V2ALC@V2O5/TIO2 HETEROJUNCTION COMPOSITE PHOTOCATALYST, PREPARATION METHOD, AND APPLICATION THEREOF
20250325964 ยท 2025-10-23
Inventors
Cpc classification
B82Y30/00
PERFORMING OPERATIONS; TRANSPORTING
B01J2219/0892
PERFORMING OPERATIONS; TRANSPORTING
B01J37/0009
PERFORMING OPERATIONS; TRANSPORTING
International classification
B82Y30/00
PERFORMING OPERATIONS; TRANSPORTING
B01J37/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A composite photocatalyst, comprising V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 heterojunction. The composite can be either supported or unsupported. Additionally, a process for producing this composite, particularly V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2, involves the steps of mixing a titanium precursor and an alcohol solvent, and stirring to obtain a first solution; mixing an acid with an alcohol solvent, and stirring to form a second solution; mixing the second solution and the first solution, and stirring to obtain a third solution; dispersing V.sub.2AlC in the alcohol solvent; adding the dispersed V.sub.2AlC to the third solution to get a suspension, and stirring the suspension for a predetermined period; drying the suspension to obtain a dried product; grinding the dried product into fine powder; and calcining the ground product to obtain the composite. The composite photocatalyst can also be used in a CO.sub.2 reduction process, wherein the photocatalyst is irradiated in a photoreactor system.
Claims
1. A composite photocatalyst comprising V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 heterojunction; wherein V.sub.2AlC is from about 1 to about 20 wt. %; V.sub.2O.sub.5 is from about 0 to about 10 wt. %; and TiO.sub.2 is from about 60 to about 99 wt. %; and the composite is a supported composite or an unsupported composite.
2. The composite photocatalyst of claim 1, comprises V.sub.2AlC with in-situ grown V.sub.2O.sub.5 coupled with TiO.sub.2 to form V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 heterojunction.
3. The composite photocatalyst of claim 1, wherein TiO.sub.2 is distributed over the whole surface of V.sub.2AlC.
4. The composite photocatalyst of claim 1, wherein all the elements of the composite (V, Al, C, Ti and O) are evenly distributed within the composite.
5. The composite photocatalyst of claim 1, wherein the composite is a nanocomposite.
6. The composite photocatalyst of claim 1, wherein the support is a honeycomb support.
7. The composite photocatalyst of claim 1, wherein the supported composite is prepared by coating V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 on a support.
8. A process for preparing a composite comprising V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2; wherein the process comprises the steps of: a) mixing a titanium precursor and an alcohol solvent, and stirring to obtain a first solution; b) mixing an acid with an alcohol solvent, and stirring to form a second solution; c) mixing the second solution and the first solution, and stirring to obtain a first solution; d) dispersing V.sub.2AlC in the alcohol solvent; e) adding the dispersed V.sub.2AlC to the third solution to get a suspension, and stirring the suspension for a predetermined period; f) drying the suspension to obtain a dried product; g) grinding the dried product into fine powder; and h) calcining the ground product at about 450-550 C. for about 2-4 h to obtain the composite comprising V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2.
9. The process of claim 8, wherein, in step a), the titanium precursor comprises a titanium alkoxide, a titanium oxide, a titanium halide, or a mixture thereof; the alcohol solvent comprises methanol, ethanol, or 2-propanol or a mixture thereof, the ratio of the titanium source to the alcohol solvent is about 1:1 to about 1:3; and the stirring is done at a temperature of about 10 C. to about 50 C. for about 15 min to about 60 min; in step b), the acid is an organic acid or an inorganic acid, or a mixture thereof, the alcohol solvent is methanol, ethanol 2-propanol or a mixture thereof; the ratio of the acid to the alcohol solvent is about 1:1 to about 1:2; and the stirring is done at a temperature of about 10 C. to about 50 C. for about 5 min to about 45 min; in step c), the ratio of the first solution to the second solution is from about 1:1 to about 1:2; and the stirring is done at a temperature of about 10 C. to about 50 C. for about 15 min to about 60 min; in step d), the dispersing is done at a temperature of about 10 C. to about 50 C. for about 15 min to about 60 min; in step e), the ratio of V.sub.2AlC dispersed in the alcohol solvent to the third solution is from about 1:1 to about 1:2; and the stirring is done at a temperature of about 10 C. to about 50 C. for about 12 h to about 36 h; in step f), the drying is done at a temperature of about 80 C. to about 120 C. for about 4 h to about 32 h; and in step h), the ground product is calcined at about 500 C. for about 2 h.
10. The process of claim 8, wherein the composite is a supported composite or an unsupported composite, and the supported composite is prepared by coating a support with the suspension of step e).
11. The process of claim 10, wherein the coating is done by dip coating.
12. The process of claim 10, wherein the support is a honeycomb support.
13. A composite photocatalyst comprising V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 heterojunction prepared by the process claim 8.
14. A process for CO.sub.2 reduction comprising contacting a feed comprising CO.sub.2 and at least one sacrificial compound with a composite photocatalyst comprising V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 heterojunction in a photoreactor system; and irradiating the photocatalyst with at least one irradiation source; wherein the composite is a supported composite or an unsupported composite.
15. The process of claim 14, wherein the sacrificial compound comprises water, methanol, or a mixture thereof.
16. The process of claim 15, wherein the process selectively produces CO when CO.sub.2 reduction is carried out with water, and the process increases methane and hydrogen production by introducing methanol through dry reforming.
17. The process of claim 1, comprising: a) providing a photoreactor system comprising a main reactor chamber, cooling fans integrated with an irradiation light source, mass flow controllers (MFC), and an online products analysis system; b) utilizing an irradiation source positioned above a quartz glass window which allows light/irradiation passage through the reactor system; c) integrating a water saturator with the reactor system for carrying the at least one sacrificial compound with CO.sub.2; d) introducing the feed at the top of the reactor and allowing it to flow over the composite photocatalyst surface before exiting at the bottom surface; and e) continuously passing the feed through the reactor for about 5 minutes to about 45 minutes before starting the experiments to saturate the catalyst surface.
18. The process of claim 14, wherein the photoreactor is a monolith photoreactor or a fixed-bed photoreactor; and when the photoreactor is a fixed-bed photoreactor the process comprises: uniformly distributing powdered composite photocatalyst inside the reactor bottom surface; and utilizing a reactor chamber bottom surface with uniformly distributed powdered photocatalyst as the only exposed surface area where the catalyst, reactants, and light source interact; or when the photoreactor is a monolith photoreactor, the process comprises inserting a monolith inside the reactor chamber with support fixed at the middle of the reactor for efficient distribution of light and flowing of reactant gases; and immobilizing the composite photocatalyst over the monolithic channels prior to loading into the reactor.
19. The process of claim 14, wherein the process is carried out at room temperature and atmospheric pressure.
20. Use of a composite photocatalyst comprising V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 heterojunction of claim 1 for photocatalytic CO.sub.2 reduction; wherein the composite is a supported composite or an unsupported composite.
Description
BRIEF DESCRIPTION OF THE ACCOMPANYING FIGURES
[0021] In order that the disclosure may be readily understood and put into practical effect, reference will now be made to exemplary embodiments as illustrated with reference to the accompanying figures. The figures together with detailed description below, are incorporated in and form part of the specification, and serve to further illustrate the embodiments and explain various principles and advantages, in accordance with the present disclosure where:
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DETAILED DESCRIPTION OF THE DISCLOSURE
[0033] The present disclosure is directed to V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 heterojunction composite photocatalyst, preparation method, and application thereof. The composite is a supported composite or an unsupported composite. This composite photocatalyst addresses one or more limitations associated with existing catalysts used in the photocatalytic processes of CO.sub.2 reduction.
[0034] In an embodiment, a cost-effective and efficient carbon-based material with honeycomb structured composites for photocatalytic CO.sub.2 reduction to solar fuels is provided in the present disclosure. This involves synthesizing a composite using a method that facilitates the conversion of CO.sub.2 through reforming systems under solar energy. Specifically, a 2D layered structure of vanadium aluminum carbide (2D V.sub.2AlC) MAX with in-situ grown V.sub.2O.sub.5 to construct V.sub.2AlC@V.sub.2O.sub.5 is developed through a facile single-step hydrothermal method. Further, the layered structure material is adorned with titanium dioxide nanoparticles, and the entire composite is immobilized with a honeycomb structure to create V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 honeycomb composite. A comparative study between fixed bed and honeycomb photoreactors was conducted using the invented composite, evaluating their performance for photocatalytic CO.sub.2 reduction to solar fuels. The partial oxidation of V.sub.2AlC for heating at a lower temperature can produce V.sub.2O.sub.5 over its surface to get V.sub.2AlC@V.sub.2O.sub.5 nanotexture. Coupling V.sub.2O.sub.5 with V.sub.2AlC/TiO.sub.2 to construct V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 can stimulate charge separation efficiency to maximize photocatalytic CO.sub.2 reduction efficiency.
[0035] The present disclosure can be understood more readily by reference to the following description taken in connection with the accompanying Figures and Examples, all of which form a part of this disclosure.
[0036] At the very outset of the detailed description, it may be understood that the ensuing description only illustrates a particular form of this invention. However, such a particular form is only an exemplary embodiment, and without intending to imply any limitation on the scope of this invention. Accordingly, the description is to be understood as an exemplary embodiment and teaching of invention and not intended to be taken restrictively.
