CAM AND NON-CIRCULAR GEAR PAIR FOR UNPOWERED MULTI-JOINT SYNCHRONOUS TRAINING DEVICE, MANUFACTURING METHOD THEREOF, TRANSMISSION MECHANISM USING THE SAME, AND UNPOWERED MULTI-JOINT SYNCHRONOUS TRAINING DEVICE
20220331186 · 2022-10-20
Inventors
Cpc classification
A61H1/0262
HUMAN NECESSITIES
A61H3/04
HUMAN NECESSITIES
A61H2201/1261
HUMAN NECESSITIES
A61H2201/1463
HUMAN NECESSITIES
International classification
Abstract
The invention provides a cam for an unpowered multi joint synchronous training device, wherein the cam has a circular main body, a cam slot is disposed on a first side surface of the circular main body, and a contour of the cam slot is configured such that rotational movement of the cam drives a follower provided in the cam slot to perform variable-speed reciprocation motion along a predetermined horizontal axis, wherein for each rotation of the cam, the follower performs reciprocating motion once between a first position and a second position; the first position and the second position are respectively positions of the follower along the horizontal axis when the follower is at positions of the contour closest to, and farthest from, a center of the circular main body; and the reciprocating motion drives a driven object connected to the follower to perform variable-speed oscillation within a range of an angle. The invention further provides a non-circular gear pair for an unpowered multi joint synchronous training device, a method of manufacturing the cam and the non-circular gear pair, a transmission mechanism using the cam and the non-circular gear pair, and an unpowered multi joint synchronous training device using the transmission mechanism.
Claims
1. A cam for an unpowered multi-joint synchronous training device, wherein the cam has a circular main body, a cam slot is disposed on a first side surface of the circular main body, and a contour of the cam slot is configured such that rotational movement of the cam drives a follower provided in the cam slot to perform variable-speed reciprocation motion along a predetermined horizontal axis, wherein, for each rotation of the cam, the follower performs reciprocating motion once between a first position and a second position on the predetermined horizontal axis; the first position is a position of the follower along the horizontal axis when the follower is at a position of the contour closest to a center of the circular main body, and the second position is a position of the follower along the horizontal axis when the follower is at the position of the contour farthest from the center of the circular main body; and the reciprocating motion drives a driven object connected to the follower to perform variable-speed oscillation within a range of an angle.
2. The cam according to claim 1, wherein the driven object is man's thigh, the angle is an oscillation angle of the thigh with hip as an axis when a normal person walks, and the variable-speed oscillation is oscillation of the thigh when the normal person walks.
3. The cam according to claim 1, wherein the cam further comprises a second cam slot disposed on a second side surface opposite to the first side surface of the circular main body, and a second contour of the second cam slot is configured such that rotational movement of the cam drives a second follower provided in the second cam slot to perform another reciprocation motion along the horizontal axis, the second contour being different from the contour, wherein, for each rotation of the cam, the second follower performs reciprocating motion once between a third position and a fourth position on the predetermined horizontal axis; the third position is a position of the second follower along the horizontal axis when the second follower is at a position of the second contour closest to the center of the circular main body, and the fourth position is a position of the second follower along the horizontal axis when the second follower is at the position of the second contour farthest from the center of the circular main body; and the another reciprocating motion drives another driven object connected to the second follower to perform variable-speed oscillation within a range of another angle.
4. The cam according to claim 3, wherein the another driven object is man's lower leg, the another angle is an oscillation angle of the lower leg with hip as an axis when a normal person walks, and the another variable-speed oscillation is oscillation of the lower leg when the normal person walks.
5. A non-circular gear pair for an unpowered multi-joint synchronous training device, comprising a driving non-circular gear and a driven non-circular gear in driving engagement with the driving non-circular gear, wherein, the driving non-circular gear and the driven non-circular gear have the same number of teeth and a fixed center distance, a pitch line of the driving non-circular gear and the driven non-circular gear is configured such that for each rotation of the driving non-circular gear, the driving non-circular gear drives a follower disposed on a first side surface of the driven non-circular gear to perform variable-speed reciprocating motion once between a first position and a second position; the first position is a position of the follower closest to an axis of rotation of the driving non-circular gear, and the second position is a position of the follower farthest from the axis of rotation of the driving non-circular gear; and the variable-speed reciprocating motion drives a driven object connected to the follower to perform variable-speed oscillation within a range of an angle.
6. The non-circular gear pair according to claim 5, wherein the driven object is man's thigh or lower leg, the angle is an oscillation angle of the thigh with hip as an axis or an oscillation angle of the lower leg with hip as an axis when a normal person walks, and the variable-speed oscillation is oscillation of the thigh or the lower leg when the normal person walks.
