Turbine overspeed protection
12486784 ยท 2025-12-02
Assignee
Inventors
Cpc classification
F01D21/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2270/091
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D21/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2270/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2270/09
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D21/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
An apparatus and method for reducing a pressure differential across a turbine 19 of a gas turbine engine 10 during a shaft break event, comprises a pressure equalization apparatus 200, 300, 400, 500, 600, 700 configured to introduce a pressurised fluid into a core airflow A at a region directly downstream of the turbine 19 in the event of a shaft break to directly increase a local pressure at the downstream region 29 of the turbine 19 and thereby reduce the pressure differential across the turbine 19. The reduction in the pressure differential may result in a reduction in the acceleration of the turbine 19.
Claims
1. An apparatus for reducing a pressure differential across a turbine of a gas turbine engine during a shaft break event in which a shaft of the gas turbine engine breaks, the apparatus comprising: a pressure equalization apparatus configured to introduce a pressurised fluid into a core airflow (A) at a region proximate to trailing edges of turbine blades and upstream of subsequent stator, guide vanes, or exhaust duct downstream of the turbine in the shaft break event to directly increase a local pressure at the region proximate to the trailing edges of the turbine blades and upstream of the subsequent stator, the guide vanes, or the exhaust duct downstream of the turbine and thereby reduce the pressure differential across the turbine; a pressurised fluid supply in communication with the core airflow (A) at the region; and a regulating element configured to regulate the introduction of the pressurised fluid from the pressurised fluid supply into the core airflow (A) at the region; wherein the regulating element is configured to inhibit a flow of the pressurised fluid from the pressurised fluid supply into the core airflow (A) at the region before the shaft break event occurs and configured to permit the flow of pressurised fluid from the pressurised fluid supply into the core airflow (A) at the region once the shaft break event occurs; wherein the regulating element comprises: a retaining barrier configured to inhibit the flow of pressurised fluid from the pressurised fluid supply into the core airflow (A) at the region; and a piercing element operatively connected to or engageable by the turbine or the shaft and configured to puncture the retaining barrier during rearward movement of the turbine or the shaft in the shaft break event, so as to permit the flow of pressurised fluid into the core airflow (A) at the region.
2. A gas turbine engine comprising an apparatus as claimed in claim 1.
3. A method for reducing a pressure differential across a turbine of a gas turbine engine during a shaft break event in which a shaft of the gas turbine engine breaks, comprising: providing a pressure equalization apparatus configured to introduce a pressurised fluid into a core airflow (A) at a region proximate to trailing edges of turbine blades and upstream of subsequent stator, guide vanes, or exhaust duct downstream of the turbine in the shaft break event to directly increase a local pressure at the region proximate to the trailing edges of the turbine blades and upstream of the subsequent stator, the guide vanes, or the exhaust duct downstream of the turbine and thereby reduce the pressure differential across the turbine; providing a pressurised fluid supply in communication with the core airflow (A) at the region; and providing a regulating element configured to regulate the introduction of the pressurised fluid from the pressurised fluid supply into the core airflow (A) at the region; inhibiting, using the regulating element, a flow of the pressurised fluid from the pressurised fluid supply into the core airflow (A) at the region before the shaft break event occurs; and permitting, using the regulating element, the flow of pressurised fluid from the pressurised fluid supply into the core airflow (A) at the region once the shaft break event occurs; wherein the regulating element comprises: a retaining barrier for inhibiting the flow of pressurised fluid from the pressurised fluid supply into the core airflow (A) at the region; and a piercing element operatively connected to or engageable by the turbine or the shaft and configured to puncture the retaining barrier during rearward movement of the turbine or the shaft in the shaft break event for permitting the flow of pressurised fluid into the core airflow (A) at the region.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Arrangements will now be described by way of example only, with reference to the Figures, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
DETAILED DESCRIPTION
(14)
(15) A section labelled S is also shown on
(16) In use, the core airflow A is accelerated and compressed by the low-pressure compressor 14 and directed into the high-pressure compressor 15 where further compression takes place. The compressed air exhausted from the high-pressure compressor 15 is directed into the combustion equipment 16 where it is mixed with fuel and the mixture is combusted. The resultant hot combustion products then expand through, and thereby drive, the high pressure and low-pressure turbines 17, 19 before being exhausted through the nozzle 20 to provide some propulsive thrust. The high-pressure turbine 17 drives the high-pressure compressor 15 by a suitable interconnecting shaft 27. The fan 23 generally provides the majority of the propulsive thrust. The epicyclic gearbox 30 is a reduction gearbox.