[0037] Before the present disclosure or methods of the present disclosure are described in greater detail, it is to be understood that the specific products, methods, processes, conditions or parameters, are not limited to particular embodiments described, as such may, of course, vary. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only, and is not intended to be limiting, since the scope of the methods will be limited only by the appended claims.
[0038] Where a range of values is provided, it is understood that each intervening value, to the tenth of the unit of the lower limit unless the context dictates otherwise, between the upper and lower limit of that range and any other stated or intervening value in that stated range, is encompassed within the methods. The upper and lower limits of these smaller ranges may independently be included in the smaller ranges and are also encompassed within the methods, subject to any specifically excluded limit in the stated range. Where the stated range includes one or both of the limits, ranges excluding either or both of those included limits are also included in the methods.
[0039] Certain ranges are presented herein with numerical values being preceded by the term about. The term about is used herein to provide literal support for the exact number that it precedes, as well as a number that is near to or approximately the number that the term precedes. In determining whether a number is near to or approximately a specifically recited number, the near or approximating unrecited number may be a number which, in the context in which it is presented, provides the substantial equivalent of the specifically recited number. For example, about can mean within one or more standard deviations, or within 30%, 25%, 20%, 15%, 10% or 5% of the stated value.
[0040] Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the art to which the invention belongs. Although any methods and materials similar or equivalent to those described herein can be used in the practice or testing of the present invention, preferred methods and materials are described. For the purposes of the present invention, the following terms are defined below.
[0041] All publications cited in this specification are herein incorporated by reference as if each individual publication was specifically and individually indicated to be incorporated by reference and are incorporated herein by reference to disclose and describe the methods and/or materials in connection with which the publications are cited. The citation of any publication is for its disclosure prior to the filing date and should not be construed as an admission that the present products, composites or methods are not entitled to antedate such publication by virtue of prior invention.
[0042] It is appreciated that certain features of the methods, which are, for clarity, described in the context of separate embodiments, may also be provided in combination in a single embodiment. Conversely, various features of the methods, which are, for brevity, described in the context of a single embodiment, may also be provided separately or in any suitable sub-combination. All combinations of the embodiments are specifically embraced by the present invention and are disclosed herein just as if each and every combination was individually and explicitly disclosed, to the extent that such combinations embrace operable processes and/or composites/scaffolds. In addition, all sub-combinations listed in the embodiments describing such variables are also specifically embraced by the present methods and are disclosed herein just as if each and every such sub-combination was individually and explicitly disclosed herein.
[0043] As will be apparent to those of skill in the art upon reading this disclosure, each of the individual embodiments described and illustrated herein has discrete components and features which may be readily separated from or combined with the features of any of the other several embodiments without departing from the scope or spirit of the present methods. Any recited method can be carried out in the order of events recited or in any other order which is logically possible.
[0044] The articles a and an are used herein to refer to one or to more than one (i.e., to at least one) of the grammatical object of the article. By way of example, an element means one element or more than one element.
[0045] As used herein, the term comprises, comprising, or comprising of is generally used in the sense of include, that is to say permitting the presence of one or more features or components. The term comprises, comprising, or comprising of when placed before the recitation of steps in a process or method means that the process or method encompasses one or more steps that are additional to those expressly recited, and that the additional one or more steps may be performed before, between, and/or after the recited steps. For example, a process or method comprising steps a, b, and c encompasses a process or method of steps a, b, x, and c, a method of steps a, b, c, and x, as well as a method of steps x, a, b, and c. Furthermore, the term comprising when placed before the recitation of steps in a method does not (although it may) require sequential performance of the listed steps, unless the content clearly dictates otherwise. For example, a process or a method comprising steps a, b, and c encompasses, for example, a process or a method of performing steps in the order of steps a, c, and b, the order of steps c, b, and a, and the order of steps c, a, and b, etc.
[0046] Reference throughout this specification to certain embodiments, further embodiments, some embodiments, one embodiment, an embodiment, a non-limiting embodiment, an exemplary embodiment, some instances, or further instances, means that a particular feature, structure or characteristic described in connection with the embodiment may be included in at least one embodiment of the present disclosure. Thus, the appearances of the certain embodiments, further embodiments, some embodiments, one embodiment, an embodiment, a non-limiting embodiment, an exemplary embodiment, some instances, or further instances, in various places throughout this specification may not necessarily all refer to the same embodiment. It is appreciated that certain features of the disclosure, which are, for clarity, described in the context of separate embodiments, may also be provided in combination in a single embodiment. Conversely, various features of the disclosure, which are, for brevity, described in the context of a single embodiment, may also be provided separately or in any suitable sub-combination.
[0047] As used herein, the terms include, have, comprise, contain etc. or any form of said terms such as having, including, containing, comprising or comprises are inclusive and will be understood to imply the inclusion of a stated element, integer or step, or group of elements, integers or steps, but not the exclusion of any other element, integer or step, or group of elements, integers or steps.
[0048] The use of any and all examples, or exemplary language (e.g., such as) provided with respect to certain embodiments herein is intended merely to better illustrate the disclosure and does not pose a limitation on the scope of the disclosure otherwise claimed.
[0049] As regards the embodiments characterized in this specification, it is intended that each embodiment be read independently as well as in combination with another embodiment. For instance, in case of an embodiment 1 reciting 3 alternatives A, B and C, an embodiment 2 reciting 3 alternatives D, E and F and an embodiment 3 reciting 3 alternatives G, H and I, it is to be understood that the specification unambiguously discloses embodiments corresponding to combinations A, D, G; A, D, H; A, D, I; A, E, G; A, E, H; A, E, I; A, F, G; A, F, H; A, F, I; B, D, G; B, D, H; B, D, I; B, E, G; B, E, H; B, E, I; B, F, G; B, F, H; B, F, I; C, D, G; C, D, H; C, D, I; C, E, G; C, E, H; C, E, I; C, F, G; C, F, H; C, F, I, unless specifically mentioned otherwise.
[0050] As used herein, the term invention, present invention, disclosure or present disclosure as used herein is a non-limiting term and is not intended to refer to any single embodiment of the particular invention but encompasses all possible embodiments as described in the specification.
[0051] The terms process(es) and method(s) are considered interchangeable within this disclosure.
[0052] In an embodiment, the present disclosure provides a composite photocatalyst comprising V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 heterojunction; wherein V.sub.2AlC is from about 1 to about 20 wt. %; V.sub.2O.sub.5 is from about 0 to about 10 wt. %; and TiO.sub.2 is from about 60 to about 99 wt. %.
[0053] In certain embodiments, the present disclosure provides a composite photocatalyst comprising V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 heterojunction; wherein V.sub.2AlC is from about 5 to about 20 wt. %; V.sub.2O.sub.5 is from about 1 to about 3 wt. %; and TiO.sub.2 is from about 75 to about 95 wt. %.
[0054] In certain embodiments, V.sub.2AlC is from about 1 to about 5 wt. %; V.sub.2O.sub.5 is from about 0 to about 0.5 wt. %; and TiO.sub.2 is from about 95 to about 99 wt. %. In some embodiments, V.sub.2AlC is from about 5 to about 15 wt. %; V.sub.2O.sub.5 is from about 3 to about 10 wt. %; and TiO.sub.2 is from about 60 to about 90 wt. %.
[0055] In certain embodiments, V.sub.2AlC may present in about 1 wt. %, about 2 wt. %, about 3 wt. %, about 4 wt. %, about 5 wt. %, about 6 wt. %, about 7 wt. %, about 8 wt. %, about 9 wt. %, about 10 wt. %, about 11 wt. %, about 12 wt. %, about 13 wt. %, about 14 wt. %, about 15 wt. %, about 16 wt. %, about 17 wt. %, about 18 wt. %, about 19 wt. %, or about 20 wt. %.
[0056] In certain embodiments, V.sub.2O.sub.5 may present in about 0.01 wt. %, about 0.5 wt. %, about 1.0 wt. %, about 1.5 wt. %, about 2.0 wt. %, about 2.5 wt. %, about 3.0 wt. %, about 3.5 wt. %, about 4.0 wt. %, about 4.5 wt. %, about 5.0 wt. %, about 5.5 wt. %, about 6.0 wt. %, about 6.5 wt. %, about 7.0 wt. %, about 7.5 wt. %, about 8.0 wt. %, about 8.5 wt. %, about 9.0 wt. %, about 9.5 wt. %, or about 10.0 wt. %.
[0057] In certain embodiments, TiO.sub.2 may present in about 60 wt. %, about 61 wt. %, about 62 wt. %, about 63 wt. %, about 64 wt. %, about 65 wt. %, about 66 wt. %, about 67 wt. %, about 68 wt. %, about 69 wt. %, about 70 wt. %, about 71 wt. %, about 72 wt. %, about 73 wt. %, about 74 wt. %, about 75 wt. %, about 76 wt. %, about 77 wt. %, about 78 wt. %, about 79 wt. %, about 80 wt. %, about 81 wt. %, about 82 wt. %, about 83 wt. %, about 84 wt. %, about 85 wt. %, about 86 wt. %, about 87 wt. %, about 88 wt. %, about 89 wt. %, about 90 wt. %, about 91 wt. %, about 92 wt. %, about 93 wt. %, about 94 wt. %, about 95 wt. %, about 96 wt. %, about 97 wt. %, about 98 wt. %, or about 99 wt. %.
