CO.SUB.2 .refrigeration system with supercritical subcooling control
12487017 ยท 2025-12-02
Assignee
Inventors
Cpc classification
F25B2600/2503
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B49/027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B9/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2700/195
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B9/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2309/061
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2600/19
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25B49/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Systems and method for operating a refrigeration system include a heat exchanger configured to remove heat from a refrigerant and discharge the refrigerant into a conduit. A temperature sensor, a pressure sensor, and a pressure control valve are located along the conduit. A controller is configured to determine that the refrigerant leaving the heat exchanger is outside of a subcritical region based on the measured temperature or measured pressure of the refrigerant. A target temperature is determined based at least in part on a pseudo-subcooling temperature value and the measured temperature of the refrigerant. A supercritical pseudo-saturated pressure is determined based on the target temperature. A pressure offset is determined based on the target temperature, a maximum operating pressure of the refrigeration system, and an offset factor. The pressure control valve is operated to drive the pressure to a target pressure based on the pressure offset and the pseudo-saturated pressure.
Claims
1. A refrigeration system comprising: a heat exchanger configured to remove heat from a refrigerant and discharge the refrigerant into a conduit; a temperature sensor located along the conduit and configured to measure a temperature of the refrigerant discharging from the heat exchanger; a pressure sensor located along the conduit and configured to measure a pressure of the refrigerant discharging from the heat exchanger; a pressure control valve located along the conduit and operable to regulate the pressure of the refrigerant leaving the heat exchanger; and a controller communicably coupled to the temperature sensor, the pressure sensor, and the pressure control valve and configured to perform operations comprising: determining that the refrigerant leaving the heat exchanger is outside of a subcritical region based on at least one of the measured temperature of the refrigerant and the measured pressure of the refrigerant; determining a target temperature that is based at least in part on a pseudo-subcooling temperature value and the measured temperature of the refrigerant; determining a supercritical pseudo-saturated pressure based on the target temperature; determining an offset factor for a pressure offset, the offset factor comprising a dynamic value based at least in part on the measured temperature of the refrigerant, a dynamic offset factor enable setpoint, and a maximum operating pressure of the refrigeration system; determining the pressure offset based on the target temperature, the maximum operating pressure of the refrigeration system, and the offset factor comprising the dynamic value; and operating the pressure control valve to drive the pressure of the refrigerant leaving the heat exchanger to a target pressure that is based on the supercritical pseudo-saturated pressure and the pressure offset.
2. The refrigeration system of claim 1, wherein the offset factor comprises a user specified value.
3. The refrigeration system of claim 1, wherein the operation of determining the dynamic value of the offset factor is further based on a user specified vapor ratio of a flash tank.
4. The refrigeration system of claim 1, wherein the operation of determining the target temperature comprises a sum of the pseudo-subcooling temperature value and the measured temperature of the refrigerant.
5. The refrigeration system of claim 1, wherein the target pressure comprises a sum of the supercritical pseudo-saturated pressure and the pressure offset.
6. The refrigeration system of claim 1, wherein the operations further comprise: generating a supercritical pseudo-saturation function for the refrigerant using supercritical pressure (P), enthalpy (H), and temperature (T) data for the refrigerant; and determining the supercritical pseudo-saturated pressure using the supercritical pseudo-saturation function.
7. The refrigeration system of claim 6, wherein the operation of generating the supercritical pseudo-saturation function comprises: identifying inflection points of supercritical P-H isotherms for the refrigerant using the supercritical P-H-T data for the refrigerant; and deriving the supercritical pseudo-saturation function from the inflection points of the supercritical P-H isotherms.
8. The refrigeration system of claim 7, wherein the operation of deriving the supercritical pseudo-saturation function from the inflection points of the supercritical P-H isotherms comprises fitting a supercritical pseudo-saturated line to the inflection points of the supercritical P-H isotherms.
9. The refrigeration system of claim 1, wherein the pseudo-subcooling temperature value is a dynamic value, and the operations further comprise determining the dynamic pseudo-subcooling temperature value based at least in part on the measured temperature of the refrigerant discharging from the heat exchanger.
10. The refrigeration system of claim 9, wherein the operation of determining the dynamic pseudo-subcooling temperature value comprises a function comprising a negative slope.
11. The refrigeration system of claim 1, wherein: the pseudo-subcooling temperature value is one of a plurality of pseudo-subcooling temperature values, each of which applies to a corresponding temperature of the refrigerant discharging from the heat exchanger; and default values of the plurality of pseudo-subcooling temperature values are adjustable by a user to control the pressure of the refrigerant discharging from the heat exchanger to higher or lower pressures at any measured temperature of the refrigerant discharging from the heat exchanger.
12. The refrigeration system of claim 1, wherein the operations further comprise: determining that the refrigerant discharging from the heat exchanger is in the subcritical region; determining a second target temperature based on a fixed temperature value and the measured temperature of the refrigerant; determining a subcritical saturated pressure based on the second target temperature; and operating the pressure control valve to drive the pressure of the refrigerant discharging from the heat exchanger to the subcritical saturated pressure corresponding to the second target temperature.
13. A method, comprising: operating a refrigeration system that comprises a heat exchanger configured to remove heat from a refrigerant and discharge the refrigerant into a conduit, a temperature sensor located along the conduit, a pressure sensor located along the conduit, and a pressure control valve located along the conduit; measuring a temperature of the refrigerant discharging from the heat exchanger; measuring a pressure of the refrigerant discharging from the heat exchanger; determining that the refrigerant discharging from the heat exchanger is outside of a subcritical region based on at least one of the measured temperature of the refrigerant or the measured pressure of the refrigerant; determining a target temperature that is based at least in part on a pseudo-subcooling temperature value and the measured temperature of the refrigerant; determining a supercritical pseudo-saturated pressure based on the target temperature; determining an offset factor for a pressure offset, the offset factor comprising a dynamic value based at least in part on the measured temperature of the refrigerant, a dynamic offset factor enable setpoint, and a maximum operating pressure of the refrigeration system; determining the pressure offset based on the target temperature, the maximum operating pressure of the refrigeration system, and the offset factor comprising the dynamic value; and operating the pressure control valve to drive the pressure of the refrigerant discharging from the heat exchanger to a target pressure that is based on the supercritical pseudo-saturated pressure and the pressure offset.
14. The method of claim 13, wherein the offset factor comprises a user specified value.
15. The method of claim 13, wherein determining the dynamic value of the offset factor is further based on a user specified vapor ratio of a flash tank.
16. The method of claim 13, wherein determining the target temperature comprises a sum of the pseudo-subcooling temperature value and the measured temperature of the refrigerant.
17. The method of claim 13, wherein the target pressure comprises a sum of the supercritical pseudo-saturated pressure and the pressure offset.
18. The method of claim 13, further comprising: generating a supercritical pseudo-saturation function for the refrigerant using supercritical pressure (P), enthalpy (H), and temperature (T) data for the refrigerant; and determining the supercritical pseudo-saturated pressure using the supercritical pseudo-saturation function.
19. The method of claim 18, wherein generating the supercritical pseudo-saturation function comprises: identifying inflection points of supercritical P-H isotherms for the refrigerant using the supercritical P-H-T data for the refrigerant; and deriving the supercritical pseudo-saturation function from the inflection points of the supercritical P-H isotherms.