7. (canceled)
8. A method of manufacturing a cam, comprising the steps of: (a) providing a circular main body, and disposing a follower on a side surface of the circular main body, the follower being movable on the side surface only in a horizontal direction; (b) allowing the follower to perform variable-speed reciprocating motion once between a first position and a second position on the side surface of a disk sheet; (c) rotating the disk sheet at a constant speed while executing the step (b), wherein a period when the follower performs the variable-speed reciprocating motion once is the same as a period when the disk sheet rotates once; and (d) taking a trace of movement of the follower on the side surface of the disk sheet as a cam contour to form a cam slot on the side surface of the circular main body, wherein a distance between the first position and a center of the circular main body is equal to a distance between a position of the cam contour closest to the center and the center, and a distance between the second position and the center is equal to a distance between a position of the cam contour farthest from the center and the center.
9. The method according to claim 8, further comprising the step of: providing a leg rod fixed to man's leg, the leg rod having a thigh portion and a lower leg portion connected to each other, connecting the follower to the thigh portion or the lower leg portion through a connecting rod, and driving the follower to perform the variable-speed reciprocating motion using variable-speed oscillation of the thigh portion with hip as an axis when a normal person walks, or driving the follower to perform the variable-speed reciprocating motion using variable-speed oscillation of the lower leg portion with hip as an axis when a normal person walks.
10. (canceled)
11. A method of manufacturing a non-circular gear pair, comprising the steps of: providing a driving non-circular gear and a driven non-circular gear engaged with each other, wherein the driving non-circular gear and the driven non-circular gear have the same number of teeth and a fixed center distance, and disposing a follower on a side surface of the driven non-circular gear, wherein a pitch line of the driving non-circular gear and the driven non-circular gear is configured such that for each rotation of the driving non-circular gear, the driving non-circular gear drives the follower to perform variable-speed reciprocating motion once between a first position and a second position, wherein, the first position is a position of the follower closest to an axis of rotation of the driving non-circular gear, and the second position is a position of the follower farthest from the axis of rotation of the driving non-circular gear; and the variable-speed reciprocating motion drives a driven object connected to the follower to perform variable-speed oscillation within a range of an angle.
12. The method of manufacturing a non-circular gear pair according to claim 11, wherein the driven object is man's thigh or lower leg, the angle is an oscillation angle of the thigh with hip as an axis or an oscillation angle of the lower leg with hip as an axis when a normal person walks, and the variable-speed oscillation is oscillation of the thigh or the lower leg when the normal person walks.
13. (canceled)
14. A transmission mechanism for an unpowered multi joint synchronous training device, comprising: a wheel assembly; a transmission assembly in driving connection with the wheel assembly; a drive assembly in driving connection with the transmission assembly, and having a cam; and a leg rod assembly connected to the drive assembly through a connecting rod, such that the leg rod assembly oscillates under driving of the transmission assembly, wherein the cam has a circular main body, a first cam slot and a second cam slot disposed on a first side surface and a second side surface opposite to the first side surface of the circular main body, the first cam slot has a first contour and the second cam slot has a second contour different from the first contour, the first and second contour are configured such that rotational movement of the cam drives a first follower provided in the first cam slot and a second follower provided in the second cam slot to perform variable-speed reciprocation motion along a predetermined horizontal axis for each rotation of the cam, the first follower performs a first reciprocating motion once between a first position and a second position on the predetermined horizontal axis, and the second follower performs a second reciprocating motion once between a third position and a fourth position on the predetermined horizontal axis; the first position is a position of the first follower along the horizontal axis when the first follower is at a position of the first contour closest to a center of the circular main body, and the second position is a position of the first follower along the horizontal axis when the first follower is at the position of the first contour farthest from the center of the circular main body; the third position is a position of the second follower along the horizontal axis when the second follower is at a position of the second contour closest to the center of the circular main body, and the fourth position is a position of the second follower along the horizontal axis when the second follower is at the position of the second contour farthest from the center of the circular main body; the first reciprocating motion drives a driven object connected to the first follower to perform variable-speed oscillation within a range of an angle, the second reciprocating motion drives another driven object connected to the second follower to perform variable-speed oscillation within a range of another angle.
15. The transmission mechanism according to claim 14, wherein the drive assembly further comprises: a support for supporting the cam; and an oscillating rod having one end connected to a follower of the drive assembly, and the other end fixedly connected to the support.