[0058] In certain embodiments, the V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 composite has a BJH surface area of about 56.52 m.sup.2/g.
[0059] Accordingly, in certain embodiments, the present disclosure provides a V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 composite photocatalyst; wherein V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 composite has a BJH surface area of about 56.52 m.sup.2/g.
[0060] In certain embodiments, TiO.sub.2 is distributed over the whole surface of V.sub.2AlC in the composite photocatalyst comprising V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 heterojunction.
[0061] In certain embodiments, all the elements of the composite (V, Al, C, Ti and O) are evenly and/or uniformly distributed within the composite. In some embodiments, all the elements of the composite (V, Al, C, Ti and O) are evenly and uniformly distributed within the composite.
[0062] In certain embodiments, the composite photocatalyst comprises V.sub.2AlC with in-situ grown V.sub.2O.sub.5 coupled with TiO.sub.2 to form V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 heterojunction. In some embodiments, 2D V.sub.2AlC@V.sub.2O.sub.5 is coupled with OD TiO.sub.2. In some instances, the composite is 2D/OD V.sub.2AlC@V.sub.2O.sub.5 with OD TiO.sub.2 nanoparticles. Thus, in certain embodiments, the composite photocatalyst is ternary 2D/OD V.sub.2AlC@V.sub.2O.sub.5 with OD TiO.sub.2 NPs, which is either supported or unsupported.
[0063] In some embodiments, the composite photocatalyst is ternary 2D/OD V.sub.2AlC@V.sub.2O.sub.5 with OD TiO.sub.2 NPs immobilized over a support. In some instances, the composite photocatalyst is immobilized over the support through a simple and facile sol-gel dip coating method with higher loading efficiency and uniformity, resulting in higher solar energy harvesting efficiency.
[0064] Thus, in certain embodiments, the present disclosure provides a composite photocatalyst comprising V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 heterojunction; wherein the composite photocatalyst comprises V.sub.2AlC with in-situ grown V.sub.2O.sub.5 coupled with TiO.sub.2 to form V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 heterojunction.
[0065] In certain embodiments, the composite photocatalyst comprising V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 heterojunction is a supported composite or an unsupported composite.
[0066] In certain embodiments, the composite photocatalyst comprising V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 heterojunction is a supported composite. The support may be composed of various materials, such as ceramic, metal, metal alloys, etc. In certain embodiments, the support is a monolithic support. A variety of shapes may be suitable for monolithic supports. These can include forms like honeycombs, foil, screens, plates, or a combination thereof. In certain embodiments, the support is a honeycomb support.
[0067] In certain embodiments, the support is a monolithic honeycomb support. The monolithic support's flow passages can vary in cross-sectional shape and size, including trapezoidal, rectangular, square, sinusoidal, hexagonal, elliptical, and circular, among others. These monolithic substrates may accommodate up to about 800 or more flow channels (or cells) per square inch of cross-section. In certain embodiments, supports may contain about 50 to about 700 cells per square inch (CPSI), about 100 CPSI to about 600 CPSI, about 200 CPSI to about 500 CPSI, or about 200 CPSI to about 400 CPSI. In some instances, monoliths used are with 200 CPSI. These cells can exhibit a variety of cross-sectional shapes, such as rectangular, square, circular, oval, triangular, hexagonal, or other polygonal forms.
[0068] In certain embodiments, the support may be composed of a ceramic material. Non-limiting examples of ceramic materials include, SiO.sub.2, Al.sub.2O.sub.3, MgO and others. In certain embodiments, the support may be composed of metal or metal alloys. Examples of metals include, but are not limited to steel, iron, cupper, and others. Examples of metal alloys include, but are not limited to, NiAl, AlSi, FeAl, CoNiCr, TiNiCr and others.
[0069] Thus, in certain embodiments, the present disclosure provides a supported composite photocatalyst comprising V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 heterojunction; wherein V.sub.2AlC is from about 1 to about 20 wt. %; V.sub.2O.sub.5 is from about 0 to about 10 wt. %; and TiO.sub.2 is from about 60 to about 99 wt. %; and the support is a monolithic honeycomb support.
[0070] In certain embodiments, the supported composite is prepared by coating V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 on a support. In some embodiments, the coating is done by a dip coating method. Accordingly, in some embodiments, the present disclosure provides a supported composite photocatalyst comprising V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 heterojunction; wherein V.sub.2AlC is from about 1 to about 20 wt. %; V.sub.2O.sub.5 is from about 0 to about 10 wt. %; and TiO.sub.2 is from about 60 to about 99 wt. %; and the supported composite is prepared by dip-coating method.
[0071] In certain embodiments, the composite is a nanocomposite. In some embodiments, the nanocomposite has a particle size of about 2 nm to about 50 nm. In further embodiments, the nanocomposite has a particle size of about 2 nm to about 10 nm. In some instances, the nanocomposite has a particle size of about 2 nm, about 3 nm, about 4 nm, about 5 nm, about 6 nm, about 7 nm, about 8 nm, about 9 nm, about 10 nm, about 11 nm, about 12 nm, about 13 nm, about 14 nm, about 15 nm, about 16 nm, about 17 nm, about 18 nm, about 19 nm, about 20 nm, about 21 nm, about 22 nm, about 23 nm, about 24 nm, about 25 nm, about 26 nm, about 27 nm, about 28 nm, about 29 nm, about 30 nm, about 31 nm, about 32 nm, about 33 nm, about 34 nm, about 35 nm, about 36 nm, about 37 nm, about 38 nm, about 39 nm, about 40 nm, about 41 nm, about 42 nm, about 43 nm, about 44 nm, about 45 nm, about 46 nm, about 47 nm, about 48 nm, about 49 nm, or about 50 nm.
[0072] Thus, in certain embodiments, the present disclosure provides a nanocomposite photocatalyst comprising V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 heterojunction; wherein V.sub.2AlC is from about 1 to about 20 wt. %; V.sub.2O.sub.5 is from about 0 to about 10 wt. %; and TiO.sub.2 is from about 60 to about 99 wt. %; and the nanocomposite photocatalyst comprises V.sub.2AlC with in-situ grown V.sub.2O.sub.5 coupled with TiO.sub.2 to form V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 heterojunction.
[0073] In certain embodiments, the nanocomposites are synthesized using single step sol-gel and nanomaterials are immobilized over the support using a dip-coating method.
[0074] Accordingly, in certain embodiments, the present disclosure provides a supported nanocomposite photocatalyst comprising V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 heterojunction; wherein V.sub.2AlC is from about 1 to about 20 wt. %; V.sub.2O.sub.5 is from about 0 to about 10 wt. %; and TiO.sub.2 is from about 60 to about 99 wt. %; the nanocomposite photocatalyst comprises V.sub.2AlC with in-situ grown V.sub.2O.sub.5 coupled with TiO.sub.2 to form V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 heterojunction; and the nanocomposite is coated on the support by sol-gel dip coating method.
[0075] In certain embodiments, V.sub.2AlC with in-situ grown V.sub.2O.sub.5 coupled with TiO.sub.2 to construct V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 heterojunction reduces CO.sub.2 to selective chemicals and fuels in a photoreactor; wherein V.sub.2AlC MAX acts as a cocatalyst and V.sub.2O.sub.5 acts as a mediator.
[0076] Thus, in certain embodiments, the present disclosure provides a supported nanocomposite photocatalyst comprising V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 heterojunction with V.sub.2AlC MAX as a cocatalyst and V.sub.2O.sub.5 as a mediator for photocatalytic CO.sub.2 reduction to chemicals and fuels in a photoreactor. In certain embodiments, the present disclosure provides a V.sub.2AlC/TiO.sub.2 2D/OD heterojunction with the direct use of V.sub.2AlC MAX as cocatalyst and V.sub.2O.sub.5 as the mediator for photocatalytic CO.sub.2 reduction in a monolith photoreactor.
[0077] In certain embodiments, the present disclosure provides V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 composite catalyst and its application in photocatalytic processes, particularly in the reduction of carbon dioxide (CO.sub.2). The composite catalyst harnesses the synergistic effects of V.sub.2AlC@V.sub.2O.sub.5 to enhance the photocatalytic performance for these reactions.
[0078] Accordingly, in certain embodiments, the present disclosure provides a use of a composite photocatalyst comprising V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 heterojunction for photocatalytic CO.sub.2 reduction; wherein the composite is either supported or unsupported. In some embodiments, the present disclosure provides for the use of a composite photocatalyst comprising V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 heterojunction. This leverages the synergistic effect of V.sub.2AlC@V.sub.2O.sub.5, utilizing water and methanol as sacrificial compounds for both photocatalytic CO.sub.2 reduction and photocatalytic dry reforming of methanol (DRM). In certain embodiments. these processes are executed employing a fixed-bed and a honeycomb-structured monolith photoreactor. In certain embodiments, significant production of CO is observed during CO.sub.2 reduction with water, while the introduction of methanol through DRM leads to a significant increase in methane and hydrogen production. Similarly, compared to the fixed bed, the activity, selectivity, and photostability of the V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 composite are markedly higher when employing the monolith photoreactor for methane formation.