20. The method of claim 19, wherein deriving the supercritical pseudo-saturation function from the inflection points of the supercritical P-H isotherms comprises fitting a supercritical pseudo-saturated line to the inflection points of the supercritical P-H isotherms.
21. The method of claim 13, wherein the pseudo-subcooling temperature value is a dynamic value, and the method further comprises determining the dynamic pseudo-subcooling temperature value based at least in part on the measured temperature of the refrigerant discharging from the heat exchanger.
22. The method of claim 21, wherein the determining the dynamic pseudo-subcooling temperature value comprises a function comprising a negative slope.
23. The method of claim 13, wherein: the pseudo-subcooling temperature value is one of a plurality of pseudo-subcooling temperature values, each of which applies to a corresponding temperature of the refrigerant discharging from the heat exchanger; and default values of the plurality of pseudo-subcooling temperature values are adjustable by a user to control the pressure of the refrigerant discharging from the heat exchanger to higher or lower pressures at any measured temperature of the refrigerant discharging from the heat exchanger.
24. The method of claim 13, further comprising: determining that the refrigerant discharging from the heat exchanger is in the subcritical region; determining a second target temperature based on a fixed temperature value and the measured temperature of the refrigerant; determining a subcritical saturated pressure based on the second target temperature; and operating the pressure control valve to drive the pressure of the refrigerant discharging from the heat exchanger to the subcritical saturated pressure corresponding to the second target temperature.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(10) A CO.sub.2 refrigeration system can be a vapor compression refrigeration system which uses primarily carbon dioxide (CO.sub.2) as a refrigerant. In some implementations, the CO.sub.2 refrigeration system is used to provide cooling for temperature controlled display devices in a supermarket or other similar facility.
(11) Generally, heat absorption and heat rejection are two of the four thermodynamic paths that make up the vapor compression cycle. Both heat absorption and heat rejection take advantage of latent heat transfer, causing a refrigerant to change state from a saturated liquid to saturated vapor (i.e., evaporation) or from a saturated vapor to a saturated liquid (i.e., condensation). As heat is absorbed or rejected during evaporation and condensation, the pressure and the temperature can remain constant (this may not be the case if the refrigerant is a blend of refrigerants that exhibit different saturation characteristics). Any heat transfer that occurs outside of this phase changing process is known as sensible heat transfer and results in a change in temperature of the refrigerant. Sensible heat transfer can be defined as either a subcooling of liquid or a superheating of gas. When pressure is constant and the temperature of a refrigerant decreases below its saturated temperature at that pressure, its subcooling value increases. Likewise, when pressure is constant and the temperature of the refrigerant increases above its saturation temperature at that pressure, its superheating value increases. Alternatively, if the temperature remains constant, subcooling and superheating can be achieved by either increasing the pressure of the refrigerant above its saturation pressure at that temperature or decreasing the pressure of the refrigerant below its saturation pressure at that temperature, respectively. Some refrigeration systems seek to achieve a subcooling setpoint by increasing the pressure of a refrigerant to be greater than its saturation pressure. However, a refrigerant not in a subcritical region (i.e., having a temperature above the critical temperature of the refrigerant) does not have the capability of latent heat transfer (condensing or evaporating) and thus cannot be condensed isothermally by increasing its pressure. Therefore, a refrigerant having a temperature greater than its critical temperature has no corresponding saturation pressure. For this reason, it is common for non-subcooling control schemes (such as methods to maximize system COP) to be implemented to control the high side of supercritical vapor compression cycle systems.
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(13) Heat exchanger 2 can be a heat exchanger or other similar device for removing heat from the CO.sub.2 refrigerant. Heat exchanger 2 is shown receiving CO.sub.2 gas from fluid conduit 1. In some implementations, the CO.sub.2 gas in fluid conduit 1 can have a pressure within a range from approximately 45 bar to approximately 100 bar (i.e., about 650 psig to about 1450 psig), depending on ambient temperature and other operating conditions. In some implementations, heat exchanger 2 can partially or fully condense CO.sub.2 gas into liquid CO.sub.2 (e.g., if system operation is in a subcritical region). The condensation process can result in fully saturated CO.sub.2 liquid or a two-phase liquid-vapor mixture (e.g., having a thermodynamic vapor quality between 0 and 1). In other implementations, heat exchanger 2 can cool the CO.sub.2 gas (e.g., by removing only sensible heat) without condensing the CO.sub.2 gas into CO.sub.2 liquid (e.g., if system operation is in a supercritical region). In some implementations, the cooling/condensation process can be assumed to be an isobaric process. Heat exchanger 2 is shown outputting the cooled and/or condensed CO.sub.2 refrigerant into fluid conduit 3.
(14) In some implementations, CO.sub.2 refrigeration system 100 includes a temperature sensor 33 and a pressure sensor 34 configured to measure the temperature and pressure of the CO.sub.2 refrigerant exiting heat exchanger 2. Sensors 33 and 34 can be installed along fluid conduit 3 (as shown in
(15) High pressure valve 4 receives the cooled and/or condensed CO.sub.2 refrigerant from fluid conduit 3 and outputs the CO.sub.2 refrigerant to fluid conduit 5. High pressure valve 4 can be operated to control the high side pressure of the CO.sub.2 refrigerant (e.g., the pressure of the CO.sub.2 refrigerant in fluid conduit 1, heat exchanger 2, and/or fluid conduit 3) by adjusting an amount of CO.sub.2 refrigerant permitted to pass through high pressure valve 4. High pressure valve 4 can be operated automatically (e.g., by a controller 50) to control the high side pressure of the CO.sub.2 refrigerant. In some implementations, CO.sub.2 refrigeration system 100 includes an ejector in place of high pressure valve 4 or in parallel with high pressure valve 4. Like high pressure valve 4, the ejector can be operated automatically (e.g., by controller 50) to control the high side pressure of the CO.sub.2 refrigerant. In some implementations, controller 50 receives measurements of the temperature and/or pressure of the CO.sub.2 refrigerant exiting heat exchanger 2 from sensors 33-34. Controller 50 can calculate an appropriate high side pressure setpoint for the CO.sub.2 refrigerant and can operate high pressure valve 4 to achieve the high side pressure setpoint within fluid conduit 1, heat exchanger 2, and/or fluid conduit 3. The high side pressure control performed by controller 50 is described in greater detail with reference to
(16) In some implementations, high pressure valve 4 is a high pressure thermal expansion valve (e.g., if the pressure in fluid conduit 3 is greater than the pressure in fluid conduit 5). In such implementations, high pressure valve 4 can allow the CO.sub.2 refrigerant to expand to a lower pressure state. The expansion process can be an isenthalpic and/or adiabatic expansion process, resulting in a two-phase flash of the high pressure CO.sub.2 refrigerant to a lower pressure, lower temperature state. The expansion process can produce a liquid/vapor mixture (e.g., having a thermodynamic vapor quality between 0 and 1). In some implementations, the CO.sub.2 refrigerant expands to a pressure of approximately 38 bar (e.g., about 550 psig), which corresponds to a temperature of approximately 400 F. The CO.sub.2 refrigerant then flows from fluid conduit 5 into receiver 6.
