ENGINE VALVE ACTUATING APPARATUS
20220333512 · 2022-10-20
Inventors
- Zheng XI (Shanghai, CN)
- Rujie ZHU (Shanghai, CN)
- Zhiyang LV (Shanghai, CN)
- Tao WEI (Shanghai, CN)
- Zhen Zhang (Shanghai, CN)
- Chunling ZENG (Shanghai, CN)
- Yong XI (Shanghai, CN)
Cpc classification
F01L1/181
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/0005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2013/105
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01L9/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An engine valve actuating apparatus includes a housing that contains an activation piston bore and an actuation piston bore. The activation piston is disposed in the activation piston bore and configured to actuate an engine valve. The actuation piston includes at least one side surface that is in sliding contact with the inner surface of the actuation piston bore so that the actuation piston can slide within the actuation piston bore. The actuation piston also has a guide mechanism, which guides the first and second links to move in a plane between the first position and the second position. At least a part of the guide mechanism is below at least a part of the at least one side surface of the actuation piston.
Claims
1. An engine valve actuating apparatus, comprising: a housing, the housing including an activation piston bore and an actuation piston bore; an activation piston disposed in the activation piston bore; an actuation piston, wherein the actuation piston is disposed in the actuation piston bore to actuate an engine valve, where the actuation piston includes at least one side surface that is in sliding contact with the inner cylindrical surface of the actuation piston bore so that the actuation piston can slide within the actuation piston bore; a link mechanism that includes a first link, a second link, a first rotational coupling connecting the first link and the housing, a second rotational coupling connecting the first link and the second link, and a third rotational coupling connecting the second link and the actuation piston, wherein the link mechanism has a first position and a second position, wherein at the first position, the actuation piston is disengaged with the engine valve, and wherein at the second position, the actuation piston is engaged with the engine valve to actuate the engine valve; and a guide mechanism, wherein the guide mechanism guides the first and second links to move in a plane between the first position and the second position, wherein at least a part of the guide mechanism is below at least a part of the at least one side surface of the actuation piston.
2. The engine valve actuating apparatus according to claim 1, wherein there is an angle between the first link and the second link when the link mechanism is at the first position, and wherein at the second position, the first link and the second link are positioned on the same axis.
3. The engine valve actuating apparatus according to claim 1, wherein the actuation piston and the guide mechanism form an integral or unitary part.
4. (canceled)
5. The engine valve actuating apparatus according to claim 1, wherein the guide mechanism comprises a guide groove, wherein the second link is disposed in the guide groove to guide the first and second links to move in a plane between the first position and the second position.
6. The engine valve actuating apparatus according to claim 5, wherein the actuation piston comprises an anti-rotation mechanism, wherein the anti-rotation mechanism includes an anti-rotation surface that is perpendicular to the guide groove, and wherein the anti-rotation surface limits the rotation of the actuation piston in the actuation piston bore.
7-9. (canceled)
10. The engine valve actuating apparatus according to claim 1, further comprising a positioning mechanism, wherein the positioning mechanism positions the link mechanism in the second position.
11-12. (canceled)
13. The engine valve actuating apparatus according to claim 10, wherein the positioning mechanism includes a positioning member, and the positioning member includes an end surface, wherein the end surface can engage with the anti-rotation surface to limit the rotation of the actuation piston in the actuation piston bore.
14. The engine valve actuating apparatus according to claim 10, wherein the positioning mechanism includes a positioning member and a pushrod, wherein the positioning member includes a hole, and the pushrod is slidably disposed in the hole, wherein the pushrod has a retracted position and an extended position, wherein at the retracted position the pushrod positions the link mechanism at the second position, and the actuation piston is engaged with the engine valve, and wherein at the extended position the pushrod positions the link mechanism at the first position, and the actuation piston is disengaged with the engine valve.
15. The engine valve actuating apparatus according to claim 14, wherein the positioning member includes an end surface, and wherein the end surface can engage with the anti-rotation surface to limit the rotation of the actuation piston in the actuation piston bore.
16. The engine valve actuating apparatus according to claim 14, wherein the pushrod includes a plurality of cylindrical surfaces of different sizes, wherein the cylindrical surfaces form different stepped surfaces, wherein one of the cylindrical surface forms a sliding fit with the hole of the positioning member, wherein the diameter of the largest cylindrical surface is less than the width of the guide groove, wherein an end surface of the largest cylindrical surface is a positioning surface, and wherein the positioning surface engages with the link mechanism when the link mechanism is in the second position.