[0079] In certain embodiments, the utilization of V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 immobilized over a monolithic nanotexture presents a promising system for the stable and continuous production of valuable chemicals and fuels. For instance, it exhibits resistance to deactivation, even after undergoing five consecutive cycles.
[0080] The present disclosure also provides a process for preparing a composite comprising V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2. In certain embodiments, the process comprises: in-situ growing of V.sub.2O.sub.5 on V.sub.2AlC; and coupling V.sub.2AlC@V.sub.2O.sub.5 with TiO.sub.2 to form a heterojunction. In certain the composite is prepared using a single-step sol-gel process.
[0081] Thus, in certain embodiments, the present disclosure provides a process for preparing a composite comprising V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2; wherein the process comprises the steps of: [0082] a) mixing a titanium precursor and an alcohol solvent, and stirring to obtain a first solution; [0083] b) mixing an acid with an alcohol solvent, and stirring to form a second solution; [0084] c) mixing the second solution and the first solution, and stirring to obtain a third solution (titanium solution); [0085] d) dispersing V.sub.2AlC in the alcohol solvent; [0086] e) adding the dispersed V.sub.2AlC to the third solution to get a suspension, and stirring the suspension for a predetermined period; [0087] f) drying the suspension to obtain a dried product; [0088] g) grinding the dried product into fine powder; and [0089] h) calcining the ground product at about 450-550 C. for about 2-4 h to obtain the composite comprising V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2.
Step a):
[0090] In certain embodiments of the process, in step a), the titanium precursor comprises a titanium alkoxide, a titanium oxide, a titanium halide (such as titanium chloride and the like), or mixture thereof. In some embodiments, the titanium precursor comprises a titanium alkoxide. Examples of titanium alkoxide include, but are not limited to, titanium (IV) isopropoxide, titanium n-butoxide and titanium ethoxide, or a mixture thereof. In some embodiments, the titanium precursor comprises titanium (IV) isopropoxide.
[0091] In certain embodiments, the alcohol solvent comprises methanol, ethanol, or 2-propanol or a mixture thereof. In some embodiments, the alcohol solvent comprises 2-propanol.
[0092] In certain embodiments, the ratio of the titanium source to the alcohol solvent is from about 1:1 to about 1:3. In some embodiments, the ratio of the titanium source to the alcohol solvent is about 1:1, about 1:1.5, about 1:2, about 1:2.5, or about 1:3.
[0093] In certain embodiments, the stirring is done at a temperature of about 10 C. to about 50 C. for about 15 min to about 60 min. In some embodiments, the stirring is done at room temperature for about 15 min to about 45 min, about 20 min to about 45 min, or about 25 min to about 45 min. In some embodiments, the stirring is done at room temperature for about 15 min, about 20 min, about 25 min, about 30 min, about 35 min, about 40 min, or about 45 min. In some instances, the stirring is done at room temperature for about 30 min.
Step b):
[0094] As described above, step b) comprises mixing an acid with an alcohol solvent, and stirring to form a second solution. In certain embodiments, in step b), the acid is an organic acid or an inorganic acid. The acid comprises acetic acid, HCl, or a mixture thereof. In certain embodiments, the acid comprises acetic acid.
[0095] In certain embodiments, in step b), the alcohol solvent is same as described above in step a). The ratio of the acid to the alcohol solvent is from about 0.5:1 to about 1:1. In some embodiments, the ratio of the acid to the alcohol solvent is about 0.5:1, about 0.6:1, about 0.7:1, about 0.8:1, or about 0.9:1, or about 1:1.
[0096] In certain embodiments, the stirring is done at a temperature of about 10 C. to about 50 C. for about 5 min to about 45 min. In some embodiments, the stirring is done at room temperature for about 5 min to about 40 min, about 5 min to about 35 min, about 5 min to about 30 min, for about 5 min, about 10 min, about 15 min, about 20 min, about 25 min, about 30 min, about 35 min, about 40 min, or about 45 min.
Step c):
[0097] Step c) comprises the mixing the second solution and the first solution, and stirring to obtain a third solution (titanium solution). In certain embodiments, the ratio of the first solution to the second solution is from about 1:1 to about 1:2. In some embodiments, the ratio of the first solution to the second solution is about 1:1, about 1:1.1, about 1:1.2, about 1:1.3, about 1:1.4, about 1:1.5, about 1:1.6, about 1:1.7, about 1:1.8, about 1:1.9, or about 1:2.
[0098] In certain embodiments, the stirring is done at a temperature of about 10 C. to about 50 C. for about 15 min to about 60 min. In some embodiments, the stirring is done at room temperature for about 15 min to about 45 min, about 20 min to about 45 min, or about 25 min to about 45 min. In some embodiments, the stirring is done at room temperature for about 15 min, about 20 min, about 25 min, about 30 min, about 35 min, about 40 min, or about 45 min. In some instances, the stirring is done at room temperature for about 30 min.
[0099] In some embodiments, the third solution (titanium sol) is obtained by hydrolyzing TTIP (Titanium (IV) isopropoxide in acetic acid (1 M) using 10 mL of TTIP dissolved in 2-propanol, in accordance with a previously reported procedure [17].
Step d):
[0100] Step d) comprises dispersing V.sub.2AlC in the alcohol solvent. In certain embodiments, the dispersing is done at a temperature of about 10 C. to about 50 C. for about 15 min to about 60 min. In some embodiments, the dispersing is done at room temperature for about 15 min to about 60 min, about 15 min to about 45 min, about 20 min to about 45 min, or about 25 min to about 45 min. In some embodiments, the stirring is done at room temperature for about 10 min, about 15 min, about 20 min, about 25 min, about 30 min, about 35 min, about 40 min, or about 45 min. In some instances, the stirring is done at room temperature for about 10 min to about 30 min.
Step e)
[0101] Step e) comprises adding the dispersed V.sub.2AlC to the third solution to get a suspension, and stirring the suspension for a predetermined period. In certain embodiments, the ratio of V.sub.2AlC dispersed in the alcohol solvent to the third solution is from about 1:1 to about 1:2. In some embodiments, the ratio of V.sub.2AlC dispersed in the alcohol solvent to the third solution is about 1:1, about 1:1.1, about 1:1.2, about 1:1.3, about 1:1.4, about 1:1.5, about 1:1.6, about 1:1.7, about 1:1.8, about 1:1.9, or about 1:2.
[0102] In certain embodiments, the alcohol solvent is same as described above in step a). In some embodiments, about 5 to about 25 wt. % of V.sub.2AlC is dispersed in the alcohol solvent (e.g., 2-propanol). In some instances, about 5 to about 20 wt. %, or about 5 to about 15 wt. % of V.sub.2AlC is dispersed in the alcohol solvent. In further instances, about 5 wt. %, about 10 wt. %, or about 15 wt. % of V.sub.2AlC is dispersed in the alcohol solvent.
[0103] In certain embodiments, after adding the dispersed V.sub.2AlC to the third solution results in a suspension. Then the suspension is stirred for a predetermined period. In certain embodiments, the suspension is stirred at a temperature of about 10 C. to about 50 C. for about 12 h to about 36 h. In some embodiments, the suspension is stirred at room temperature for about 20 h to 28 h. In some instances, the suspension is stirred at room temperature for about 24 h.
Step f):
[0104] Step f) comprises drying the suspension obtained in step e) to obtain a dried product. In certain embodiments, the drying is done at a temperature of about 80 C. to about 120 C. for about 4 h to about 32 h. Any drying technique, such as normal over drying, micro-oven drying, and the like, may be employed. In some embodiments, the suspension is oven-dried at about 80-120 C. overnight. In some instances, the suspension is oven-dried at about 100 C. for overnight.
Step h):
[0105] Step h) comprises the step of calcining the ground product at about 450-550 C. for about 2-4 h to obtain the composite comprising V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2. In certain embodiments, the ground product is calcined at about 500 C. for about 2 h.
[0106] In certain embodiment of the process, the composite referred to in the preceding embodiments can be a supported composite, or an unsupported composite. In some embodiments, the composite is a supported composite. In certain embodiments, the supported composite is prepared by coating a support with the suspension obtained in step e) above. In some embodiments, the coating is done by dip coating. The support is same as defined in the preceding embodiments. In certain embodiments, the support is a honeycomb support.
[0107] Accordingly, in some embodiments, the present disclosure provides a process for preparing a supported composite photocatalyst comprising V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 heterojunction by sol-gel dip coating method.
[0108] In certain embodiments of the process, TiO.sub.2 is distributed over the whole surface of V.sub.2AlC. In certain embodiments, all the elements of the composite (V, Al, C, Ti and O) are evenly and/or uniformly distributed within the composite. In some embodiments, all the elements of the composite (V, Al, C, Ti and O) are evenly and uniformly distributed within the composite.
[0109] In certain embodiments, the present disclosure provides a composite photocatalyst comprising V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 heterojunction prepared by the process of any of the preceding embodiments.
[0110] In certain embodiments, the composite photocatalyst comprising V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 heterojunction provided above or the composite photocatalyst prepared by the process of the present disclosure is useful for photocatalytic CO.sub.2 reduction. Therefore, the present disclosure further provides a process for CO.sub.2 reduction.