(17) Receiver 6 collects the CO.sub.2 refrigerant from fluid conduit 5. In some implementations, receiver 6 can be a flash tank or other fluid reservoir. Receiver 6 includes a CO.sub.2 liquid portion 16 and a CO.sub.2 vapor portion 15 and can contain a partially saturated mixture of CO.sub.2 liquid and CO.sub.2 vapor. In some implementations, receiver 6 separates the CO.sub.2 liquid from the CO.sub.2 vapor. The CO.sub.2 liquid can exit receiver 6 through fluid conduits 9. Fluid conduits 9 can be liquid headers leading to MT subsystem 10 and/or LT subsystem 20. The CO.sub.2 vapor can exit receiver 6 through fluid conduit 7. Fluid conduit 7 is shown leading the CO.sub.2 vapor to a gas bypass valve 8 and a parallel compressor 26 (described in greater detail below). In some implementations, CO.sub.2 refrigeration system 100 includes a temperature sensor 31 and a pressure sensor 32 configured to measure the temperature and pressure within receiver 6. Sensors 31 and 32 can be installed in or on receiver 6 (as shown in
(18) Still referring to
(19) MT evaporators 12 are shown receiving the cooled and expanded CO.sub.2 refrigerant from expansion valves 11. In some implementations, MT evaporators can be associated with display cases/devices (e.g., if CO.sub.2 refrigeration system 100 is implemented in a supermarket setting). MT evaporators 12 can be configured to facilitate the transfer of heat from the display cases/devices into the CO.sub.2 refrigerant. The added heat can cause the CO.sub.2 refrigerant to evaporate partially or completely. In some implementations, the CO.sub.2 refrigerant is fully evaporated in MT evaporators 12. In some implementations, the evaporation process can be an isobaric process. MT evaporators 12 are shown outputting the CO.sub.2 refrigerant via suction line 13, leading to MT compressors 14.
(20) MT compressors 14 compress the CO.sub.2 refrigerant into a superheated gas having a pressure within a range of approximately 45 bar to approximately 100 bar. The output pressure from MT compressors 14 can vary depending on ambient temperature and other operating conditions. In some implementations, MT compressors 14 operate in a transcritical mode. In operation, the CO.sub.2 discharge gas exits MT compressors 14 and flows through fluid conduit 1 into heat exchanger 2.
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(22) Expansion valves 21 can be electronic expansion valves or other similar expansion valves. Expansion valves 21 are shown receiving liquid CO.sub.2 refrigerant from fluid conduit 9 and outputting the CO.sub.2 refrigerant to LT evaporators 22. Expansion valves 21 can cause the CO.sub.2 refrigerant to undergo a rapid drop in pressure, thereby expanding the CO.sub.2 refrigerant to a lower pressure, lower temperature two-phase state. The expansion process can be an isenthalpic and/or adiabatic expansion process. In some implementations, expansion valves 21 can expand the CO.sub.2 refrigerant to a lower pressure than expansion valves 11, thereby resulting in a lower temperature CO.sub.2 refrigerant. Accordingly, LT subsystem 20 can be used in conjunction with a freezer system or other lower temperature display cases.
(23) LT evaporators 22 are shown receiving the cooled and expanded CO.sub.2 refrigerant from expansion valves 21. In some implementations, LT evaporators can be associated with display cases/devices (e.g., if CO.sub.2 refrigeration system 100 is implemented in a supermarket setting). LT evaporators 22 can be configured to facilitate the transfer of heat from the display cases/devices into the CO.sub.2 refrigerant. The added heat can cause the CO.sub.2 refrigerant to evaporate partially or completely. In some implementations, the evaporation process can be an isobaric process. LT evaporators 22 are shown outputting the CO.sub.2 refrigerant via suction line 23, leading to LT compressors 24.
(24) LT compressors 24 compress the CO.sub.2 refrigerant. In some implementations, LT compressors 24 can compress the CO.sub.2 refrigerant to a pressure of approximately 30 bar (e.g., about 450 psig) having a saturation temperature of approximately 23 F. In some implementations, LT compressors 24 operate in a subcritical mode. LT compressors 24 are shown outputting the CO.sub.2 refrigerant through discharge line 25. Discharge line 25 can be fluidly connected with the suction (e.g., upstream) side of MT compressors 14.
(25) Still referring to
(26) Gas bypass valve 8 can be operated to regulate or control the pressure within receiver 6 (e.g., by adjusting an amount of CO.sub.2 refrigerant permitted to pass through gas bypass valve 8). For example, gas bypass valve 8 can be adjusted (e.g., variably opened or closed) to adjust the mass flow rate, volume flow rate, or other flow rates of the CO.sub.2 refrigerant through gas bypass valve 8. Gas bypass valve 8 can be opened and closed (e.g., manually, automatically, by a controller, etc.) as needed to regulate the pressure within receiver 6.
(27) In some implementations, gas bypass valve 8 includes a sensor for measuring a flow rate (e.g., mass flow, volume flow, etc.) of the CO.sub.2 refrigerant through gas bypass valve 8. In other implementations, gas bypass valve 8 includes an indicator (e.g., a gauge, a dial, etc.) from which the position of gas bypass valve 8 can be determined. This position can be used to determine the flow rate of CO.sub.2 refrigerant through gas bypass valve 8, as such quantities can be proportional or otherwise related.
(28) In some implementations, gas bypass valve 8 can be a thermal expansion valve (e.g., if the pressure on the downstream side of gas bypass valve 8 is lower than the pressure in fluid conduit 7). In some implementations, the pressure within receiver 6 is regulated by gas bypass valve 8 to a pressure of approximately 38 bar, which corresponds to about 37 F. Advantageously, this pressure/temperature state can facilitate the use of copper tubing/piping for the downstream CO.sub.2 lines of the system. Additionally, this pressure/temperature state can allow such copper tubing to operate in a substantially frost-free manner.
(29) In some implementations, the CO.sub.2 vapor that is bypassed through gas bypass valve 8 is mixed with the CO.sub.2 refrigerant gas exiting MT evaporators 12 (e.g., via suction line 13). The bypassed CO.sub.2 vapor can also mix with the discharge CO.sub.2 refrigerant gas exiting LT compressors 24 (e.g., via discharge line 25). The combined CO.sub.2 refrigerant gas can be provided to the suction side of MT compressors 14.
(30) In some implementations, the pressure immediately downstream of gas bypass valve 8 (e.g., in suction line 13) is lower than the pressure immediately upstream of gas bypass valve 8 (e.g., in fluid conduit 7). Therefore, the CO.sub.2 vapor passing through gas bypass valve 8 and MT compressors 14 can be expanded (e.g., when passing through gas bypass valve 8) and subsequently recompressed (e.g., by MT compressors 14). This expansion and recompression can occur without any intermediate transfers of heat to or from the CO.sub.2 refrigerant, which can be characterized as an inefficient energy usage.
(31) Still referring to
(32) In some implementations, parallel compressor 26 can be operated (e.g., by a controller 50) to achieve a desired pressure within receiver 6. For example, controller 50 can activate or deactivate parallel compressor 26 when the flow rate of the CO.sub.2 refrigerant through gas bypass valve 8 exceeds a threshold value to assist with regulating the pressure within receiver 6. Parallel compressor 26 can have a minimum flow rate requirement and can activate and remain on as long as the flow rate of the CO.sub.2 refrigerant through parallel compressor 26 is at least its minimum required flow rate. When active, parallel compressor 26 compresses the CO.sub.2 vapor received via connecting conduit 27 and discharges the compressed gas into discharge line 42. Discharge line 42 can be fluidly connected with fluid conduit 1. Accordingly, parallel compressor 26 can operate in parallel with MT compressors 14 by discharging the compressed CO.sub.2 gas into a shared fluid conduit (e.g., fluid conduit 1).
