Dart and clutch assembly
12486740 ยท 2025-12-02
Assignee
Inventors
Cpc classification
F04B53/129
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B47/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
E21B43/12
FIXED CONSTRUCTIONS
F04B47/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Described herein are embodiments of systems and apparatuses that include a dart and/or a clutch for a dart plunger. In an exemplary embodiment, the clutch consists of a one-piece unit having a length, an outside diameter, and an inside diameter where at least a portion of the inside diameter is sized to create a frictional interface with a dart. The clutch may also include a gap, a slot, and/or a spiral cut. The dart may include a shaft having opposite ends and a shaft diameter that varies between the opposite ends.
Claims
1. A dart plunger, comprising: a dart having a first position in the dart plunger and a second position in the dart plunger, wherein the dart is configured in the dart plunger to move between the first and the second position; the dart including a shaft having a first terminal end, a second terminal end, a midpoint equidistant between the first terminal end and the second terminal end, a region of increased diameter at the midpoint, a first region of decreased diameter between the first terminal end and the midpoint, and a second region of decreased diameter between the second terminal end and the midpoint; a clutch for retarding movement of the dart between the first and the second position, wherein the clutch is a one-piece unit having a length, an outside diameter, and an inside diameter, wherein the inside diameter is sized to create a frictional interface with the shaft's region of increased diameter and each of the first region of decreased diameter and the second region of decreased diameter; and wherein the clutch includes a spiral cut in at least a portion of the outside diameter of the clutch.
2. The dart plunger of claim 1 wherein the spiral cut in the outside diameter of the clutch begins on a top surface of the clutch and ends on a bottom surface of the clutch.
3. The dart plunger of claim 2 wherein the inside diameter of the clutch further includes an undulating inside diameter so that the entire inside diameter of the clutch does not create the frictional interface with the dart.
4. The dart plunger of claim 3 wherein the first position of the dart is an open position such that fluids from a well can flow through the dart plunger.
5. The dart plunger of claim 3 wherein the second position of the dart is a closed position such that fluids from a well do not flow through the dart plunger.
6. The dart plunger of claim 1 wherein the spiral cut extends from the outside diameter to the inside diameter of the clutch.
7. The dart plunger of claim 6 wherein the clutch further includes a bore having a spiral cut surface in contact with the dart's shaft as the dart moves between the first and second position.
8. The dart plunger of claim 7 wherein the spiral cut surface in the clutch's bore extends from a top surface to a bottom surface of the clutch.
9. The dart plunger of claim 8 wherein the spiral cut surface in the clutch's bore extends continuously from the top surface to the bottom surface of the clutch.
10. The dart plunger of claim 9 wherein the clutch may be positioned on the shaft's first region of decreased diameter, the shaft's second region of decreased diameter, or the shaft's region of increased diameter.
11. The dart plunger of claim 10 wherein the clutch is oriented in the dart plunger to repeatedly transition between being positioned on either of the shaft's first region of decreased diameter, the shaft's second region of decreased diameter, and the shaft's region of increased diameter.
12. The dart plunger of claim 5 wherein the clutch may be positioned on the shaft's first region of decreased diameter, the shaft's second region of decreased diameter, or the shaft's region of increased diameter.
13. The dart plunger of claim 12 wherein the clutch is oriented in the dart plunger to repeatedly transition between being positioned on either of the shaft's first region of decreased diameter, the shaft's second region of decreased diameter, and the shaft's region of increased diameter.
14. The dart plunger of claim 1 including an end nut, wherein the clutch seats in the end nut.
15. The dart plunger of claim 14 wherein the end nut includes sidewalls.
16. The dart plunger of claim 15 wherein the sidewalls include a cutout.
17. The dart plunger of claim 16 wherein the cutout is sized to receive the clutch therethrough.
18. A dart plunger, comprising: a dart having a first position in the dart plunger and a second position in the dart plunger, wherein the dart is configured in the dart plunger to move between the first and the second position; the dart including a shaft having a first terminal end, a second terminal end, a midpoint equidistant between the first terminal end and the second terminal end, a region of increased diameter at the midpoint, a first region of decreased diameter between the first terminal end and the midpoint, and a second region of decreased diameter between the second terminal end and the midpoint, whereby the first region of decreased diameter has a first length, the second region of decreased diameter has a second length, and the first length and the second length are substantially equal; a clutch for retarding movement of the dart between the first and the second position via a frictional interface with the shaft's region of increased diameter and each of the first region of decreased diameter and the second region of decreased diameter.