16. (canceled)
17. The transmission mechanism according to claim 14, wherein the leg rod assembly comprises: a thigh rod; and a lower leg rod connected to the thigh rod at a knee position of the leg rod assembly through a bearing; wherein the connecting rod connects the follower to the thigh rod, such that the thigh rod performs variable-speed oscillation within a range of an angle under driving of the follower, the angle is an angle of the thigh with hip as an axis when a normal person walks, and the variable-speed oscillation is oscillation of the thigh when the normal person walks.
18. The transmission mechanism according to claim 17, further comprising: a lower leg oscillating rod; a second connecting rod having one end connected to the lower leg rod through the lower leg oscillating rod, the lower leg oscillating rod disposed at a position of the thigh rod corresponding to the hip, and the other end connected to a second follower of the drive assembly; and a second oscillating rod having one end connected to the second follower, and the other end fixedly connected to the support; wherein, the second follower drives the lower leg rod to perform another variable-speed oscillation within a range of another angle, the another angle is an angle of the lower leg with hip as an axis when a normal person walks, and the another variable-speed oscillation is oscillation of the lower leg when the normal person walks.
19. A transmission mechanism for an unpowered multi joint synchronous training device, comprising: a wheel assembly; a transmission assembly in driving connection with the wheel assembly; a drive assembly in driving connection with the transmission assembly, and having a non-circular gear pair; and a leg rod assembly connected to the drive assembly through a connecting rod, such that the leg rod assembly oscillates under driving of the transmission assembly, wherein the non-circular gear pair comprising a driving non-circular gear and a driven non-circular gear in driving engagement with the driving non-circular gear, the driving non-circular gear and the driven non-circular gear have the same number of teeth and a fixed center distance, a pitch line of the driving non-circular gear and the driven non-circular gear is configured such that for each rotation of the driving non-circular gear, the driving non-circular gear drives a follower disposed on a first side surface of the driven non-circular gear to perform variable-speed reciprocating motion once between a first position and a second position; the first position is a position of the follower closest to an axis of rotation of the driving non-circular gear, and the second position is a position of the follower farthest from the axis of rotation of the driving non-circular gear; and the variable-speed reciprocating motion drives a driven object connected to the follower to perform variable-speed oscillation within a range of an angle.
20. The transmission mechanism according to claim 19, wherein the leg rod assembly comprises: a thigh rod; and a lower leg rod connected to the thigh rod at a knee position of the leg rod assembly through a bearing; wherein the connecting rod connects a follower of the drive assembly to the thigh rod, such that the thigh rod performs variable-speed oscillation within a range of an angle under driving of the follower, the angle is an angle of the thigh with hip as an axis when a normal person walks, and the variable-speed oscillation is oscillation of the thigh when the normal person walks.
21. The transmission mechanism according to claim 19, further comprising: another drive assembly, wherein the another drive assembly has the same configuration as that of the non-circular gear pair of the drive assembly; a lower leg oscillating rod; a second connecting rod having one end connected to the lower leg rod through the lower leg oscillating rod, the lower leg oscillating rod disposed at a position of the thigh rod corresponding to the hip, and the other end connected to a second follower of the another drive assembly; and a second oscillating rod having one end connected to the second follower, and the other end fixedly connected to the support; wherein, the second follower drives the lower leg rod to perform another variable-speed oscillation within a range of another angle, the another angle is an oscillation angle of the lower leg with hip as an axis when a normal person walks, and the another variable-speed oscillation is oscillation of the lower leg when the normal person walks.
22. (canceled)
23. (canceled)
24. An unpowered multi joint synchronous training device, comprising: a body frame; and a first transmission mechanism and a second transmission mechanism mounted on both sides of the body frame; wherein, a drive assembly of the first transmission mechanism and a drive assembly of the second transmission mechanism are connected by a shaft lever, and have a directional difference of 180°.
25. The unpowered multi-joint synchronous training device according to claim 24, wherein the shaft lever comprises a first rod portion, and a second rod portion connected to the first rod portion through a clutch.
26. The unpowered multi-joint synchronous training device according to claim 24, wherein the first transmission mechanism and the second transmission mechanism are further connected by a second shaft lever, and have a differential mechanism mounted to the second shaft lever therebetween.
27. (canceled)
28. The unpowered multi-joint synchronous training device according to claim 24, further having: a waist retainer connected to a top of the body frame and extending between both sides of the frame; two waist retainer supports mounted to the top of the body frame and located on both sides of the body frame, the waist retainer support comprising: a fixing portion fixedly connected to the body frame; an adjusting portion connected to the fixing portion through a lifting screw; and a floating portion connected to the adjusting portion through an elastic member; wherein, both ends of the waist retainer are connected to the floating portion of the corresponding waist retainer support.