(33) Parallel compressor 26 can be arranged in parallel with both gas bypass valve 8 and with MT compressors 14. CO.sub.2 vapor exiting receiver 6 can pass through either parallel compressor 26 or the series combination of gas bypass valve 8 and MT compressors 14. Parallel compressor 26 can receive the CO.sub.2 vapor at a relatively higher pressure (e.g., from fluid conduit 7) than the CO.sub.2 vapor received by MT compressors 14 (e.g., from suction line 13). This differential in pressure can correspond to the pressure differential across gas bypass valve 8. In some implementations, parallel compressor 26 can require less energy to compress an equivalent amount of CO.sub.2 vapor to the high pressure state (e.g., in fluid conduit 1) as a result of the higher pressure of CO.sub.2 vapor entering parallel compressor 26. Therefore, the parallel route including parallel compressor 26 can be a more efficient alternative to the route including gas bypass valve 8 and MT compressors 14.
(34) In some implementations, gas bypass valve 8 is omitted and the pressure within receiver 6 is regulated using parallel compressor 26. In other implementations, parallel compressor 26 is omitted and the pressure within receiver 6 is regulated using gas bypass valve 8. In other implementations, both gas bypass valve 8 and parallel compressor 26 are used to regulate the pressure within receiver 6. All such variations are within the scope of the present disclosure.
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(36) Controller 50 can use the input signals to determine appropriate control actions for controllable devices of CO.sub.2 refrigeration system 100 (e.g., compressors 14 and 24, parallel compressor 26, condenser fan 35, valves 4, 8, 11, and 21, flow diverters, power supplies, etc.). For example, controller 50 is shown providing control signals to high pressure valve 4. Although not explicitly shown in
(37) In some implementations, controller 50 is configured to operate high pressure valve 4 to maintain the high side pressure P.sub.high of the CO.sub.2 refrigerant (e.g., the pressure measured by pressure sensor 34) at a high side pressure setpoint P.sub.sp. Controller 50 can generate the high side pressure setpoint P.sub.sp to ensure that the CO.sub.2 refrigerant exiting heat exchanger 2 has a desired amount of subcooling. The desired amount of subcooling can vary depending on whether the CO.sub.2 refrigerant exiting heat exchanger 2 is in a subcritical region or a supercritical region. In some implementations, controller 50 can compare the high side pressure P.sub.high of the CO.sub.2 refrigerant exiting heat exchanger 2 (e.g., the pressure measured by pressure sensor 34) to the critical pressure P.sub.crit of the CO.sub.2 refrigerant to determine whether the CO.sub.2 refrigerant is in a supercritical region or subcritical region. In other implementations, controller 50 can compare the temperature T.sub.GC of the CO.sub.2 refrigerant exiting heat exchanger 2 (i.e., the temperature measured by temperature sensor 33) to the critical temperature T.sub.crit of the CO.sub.2 refrigerant to determine whether the CO.sub.2 refrigerant is in a supercritical region or subcritical region.
(38) In some implementations, if the high side pressure P.sub.high of the CO.sub.2 refrigerant exiting heat exchanger 2 is less than the critical pressure P.sub.crit (i.e., P.sub.high<P.sub.crit), controller 50 can determine that the CO.sub.2 refrigerant is in a subcritical region. In other implementations, if the temperature T.sub.GC of the CO.sub.2 refrigerant exiting heat exchanger 2 is less than the critical temperature T.sub.crit (i.e., T.sub.GC<T.sub.crit), controller 50 can determine that the CO.sub.2 refrigerant is in a subcritical region. In response to determining that the CO.sub.2 refrigerant is in a subcritical region, controller 50 can identify a predetermined or fixed subcooling value T.sub.SC,fixed. Controller 50 can then add the fixed subcooling value T.sub.SC,fixed to the measured temperature T.sub.GC and identify a corresponding saturation pressure P.sub.sat(T.sub.GC+T.sub.SC,fixed), where the function P.sub.sat( ) calculates the saturation pressure P.sub.sat of the CO.sub.2 refrigerant at a given subcritical temperature (e.g., the summed temperature T.sub.GC+T.sub.SC,fixed). Controller 50 can then set the high side pressure setpoint P.sub.sp equal to the calculated saturation pressure P.sub.sat and operate high pressure valve 4 to drive the high side pressure P.sub.high to the pressure setpoint P.sub.sp.
(39) If the high side pressure P.sub.high of the CO.sub.2 refrigerant exiting heat exchanger 2 is greater than the critical pressure P.sub.crit (i.e., P.sub.high>P.sub.crit), controller 50 can determine that the CO.sub.2 refrigerant is in a supercritical region. In other implementations, if the temperature T.sub.GC of the CO.sub.2 refrigerant exiting heat exchanger 2 is greater than the critical temperature T.sub.crit (i.e., T.sub.GC>T.sub.crit), controller 50 can determine that the CO.sub.2 refrigerant is in a supercritical region. In response to determining that the CO.sub.2 refrigerant is in a supercritical region, controller 50 can identify a dynamic pseudo-subcooling value T.sub.SC,dynamic that corresponds the measured temperature T.sub.GC. The dynamic pseudo-subcooling value T.sub.SC,dynamic can vary as a function of the measured temperature T.sub.GC. For example, the value of T.sub.SC,dynamic can decrease with increasing T.sub.GC. Controller 50 can add the dynamic pseudo-subcooling value T.sub.SC,dynamic to the measured temperature T.sub.GC and identify a corresponding pseudo-saturation pressure P*.sub.sat(T.sub.GC+T.sub.SC,dynamic), where the function P*.sub.sat( ) defines the pseudo-saturation pressure P*.sub.sat of the CO.sub.2 refrigerant at a given supercritical temperature (e.g., the summed temperature T.sub.GC+T.sub.SC,dynamic). A pressure offset P can be used to provide additional subcooling. The pressure offset P can be based, for example, on a maximum operating pressure of the CO.sub.2 refrigeration system. The pseudo-saturation pressure P*.sub.sat for supercritical temperatures, the function P*.sub.sat( ), and the pressure offset P are described in greater detail below. Controller 50 can then set the high side pressure setpoint P.sub.sp equal to the calculated pseudo-saturation pressure P*.sub.sat+P and operate high pressure valve 4 to drive the high side pressure P.sub.high to the pressure setpoint P.sub.sp.
(40) In some implementations, controller 50 is configured to operate gas bypass valve 8 and/or parallel compressor 26 to maintain the CO.sub.2 pressure within receiver 6 at a desired setpoint or within a desired range. In some implementations, controller 50 operates gas bypass valve 8 and parallel compressor 26 based on a flow rate (e.g., mass flow, volume flow, etc.) of CO.sub.2 refrigerant through gas bypass valve 8. Controller 50 can use a valve position of gas bypass valve 8 as a proxy for CO.sub.2 refrigerant flow rate. In some implementations, controller 50 operates high pressure valve 4 and expansion valves 11 and 21 to regulate the flow of refrigerant in system 100.