[0111] In certain embodiments, the present disclosure provides a process for CO.sub.2 reduction, comprising: [0112] contacting a feed comprising CO.sub.2 and at least one sacrificial compound with a composite photocatalyst comprising V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 heterojunction in a photoreactor system; and [0113] irradiating the photocatalyst with at least one irradiation source; [0114] wherein the composite is a supported composite or an unsupported composite, as described above.
[0115] In certain embodiments the process for CO.sub.2 reduction is carried at a temperature of about 25 to about 80 C. and a pressure of about 1 to 1.5 atm. In some embodiments, the process is carried out at room temperature and atmospheric pressure. In some embodiments the process for CO.sub.2 reduction is carried for a time period of about 1-4 h.
[0116] In certain embodiments, the sacrificial compound comprises water, methanol, or a mixture thereof. In some embodiments, the sacrificial compound comprises water. In some instances, the sacrificial compound comprises methanol-water mixture. In certain embodiments, the process selectively or majorly produces CO when CO.sub.2 reduction is carried out with water, and the process increases methane and hydrogen production by introducing methanol through dry reforming.
[0117] In certain embodiments, the photoreactor system comprises a main reactor chamber, one or more cooling fans integrated with an irradiation light source, one or more mass flow controllers (MFC), and an online products analysis system.
[0118] According to the present disclosure, any light or irradiation source emitting wavelengths absorbable by the photocatalyst can be utilized for activation. These sources may include natural sources like sunlight or artificial sources such as lasers, Hg lamps, incandescent lamps, fluorescent tubes, plasma, or Light-Emitting Diodes (LEDs). In some embodiments, the source of light is a Hg lamp.
[0119] In certain embodiments, the irradiation source is positioned external to the reactor, and their interaction occurs through an optical interface. This interface, which facilitates the diffusion of photons absorbable by the photocatalyst into the reactor, can be constructed from materials such as quartz, glass, or any other suitable material. In certain embodiments, the optical interface is a quartz glass window.
[0120] In some embodiments, the source of light is a Hg lamp (e.g., 200 W Hg lamp) located above the quartz glass window.
[0121] In certain embodiments, a water saturator is integrated into the reactor system to facilitate the transportation of moisture or a methanol-water mixture along with CO.sub.2. This integration ensures a controlled and efficient delivery of these compounds into the reactor environment. The water saturator operates by saturating the carrier gas, typically CO.sub.2, with water vapor. By passing the CO.sub.2 through the water saturator, moisture or the methanol-water mixture becomes effectively carried along with the CO.sub.2 stream into the reactor. This ensures a consistent and controlled supply of the desired compounds, essential for the successful execution of various photocatalytic processes within the reactor system.
[0122] In certain embodiments, the feed enters the reactor at the top and flows over the catalyst surface before exiting at the bottom. The bottom surface of the reactor chamber, where a uniformly distributed powder photocatalyst is present, serves as the primary area for interaction among the catalyst, reactants, and light source. Before commencing the experiments, a feed mixture (e.g., CO.sub.2 and H.sub.2O) is continuously passed through the reactor for a predetermined time to saturate the catalyst surface.
[0123] Accordingly, in certain embodiments, the process for CO.sub.2 reduction comprises: [0124] a) providing a photoreactor system comprising a main reactor chamber, cooling fans integrated with an irradiation light source, mass flow controllers (MFC), and an online products analysis system; [0125] b) utilizing an irradiation source positioned above a quartz glass window which allows light/irradiation passage through the reactor system; [0126] c) integrating a water saturator with the reactor system for carrying the at least one sacrificial compound with CO.sub.2; [0127] d) introducing the feed at the top of the reactor and allowing it to flow over the composite photocatalyst surface before exiting at the bottom surface; wherein the composite photocatalyst comprises V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 heterojunction; and [0128] e) passing the feed through the reactor for about 5 minutes to about 45 minutes before starting the experiments to saturate the catalyst surface;
[0129] In certain embodiments, the photoreactor is a monolith photoreactor or a fixed-bed photoreactor. These two configurations offer distinct advantages and are selected based on specific experimental requirements and desired outcomes.
[0130] The monolith photoreactor features a specially engineered monolithic structure or support inserted within the reactor chamber. This design facilitates efficient distribution of light and flowing of reactant gases, thereby enhancing the photocatalytic efficiency of the system. Conversely, the fixed-bed photoreactor involves the distribution of catalyst material within the reactor chamber, typically in a powdered form uniformly spread across the reactor's bottom surface. This configuration provides a well-defined surface area for catalytic interactions, enabling precise control over reaction parameters.
[0131] An illustrative and typical schematic representation of both fixed-bed and monolith photoreactors for photocatalytic CO.sub.2 reduction can be found in the work of Muhammad Tahir et al. [16]. This schematic offers valuable insights into the design and operation of these photoreactor configurations, serving as a reference for implementing similar setups in experimental studies.
[0132] Thus, in certain embodiments, when the photoreactor is a fixed-bed photoreactor, the process comprises: uniformly distributing powdered composite photocatalyst inside the reactor bottom surface; and utilizing a reactor chamber bottom surface with uniformly distributed powdered photocatalyst as the only exposed surface area where the catalyst, reactants, and light source interact; and when the photoreactor is a monolith photoreactor, the process comprises inserting a monolith inside the reactor chamber with support fixed at the middle of the reactor for efficient distribution of light and flowing of reactant gases; and immobilizing the composite photocatalyst over the monolithic channels prior to loading into the reactor.
[0133] In certain embodiments, when the process uses V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 composite, the main products obtained are CO and CH.sub.4 during photocatalytic CO.sub.2 reduction with H.sub.2O as the reducing agent (sacrificial compound) in a fixed bed reactor. In some embodiments, when methanol is used as the reducing agent with V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 composites, the CO.sub.2 is efficiently converted to CO, CH.sub.4 and H.sub.2 as the main products.
[0134] In certain embodiments, when V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 composite is loaded over a monolithic support and tested for photocatalytic CO.sub.2 reduction through bi-reforming of methanol, a significant amount of CH.sub.4 and H.sub.2 are produced compared to fixed bed reactor.
[0135] In certain embodiments, the process of CO.sub.2 reduction with V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 composite using water and bi-reforming of methanol is evaluated in both a fixed bed and a monolith photoreactor. In certain embodiments, about 5 to about 25 wt. % V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 composite is used in the process. In some embodiments, about 5 to about 20 wt. %, about 5 to about 15 wt. %, about 5 wt. %, about 10 wt. %, or about 15 wt. % V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 composite is used in the process.
[0136] In the fixed bed reactor, employing V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 with a methanol-water mixture yielded a CO yield of 13.75 mmol g.sup.1 h.sup.1, surpassing water and pristine C by 26.39 and 38.19-fold, respectively. Similarly, CH.sub.4 production is enhanced by 1.97 and 12.33-fold compared to water and TiO.sub.2 alone, while H.sub.2 production is undetectable when using water alone. The heightened photoactivity with methanol is attributed to efficient photoinduced carrier separation facilitated by the synergistic effect of V.sub.2AlC/V.sub.2O.sub.5 and increased proton production.
[0137] In the monolith photoreactor, CH.sub.4, CO, and H.sub.2 production rates reached 55.44, 35.51, and 1.638 mmol g.sup.1 h.sup.1, respectively, exceeding those achieved with the fixed bed reactor by 166.50, 2.58, and 3.05 times. This superior photoactivity is attributed to improved photon flux utilization through surface reactions, resulting in increased production and utilization of photoinduced charge carriers.
[0138] After five consecutive cycles, the highest quantum yields (QY) for CH.sub.4, CO, and H.sub.2 are 48.374%, 25.358%, and 1.51%, respectively, representing increases of 200.5, 2.54, and 3.87-fold compared to the fixed bed.
[0139] The present disclosure is further described with reference to the following examples, which are only illustrative in nature and should not be construed to limit the scope of the present disclosure in any manner.
[0140] The chemicals used for the preparations of catalysts were Titanium (IV) isopropoxide (Sigma Aldrich), Acetic acid (Merck), 2-propanol (Merck). Also, monoliths used were with 200 channels per square inch (CPSI 200) and vanadium aluminum carbide (V2AlC) from Changsha Easchem Co. Limited, China.
EXAMPLES
Experimental Details
Example 1: Synthesis of V.SUB.2.AlC@V.SUB.2.O.SUB.5./TiO.SUB.2 .Composite
[0141] The sol-gel process was used to synthesize V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 composite, while TTIP served as the precursor. According to a specific process, titanium sol was produced by hydrolyzing TTIP in acetic acid (1M) using 10 mL of TTIP that was dissolved in 2-propanol [31]. After stirring for 4 hours, specific quantity of V.sub.2AlC (10 wt. %) dispersed in 2-propanol was added to titanium solution and the suspension was being stirred for 24 hours before being oven dried at 100 C. overnight. The product obtained was grinded into fine powder before being calcined for 2 hours at 500 C. The product obtained was given named as V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 composite. The same procedure was used to synthesize pure TiO.sub.2 NPs, but without the addition of V.sub.2AlC. For the comparative analysis, V.sub.2AlC/TiO.sub.2 composite was also synthesized using physical mixing method. In this case, V.sub.2AlC and TiO.sub.2 were dispersed in a methanol and was stirred for 4 hours before being dried overnight at 100 C.