17. The engine valve actuating apparatus according to claim 14, wherein the positioning mechanism further includes a returning spring, wherein the retaining spring is arranged on the pushrod to move the link mechanism from the second position towards the first position.
18. The engine valve actuating apparatus according to claim 14, wherein the positioning member is a screw plug that is screwed into the housing.
19. (canceled)
20. The engine valve actuating apparatus according to claim 1, further comprising an actuation piston spring, wherein the actuation piston spring acts on the actuation piston to keep the actuation piston and the second link in contact.
21. The engine valve actuating apparatus according to claim 1, wherein the housing includes a fluid channel connecting the activation piston bore and an engine oil supply, wherein engine oil pressure acts on the activation piston disposed in the activation piston bore to move the link mechanism from the first position to the second position.
22. (canceled)
23. The engine valve actuating apparatus according to claim 1, wherein the housing includes a valve lash adjusting screw, and the valve lash adjusting screw and the first link form the first rotational coupling.
24. The engine valve actuating apparatus according to claim 1, wherein the housing is a rocker arm of the engine.
25. (canceled)
26. An engine valve actuating apparatus, comprising: a housing, the housing including an activation piston bore and an actuation piston bore; an activation piston disposed in the activation piston bore; an actuation piston, wherein the actuation piston is disposed in the actuation piston bore to actuate an engine valve, where the actuation piston includes at least one side surface that is in sliding contact with the inner cylindrical surface of the actuation piston bore so that the actuation piston can slide within the actuation piston bore, the actuation piston comprising an anti-rotation mechanism, wherein the anti-rotation mechanism limits the rotation of the actuation piston in the actuation piston bore, and wherein at least a part of the anti-rotation mechanism is below at least a part of the at least one side surface of the actuation piston; and a link mechanism that includes a first link, a second link, a first rotational coupling connecting the first link and the housing, a second rotational coupling connecting the first link and the second link, and a third rotational coupling connecting the second link and the actuation piston, wherein the link mechanism has a first position and a second position, wherein at the first position, the actuation piston is disengaged with the engine valve, and wherein at the second position, the actuation piston is engaged with the engine valve to actuate the engine valve.
27-57. (canceled)
58. A method for positioning an engine valve actuating device, comprising: installing an activation piston in an activation piston bore; installing an assembly fixture in an actuation piston bore, wherein the assembly fixture includes a large cylindrical surface and a small cylindrical surface, the large cylindrical surface forming a slidable fit with the actuation piston bore, and the small cylindrical surface having the same or a similar diameter as a first link or a second link; inserting a positioning member of a positioning mechanism in a housing until a pushrod of the positioning mechanism contacts the small cylindrical surface of the assembly fixture and generates a predetermined installation resistant force; fastening the positioning member of the positioning mechanism on the housing; removing the assembly fixture from the actuation piston bore; and installing the first link, the second link and other parts of the engine valve actuating device.
59. (canceled)
60. An engine valve actuating apparatus, comprising: a housing including an activation piston bore and an actuation piston bore, wherein the actuation piston bore has a cylindrical inner surface; an activation piston disposed in the activation piston bore; an actuation piston disposed in the actuation piston bore to actuate an engine valve; a positioning mechanism; and a link mechanism, wherein the link mechanism has a first position and a second position, wherein the activation piston and the positioning mechanism move the link mechanism between the first position and the second position; wherein the actuation piston includes a narrow top portion, wherein at least part of the narrow top portion extends into the space between the positioning mechanism and the activation piston, wherein the at least part of the narrow top portion includes a side surface, wherein the side surface is in a sliding fit with the cylindrical inner surface of the actuation piston bore to guide the movement of the actuation piston in the actuation piston bore.
61. The engine valve actuating apparatus according to claim 60, wherein the actuation piston includes a cylindrical bottom portion, wherein the cylindrical bottom portion is too large to extend into the space between the positioning mechanism and the activation piston.