(41) Controller 50 can include feedback control functionality for adaptively operating the various components of CO.sub.2 refrigeration system 100. For example, controller 50 can receive or generate a setpoint (e.g., a temperature setpoint, a pressure setpoint, a flow rate setpoint, a power usage setpoint, etc.) and operate one or more components of system 100 to achieve the setpoint. The setpoint can be specified by a user (e.g., via a user input device, a graphical user interface, a local interface, a remote interface, etc.) or automatically determined by controller 50 based on one or more measurements collected by the sensors of CO.sub.2 refrigeration system 100.
(42) Controller 50 can be a proportional-integral (PI) controller, a proportional-integral-derivative (PID) controller, a pattern recognition adaptive controller (PRAC), a model recognition adaptive controller (MRAC), a model predictive controller (MPC), or any other type of controller employing any type of control functionality. In some implementations, controller 50 is a local controller for CO.sub.2 refrigeration system 100. In other implementations, controller 50 is a supervisory controller for a plurality of controlled subsystems (e.g., a refrigeration system, an AC system, a lighting system, a security system, etc.). For example, controller 50 can be a controller for a comprehensive building management system incorporating CO.sub.2 refrigeration system 100. Controller 50 can be implemented locally, remotely, or as part of a cloud-hosted suite of building management applications.
(43) Still referring to
(44) In some implementations, communications interface 54 receives a measurement of a heat exchanger exit temperature T.sub.GC from temperature sensor 33 and a measurement of the high side pressure P.sub.high from pressure sensor 34. The heat exchanger exit temperature T.sub.GC can indicate the temperature of the CO.sub.2 refrigerant at the outlet of heat exchanger 2, whereas the high side pressure P.sub.high can indicate the pressure of the CO.sub.2 refrigerant at the outlet of heat exchanger 2. If the cooling/condensation of the CO.sub.2 refrigerant within heat exchanger 2 is isobaric, the high side pressure P.sub.high can also be the pressure of the CO.sub.2 refrigerant within the high side components of CO.sub.2 refrigeration system 100 (e.g., fluid conduit 1, heat exchanger 2, and/or fluid conduit 3). Communications interface 54 can also receive a valve position signal from high pressure valve 4. Communications interface 54 can provide control signals to high pressure valve 4 (e.g., to an electromechanical actuator that operates high pressure valve 4) to drive the high side pressure P.sub.high of the CO.sub.2 refrigerant to a high side pressure setpoint.
(45) Processing circuit 51 is shown to include a processor 52 and memory 53. Processor 52 can be implemented as a general purpose processor, an application specific integrated circuit (ASIC), one or more field programmable gate arrays (FPGAs), a group of processing components, a microcontroller, or other suitable electronic processing components. Memory 53 (e.g., memory device, memory unit, storage device, etc.) can be one or more devices (e.g., RAM, ROM, solid state memory, hard disk storage, etc.) for storing data and/or computer code for completing or facilitating the various processes, layers and modules described in the present application. Memory 53 can be or include volatile memory or non-volatile memory. Memory 53 can include database components, object code components, script components, or any other type of information structure for supporting the various activities and information structures described in the present application. According to an exemplary embodiment, memory 53 is communicably connected to processor 52 via processing circuit 51 and includes computer code for executing (e.g., by processing circuit 51 and/or processor 52) one or more processes or control features described herein.
(46) Still referring to
(47) In other implementations, criticality detector 55 can receive the measured temperature T.sub.GC of the CO.sub.2 refrigerant exiting heat exchanger 2 and can compare the measured temperature T.sub.GC with the critical temperature T.sub.crit of the CO.sub.2 refrigerant. The critical temperature T.sub.crit is a known constant and can be stored as a fixed value within memory 53. If the temperature T.sub.GC of the CO.sub.2 refrigerant exiting heat exchanger 2 is less than the critical temperature T.sub.crit (i.e., T.sub.GC<T.sub.crit), criticality detector 55 can determine that the CO.sub.2 refrigerant is in a subcritical region. However, if the temperature T.sub.GC of the CO.sub.2 refrigerant exiting heat exchanger 2 is greater than the critical temperature T.sub.crit (i.e., T.sub.GC>T.sub.crit), criticality detector 55 can determine that the CO.sub.2 refrigerant is in a supercritical region.
(48) In response to determining that the CO.sub.2 refrigerant is in a subcritical region, criticality detector 55 can trigger subcooling value generator 56 and saturation pressure calculator 58 to generate the pressure setpoint P.sub.sp. Subcooling value generator 56 can identify a predetermined or fixed subcooling value T.sub.SC,fixed and can provide the fixed subcooling value T.sub.SC,fixed to saturation pressure calculator 58. The fixed subcooling value T.sub.SC,fixed can be stored in memory 53, specified by a user, and/or received from an external data source.
(49) Saturation pressure calculator 58 can add the fixed subcooling value T.sub.SC,fixed to the measured temperature T.sub.GC and can identify a saturation pressure P.sub.sat that corresponds to the summed temperature T.sub.GC+T.sub.SC,fixed. In some implementations, saturation pressure calculator 58 uses a function P.sub.sat(T.sub.GC+T.sub.SC,fixed) to calculate the saturation pressure P.sub.sat as a function of the summed temperature T.sub.GC+T.sub.SC,fixed. The function P.sub.sat( ) can define the saturation pressure P.sub.sat of the CO.sub.2 refrigerant as a function of temperature. In other implementations, saturation pressure calculator 58 uses a lookup table that defines pairs of saturation pressures and corresponding saturation temperatures of the CO.sub.2 refrigerant and interpolates within the lookup table to calculate the saturation pressure P.sub.sat as a function of the summed temperature T.sub.GC+T.sub.SC,fixed.
(50) Saturation pressure calculator 58 can then set the high side pressure setpoint P.sub.sp equal to the calculated saturation pressure P.sub.sat. By setting the high side pressure setpoint P.sub.sp equal to the calculated saturation pressure P.sub.sat, saturation pressure calculator 58 ensures that the CO.sub.2 refrigerant has the desired amount of subcooling (e.g., T.sub.SC,fixed) at the exit of heat exchanger 2. For example, the saturation temperature of the CO.sub.2 refrigerant at the calculated saturation pressure P.sub.sat is equal to the summed temperature T.sub.GC+T.sub.SC,fixed. Because the actual temperature of the CO.sub.2 refrigerant at the exit of heat exchanger 2 is T.sub.GC, the difference between the actual temperature and the saturation temperature is T.sub.SC,fixed. In other words, the CO.sub.2 refrigerant is subcooled by the desired amount T.sub.SC,fixed.
(51) In response to determining that the CO.sub.2 refrigerant is in a supercritical region, criticality detector 55 can trigger pseudo-subcooling value generator 57 and pseudo-saturation pressure calculator 59 to generate the pressure setpoint P.sub.sp. Pseudo-subcooling value generator 57 can identify a dynamic pseudo-subcooling value T.sub.SC,dynamic that corresponds the measured temperature T.sub.GC. The dynamic pseudo-subcooling value T.sub.SC,dynamic can vary as a function of the measured temperature T.sub.GC. In some implementations, the dynamic pseudo-subcooling value T.sub.SC,dynamic is relatively smaller at higher values of the measured temperature T.sub.GC and relatively larger at lower values of the measured temperature T.sub.GC. The function that defines the dynamic pseudo-subcooling values T.sub.SC,dynamic as a function of the measured temperature T.sub.GC can be adjusted (e.g., by a user) to control the relationship between the dynamic pseudo-subcooling values T.sub.SC,dynamic and the temperature T.sub.GC. For example, a user can provide input to controller 50 and can adjust whether the dynamic pseudo-subcooling values T.sub.SC,dynamic increase, decrease, or remain constant as the measured temperature T.sub.GC increases. Pseudo-subcooling value generator 57 can calculate T.sub.SC,dynamic as a function of T.sub.GC and provide the calculated value of T.sub.SC,dynamic to pseudo-saturation pressure calculator 59.