Example 2: Synthesis of V.SUB.2.AlC@V.SUB.2.O.SUB.5./TiO.SUB.2 .Composite Loaded Over Honeycomb Support
[0142] The V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 composite was loaded over the monolithic support using the modified sol-gel dip coating method. First, monoliths were prepared before the catalysts were loaded onto their surface. The specific size monolith (with a thickness of 2 cm and a radius of 6 cm) were washed with acetone and methanol to remove any impurities. After drying and cooling, the initial weight of the monolith was calculated. The V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 sol obtained in the previous section, before drying, was placed in a large size beaker to fully insert monoliths inside for dip coating. The monoliths were submerged into the above solution for a short time before being removed, and extra sol from the monolith channels was removed out using compressed air. To get the desired amount of film thickness and catalyst loading over the monolithic surface, it was dipped more than one time by repeating the same procedure. In the next step, monoliths loaded with catalysts were dried in oven at 100 C. for 24 hours and finally heated at 500 C. for 2 hours to get V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 loaded over monolithic support. The amount of catalyst loaded over the monolithic channels was calculated by subtracting the final weight of the catalyst-loaded over the monolith from the bare ones. Around 150 milligrams of catalyst were loaded over the channels which was closer to what was used as a powder in a fixed bed reactor.
Characterization
[0143] Several analytical techniques were used to characterize each catalyst sample. XRD (X-ray powder diffraction) with the aid of a Bruker Advance D8 diffractometer (Rigaku Smart Lab-CuK, =0.154178 nm), the purity and crystal phases structures were examined. Scanning Electron Microscopy (SEM, JEOL 6010 PLUS/LA), the structure and morphology of the pure and the composite materials were obtained. X-ray photoelectron spectroscopy (XPS) was used to determine elemental states (Axis ultra-DLD Shimadzu). The binding energy of C is at 284.60 eV was sued a as a reference to calibrate all the elements high resolution peaks. Photoluminescence (PL) spectroscopy was conducted with a 325 nm-wavelength laser (HORIBA Scientific). To establish the interaction between the composite materials, a Raman examination was carried out using a HORIBA Scientific Spectrophotometer (laser at 532 nm). The UV-visible diffuse reflectance absorbance spectra were obtained using Carry 100 Agilent UV-vis spectrophotometer (model #G9821A). the powder samples were loaded with sample holder before analysis.
[0144] Electrochemical impedance spectroscopy (EIS) was performed using a traditional three-electrode cell and a CS350 electrochemical workstation from Wuhan Corrtest Instruments Corp., Ltd. (Wuhan, China). The electrolyte used was a 0.2 M Na.sub.2SO.sub.4 solution, the reference electrode was an Ag/AgCl electrode, and the counter electrode was a Pt mesh (CE). A precise amount of catalyst was dissolved in methanol to create a uniform thick slurry, which was then placed evenly over the FTO glass which was used as the working electrode. The coated FTO glass was allowed to dry at 80 C. before being used as the electrode.
Example 3: Photoactivity Test/Photocatalytic CO.SUB.2 .Reduction
[0145] The process of CO.sub.2 reduction with V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 composite was evaluated in both a fixed bed and a monolith photoreactor. The schematic representation of a fixed bed and monolith reactor for photocatalytic CO.sub.2 reduction is reported earlier [16]. The photocatalytic system includes main reactor chamber, cooling fans integrated with a lamp, mass flow controllers (MFC) and online products analysis system. The source of light was a 200 W Hg lamp located above the quartz glass window which allows to pass light through the monolith channels. The intensity of the light can be varied from 50 mW/cm.sup.2 to about 150 mW/cm.sup.2. For the visible light experiments, the solar simulator of lamp power 300 W and light intensity 100 mW/cm.sup.2 can be used. For low-intensity visible light experiments, a 35 W lamp of intensity 20 mW/cm.sup.2 can be used. To carry either moisture or methanol-water mixture with CO.sub.2, a water saturator was integrated with the reactor system. The experiments were conducted using powder catalysts and also loaded over the monolithic support. For the fixed bed type photoreactor system, 150 mg of powder catalyst was uniformly distributed inside the reactor bottom surface. The catalyst loading amount can be varied from 25 mg to 250 mg. The feed mixture entered at the top of the reactor and was flowing at a rate of 20 mL/min over the catalyst surface before leaving the reactor at the bottom surface. The flow rate of the gas mixture can be varied from (10 mL/min to 100 mL/min). The reactor chamber bottom surface had a uniformly distributed powder photocatalyst is the only exposed surface area where the catalyst, reactants, and light source interacted. Before starting the experiments, a feed mixture (CO.sub.2 and H.sub.2O) was continuously passed through the reactor for 30 minutes to saturate the catalyst surface. For photocatalytic CO.sub.2 reforming of methanol (PCRM), 10% methanol-water solution was prepared, and CO.sub.2 was passed through the methanol solution to carry vapours of methanol-water before entering the reactor. The methanol concentration can be varied from 1 to 30 vol. %. The temperature inside the reactor can be varied from 25 C. to 120 C. using external heating and cooling systems. The pressure inside the reactor was kept 1 atm and it can be varied from 1 to 5 atm.
[0146] In the case of the monolith photoreactor system, the monolith was inserted inside the reactor chamber with a support to fixed at the middle of the reactor for efficient distribution of light and flow of reactant gases. The reactor chamber in this instance was the same as that of the fixed bed reactor, but the catalyst was immobilized over the monolithic channels before being loaded into the reactor. The monolith thickness can be varied from 0.2 cm to 6 cm at a fixed diameter of 6 cm. The monolith sizes can be varied from 100 to 400 channels per square inch (CPSI). The operating process and all experimental settings were the same as those for the fixed bed reactor previously mentioned. Gas chromatography using TCD and FID detectors was used to examine the products. Both the TCD and FID detectors were connected with Carboxen-1010 PLOT capillary columns for the identification of CO, CO.sub.2, CH.sub.4, and H.sub.2 compounds.
Quantum Yield and Selectivity Calculations
[0147] The performance of catalysts can be significantly changed in photocatalytic CO.sub.2 reduction applications by varying the light intensity, wavelength, and illuminated surface area. Different products require different amounts of electrons to make them, depending on the type of product. For example, one mole of CO, H.sub.2, and CH.sub.4 requires 2, 2, and 8 electrons, respectively. Quantum efficiency study is essential for assessing photocatalytic CO.sub.2 reduction systems under varied operating situations. Quantum yield (QY) is a term used to describe the ratio of a product production rate in units of time to the quantity of photon flux that is consumed in a unit of time to produce the same product. Equations (1)-(3) were used to calculate the QY for CO, H.sub.2 and CH.sub.4 production. The photon flow was computed using Eq. (4), which considers light intensity and wavelength of light irradiation.
where is the light wavelength, h is the planks constant (6.62610.sup.34 J s), and v is the photon density (3.010.sup.8). As shown in Equations (5) and (6), the amount of a given product obtained and the number of electrons consumed were used to calculate the selectivity of CO, H.sub.2 and CH.sub.4.
[0148] Where RCO, RH.sub.2 and RCH.sub.4 represents CO, H.sub.2 and CH.sub.4 production rates during photocatalytic CO.sub.2 reduction and 2, 2 and 8 are the electrons that would be spent for producing CO, H.sub.2 and CH.sub.4 correspondingly.
Results:
Characterization
[0149]
[0150] XRD patterns of TiO.sub.2 and V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 composites are demonstrated in
[0151]
[0152] The Raman spectra for TiO.sub.2 and V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 are demonstrated in
[0153] FTIR is a useful technique for determining the composition of pure and composite materials.
[0154]
[0155] The uniform distribution of elements over V.sub.2AlC@V.sub.2O.sub.5 and V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 composite was further confirmed through EDS mapping analysis, and the results are presented in
[0156] The composition and state of the elements of TiO.sub.2 and V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 composite were further obtained through X-ray photoelectron spectroscopy (XPS), and the results are shown in
[0157]
[0158] The light absorbance of TiO.sub.2, V.sub.2AlC, V.sub.2AlC@V.sub.2O.sub.5 and V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 composite was further investigated using UV-visible diffuse reflectance (DRS) absorbance spectra.
[0159] The results of the additional investigation into the charge production and separation efficiency of TiO.sub.2 and V.sub.2AlC@V.sub.2O.sub.5 loaded TiO.sub.2 samples are discussed in
[0160] Nitrogen adsorption-desorption isotherm analysis was carried out to learn more about the BET specific surface area and pore volume of TiO.sub.2 and V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 composite samples, and the results are presented in
TABLE-US-00001 TABLE 1 Summary of BET surface area, BJH surface area and pore volumes of TiO.sub.2 and 10% V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 composite. BET surface BJH surface BJH pore Total pore area area volume volume Catalyst (m.sup.2/g) (m.sup.2/g) (cm.sup.3/g) (cm.sup.3/g) TiO.sub.2 43.01 30.94 0.0457 0.0594 10% V.sub.2AlC@V.sub.2O.sub.5/ 19.59 56.52 0.1592 0.1623 TiO.sub.2
[0161] Electrochemical impedance spectroscopy (EIS) measurements are shown by Nyquist plot to measure electric properties such as conductivity in relation of charge separation. The radius of semi circles evaluated the charge separation efficiency of TiO.sub.2 and V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 composite and the results are shown in
[0162]
Photocatalytic CO.SUB.2 .Reduction
[0163] Initially, blank experiments were conducted to ensure all the products were obtained from the CO.sub.2 feed mixture only instead from organic residues in the composite photocatalyst. For this purpose, instead of using CO.sub.2.sup.13, experimental validation was conducted in a series of different experiments. For example, the feed mixture (CO.sub.2, H.sub.2O and CH.sub.3OH) was exposed to irradiation without catalysts or the catalyst was exposed to light without the feed mixture. In either case, carbon contained products were below the detectable range of the GC. Similarly, one more experiment was conducted using an inert gas (argon) with photocatalyst and light irradiation, but carbon-based products were not obtained one more time. These quality control experiments confirm that products were not obtained without either photocatalyst or feed mixture, which are mandatory for any photocatalysis process.