62-66. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE EMBODIMENTS
[0116] According to an embodiment of the present invention, as shown in
[0117] The housing 210 may be a rocker arm or valve bridge of the engine. In this embodiment, the housing 210 is a rocker arm, which may be similar to the rocker arm (210b) of EP 2384396. As shown in
[0118] As shown in
[0119] The link mechanism 182 includes a first link 184, a second link 186, a first rotational coupling 122 connecting the first link 184 and the housing 210, a second rotational coupling 125 connecting the first link 184 and the second link 186, and a third rotational coupling 128 connecting the second link 186 and the actuation piston 130. The three rotational couplings 122, 125 and 128 illustrated in this embodiment are spherical rotational couplings (ball and ball socket mating), although they may have any one or more suitable structures. The link mechanism 182 has a first position (as shown in
[0120] The actuation piston according to some embodiments of the present invention may be broadly defined. The actuation piston may include any and all structures that are connected directly or indirectly to a member that is designed to contact the engine valve to actuate the engine valve. Some or all of these structures may be structures that are rigidly connected to the member so that there is neither translational nor rotational relative movement between the member and the structures, while it's possible for other structures not to be so rigidly connected to the member. As used herein, the term “rigidly connected” is defined as being integrally or unitarily formed. The term “integrally formed” is defined as being formed from parts that were separate and later connected; the term “unitarily formed” is defined as being formed from a same piece of material.
[0121] According to this embodiment of the invention, the actuation piston 130 may include one or more side surfaces that are in sliding contact with the inner cylindrical surface of the actuation piston bore 190 so that the actuation piston 130 can slide within the actuation piston bore 190. All or some of the one or more side surfaces may be connected to each other, or all or some of them may be separate surfaces that are not connected to each other. For example, the one or more surfaces may be separated by a piston ring or by some other structure. In the embodiment shown in
[0122] The actuation piston 130 includes a guide mechanism 137 that guides the first and second links 184, 186 to move in a vertical plane as the link mechanism 182 moves between the first position and the second position. This helps align the first and second positions of the link mechanism 182 with the activation piston 162 and the positioning mechanism 150 so that the activation piston 162 and the positioning mechanism 150 can push the link mechanism 182 between the first and second positions. In some embodiments, the vertical plane may pass through the axes of the activation piston 162 and the positioning mechanism 150 to ensure that the activation piston 162 and the positioning mechanism 150 can push the link mechanism 182 between the first position and the second position or to ensure that when the link mechanism 182 is in its second position, the first and second links 184, 186 are coaxial.
[0123] In the embodiment shown in
[0124] As shown in
[0125] In
[0126] Preferably at least a part of the guide mechanism 137 is below at least a part of the one or more side surfaces 135 of the actuation piston 130, or the guide mechanism 137 is not above the one or more side surfaces of the actuation piston 130, as shown
[0127] Although the guide mechanism 137 shown in
[0128] The actuation piston 130 of the present embodiment has a number of advantages over the prior art. One of the advantages is that the total height of the engine valve actuating apparatus 100 can be reduced. The height of the engine valve actuating apparatus 100 is determined by the length of the first link 184, the length of the second link 186 and the distance between the lower end of the second link 186 and the bottom end of the actuation piston 130. The lengths of the first and second links 184, 186 and the height of the actuation piston 130 are determined by engine valve operation. Therefore, to reduce the height of the engine valve actuating apparatus 100, the distance between the lower end of the second link 186 and the bottom end of the actuation piston 130 needs to be reduced. However, due to the required minimum height of the actuation piston 130, if this distance is reduced too much, the top edge of the actuation piston 130 would collide with the positioning mechanism 150 or the activation piston 162. Additionally, the guide groove in the prior art is placed on the surface of the activation piston facing the positioning mechanism. As a result, the guiding groove of the prior art extends into the space between the activation piston and the positioning mechanism, making it more difficult for the actuation piston to extend into the space. Therefore, it is difficult to reduce the height of the prior art engine valve actuating apparatus.
[0129] The above-discussed embodiments of the present invention can overcome these disadvantages of the prior art. In this embodiment of the present invention shown in the
[0130] Furthermore, the actuation piston 130 has a narrow top portion, i.e., the vertical members 136. The narrow top portion makes it possible for the top portion of the actuation piston 130 to extend into the space between the position mechanism and the activation piston 162 without colliding with the activation piston 162 or the positioning mechanism 150. This allows the third rotational coupling 128 to extend further into the actuation piston 130 while still maintaining the required minimum height of the actuation piston 130, making it possible to reduce the height of the engine valve actuating apparatus 100 by reducing the distance between the lower end of the second link 186 and the bottom end of the actuation piston 130. The narrow top portion of the actuation piston 130 helps maintain the required height of the actuation piston 130 because the outer side surfaces of the narrow top portion are in contact with the inner surface of the actuation piston bore 190 and guide the actuation piston 130 to slide within the actuation piston bore 190. Preferably, the outer side surfaces of the top portion have the same cylindrical side surface as the rest of the actuation piston 130. This increases the contact area between the outer side surfaces of the top portion and the actuation piston bore 190 to better guide the movement of the actuation piston 130.