19. The dart plunger of claim 18 wherein the clutch is a one-piece unit having a length, an outside diameter, and an inside diameter where the inside diameter is sized to create the frictional interface with the shaft's region of increased diameter and each of the first region of decreased diameter and the second region of decreased diameter.
20. The dart plunger of claim 19 wherein the clutch includes a spiral cut in at least a portion of the outside diameter of the clutch.
21. The dart plunger of claim 20 wherein the spiral cut in at least the portion of the outside diameter of the clutch begins on a top surface of the clutch and ends on a bottom surface of the clutch.
22. The dart plunger of claim 21 wherein the inside diameter of the clutch further includes an undulating inside diameter so that the entire inside diameter of the clutch does not create the frictional interface with the dart.
23. The dart plunger of claim 22 wherein the first position of the dart is an open position such that fluids from a well can flow through the dart plunger.
24. The dart plunger of claim 23 wherein the second position of the dart is a closed position such that fluids from the well do not flow through the dart plunger.
25. The dart plunger of claim 24 wherein the frictional interface between the clutch and the dart's shaft imparts more friction on the dart's shaft in the region of increased diameter than either of the first region of decreased diameter or the second region of decreased diameter.
26. The dart plunger of claim 20 wherein the spiral cut extends from the outside diameter to the inside diameter of the clutch.
27. The dart plunger of claim 26 wherein the clutch further includes a bore having a spiral cut surface in contact with the dart's shaft as the dart moves between the first and second position.
28. The dart plunger of claim 27 wherein the spiral cut surface in the clutch's bore extends from a top surface to a bottom surface of the clutch.
29. The dart plunger of claim 28 wherein the spiral cut surface in the clutch's bore extends continuously from the top surface to the bottom surface of the clutch.
30. The dart plunger of claim 29 wherein the clutch may be positioned on the shaft's first region of decreased diameter, the shaft's second region of decreased diameter, or the shaft's region of increased diameter.
31. The dart plunger of claim 30 wherein the clutch is oriented in the dart plunger to repeatedly transition between being positioned on either of the shaft's first region of decreased diameter, the shaft's second region of decreased diameter, and the shaft's region of increased diameter.
32. The dart plunger of claim 24 wherein the clutch may be positioned on the shaft's first region of decreased diameter, the shaft's second region of decreased diameter, or the shaft's region of increased diameter.
33. The dart plunger of claim 32 wherein the clutch is oriented in the dart plunger to repeatedly transition between being positioned on either of the shaft's first regio of decreased diameter, the shaft's second region of decreased diameter, and the shaft's region of increased diameter.
34. The dart plunger of claim 18 including an end nut, wherein the clutch seats in the end nut.
35. The dart plunger of claim 34 wherein the end nut includes sidewalls.
36. The dart plunger of claim 35 wherein the sidewalls include a cutout.
37. The dart plunger of claim 36 wherein the cutout is sized to receive the clutch therethrough.
38. The dart plunger of claim 18 wherein the region of increased diameter has a third length, whereby the third length is substantially equal to the first length and the second length.
39. A dart plunger, comprising: a dart having a first position in the dart plunger and a second position in the dart plunger, wherein the dart is configured in the dart plunger to move between the first and the second position; the dart including a shaft having a first terminal end, a second terminal end, a midpoint equidistant between the first terminal end and the second terminal end, a region of increased diameter at the midpoint, a first region of decreased diameter between the first terminal end and the midpoint, and a second region of decreased diameter between the second terminal end and the midpoint; a clutch for retarding movement of the dart between the first and the second position, wherein the clutch is a one-piece unit having a length, an outside diameter, and an inside diameter, wherein the inside diameter is sized to create a frictional interface with the shaft's region of increased diameter and each of the first region of decreased diameter and the second region of decreased diameter, wherein the clutch includes a spiral cut in at least a portion of the outside diameter of the clutch, and the spiral cut extends from the outside diameter to the inside diameter, and wherein the clutch further includes a bore having a spiral cut surface that extends from a top surface to a bottom surface of the clutch.