29. (canceled)
30. (canceled)
31. The unpowered multi-joint synchronous training device according to claim 24, wherein each of the first and second transmission mechanism comprising: a wheel assembly; a transmission assembly in driving connection with the wheel assembly; a drive assembly in driving connection with the transmission assembly, and having a cam; and a leg rod assembly connected to the drive assembly through a connecting rod, such that the leg rod assembly oscillates under driving of the transmission assembly, wherein the cam has a circular main body, a first cam slot and a second cam slot disposed on a first side surface and a second side surface opposite to the first side surface of the circular main body, the first cam slot has a first contour and the second cam slot has a second contour different from the first contour, the first and second contour are configured such that rotational movement of the cam drives a first follower provided in the first cam slot and a second follower provided in the second cam slot to perform variable-speed reciprocation motion along a predetermined horizontal axis for each rotation of the cam, the first follower performs a first reciprocating motion once between a first position and a second position on the predetermined horizontal axis, and the second follower performs a second reciprocating motion once between a third position and a fourth position on the predetermined horizontal axis; the first position is a position of the first follower along the horizontal axis when the first follower is at a position of the first contour closest to a center of the circular main body, and the second position is a position of the first follower along the horizontal axis when the first follower is at the position of the first contour farthest from the center of the circular main body; the third position is a position of the second follower along the horizontal axis when the second follower is at a position of the second contour closest to the center of the circular main body, and the fourth position is a position of the second follower along the horizontal axis when the second follower is at the position of the second contour farthest from the center of the circular main body; the first reciprocating motion drives a driven object connected to the first follower to perform variable-speed oscillation within a range of an angle, the second reciprocating motion drives another driven object connected to the second follower to perform variable-speed oscillation within a range of another angle.
32. The unpowered multi joint synchronous training device according to claim 24, wherein each of the first and second transmission mechanism comprising: a wheel assembly; a transmission assembly in driving connection with the wheel assembly; a drive assembly in driving connection with the transmission assembly, and having a non-circular gear pair; and a leg rod assembly connected to the drive assembly through a connecting rod, such that the leg rod assembly oscillates under driving of the transmission assembly, wherein the non-circular gear pair comprising a driving non-circular gear and a driven non-circular gear in driving engagement with the driving non-circular gear, the driving non-circular gear and the driven non-circular gear have the same number of teeth and a fixed center distance, a pitch line of the driving non-circular gear and the driven non-circular gear is configured such that for each rotation of the driving non-circular gear, the driving non-circular gear drives a follower disposed on a first side surface of the driven non-circular gear to perform variable-speed reciprocating motion once between a first position and a second position; the first position is a position of the follower closest to an axis of rotation of the driving non-circular gear, and the second position is a position of the follower farthest from the axis of rotation of the driving non-circular gear; and the variable-speed reciprocating motion drives a driven object connected to the follower to perform variable-speed oscillation within a range of an angle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
DETAILED DESCRIPTION
[0047] To make features and advantages of the invention clearer, hereinafter the invention is further explained with reference to the accompanying drawings. It shall be noticed that the embodiments illustrated in the drawings are provided to explain the invention, and shall not be viewed as limit to the invention.
[0048] Referring to
[0049] In some embodiments of the invention, the pair of universal wheels 400 is disposed at a back side of bottom of the body frame 100. Preferably, the pair of universal wheels 400 is a pair of 4 inches universal silent brake casters that provides balance and stability performance for the training device when stepping and at rest. Of course, it depends on a size of the body frame, and other sizes of universal wheels also can be used. Moreover, types of the universal wheels are not particularly limited, only if the balance and stability performance can be realized.
[0050] Hereinafter the transmission mechanisms 200 and the waist retainer 300 are described in detail.
[0051] As for the transmission mechanisms 200, as is further shown in
[0052] Referring to
[0053] Referring to
[0054] Returning to
[0055] Please continue to refer to
[0056] As shown in
[0057] A cam slot 2311 described below is form on one side of the cam 231. The connecting rod 232 has one end connected to the cam 231, and the other end connected to a leg rod assembly 240 explicitly described below, such that when the cam 231 rotates, one end of the connecting rod 232 connected to the cam 231 performs reciprocating motion in a substantially horizontal direction along with rotation of the cam 231, and the other end of the connecting rod 232 connected to the leg rod assembly 240 oscillates back and forth under driving of the cam 231. In such way, the leg rod assembly 240 drives the leg of the patient to passively oscillate back and forth in a walking gait of a normal person, such that the patient passively walks forward, thereby realizing the object of walk rehabilitation training.