[0131] According to another embodiment of the invention, an engine valve actuating apparatus 100 includes an actuation piston 130 that includes an anti-rotation mechanism 138. The anti-rotation mechanism 138 limits the rotation of the actuation piston 130 within the actuation piston bore 190, thus limiting the rotation of the link mechanism 182. Limiting the rotation of the actuation piston 130 helps align the first and second positions of the link mechanism 182 with the activation piston 162 and the positioning mechanism 150 so that the activation piston 162 and the positioning mechanism 150 can move the link mechanism 182 between the first and second positions.
[0132] In the embodiment shown in
[0133] Preferably, at least part of the anti-rotation mechanism 138 is below at least a part of the one or more side surfaces 135 of the actuation piston 130, or the anti-rotation mechanism 138 is not above the one or more side surfaces 135 of the actuation piston 130. In the illustrated embodiment, the anti-rotation mechanism 138 (i.e., the surface 139 of each vertical member 136 that is in contact with the positioning mechanism 150) is not above the one or more side surfaces 135 of the actuation piston 130. Moving the anti-rotation mechanism 138 further inside the actuation piston 130 allows the actuation piston 130 to move up into the space between the activation piston 162 and the positioning mechanism 150, thus reducing the height of the engine valve actuating apparatus 100, as discussed below.
[0134] According to a further embodiment of the present invention, an engine valve actuating apparatus 100 may include a positioning mechanism 150 that can position the link mechanism 182 in the second position. The positioning mechanism 150 can also move the link mechanism 182 from the second position to the first position.
[0135] The positioning mechanism 150 may include a returning spring 156 and a returning ball 188. The returning spring 156 may act on the link mechanism 182 through the returning ball 188. In the first position, the returning spring 156 and the returning ball 188 of the positioning mechanism 150 push the activation piston 162 against the bottom surface 246 of the activation piston bore 260 via the first link 184 and the second link 186 (
[0136] The positioning mechanism 150 has a hollow cylinder 164, in which the returning ball 188 and returning spring 156 are placed. The end face 146 of the hollow cylinder 164 may be in contact with the first link 184 and the second link 186 when the link mechanism 182 is in the second position. This ensures that the first link 184 and the second link 186 remain substantially coaxial in the second position (see
[0137] The end face 146 of the hollow cylinder 164 may be in contact with the anti-rotation surfaces 139 of the anti-rotation mechanism 138 to limit the rotation of the actuation piston 130 in the actuation piston bore 190.
[0138] According to a still further embodiment of the present invention, an engine valve actuating apparatus 100 may include an adjusting screw 110 installed on the housing 210. The adjusting screw 110 is used to adjust vertically the initial position (valve lash) of the actuation piston 130 in the actuation piston bore 190. In the case where the initial position of the actuation piston 130 does not need to be adjusted, the adjusting screw 110 is not required, and the first rotational coupling 122 is directly formed between the first link 184 and the housing 210.
[0139] A method operating the engine valve actuating apparatus 100 is described as follows.
[0140] When the engine valve actuating apparatus 100 is required to actuate the engine valve, engine oil is supplied to the activation piston bore 260 from the engine oil fluid network (not shown) via the fluid passage 214 in the housing 210 (see
[0141] When the engine valve actuating apparatus 100 is not required to work, the engine oil supply is turned off so that the activation piston 162 is no longer subjected to oil pressure. The returning spring 156 pushes the activation piston 162 to retract and eventually rest on the bottom surface 246 of the activation piston bore 260, and the link mechanism 182 returns to the first position The actuation piston 130 retracts upward further into the actuation piston bore 190 under the action of the actuation piston spring 177, and disengages with the engine valve. This generates a certain distance between actuation piston 130 and engine valve to skip the motion of the engine cam (not shown).
[0142] According to another embodiment of the present invention, an engine valve actuating apparatus is similar to the embodiment shown in
[0143] According to this embodiment, the engine valve actuating apparatus includes a housing 210 that includes an activation piston bore 260 and an actuation piston bore 190, the actuation piston bore 190 having a cylindrical inner surface; an activation piston 162 disposed in the activation piston bore 260; an actuation piston 130 disposed in the actuation piston bore 190 to actuate an engine valve; a positioning mechanism 150; and a link mechanism 182, wherein the link mechanism 182 has a first position and a second position, wherein the actuation piston 130 and the positioning mechanism 150 move the link mechanism 182 between the first position and the second position.