40. The dart plunger of claim 39 wherein the spiral cut surface in the clutch's bore extends continuously from the top surface to the bottom surface of the clutch.
41. The dart plunger of claim 40 wherein the clutch may be positioned on the shaft's first region of decreased diameter, the shaft's second region of decreased diameter, or the shaft's region of increased diameter.
42. The dart plunger of claim 41 wherein the clutch is oriented in the dart plunger to repeatedly transition between being positioned on either of the shaft's first region of decreased diameter, the shaft's second region of decreased diameter, and the shaft's region of increased diameter.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The disclosure may be understood by reference to the following description taken in conjunction with the accompanying drawings, in which like reference numerals identify like elements, and in which:
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DETAILED DESCRIPTION
(34) Various features and advantageous details are explained more fully with reference to the non-limiting embodiments that are illustrated in the accompanying drawings and detailed in the following description. Descriptions of well-known starting materials, processing techniques, components, and equipment are omitted so as not to unnecessarily obscure the invention. It should be understood, however, that the detailed description and the specific examples, while indicating embodiments of the invention, are given by way of illustration only, and not by way of limitation. Various substitutions, modifications, additions, and/or rearrangements within the spirit and/or scope of the underlying inventive concept will become apparent to those skilled in the art from this disclosure.
(35) The words and phrases used herein should be understood and interpreted to have a meaning consistent with the understanding of those words and phrases by those skilled in the relevant art. No special definition of a term or phrase, i.e., a definition that is different from the ordinary and customary meaning as understood by those skilled in the art, is intended or implied. To the extent that a term or phrase is intended to have a special meaning, i.e., a meaning other than that understood by skilled artisans, such a special definition will be expressly set forth in the specification in a definitional manner that directly and unequivocally provides the special definition for the term or phrase.
(36) The present embodiments describe an improved dart and clutch assembly.
(37) Essentially, a dart plunger is a device for removing fluids from a well. The plunger is released into the top of a well, were it then travels/falls down the well. When it strikes the bottom (or a stopper) of the well, the plunger's dart is forced into its closed position, such that fluid and gases are substantially prohibited from passing through the interior of the plunger. When the pressure below the plunger is sufficiently greater than the pressure above the plunger, the plunger begins to rise (or travel up) toward the top of the well. This upward travel, in combination with the fact that gases and fluids cannot travel through the interior of the plunger, causes the plunger to push such liquids toward the top of the well, where they are eventually removed from the well.
(38) When the plunger reaches the top of the well, a rod typically in the wellhead's lubricator forces the plunger's dart back into its open position, where liquids and gases are allowed to flow through the interior of the plunger. (The plunger includes a clutch that tends to keep the dart in its open or closed position, as the case may be) This causes the plunger to once again fall down the well, where the process/cycle is repeated. In this fashion, liquids can be removed from the well, thereby enabling the well to flow more freely, to the economic benefit of its producer.
(39) As indicated,
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(58) Although the invention(s) is/are described herein with reference to specific embodiments, various modifications and changes can be made without departing from the scope of the present invention(s), as set forth in the claims below. Accordingly, the specification and Figures are to be regarded in an illustrative rather than a restrictive sense, and all such modifications are intended to be included within the scope of the present invention(s). Any benefits, advantages, or solutions to problems that are described herein with regard to specific embodiments are not intended to be construed as a critical, required, or essential feature or element of any or all the claims.
(59) Unless stated otherwise, terms such as first and second are used to arbitrarily distinguish between the elements such terms describe. Thus, these terms are not necessarily intended to indicate temporal or other prioritization of such elements. The terms coupled or operably coupled are defined as connected, although not necessarily directly, and not necessarily mechanically. The terms a and an are defined as one or more unless stated otherwise. The terms comprise (and any form of comprise, such as comprises and comprising), have (and any form of have, such as has and having), include (and any form of include, such as includes and including) and contain (and any form of contain, such as contains and containing) are open-ended linking verbs. As a result, a system, device, or apparatus that comprises, has, includes or contains one or more elements possesses those one or more elements but is not limited to possessing only those one or more elements. Similarly, a method or process that comprises, has, includes or contains one or more operations possesses those one or more operations but is not limited to possessing only those one or more operations.
(60) Accordingly, the protection sought herein is as set forth in the claims below.