[0058] Specifically, the follow-up roller 235 is disposed in the cam slot 2311, and a cam contour of the cam slot 2311 is configured such that rotational movement of the cam 231 is converted into a predetermined reciprocation motion in a substantially horizontal direction of the follow-up roller 235 provided in the cam slot 2311. Preferably, the follow-up roller 235 is a roller bearing. Specifically, the follow-up roller has a rolling portion 2351 and a post 2352 connected to the rolling portion, and the rolling portion 2351 is disposed in the cam slot 2311, and has a side wall in contact with a side wall of the cam slot 2311, such that when the cam 231 rotates, the rolling portion 2351 of the follow-up roller 235 can roll in the cam slot 2311 along the side wall of the slot.
[0059] Referring to
[0060] As shown in
[0061] For example, the position of the follow-up roller 750 along the horizontal axis 760 in
[0062] Next, the cam 700 rotates anticlockwise along a direction of an arrow shown in
[0063] Next, the cam 700 continues to rotate anticlockwise along a direction of an arrow shown in
[0064] Next, the cam 700 continues to rotate anticlockwise along a direction of an arrow shown in
[0065] Next, if the cam 700 continues to rotate anticlockwise along a direction of an arrow shown in
[0066] As can be seen, during one rotation of the cam 700, the follow-up roller 750 performs reciprocating motion along the horizontal axis 760. As shown in
[0067] Using the cam as the drive assembly 230 is described above such that rotational movement of the cam drives the follow-up roller provided in the cam slot to perform reciprocation motion, and then other driving forms also can be used.
[0068]
[0069] As shown in
[0070] Hereinafter motion of the follower 850 on the non-circular gear pair 800 is described with reference to
[0071] As shown in
[0072] Next, the driving non-circular gear 810 rotates clockwise along a direction of an arrow shown in
[0073] Next, the driving non-circular gear 810 continues to rotate clockwise along a direction of an arrow shown in
[0074] Next, the driving non-circular gear 810 continues to rotate clockwise along a direction of an arrow shown in
[0075] Next, if the driving non-circular gear 810 continues to rotate clockwise along a direction of an arrow shown in
[0076] As can be seen, during one rotation of the non-circular gear pair 800, the follower 850 performs reciprocating motion between the positions D1 and D3. As shown in
[0077] Returning to
[0078] As for walking gait of the normal person, a thigh position close to the hip of the normal person substantially oscillates back and forth in a direction X shown in
[0079] In other embodiments combinable with the embodiments of the invention, a second cam slot (not shown) is further formed on the other side of the cam 231 opposite to one side formed with the cam slot 2311, and similar with the cam slot 2311, the variable-speed reciprocation motion corresponding to design of a cam contour of the second cam slot is another variable-speed reciprocation motion different from the variable-speed reciprocation motion corresponding to the cam contour of the cam slot 2311. Correspondingly, the drive assembly 230 further has a second bearing 234′, a second connecting rod 232′, a second follow-up roller 235′ and a second oscillating rod 236′. The second bearing 234′ is configured to connect the cam 231 and the shaft lever 234. A mating way of the second cam slot, the second connecting rod 232′, the second follow-up roller 235′ and the second oscillating rod 236′ is substantially the same as that of the cam slot 2311, the connecting rod 232, the follow-up roller 235 and the oscillating rod 236, so the details are not described here. Correspondingly, the cam support 250 may further have a second arm 254 parallel to the first arm 251. A bottom and a top of the second arm 254 also have fixing sleeves 252 for supporting and fixing the second bearing 234′ of the drive assembly 230 and the bearing 224 of the transmission assembly 220 therein. Moreover, a second guiding slot 255 is also formed on an upper portion of the second arm 254 for limiting displacement of the second follow-up roller 235′ in the direction Z, such that the second cam slot is configured to convert rotational movement of the cam 231 into reciprocation motion of the second follow-up roller 235′ provided in the second cam slot in the substantially direction X (the horizontal direction).
[0080] In the embodiment where the cam 231 has the second cam slot, the second connecting rod 252′ has one end connected to the second follow-up roller 235′, and the other end directly or indirectly connected to a position of the leg rod assembly 240 corresponding to a knee. Therefore, the variable-speed reciprocation motion corresponding to the design of the cam contour of the second cam slot corresponds to variable-speed oscillation of the lower leg relative to the hip when the normal person walks, and the two boundary positions of the reciprocation motion correspond to two boundary angles of variable-speed oscillation of the lower leg relative to the hip when the normal person walks. Accordingly, for each rotation of the cam 231, the variable-speed reciprocation motion of the second follow-up roller 235′ in the second cam slot corresponds to variable-speed oscillation of the lower leg relative to the hip when the normal person walks, thereby driving the lower leg portion of the leg rod assembly 240 to also perform oscillation once in an oscillation way of the lower leg relative to the hip when the normal person walks. Therefore, the patient's lower leg also performs oscillation once in the corresponding oscillation way of the lower leg when the normal person walks, thereby realizing walk training of the patient.