(17) An exemplary arrangement for a geared fan gas turbine engine 10 is shown in
(18) Note that the terms low pressure turbine and low pressure compressor as used herein may be taken to mean the lowest pressure turbine stages and lowest pressure compressor stages (i.e., not including the fan 23) respectively and/or the turbine and compressor stages that are connected together by the interconnecting shaft 26 with the lowest rotational speed in the engine (i.e., not including the gearbox output shaft that drives the fan 23). In some literature, the low pressure turbine and low pressure compressor referred to herein may alternatively be known as the intermediate pressure turbine and intermediate pressure compressor. Where such alternative nomenclature is used, the fan 23 may be referred to as a first, or lowest pressure, compression stage.
(19) The epicyclic gearbox 30 is shown by way of example in greater detail in
(20) The epicyclic gearbox 30 illustrated by way of example in
(21) It will be appreciated that the arrangement shown in
(22) Accordingly, the present disclosure extends to a gas turbine engine having any arrangement of gearbox styles (for example star or planetary), support structures, input and output shaft arrangement, and bearing locations.
(23) Optionally, the gearbox may drive additional and/or alternative components (e.g., the intermediate pressure compressor and/or a booster compressor).
(24) Other gas turbine engines to which the present disclosure may be applied may have alternative configurations. For example, such engines may have an alternative number of compressors and/or turbines and/or an alternative number of interconnecting shafts. By way of further example, the gas turbine engine shown in
(25) The geometry of the gas turbine engine 10, and components thereof, is defined by a conventional axis system, comprising an axial direction (which is aligned with the rotational axis 9), a radial direction (in the bottom-to-top direction in
(26) During a shaft break event, a shaft connecting a turbine to a compressor in a gas turbine engine 10 undergoes a sudden failure. This results in the turbine no longer being constrained in its rotation or in the longitudinal axis. Further, as the load provided by the compressor is no longer acting on the turbine, it is possible for the fluid continuing to pass through the turbine to cause the turbine to accelerate in rotational speed. Turbines are generally rated to a maximum operating rotational speed based, at least partly, on material and geometry. Beyond this speed the turbine may become unsafe. When a shaft break event occurs, there is a possibility of an overspeed condition where the free spinning turbine exceeds this maximum rated speed possibly causing the turbine to disintegrate or burst.
(27)
(28)
(29)
(30) In contrast to the apparatus 100 of
(31) Whereas, in arrangement of
(32)
(33) A pressurised fluid supply 210 is provided, which is capable of directing pressurised fluid into the core airflow A at the downstream region 29. A pump 212 acts as a regulating element and is disposed in-line with the pressurised fluid supply 210. Before a shaft break event is detected by the sensor 216, the pump 212 inhibits the flow of pressurised fluid from the supply 210 to the downstream region 29. Once the sensor 216 detects a shaft break event and the control system 214 receives the signal transmitted by the sensor 216, the control system 214 activates the pump 212. On activation, the pump 212 begins to permit the flow of pressurised fluid from the supply 210 into the core airflow A at the downstream region 29. In particular, a fluid line 213 is provided from the pump 212, the line 213 having an outlet 215 at the downstream region 29, so as to introduce the pressurised fluid directly into the downstream region 29.
(34) As the pressurised fluid begins to flow into the downstream region 29, the pressure in the downstream region 29 increases. This leads to a decrease in the pressure differential across the turbine 19, resulting in the acceleration of the turbine 19 reducing.
(35) The sensor 216 and control system 214 of this particular arrangement 200 are electrical in nature, but other arrangements using mechanical or analogue control systems are applicable. For instance, in some arrangements, the control system 214 is a mechanical linkage whereby the pump 212 is actuated by a physical movement of the control system 214 initiated by a shaft break event.
(36) In some examples, a valve is used instead of the pump 212 to function as the regulating element. Many types of valve are applicable.