Effect of V.SUB.2.AlC Loading and Sacrificial Reagent
[0164] Initially, V.sub.2AlC with different amounts (5, 10 and 15 wt. %) were added to TiO.sub.2, synthesized through sol-gel method and their performance was tested for photocatalytic CO.sub.2 reduction with H.sub.2O as a reducing agent in a fixed bed photoreactor. The findings for CO and CH.sub.4 production are presented in
[0165] The effect of irradiation on the performance of TiO.sub.2 and V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 composite was first evaluated using water as the reducing agent in a fixed bed photoreactor, and the results are presented in
[0166] The formation of CH.sub.4 over V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 composite is presented in
[0167] The performance of V.sub.2AlC/TiO.sub.2 and V.sub.2AlC@V.sub.2O.sub.5 was further conducted using different synthesis methods. For the synthesis of V.sub.2AlC/TiO.sub.2, a simple physical mixing method was used, whereas, V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 composite was synthesized using the sol-gel method. The amount of CO and CH.sub.4 production using 10% V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 was 2.65 and 9.78 folds more than using V.sub.2AlC/TiO.sub.2 composite samples. The schematic interaction of V.sub.2AlC/TiO.sub.2 and V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 for charge separation is shown in
[0168] The performance of V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 composite for photocatalytic CO.sub.2 reduction was further conducted through bi-reforming of methanol using methanol-water mixture with CO.sub.2. A fixed bed photoreactor with methanol as sacrificial sources was used to test the performance of the V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 composite. To explore the function of methanol as a hole scavenger, a 5 vol. % solution of methanol in water was first prepared and used to saturate CO.sub.2 gas with methanol-water vapors. The CO yield during CO.sub.2 photoreduction via CO.sub.2H.sub.2O and bi-reformation of methanol is shown in
[0169]
Performance of Fixed-Bed and Monolith Reactor
[0170] The photocatalyst activity is strongly influenced by the interaction of light irradiation for generation of electrons, catalyst active surface area and reactants attach to catalyst surface. The shape and design of the photoreactors are crucial to maximize photon flux distribution, offer active surface area with a rapid mass transfer rate, and minimize light diffusion effects. Therefore, utilizing a monolith photoreactor, the performance of the V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 composite for photocatalytic CO.sub.2 reduction through bi-reforming of methanol was further examined.
[0171] The performance comparison of a V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 loaded monolithic supports with fixed bed photoreactor for photocatalytic CO.sub.2 reduction to produce CO is shown in
[0172] Furthermore, results were entirely different for CH.sub.4 production in a fixed bed and monolith photoreactor, and results are shown in
[0173] The fixed-bed and the monolith photoreactor performance was further investigated for the production of hydrogen using methanol-water mixture with CO.sub.2 over V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 composite and the results are discussed in
[0174] Using monolith reactor initially in first 30 minutes, H.sub.2 yield of 4087.14 mol g.sup.1 was produced, which was decreased to 3275.15 mol g.sup.1 after two hours of reaction time. However, this amount of H.sub.2 yield in a monolith reactor was 3.04-fold higher than it was produced using fixed bed reactor. The significantly higher hydrogen production in a monolith photoreactor can be possibly due to activation of methanol-water reforming reactions, which produces hydrogen over the highly efficient V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 composite, which was suitable to increase hydrogen production. There would also be possibly exitance of water gas shift reaction enabling more production of hydrogen. All these findings are possible due to using highly efficient composite photocatalysts and monolith photoreactor which promoted sorption process, surface reaction and excellent photon flux utilization, resulting in higher yield rate of valuable products.
[0175] Comparatively, the monolith performed excellent than the fixed bed photoreactor with V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 composite for the production of CO, CH.sub.4 and H.sub.2 over the entire irradiation times. A monolith photoreactor design for photocatalytic CO.sub.2 reduction is schematically depicted in
[0176] The higher efficiency in a monolithic system can be demonstrated based on efficient mass transfer and light penetration effects. Reactants in heterogeneous photocatalysts must cross internal and exterior boundaries to reach the catalyst surface, which restricts the mass transfer mechanism. The transport of reactants to the catalyst surface in a fixed bed photoreactor and the reduction of the adsorption-desorption process are both significant challenges [48]. In contrast, monolithic support has no restrictions on mass transport from the outside or inside because the catalyst has been loaded across the surface of the channels as a thin film. In addition, using monolith photoreactor, efficient light distribution over the catalyst surface was obtained compared to using fixed bed reactor, resulting higher photon flux consumption. The synergistic effect of V.sub.2O.sub.5 embedded over V.sub.2AlC was also resorbable to effectively separate electrons from TiO.sub.2 towards V.sub.2AlC, resulting in significantly improved CO.sub.2 reduction efficiency. The promising evolution of CH.sub.4 using monolith reactor system confirms more production of electrons in the presence of V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 composite with efficient mass transfer and surface reactions.
Cyclic Analysis in Monolith Photoreactor
[0177] To assess whether a photocatalyst is suitable for commercial use, cyclic tests must be carried out. Through numerous cycles, the performance of the V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 composite for the photocatalytic reduction of CO.sub.2 in a monolith photoreactor system was assessed. Before beginning the next cycle, the lamp was turned off after each completed cycle and the reactor's products were cleaned with feed gases. More importantly, cyclic experiments were conducted using CO.sub.2-water for the first two cycles and then CO.sub.2 reduction with methanol-water mixture in the next three cycles. The performance of the composite photocatalyst for the formation of CO throughout five consecutive cycles is shown in
[0178] The V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 composite stability assessment for the formation of CH.sub.4 throughout five successive cycles are shown in
Production Rate, Selectivity and AQY
[0179] The performance of V.sub.2AlC/TiO.sub.2 for photocatalytic CO.sub.2 reduction in different reforming systems and photoreactors was further discussed based on production rate, selectivity and quantum yield and results are summarized in Table 2. Using TiO.sub.2 and V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 with fixe bed reactor, CO was obtained as the main product during photocatalytic CO.sub.2 reduction with H.sub.2O. Based on selectivity, it can be observed that V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 was favorable to promote CH.sub.4 selectivity which was increased from 23.08 to 56.43% with V.sub.2AlC loading. When methanol was added to CO.sub.2-water mixture, both the production rate and selectivity for CO was significantly increased with appreciable amount of H.sub.2 production. The highest CO production of 13750 mol g.sup.1 h.sup.1 was obtained over V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 with CO.sub.2H.sub.2OCH.sub.3OH in a fixed bed, which is 26.39 and 38.19-fold higher than using V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 and TiO.sub.2, respectively without methanol in the feed mixture. This significantly higher CO production with the addition of methanol was due to producing more protons and electrons, which are required for CO.sub.2 reduction.
[0180] The findings of the performance comparison between fixed bed and monolith photoreactors are presented in Table 2. Comparatively, using monolith photoreactor, production of CH.sub.4 was highest compared to CO and H.sub.2 during photocatalytic CO.sub.2 reduction with methanol-water mixture. The highest CH.sub.4, CO and H.sub.2 production rates of 55413, 35510 and 1638 mol g.sup.1 h.sup.1 were obtained in a monolith photoreactor, which were 166.5, 2.58 and 3.04 folds higher than their production in a fixed bed reactor under the same operating conditions. The selectivity with monolith photoreactor for CH.sub.4 production was increased from 8.53 to 85.65%, whereas CO selectivity was decreased from 88.03 to 13.71%. The performance of monolith photoreactor was further compared between first and fourth cycles and observed 1.20 and 1.27 folds increased in CH.sub.4 and H.sub.2 production, whereas CO production was decreased by 2.58-fold after 4.sup.th cycle. The AQY was further compared for CO, CH.sub.4 and H.sub.2 production using different reforming reactions in fixed-bed and monolith reactors. For CH.sub.4 production AQY of 40.185% was obtained in a fixed bed reactor during CO.sub.2 photoreduction through BRM reaction, whereas it was only 0.241% in a fixed-bed type photoreactor. Similarly, AQY of 25.738% was obtained for CO production with a monolith photoreactor, which was much higher than using fixed-bed photoreactor system (9.966%). More interestingly, AQY was increased to 48.374% after 4, cycles, which confirms that V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 become more efficient for methane formation during photocatalysis process.