[0081] In other embodiments combinable with the embodiments of the invention, the drive assembly 230 may have friction plates 239 and 239′ (if present) between the cam support 250 and the connecting rod. Preferably, the friction plates 239 and 239′ are PTFE-based friction plates, which may reduce frictional resistance of the connecting rod in the process of oscillation.
[0082] It shall be noticed that although walk training of the patient based on the drive assembly 230 having the cam is described above, another form of drive assembly having the non-circular gear pair 800 shown in
[0083] Since the body frame 100 is attached with a pair of transmission mechanisms 200, the training device 10 has a pair of driving assemblies 230. As shown in
[0084] In other embodiments combinable with the embodiments of the invention, the shaft lever 237 is formed by a first shaft lever 2371 connected to the drive assembly 230, and a second shaft lever 2372 connected to another drive assembly. Moreover, the first shaft lever 2371 and the second shaft lever 2372 are mounted with a clutch device 238. Advantage of using the clutch device 238 lies in that the phase difference between the pair of driving assemblies can be adjusted according to needs. For example, when the patient wears the training device 10, the two legs shall be in a closed gesture, so the clutch device 238 can be opened to freely adjust phases of the driving assemblies on both sides, and when the patient completes wearing, the phases of the driving assemblies on both sides are adjusted again to have a phase difference of 180°, and then the clutch device is closed again to form fixed connection between the first shaft lever 2371 and the second shaft lever 2372. In other embodiments combinable with the embodiments of the invention, the clutch device 238 comprises a slide fastener 2381, and has limit handgrips on both sides to limit orientation of the first shaft lever 2371 and the second shaft lever 2372. For example, when making adjustment, orientation of any one of the first shaft lever 2371 and the second shaft lever 2372 is limited, and another one of the first shaft lever 2371 and the second shaft lever 2372 is adjusted. After adjusting to the specified phase, the limit handgrip of the another is tightened, then the clutch device 238 is closed, and the limit handgrips on both sides are released, respectively. The shaft lever 237 is further provided with a folding handle 2373 and an accommodation space 2372 for accommodating the folding handle 2373, and when the orientation of the first shaft lever 2371 and the second shaft lever 2372 is adjusted, the folding handle 2373 may rotate out of the accommodation space 2372 to facilitate adjusting the orientation of the first shaft lever 2371 and the second shaft lever 2372, and rotate the folding handle 2373 into the accommodation space 2372 after adjustment. The clutch device 238 is engraved with marker lines on half shafts of both sides, and when the half shafts of both sides are adjusted to align the marker lines, the slide fastener slides, i.e., the first shaft lever 2371 and the second shaft lever 2372 on both sides may be fixed at phases with a distance of 180°. The clutch device further comprises an elastic collision bead 2382 to ensure that the slide fastener 2381 may stay at a specified position when having no operation.
[0085] Referring to
[0086] The leg rod assembly 240 is mainly formed of a thigh rod 241 and a lower leg rod 242. The thigh rod 241 and the lower leg rod 242 are connected to each other at a knee position through a bearing (not shown). In other embodiment combinable with the embodiments of the invention, the leg rod assembly 240 further comprises a plantar portion 243 detachably connected to the lower leg rod 242 of the leg rod assembly 240 at an ankle position of the leg rod assembly 240 through a foot connecting seat 244. The plantar portion 243 also may bent forward by 0 to 15 degrees.
[0087] In other embodiment combinable with the embodiments of the invention, the leg rod assembly 240 further comprises a bandage plate 245 attached to the thigh rod and a bandage seat 246 attached to the lower leg rod 242. The bandage plate 245 and the bandage seat 246 are mounted with leg bandages to fix the leg of the patient onto the leg rod assembly 240.