[0144] According to this embodiment, the actuation piston 130 includes a narrow top portion 136. When the link mechanism 182 is at the first position, at least part of the narrow top portion 136 extends into the space between the positioning mechanism 150 and the activation piston 162. The at least part of the narrow top portion 136 includes a side surface, which has a sliding fit with the cylindrical inner surface of the actuation piston bore 190 to guide the movement of the actuation piston 130 in the actuation piston bore 190. The narrow top 136 may include the two vertical members 136.
[0145] Optionally, the actuation piston 130 may include a cylindrical bottom portion that is too large to extend into the space between the positioning mechanism 150 and the activation piston 162.
[0146] The narrow top portion 136 of the actuation piston 130 may include a guide groove 137, and the second link is disposed in the guide groove 137 to guide the first and second links to move in a plane between the first position and the second position. Alternatively, the narrow top portion 136 may not have the guide groove 137. Instead the engine valve actuating apparatus may have one or more other structures that keep the movement of the first and second links 184, 186 in a vertical plane as the link mechanism 182 moves between the first position and the second position. For example, the guide mechanism may be a pin joint that rotationally connects the second link 186 to the actuation piston 130. The pin joint can keep the movement of the first and second links 184, 186 in a vertical plane. Alternatively, a guide groove or a pin joint may be placed at the connection between the first link and the housing (or the valve lash adjusting screw).
[0147] The narrow top portion 136 of the actuation piston 130 may also include an anti-rotation mechanism 138, which includes an anti-rotation surface that is perpendicular to the guide groove 137. Alternatively, the narrow top portion 136 may not have the anti-rotation mechanism 138. Instead a guide groove or a pin joint may be placed at the connection between the first link and the housing (or the valve lash adjusting screw) to function as an anti-rotation mechanism.
[0148] The positioning mechanism 150 of this embodiment may position the link mechanism 182 in the second position. The positioning mechanism 150 can move the link mechanism 182 from the second position to the first position.
[0149]
[0150] As shown in
[0151] As shown in
[0152] When engine oil is supplied to the activation piston bore 160 through a fluid passage 214 in the housing 210, the pressure of the engine oil acts on the activation piston 162 to overcome the forces of the returning spring 256 and the actuation piston spring 177, and to push the link mechanism 182 from the second position to the first position along the guide groove 137. And the actuation piston 130 moves downward to engage the engine valve. The pushrod 288 of the positioning mechanism 250 moves from the extended position to the retracted position, and the step surface 209 of the pushrod 288 rests on the retaining surface 205 of the positioning member 264. The retaining surface 211 of the pushrod 288 keeps the first link 184 and the second link 186 coaxial in a vertical position as shown in
[0153] When the oil pressure in the activation piston bore 160 in the housing 210 is released, the returning spring 256 of the positioning mechanism 250 pushes the pushrod 288 from the retracted position (shown in
[0154]
[0155] installing an activation piston in an activation piston bore;
[0156] installing an assembly fixture in the actuation piston bore, wherein the assembly fixture includes a large cylindrical surface and a small cylindrical surface, the large cylindrical surface forming a slidable fit with an actuation piston bore, and the small cylindrical surface having the same or a similar diameter as a first link or a second link;
[0157] inserting a positioning member of a positioning mechanism in a housing until a pushrod of the positioning mechanism contacts the small cylindrical surface of the assembly fixture and generates a predetermined installation resistant force;
[0158] fastening the positioning member of the positioning mechanism on the housing;
[0159] removing the assembly fixture from the actuation piston bore; and
[0160] installing the connecting bars and other parts of the engine valve actuating device.
[0161] The method may also include the step of fastening the positioning member to the rocker arm includes welding, riveting, impacting threads, and the like.
[0162] The exemplar embodiments of the present invention illustrate the invention, but do not intend to limit it. Indeed, it will be apparent to those skilled in the art that various modifications and variations can be made in the invention without departing from the scope or spirit of the invention. For example, a portion of the function illustrated or described by one particular mechanism may be utilized by another particular mechanism to yield a new mechanism. The housing in the embodiment can be not only a rocker arm, but also a valve bridge or even a fixed housing. In addition, the return spring of the positioning mechanism may be another form of spring, e.g. a leaf spring. Further, the positioning member of the positioning mechanism may be other parts besides the screw plug with different installation and fixation mode. An engine valve actuating apparatus of the present invention may produce other types of variable valve motion in addition to the valve motion that may lead engine braking. Therefore, the invention will include the above modifications and variations provided they fall within the scope of the appended claims or equivalents thereof.