.) the core air entering the compressor section 35.
[0045] The outer platform structure 72 extends longitudinally (e.g., generally axially in
[0046] The inner platform structure 74 extends longitudinally (e.g., generally axially in
[0047] Referring to
[0048] During turbine engine operation, the rotation of the engine rotating assembly 54 drives rotation of the machine rotor 78 about the axis 26. The rotation of the machine rotor 78 may generate an electromagnetic field with the machine stator 80, and the machine stator 80 may convert energy from the electromagnetic field into the electricity. The electric machine 24 may then provide this electricity to an electrical system 86 (schematically shown) of the aircraft for storage, further use and/or distribution to one or more other aircraft and/or powerplant components. Here, the electric machine 24 is configured as a dedicated electric generator. However, it is contemplated the electric machine 24 may alternatively be configured as a motor-generator, or a dedicated electric motor in other embodiments.
[0049] Referring to
[0050] The heat transfer device 88 is configured to (e.g., passively) transfer the heat energy generated by the electric machine 24 to a flow of cooling air; e.g., a heat sink. More particularly, the heat transfer device 88 is configured to receive (e.g., absorb) the heat energy from the electric machine 24 and then dissipate (e.g., reject) that heat energy into the cooling air. The heat transfer device 88 may thereby cool the electric machine 24 and heat the cooling air.
[0051] The heat transfer device 88 of
[0052] The working fluid may be a multi-phase (e.g., two-phase) working fluid. The working fluid, for example, is operable to change phase between a gaseous phase and a liquid phase during heat pipe operation. An example of the working fluid is a fluid including sodium (Na) and/or potassium (K). Another example of the working fluid is refrigerant. The present disclosure, however, is not limited to the foregoing exemplary working fluids.
[0053] Referring to
[0054] Each condenser 96 of
[0055] The evaporator 98 of
[0056] The fluid circuit passages 100A, 100B and 102 of
[0057] The gas passage 102 may be configured as a hollow cavity in that the gas passage 102 may not be filled with an internal structure such as a lattice structure or any other flow enhancing and/or impeding material. By contrast, one or both of the liquid passages 100 may each be partially or completely filled with a porous lattice structure; e.g., a liquid wicking structure. Examples of such lattice structures 126 are shown in
[0058] Referring to
[0059] During turbine engine operation, the heat pipe 90 transfers heat energy generated by the electric machine 24 (and/or the engine bearings 56) into the working fluid within the evaporator cavity 122 at the heat pipe second end 94. More particularly, the heat pipe 90 transfers the heat energy into a quantity of the working fluid within the evaporator region 124/the evaporator 98. During this heat energy transfer, the working fluid within the evaporator region 124 absorbs at least some or all of the heat energy received from the electric machine 24 (and/or the engine bearings 56). This heat energy absorption heats the working fluid such that a liquid phase of the working fluid (liquid working fluid) may change phase to a gaseous phase of the working fluid (gaseous working fluid). The liquid working fluid may thereby evaporate or vaporize into the gaseous working fluid. This gaseous working fluid is subsequently directed (e.g., flows) through the gas passage 102 from the evaporator region 124 at the heat pipe second end 94 to the condenser region 120 at the heat pipe first end 92.
[0060] Within the condenser region 120 and its condensers 96, the heat pipe 90 transfers heat energy (e.g., some or all of the heat energy previously absorbed from the electric machine 24 and/or the engine bearings 56) from the working fluid into the cooling air through walls of the cooling vanes 106. More particularly, the heat pipe 90 transfers the heat energy out of a quantity of the working fluid within the condenser region 120/the condensers 96. During this heat energy transfer, the working fluid within the condenser region 120 rejects at least some or all of the heat energy into the cooling air. This heat energy rejection cools the working fluid such that the gaseous phase of the working fluid may change phase to the liquid phase of the working fluid. The gaseous working fluid may thereby condense into the liquid working fluid. This liquid working fluid is subsequently directed (e.g., flows) through the inner liquid passage 100A and/or the outer liquid passage 100B from the condenser region 120 at the heat pipe first end 92 back to the evaporator region 124 at the heat pipe second end 94 in order to, for example, repeat the heat transfer cycle.
[0061] In some embodiments, referring to
[0062] In some embodiments, referring to
[0063] In some embodiments, referring to
[0064] The turbine engine 22 is described above as a single spool, radial-flow turbojet gas turbine engine for case of description. The present disclosure, however, is not limited to such an exemplary turbine engine. The turbine engine 22, for example, may alternatively be configured as an axial flow gas turbine engine. The turbine engine 22 may be configured as a direct drive gas turbine engine. The turbine engine 22 may alternatively include a geartrain that connects one or more rotors together such that the rotors rotate at different speeds. The turbine engine 22 may be configured with a single spool (e.g., see
[0065] While various embodiments of the present disclosure have been described, it will be apparent to those of ordinary skill in the art that many more embodiments and implementations are possible within the scope of the disclosure. For example, the present disclosure as described herein includes several aspects and embodiments that include particular features. Although these features may be described individually, it is within the scope of the present disclosure that some or all of these features may be combined with any one of the aspects and remain within the scope of the disclosure. Accordingly, the present disclosure is not to be restricted except in light of the attached claims and their equivalents.