[0088] The thigh rod 241 has an opening 2419 at the hip, and a hole 2414 is formed at a position close to the hip. One end of the connecting rod 232 described above is connected to the hole 2414 through a roller bearing 2413, such that the thigh rod 241 performs regular oscillation along with rotation of the drive assembly 230, thereby realizing the object of walk rehabilitation training. In the embodiment with the second connecting rod 232′ described above, the second connecting rod 232′ is connected to a lower leg position of the lower leg rod 242 close to the knee, such that the lower leg portion of the leg rod assembly 240 also can perform regular oscillation along with rotation of the drive assembly 230. As shown in
[0089] In other embodiments combinable with the embodiments of the invention, the thigh rod 241 comprises an outer thigh rod 2411 away from the thigh of the patient and an inner thigh rod 2412 closer to the thigh of the patient. The outer thigh rod 2411 and the inner thigh rod 2412 are detachably mounted together. As shown in
[0090] Referring to
[0091] As is described above, by virtue of specially designed cam contour, the leg rod assembly 240 performs regular oscillation when the normal person walks. The cam contour is reversely designed according to oscillation rule of the leg when the normal person walks, in particular, oscillation rule of the hip position and the knee position of the leg when the normal person walks. As for the method of designing the cam contour, it just can be performed in a reverse way of oscillation of the leg rod assembly 240 driven by the drive assembly 230.
[0092]
[0093] In a box 620, a circular main body is provided, such that the follower is on a side surface of the circular main body, and performs a predetermined reciprocating motion (e.g., variable-speed reciprocating motion) on a predetermined distance in the substantially horizontal direction, and the predetermined distance, for example, is a distance defined by the positions C1 and C3 shown in
[0094] In a box 630, the disk sheet rotates at a constant speed while the follower performs reciprocating motion, such that for each rotation of the disk sheet, the follower performs reciprocating motion once on the predetermined distance.
[0095] In a box 640, when the follower performs reciprocating motion once, the disk sheet also just rotates once. Accordingly, the follower forms a rolling trace of a non-circular closed curve on the side surface of the disk sheet during one reciprocating motion on the distance, and the closed curve is the cam contour desired by the cam slot. Therefore, the cam described in the invention can be obtained by forming the cam slot from the closed curve on the circular main body.
[0096] As is described above, the desired reciprocating motion preferably corresponds to oscillation of the thigh or the lower leg relative to the hip when the normal person walks. The two boundary points (e.g., the positions C1 and C3 shown in
[0097] In other embodiments combinable with the embodiments of the invention, the cam contour also can be obtained through a method of software modeling. For example, a feature size of the leg of the human body and a basic structure of the training device may be modeled using computer assistant software (e.g., Solidworks), then a constraint load is added to the model according to rule of the reciprocating motion of the leg (e.g., the hip and the knee) in the process of walking of the normal person to make kinematic simulation calculation, thereby obtaining a gait displacement curve in walking of the normal person, and the gait displacement curve obtained by simulation is imported into the model of the basic structure of the training device, thereby reversely obtaining the cam contour. Advantage lies in that the leg of the patient in actual use may be measured to be able to customize the most suitable cam contour for particular patient, thereby improving the effect of rehabilitation training.
[0098] As for the non-circular gear pair, the manufacturing method can be as follows:
[0099] Firstly, a driving non-circular gear and a driven non-circular gear are manufactured, wherein the driving non-circular gear and the driven non-circular gear have the same number of teeth and a fixed center distance, such that for each rotation of the driving non-circular gear 810, the driven non-circular gear 820 also rotates once, and it is ensured that the driving non-circular gear 810 and the driven non-circular gear 820 can be engaged together when the driving non-circular gear 810 and the driven non-circular gear 820 rotate to any position without separation or extrusion from each other. In some embodiments, axes of rotation of the driving non-circular gear and the driven non-circular gear are designed to deviate from geometric centers.
[0100] Subsequently, a follower is formed on a side surface of the driven non-circular gear to complete manufacture of the non-circular gear pair.
[0101] In the process of manufacturing, a pitch line of the driving non-circular gear and the driven non-circular gear is designed such that for each rotation of the driving non-circular gear, the driving non-circular gear may drive the follower disposed on the driven non-circular gear to perform variable-speed reciprocation motion once between a first position and a second position. The first position is a position of the follower closest to an axis of rotation of the driving non-circular gear, and the second position is a position of the follower farthest from the axis of rotation of the driving non-circular gear.