(52) Controller 50 includes a pressure offset factor calculator 68. The pressure offset factor calculator determines a pressure offset factor P.sub.factor to provide additional subcooling. In some implementations, the pressure offset factor P.sub.factor is a fixed value. In some implementations, the pressure offset factor P.sub.factor is user adjustable. In some implementations, the pressure offset factor P.sub.factor is dynamically adjustable by the controller 50. For example, the controller 50 can decrease the pressure offset factor P.sub.factor based on the measured temperature T.sub.GC as a percentage of a maximum operating temperature of the CO.sub.2 refrigeration system 100. In some implementations, the controller 50 dynamically adjusts the pressure offset factor P.sub.factor when the measured pressure P.sub.high is above a pressure offset enable setpoint P.sub.enable. The pressure offset enable setpoint P.sub.enable can be a user-specified value. In some implementations, the pressure offset enable setpoint P.sub.enable can be equal to the critical pressure P.sub.crit of the refrigerant. In some implementations, the pressure offset enable setpoint P.sub.enable is above the critical pressure P.sub.crit. In some implementations, the pressure offset enable setpoint P.sub.enable can be based on a percentage of the operating pressure range of the refrigeration system.
(53) Pseudo-saturation pressure calculator 59 can add the dynamic pseudo-subcooling value T.sub.SC,dynamic to the measured temperature T.sub.GC and can identify a pseudo-saturation pressure P*.sub.sat that corresponds to the target temperature T=T.sub.GC+T.sub.SC,dynamic. In some implementations, pseudo-saturation pressure calculator 59 uses a function P*.sub.sat(T.sub.GC+T.sub.SC,dynamic) to calculate the pseudo-saturation pressure P*.sub.sat as a function of the target temperature T=T.sub.GC+T.sub.SC,dynamic The function P*.sub.sat( ) can define the pseudo-saturation pressure P*.sub.sat of the CO.sub.2 refrigerant as a function of temperature. In other implementations, pseudo-saturation pressure calculator 59 uses a lookup table that defines pairs of pseudo-saturation pressures and corresponding supercritical temperatures of the CO.sub.2 refrigerant and interpolates within the lookup table to calculate the pseudo-saturation pressure P*.sub.sat as a function of the target temperature T=T.sub.GC+T.sub.SC,dynamic The pseudo-saturation pressure P*.sub.sat for supercritical temperatures and the function P*.sub.sat( ) are described in greater detail in reference to
(54) Pseudo-saturation pressure calculator 59 can determine a pressure offset P to provide additional pseudo-subcooling of the CO.sub.2 refrigerant. The pseudo-saturation pressure calculator 59 receives a pressure offset factor P.sub.factor and a pressure offset enable setpoint P.sub.enable from the pressure offset factor calculator 68. The pressure offset P can be based on the target temperature T, a maximum operating pressure P.sub.max of the CO.sub.2 refrigeration system, and the pressure offset factor P.sub.factor The pressure offset P is described in greater detail in reference to
(55) Pseudo-saturation pressure calculator 59 can then set the high side pressure setpoint P.sub.sp based on the determined pseudo-saturation pressure P*.sub.sat and the determined pressure offset P. By setting the high side pressure setpoint P.sub.sp based on the calculated pseudo-saturation pressure P*.sub.sat and pressure offset P, pseudo-saturation pressure calculator 59 provides settings for the CO.sub.2 refrigerant to have the desired amount of pseudo-subcooling at the exit of heat exchanger 2.
(56) Still referring to
(57)
(58) Pseudo-saturation pressure calculator 59 is shown to include a refrigerant pressure (P), enthalpy (H), and temperature (T) database 61. P-H-T database 61 can store data defining various potential states of the CO.sub.2 refrigerant. Each potential state of the CO.sub.2 refrigerant can have a corresponding pressure value, a corresponding enthalpy value, and a corresponding temperature value. In other words, P-H-T database 61 can store various P-H-T data points for the CO.sub.2 refrigerant. The P-H-T data points can be based on known properties and chemical characteristics of the CO.sub.2 refrigerant and can be received from an external data source. In some implementations, the pseudo-saturation pressure calculator 59 includes a set of polynomials used to determine P-H-T values based on either a pressure or temperature and the state of the CO.sub.2 (e.g., subcritical or supercritical).
(59) The data stored in P-H-T database 61 can be represented graphically as shown in
(60) In the subcritical region of P-H diagram 400, the CO.sub.2 refrigerant can exhibit well-defined and widely accepted saturated temperatures and pressures where evaporation and condensation processes can occur. The saturated temperatures and pressures are shown as horizontal lines within vapor dome 404 between saturated liquid line 408 and saturated vapor line 410. However, the CO.sub.2 refrigerant may not always be confined to saturated states within a vapor compression cycle; subcooled liquid or superheated gas states are common in vapor compression cycles. The subcooling of a liquid occurs when the refrigerant's pressure is greater than its saturation pressure at a given temperature. Conversely, a gas exists in a superheated state when the pressure of the refrigerant is less than its saturation pressure at a given subcritical temperature (e.g., when the temperature of the gas is below T.sub.crit) or less than its critical pressure P.sub.crit at a given supercritical temperature (e.g., when the temperature of the gas is above T.sub.crit). The portions of subcritical isotherms 402 to the left of saturated liquid line 408 represent the CO.sub.2 refrigerant in a subcooled state, whereas the portions of subcritical isotherms 402 to the right of saturated vapor line 410 represent the CO.sub.2 refrigerant in a superheated state. This notion of manipulating a refrigerant's pressure at a given temperature to achieve subcooling or superheat can be used in commercial refrigeration controls.
(61) To move forward in this discussion, an understanding of the difference between a vapor and a gas is important. Vapor is characterized by a gas state which, during an isothermal process (maintaining constant temperature), can condense by increasing its pressure. For the CO.sub.2 refrigerant, this can occur if the temperature of the CO.sub.2 refrigerant gas is less than the critical temperature T.sub.crit of the CO.sub.2 refrigerant. If the temperature of the CO.sub.2 refrigerant gas is greater than the critical temperature T.sub.crit of the CO.sub.2 refrigerant and the pressure of the CO.sub.2 refrigerant is increased isothermally, the CO.sub.2 refrigerant gas will never condense into the liquid state. Therefore, a superheated gas that cannot condense is not a vapor and has no corresponding saturation pressure.