[0181] The performance of current work was further compared with the similar work reported previously. Previously, the role of V.sub.2AlC loaded with g-C.sub.3N.sub.4 for photocatalytic dry reforming of methane in a fixed bed reactor investigated. The products obtained were CO and H.sub.2 but in a small amount. Recently, the performance of V.sub.2C loaded g-C.sub.3N.sub.4 was conducted in a fixed-bed type reactor system for CO.sub.2 reduction through BRM. The CO was obtained as the main production with a production rate of 9289 mol g.sup.1 h.sup.1 due to efficient charge carrier separation [36]. There are several reports available on the use of MXene based semiconductors to promote photocatalytic CO.sub.2 reduction efficiency. For example, Ti.sub.3C.sub.2 QDs decorated NH.sub.2-MIL-125 (Ti-MOF) was tested for photocatalytic CO.sub.2 reduction and a CO yield of 55.7 mol g.sup.1 h.sup.1 was reported. The composite efficiency was 2.6-fold more than MOF due to extended visible-light response and the effective separation of photoinduced charges [1]. When V.sub.2AlC coupled with g-C.sub.3N.sub.4 was tested for photocatalytic CO.sub.2 reduction in a monolith photoreactor, CO and CH.sub.4 production rates of 2765 and 871.5 mol g.sup.1 h.sup.1 were achieved [48]. Another advancement was testing a composite made of g-C.sub.3N.sub.4/TiO.sub.2/Ti.sub.3AlC.sub.2 MAX for CO.sub.2 conversion using a monolith reactor system. The optimal production of CO and CH.sub.4 of 1510.44 and 139.77 mol g.sup.1 h.sup.1, respectively, were reported. The AQY for CO and CH.sub.4 of 2.133 and 0.789% were reported using a monolith photoreactor.
[0182] However, when the experiments were conducted in a fixed bed reactor, QY was much higher than using a monolith photoreactor due to using visible light irradiation, which has less penetration power inside monolith channels. Before this, researchers investigated the function of Ti.sub.3C.sub.2 with TiO.sub.2 for photocatalytic CO.sub.2 reduction, where CO was found to be the principal product. CO was the primary product during photocatalytic CO.sub.2 reduction in all reported work using TiO.sub.2-based composites.
TABLE-US-00002 TABLE 2 Performance comparison of fixed-bed and monolith photoreactor for photocatalytic CO.sub.2 reduction with water and methanol Production rate Selectivity4 (mol g.sup.1 h.sup.1) (%) QY (%) Catalyst Feed Reactor CH.sub.4 CO H.sub.2 CH.sub.4 CO H.sub.2 CH.sub.4 CO H.sub.2 TiO2 CO.sub.2H.sub.2O Fixed bed 27 360 23.08 76.92 0.00 0.02 0.261 V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 CO.sub.2H.sub.2O Fixed bed 169 521 56.43 43.57 0.00 0.122 0.378 V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 CO.sub.2H.sub.2OMeOH Fixed bed 333 13750 538 8.53 88.03 3.44 0.241 9.966 0.390 V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 CO.sub.2H.sub.2OMeOH Monolith 55443 35510 1638 85.65 13.71 0.63 40.185 25.738 1.187 V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 CO.sub.2H.sub.2OMeOH Stability (after 5.sup.th cycle) 66741 34986 2083 87.81 11.51 0.69 48.374 25.358 1.510
[0183] The various types of composites materials and their performance for photocatalytic CO.sub.2 reduction to various products such as CO, H.sub.2, CH.sub.4 and CH.sub.3OH has been summarized in Table 3. V.sub.2ALC with in-situ grown V.sub.2O.sub.5 dispersed with TiO.sub.2 show great promise for moving photogenerated electrons for the conversion of CO.sub.2 to CO, H.sub.2 and CH.sub.4. This was due to heterojunction formation with efficient photoinduced charge carrier separation. When the V.sub.2AlC @V.sub.2O.sub.5/TiO.sub.2 was coated over the monolithic support a further increased in efficiency was achieved due to more efficient utilization of photon energy and efficient mass transfer process within the monolith microchannels. Thus, V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 found much promising to selectively reduce CO.sub.2 to produce CH.sub.4 in a monolith photoreactor with higher stability.
TABLE-US-00003 TABLE 3 Summary of photocatalysts used for hydrogen production by various researchers. Production rate Catalyst Feed Parameters (mol g.sup.1 h.sup.1) Ref. V.sub.2AlC@ V.sub.2O.sub.5/TiO.sub.2 CO.sub.2H.sub.2OMeOH Hg lamp, 100 CH.sub.4 = 333 Current mW cm.sup.2 CO = 13750 work H.sub.2 = 538 V.sub.2AlC@ V.sub.2O.sub.5/ CO.sub.2H.sub.2OMeOH Hg lamp, 100 CH.sub.4 = 55443 Current TiO.sub.2monolith mW cm.sup.2 CO = 35510 work H.sub.2 = 1638 Ti.sub.3C.sub.2/NH.sub.2- acetonitrile, water 300 W Xenon 55.7 [1] MIL101(Fe) and TEOA (7:2:1 v/v/v) lamp MIL-68 (In)-derived CO.sub.2H.sub.2O 300 W Xenon CH.sub.4 = 11.1 [2] In.sub.2O.sub.3@TiO.sub.2 lamp, I = 80 mW cm.sup.2 TiO.sub.2/CsPbBr.sub.3 CO.sub.2H.sub.2O, TEOA, 300 W Xe lamp, CO = 625 [21] CoCl.sub.2 and 2, 2bipyridine La.sub.2Ti.sub.2O.sub.7/Ti.sub.3C.sub.2 1% CO.sub.2 and 99% N.sub.2 Visible light CO = 14.78 [22] and 1 mL of H.sub.2O CH.sub.4 = 11.16 C/Ag@ urchin-like CO.sub.2, H.sub.2O 300 W Xe lamp CH.sub.4 = 5.46 [23] TiO.sub.2 CO = 1.51 TiO.sub.2@Bi.sub.2MoO.sub.6 CO.sub.2, H.sub.2O 300 W Xe lamp 30.67 [7] Cu.sub.2O/Mo.sub.2C/TiO.sub.2 CO.sub.2, 0.5M KHCO.sub.3 LED light, E = CH.sub.3OH = 36.3 [24] 5 mW .Math. cm.sup.2
[0184] When CO.sub.2 was reduced with water, the predominant result was for CO production with a small quantity of CH.sub.4 over V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 composite. However, production of CH.sub.4 and H.sub.2 were the greatly improved during CO.sub.2 reduction through bi-reforming of methanol.
[0185] During the photocatalysis process, upon light irradiation over TiO.sub.2, electrons and holes are produced, as shown in Eq. (8). The electrons produced over CB of TiO.sub.2 were transferred to V.sub.2O.sub.5 and V.sub.2AlC, thus intriguing for trapping and transporting electrons from TiO.sub.2 as shown in Eq. (9) and (10). The holes and water are used for the oxidation of water and methanol for the production of protons, as shown by Eq. (11) and (12). On the other hand, electrons were consumed for the reduction of CO.sub.2, as discussed in Eq. (13). Finally, electrons and holes were consumed for the production of CO, CH.sub.4 and H.sub.2 according to the reaction in Eq. (14)-(16), respectively.
Photoexcitation of V.sub.2AlC/TiO.sub.2:
Oxidation Reactions:
Reduction Reactions:
[0186] Using a fixed bed reactor, the yield of these products was very low, which was significantly increased when a monolith photoreactor was employed. Thus, the proposed mechanism can be explained based on three factors, efficient charge carrier separation with the presence of V.sub.2AlC, the role of sacrificial reagents and efficient photon flux utilization and mass transfer in a monolith photoreactor. Using a fixed bed photoreactor, a small area was available for the photocatalysis process, resulting in a lower CO.sub.2 reduction process. The generation of CO was significantly higher than that of CH.sub.4 because of the favorable reaction due to involving only two electrons and two protons. Using a of fixed bed reactor, fewer electrons and holes were produced, which favors higher CO production compared to CH.sub.4 and H.sub.2. This reaction was much slower with water only, whereas only CO was produced with smaller amount of CH.sub.4 formation, while H.sub.2 production was not obtained. In addition, more protons and electrons were produced with methanol, more significant for contributing to the larger amount of CO evolution in addition to CH.sub.4 and H.sub.2 formation.
[0187] The performance of V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 was further improved when a monolith photoreactor was utilized since there was lighter available for the generation of electrons due to the monolithic surface with more lighted active surface area. Thus, in the case of monolith photoreactor, efficient light penetration inside the channels was more efficient due to multiple channels, resulting in more production of electrons and holes with higher photon flux utilization. Thus, V.sub.2AlC@V.sub.2O.sub.5/TiO.sub.2 composite in a monolith photoreactor was promising to produce CH.sub.4 as the main product with lower CO, whereas an appreciable amount of H.sub.2 was also produced. This was possibly due to converting both CO and CO.sub.2 to CH.sub.4 in the presence of abundance electrons and holes inside the monolith reactor. In addition to this, due to catalyst reaction over the thin film, there were surface reactions only within the monolithic surface, resulting in efficient reaction kinetics and minimum mass transfer limitations. Thus, when the catalyst was immobilized as a thin layer over the surface of a monolith, this increased active surface illumination allowed for more significant generation of photoinduced charge carriers, resulting in the CO.sub.2 reduction to valuable chemicals and fuels.
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