[0102] When the follower is connected to other member (e.g., the leg rod assembly 240) driven by the follower, the variable-speed reciprocation motion of the follower may drive the member connected thereto (e.g., through the connecting rod) to perform variable-speed oscillation within a certain angular range. For example, according to the embodiments of the invention, the follower can be connected to the leg rod assembly 240 at the position corresponding to the thigh or the position corresponding to the lower leg in the leg rod assembly 240 through the connecting rod. Taking the follower connected to the position corresponding to the thigh in the leg rod assembly 240 for example, the variable-speed reciprocation motion of the follower may drive the thigh position of the leg rod assembly 240 to perform variable-speed oscillation with the hip as an axis following an oscillation way of the thigh relative to the hip when the normal person walks. The oscillation angle driven by the variable-speed reciprocation motion corresponds to an oscillation angle of the thigh relative to the hip when the normal person walks. The two boundary positions (i.e., the first position and the second position) of the reciprocation motion of the follower correspond to two boundary angles of oscillation of the thigh when the normal person walks. For example, when the follower is connected to the leg rod of the left leg, the first position corresponds to a lower boundary angle of the left leg relative to the hip after the right leg takes one step with the left leg as a supporting leg, and the second position corresponds to a lower boundary angle of the left leg relative to the hip after the left leg takes one step with the right leg as a supporting leg.
[0103] As for design of the pitch line of the driving non-circular gear and the driven non-circular gear, it may be designed by the conventional method, i.e., determining a pitch curve, the number of models, the number of teeth and a center distance.
[0104] The pitch curve is obtained by the desired predetermined oscillation rule. For example, in the embodiments of the invention, the desired predetermined oscillation rule is variable-speed oscillation rule of the leg (the thigh or the lower leg) relative to the hip when the normal person walks. If a rotation angle of the driving non-circular gear is used as a time reference, the leg rod driven by the non-circular gear pair performs oscillation according to the time reference and the predetermined rule. At this time, a motion curve of the driven non-circular gear does not exist, so the driven non-circular gear is driven by the leg rod through the connecting rod. Since oscillation of the driving non-circular gear and the leg rod uses the same time reference, when the driving non-circular gear rotates once, the driven non-circular gear also just rotates once. At each moment, a rotational speed of the driven non-circular gear driven by the leg rod does not equal to a constant speed of the driving non-circular gear, but integral of the rotational speed over time shall be equal to 360° within one rotational period of one driving non-circular gear. However, in actual engineering calculation, due to influence of a round-off error and a sampling density, a result of numerical integration has few deviation, and shall be corrected by proportion to control an error of the numerical integration within an allowable range.
[0105] As for determination of the number of models, the number of teeth and the center distance, preferably, the non-circular gear pair uses a standard number of models to facilitate processing with standard cutting tools. After the number of models is determined, based on the given number of teeth, a perimeter of the pitch line of the non-circular gear is determined. An instantaneous transmission ratio of the non-circular gear pair equals to an inverse ratio of rotation radiuses of an engaging point where the driving non-circular gear and the driven non-circular gear engage with each other on a pair of pitch lines at this moment. Moreover, a sum of radiuses of each pair of pitch lines equals to a center distance of the non-circular gear pair. Since the pitch line is non-circular, the center distance, the number of models and the number of teeth do not have a simple proportional relation any longer as the circular gear pair. That is, if the standard number of models is used, a non-standard center distance occurs, and vice versa. Since a radius of the pitch line at each point shall be firstly determined before numerical integration of the perimeter of the pitch line, the radius of the pitch line is obtained according to the center distance and the instantaneous transmission ratio, firstly, one center distance shall be assumed, and accordingly, the perimeter of the pitch line is calculated. An error of the perimeter of the pitch line is finally less than an allowable value by adjusting the center distance. The non-circular gear pair designed in such way has the standard number of models and the non-standard center distance. It is easily manufactured to have the standard number of models and the non-standard center distance.
[0106] As shown in
[0107] In other embodiments combinable with some embodiments of the invention, the waist retaining assembly 300 comprises a waist retainer 310 in contact with the patient and a waist retainer support 320 attaching the waist retainer 310 to the body frame 100. The waist retainer 310 is above the body frame 100 and extends between both sides of the body frame 100. In the process of walking of the normal person, a center of gravity of the human body has a quantity of floating of about 20 to 30 mm in a vertical direction. The waist retainer support 320 is configured to float up and down in the vertical direction to cooperate with floating of the center of gravity of the human body in the vertical direction during walking of the normal person.
[0108]
[0109] Referring to
[0110] To sum up, the training device in the invention realizes walk rehabilitation training of the patient only through simple mechanical structure without assistance of electronic devices. Therefore, the manufacturing cost is low while saving the expensive research and development fees desired for developing an intelligent control program matched with the training device having electronic devices. Only one medical worker or even a normal operator may provide walk rehabilitation training for the patient, thereby improving durability and treatment effect of the rehabilitation training.
[0111] Of course, the invention also may have various other embodiments, and those skilled in the art may make various corresponding modifications and variations without departing from spirit and essence of the invention, but these corresponding modifications and variations shall belong to the scope protected by the appended claims of the invention.