(62) Referring again to
(63) Inflection point identifier 63 can receive the supercritical isotherms from isotherm extractor 62. Inflection point identifier 63 can be configured to identify the inflection point of each supercritical isotherm. The inflection point of a supercritical isotherm can be defined as the point at which the change in pressure per unit enthalpy along the supercritical isotherm reaches a minimum. In other words, the inflection point of a supercritical isotherm is the point at which the slope of the supercritical isotherm is closest to zero. These inflection points are shown graphically in
(64)
(65) Inflection point identifier 63 can identify the inflection point 508 of each supercritical isotherm 502 using an analytical or numerical technique. For example, inflection point identifier 63 can use a pressure-enthalpy function that defines a supercritical isotherm 502 (e.g., P=f(H)) to calculate the slope of the supercritical isotherm 502 as a function of enthalpy value, (e.g., dP/dH=f(H)).
(66) Inflection point identifier 63 can then identify the enthalpy value H at which the slope dP/dH is closest to zero and can select the corresponding P-H-T data point as the inflection point 508 of the supercritical isotherm 502. In some implementations, the inflection point identifier 63 determines the enthalpy value H at which the slope dP/dH is closest to zero using a set of polynomials that define the P-H-T relationship based on a temperature and the CO.sub.2 being in a supercritical state.
(67) As another example, inflection point identifier 63 can use the set of P-H-T data that defines a supercritical isotherm 502 to calculate changes in pressure and changes in enthalpy between each pair of adjacent P-H-T data points. Inflection point identifier 63 can then identify the pair of P-H-T data points for which the value of the change in pressure divided by the change in enthalpy is closest to zero. Inflection point identifier 63 can select either P-H-T data point in the identified pair as the inflection point 508 or can interpolate between the identified pair of P-H-T data points to calculate the inflection point 508 (e.g., an average of the P-H-T data points in the pair). Inflection point identifier 63 can repeat this process for each supercritical isotherm 502 to identify the corresponding inflection point 508.
(68) Referring again to
(69) Pseudo-saturated line 510 can define a relationship between temperature and pseudo-saturation pressure P*.sub.sat for various supercritical states of the CO.sub.2 refrigerant. In some implementations, pseudo-saturation function generator 64 generates a function that defines pseudo-saturated line 510 (e.g., a pseudo-saturation function). The pseudo-saturation function can define a pseudo-saturation pressure P*.sub.sat as a function of a supercritical temperature of the CO.sub.2 refrigerant (e.g., P*.sub.sat=f(T)). The pseudo-saturation function can be an equation that represents pseudo-saturated line 510 and can define the points along pseudo-saturated line 510. In other words, each point along pseudo-saturated line 510 can be a solution to the pseudo-saturation function P*.sub.sat=(T). The pseudo-saturation function P*.sub.sat=(T) can be generated by fitting a polynomial function (e.g., a linear function, a quadratic function, a cubic function, etc.) to inflection points 508, as previously described.
(70)
(71) When both the temperature of the CO.sub.2 refrigerant is below the critical temperature T.sub.crit and the pressure of the CO.sub.2 refrigerant is below the critical pressure P.sub.crit, the CO.sub.2 refrigerant can exist as a liquid (within liquid region 518), a vapor (within vapor region 520), or as a liquid-vapor mixture (along saturation line 512). When the temperature of the CO.sub.2 refrigerant is above the critical temperature T.sub.crit and the pressure of the CO.sub.2 refrigerant is below the critical pressure P.sub.crit, the CO.sub.2 refrigerant is a gas (within gas region 522). When the temperature of the CO.sub.2 refrigerant is below the critical temperature T.sub.crit and the pressure of the CO.sub.2 refrigerant is above the critical pressure P.sub.crit, the CO.sub.2 refrigerant is a high density (liquid-like) compressed fluid (within compressed fluid region 524). When both the temperature of the CO.sub.2 refrigerant is above the critical temperature T.sub.crit and the pressure of the CO.sub.2 refrigerant is above the critical pressure P.sub.crit, the CO.sub.2 refrigerant is a low density (e.g., gas-like) supercritical fluid (within supercritical fluid region 526).
(72) In graph 550, vapor dome 504 (shown in
(73) Referring again to
(74) Pressure setpoint calculator 65 can receive the pseudo-saturation function P*.sub.sat=(T) from pseudo-saturation function generator 64 and the calculated temperature T from dynamic subcooling temperature adjuster 66. Pressure setpoint calculator 65 can apply the calculated temperature T as an input to the pseudo-saturation function P*.sub.sat=(T) to calculate a corresponding pseudo-saturation pressure P*.sub.sat. The calculated pseudo-saturation pressure P*.sub.sat can be a point along pseudo-saturated line 510 that has the calculated temperature T.
(75) Pressure setpoint calculator 65 can determine a pressure offset P. The pressure offset P can provide additional pseudo-subcooling of the CO.sub.2 refrigerant by raising the pressure setpoint P.sub.sp above the pseudo-saturated pressure P*.sub.sat. Pressure setpoint calculator 65 can receive a pressure offset factor P.sub.factor from the pressure offset factor calculator 68 that affects the magnitude of the pressure offset P. The pressure setpoint calculator 65 determines a maximum pseudo-saturated temperature T.sub.max based on a maximum operating pressure P.sub.max of the CO.sub.2 refrigeration system. For example, the pressure setpoint calculator 65 can invert the pseudo-saturation function P*.sub.sat=(T) to determine the maximum pseudo-saturated temperature T.sub.max. In some implementations, the pressure setpoint calculator 65 can use a lookup table to determine the maximum pseudo-saturated temperature T.sub.max based on the maximum operating pressure P.sub.max.
(76) An equivalent maximum temperature T.sub.max,eq can be determined based on the value of the pressure offset factor P.sub.factor. The equivalent maximum temperature T.sub.max,eq represents, for example, a temperature at which the CO.sub.2 refrigeration system can reach the maximum operating pressure P.sub.max while using pseudo-subcooling. A larger value of P.sub.factor can result in a lower value of T.sub.max,eq, and a smaller value of P.sub.factor can result in a higher value of T.sub.max,eq. A function is fit between the critical point (T.sub.crit, P.sub.crit) and the maximum operating condition (T.sub.max, P.sub.max). A second function is fit between the critical point (T.sub.crit, P.sub.crit) and the equivalent maximum operating condition (T.sub.max,eq, P.sub.max). The functions can be, for example, linear functions or other polynomial function. The pressure offset P is determined by the difference between the determined pressure of the two functions evaluated at the target temperature (T=T.sub.GC+T.sub.SC,dynamic).
(77) In some implementations, the value of the pressure offset factor P.sub.factor is specified and adjustable by a user. In some implementations, the pressure offset factor P.sub.factor is determined based on a vapor ratio of the refrigerant in the receiver 6. For example, a value of P.sub.factor can be increased to decrease the vapor ratio (e.g., increase the amount of liquid) in the receiver 6. The vapor ratio can also be used to monitor the health of the system (e.g., fan failure or adiabatic pad failure), and the controller can determine operating conditions for system components (e.g., parallel compressor) based on the vapor ratio.
(78) In some implementations, the pressure offset factor P.sub.factor is dynamically adjustable by the controller 50. For example, the magnitude of the pressure offset factor P.sub.factor can be reduced as the measured temperature T.sub.GC increases. In some implementations, the pressure setpoint calculator 65 can also receive a dynamic pressure offset enable P.sub.enable representative of a pressure that when exceeded enables dynamic adjustments of the value of the pressure offset factor P.sub.factor by the controller. In some implementations, the pressure offset factor P.sub.factor is reduced based on a percentage of the supercritical temperature range remaining (e.g., (T.sub.GCT.sub.crit)/(T.sub.maxT.sub.crit)).
(79) Pressure setpoint calculator 65 can set the pressure setpoint P.sub.sp based on the calculated pseudo-saturation pressure P*.sub.sat and the pressure offset P. The pressure setpoint calculator 65 provides the pressure setpoint P.sub.sp to the valve controller 60.
(80)
(81) The controller compares the measured pressure P.sub.high and/or temperature T.sub.GC with the critical pressure P.sub.crit and/or temperature T.sub.crit of the CO.sub.2 refrigerant defined by critical point 616 (step 704). If the measured pressure P.sub.high is not greater than the critical pressure P.sub.crit and/or the measured temperature T.sub.GC is not greater than the critical temperature T.sub.crit (e.g., the result of step 704 is no), the pressure of the CO.sub.2 refrigerant is controlled using a subcritical control method (step 706). Accordingly, a point defining the state of the CO.sub.2 refrigerant can be located within vapor dome 604 or along an isotherm that passes through vapor dome 604. However, if the measured pressure P.sub.high is greater than the critical pressure P.sub.crit and/or the measured temperature T.sub.GC is greater than the critical temperature T.sub.crit (e.g., the result of step 704 is yes), the pressure of the CO.sub.2 refrigerant is controlled using a supercritical control method (step 718). Accordingly, a point defining the state of the CO.sub.2 refrigerant can be along an isotherm that does not pass through vapor dome 604. In some implementations, the supercritical control method is used when the measured P.sub.high is greater than the critical pressure P.sub.crit, regardless of whether the measured temperature T.sub.GC is greater than the critical temperature T.sub.crit.
(82) The controller compares the measured temperature T.sub.GC with a minimum temperature setpoint T.sub.sp,min of the CO.sub.2 refrigerant (step 708). If the measured temperature T.sub.GC is less than the minimum temperature setpoint T.sub.sp,min (e.g., the result of step 708 is yes), process 700 can include overwriting the measured temperature T.sub.GC with the minimum temperature setpoint T.sub.sp,min (step 710) and proceeding to step 712. However, if the measured temperature T.sub.GC is greater than or equal to than the minimum temperature setpoint T.sub.sp,min (e.g., the result of step 708 is no), process 700 can proceed directly to step 712 without adjusting the measured temperature T.sub.GC.
(83) The controller determines a target temperature based on a fixed subcooling temperature value T.sub.SC,fixed and the measured temperature T.sub.GC (step 712) and calculating a saturated pressure P.sub.sat as a function of the summed temperature T.sub.GC+T.sub.SC,fixed (step 714). The fixed subcooling value T.sub.SC,fixed added in step 712 results in a subcritical subcooled control line 612 that is substantially parallel to the saturated liquid line 602 defining the left edge of vapor dome 604. The saturated pressure P.sub.sat calculated in step 714 is the saturated pressure corresponding to the summed temperature T.sub.GC+T.sub.SC,fixed. However, because the actual temperature of the CO.sub.2 refrigerant is T.sub.GC and not T.sub.GC+T.sub.SC,fixed, the state of the CO.sub.2 refrigerant will be along subcritical subcooled control line 612 and not saturated liquid line 602 when the pressure of the CO.sub.2 refrigerant is controlled to P.sub.sat.
(84) The controller determines a target pressure (e.g., the pressure setpoint P.sub.sp) based on the saturated pressure P.sub.sat calculated in step 714 and operating high pressure valve 4 to achieve the pressure setpoint (step 716). Accordingly, the temperature of the CO.sub.2 refrigerant at the exit of heat exchanger 2 will be T.sub.GC and the pressure of the CO.sub.2 refrigerant at the exit of heat exchanger 2 will be P.sub.sat(T.sub.GC+T.sub.SC,fixed), which places the state of the CO.sub.2 refrigerant along subcritical subcooled control line 612.
(85) Returning to step 704, in response to selecting the supercritical control method (step 718), the controller determines a target temperature based on a dynamic pseudo-subcooling temperature value T.sub.SC,dynamic and the measured temperature T.sub.GC (step 720). The dynamic pseudo-subcooling temperature value T.sub.SC,dynamic can vary as a function of the measured temperature T.sub.GC.
(86) The controller determines a pseudo-saturated pressure P*.sub.sat as a function of the target temperature (e.g., T=T.sub.GC+T.sub.SC,dynamic) (step 722). The pseudo-saturated pressure P*.sub.sat calculated in step 722 is the pressure defined by pseudo-saturated line 610 at the target temperature T=T.sub.GC+T.sub.SC,dynamic.
(87) The controller determines a pressure offset P based on the target temperature T, an offset factor P.sub.factor, and a maximum operating pressure P.sub.max of the refrigeration system (step 724). The offset pressure P can provide additional subcooling. In some implementations, the pressure offset factor P.sub.factor is dynamically changed based on the measured temperature T.sub.GC and the maximum operating pressure P.sub.max. In some implementations, the pressure offset factor is changed when the pseudo-saturation pressure P*.sub.sat exceeds a value set by an enable parameter P.sub.enable.
(88) The controller determines a target pressure (e.g., the pressure setpoint P.sub.sp) based on the pseudo-saturated pressure P*.sub.sat determined in step 722 and the pressure offset P determined in step 724, and the controller operates the high pressure valve 4 to achieve the pressure setpoint (step 726). Accordingly, the temperature of the CO.sub.2 refrigerant at the exit of heat exchanger 2 will be T.sub.GC and the pressure of the CO.sub.2 refrigerant at the exit of heat exchanger 2 will be, for example, P*.sub.sat(T.sub.GC+T.sub.SC,dynamic)+P, which places the state of the CO.sub.2 refrigerant along supercritical subcooled control line 614.
(89)
(90) An example pseudo-saturated line 806 is shown corresponding to the pseudo-saturated pressure at the measured temperature, P*.sub.sat(T.sub.GC). An example pseudo-subcooled control line 808 is shown based on the dynamic pseudo-subcooling temperature T.sub.SC,dynamic. As the temperature increases, the value of T.sub.SC,dynamic decreases, and the pseudo-subcooled control line 808 approaches the pseudo-saturated line 806.
(91) An example pressure offset pseudo-subcooled control line 810 using a pressure offset P is shown. An equivalent maximum temperature T.sub.max,eq 812 is determined based on the value of the pressure offset P and the set maximum operating pressure 814, which in this example is 1700 psig. A larger value of P will result in a lower value of T.sub.max,eq. The value of the pressure offset P for a given temperature in this example is the pressure difference between the pressure offset pseudo-subcooled control line 810 and the pseudo-subcooled line 808 at the given temperature. The value of P can be user specified.
(92) An example dynamic pressure offset pseudo-subcooled control line 816 is shown. Dynamic adjustment of the value of the pressure offset P starts at the enable pressure P.sub.enable 818, which is 1200 psig in this example. Below the enable pressure, the control line 816 matches the control line 810. Above the enable pressure, the value of the pressure offset P decreases with increasing temperature asymptotically approaching the maximum pressure 814.
(93) A number of implementations have been described. Nevertheless, it will be understood that various modifications can be made without departing from the spirit and scope of the disclosure. For example, example operations, methods, or processes described herein can include more steps or fewer steps than those described. Further, the steps in such example operations, methods, or processes can be performed in different successions than that described or illustrated in the figures. Accordingly, other implementations are within the scope of the following claims.