(37) Turning now to
(38) The arrangement 300 shown in
(39) References to rearward relate to a direction generally parallel to the axis 9 from the low-pressure and high-pressure compressor 14, 15 end of the engine 10 towards the high-pressure and low-pressure turbine 17, 19 end of the engine 10.
(40) As the piercing element 312 moves rearward it contacts the retaining barrier 314. The retaining barrier 314 is made from a material and with a geometry conducive to being pierced. On contact, the piercing element 312 punctures the retaining barrier 314 causing a hole to form in the retaining barrier 314. At this point, the seal inhibiting the flow of pressurised fluid from the supply 310 (and, if present, the reservoir volume 311) into the downstream region 29 is broken. The pressurised fluid is no longer inhibited and so begins to flow past the retaining barrier 314 and into the core airflow A at the downstream region 29.
(41) In the arrangement 300 shown in
(42) The retaining barrier 414 again inhibits the flow of pressurised fluid from the pressurised fluid supply 410 to the downstream region 29 before a shaft break event. A reservoir volume 411 may be provided. Once a shaft break event has occurred (shown in
(43) In other related arrangements, the puncturing of the retaining barrier 314, 414 by the piercing element 312, 412, is a tearing or ripping motion. In some arrangements, the piercing element is fixed or pivotable at one end, so as to permit movement of the other end when contacted by the turbine 19. The free end then punctures the retaining barrier.
(44)
(45) Before a shaft break event has occurred, the shaft 26 comprises a continuous wall, meaning the flow of pressurised fluid is inhibited from entering the hollow bore of the shaft end 33. Pressurised fluid is only permitted to enter after the break point 31 has formed once a shaft break event occurs. Once formed, the break point 31 provides an opening into the hollow bore of the shaft end 33.
(46)
(47) Before a shaft break event, due to the shape of the turbine radially distal end 618 and the sloping shape of the opposing wall 612, only a small annular passage 614 between the distal end 618 and the opposing wall 612 exists (shown in
(48) When a shaft break event occurs (as shown in
(49)
(50) Once introduced, the pressurised fluid acts in the same way as in the other embodiments 200, 300, 400, 500, 600, by causing a reduction in the pressure gradient across the turbine 19 and a reduction in the turbine 19 acceleration.
(51) In some arrangements, the force imparted to the compressible fluid reservoir 710 by the moving flange 35 may result in a deceleration of the rearward movement of the turbine 19 and shaft end 33.
(52) In some arrangements, the fluid in the compressible reservoir is ambient air. In others, the fluid is a gas or liquid stored in the compressible fluid reservoir 710 until such time as a shaft break event occurs. A burst valve or similar may be provided between the compressible fluid reservoir 710 and the downstream region 29, so as to permit a predetermined pressure to build up in the compressible fluid reservoir 710 before the fluid is ejected into the downstream region 29.
(53) In all of the arrangements shown in
(54) The arrangements shown in
(55)
(56) A pressurised fluid supply is then provided in step 814. This pressurised fluid supply is in communication with the core airflow A at the downstream region 29. In step 816 a regulating element is provided. The regulating element is capable of controlling the introduction of pressurised fluid from the pressurised fluid supply into the downstream region 29.
(57) Step 818 represents the standard state of the system before a shaft break event occurs. In this state, the regulating element inhibits the flow of pressurised fluid from the supply into the downstream region 29. Once a shaft break event occurs, the method continues on to step 819 where the regulating element beings to permit the flow of pressurised fluid into the core airflow A at the downstream region 29.
(58) In some examples, the regulating element is a pump 212 which is actuated by a control system 214. The control system 214 receives a signal from a shaft break detection sensor 216 in the event of a shaft break, at which point the control system 214 actuates the pump 212. In other examples, the regulating element is a retaining barrier 314, 414 and piercing element 312 412 assembly. The retaining barrier 314, 414 seals off the pressurised fluid supply 310, 410 until a shaft break event occurs. When a shaft break event does occur, the piercing element 312, 412 pierces the retaining barrier 314, 414, thus allowing the pressurised fluid to flow from the supply 310, 410 into the core airflow A at the downstream region 29. Apparatuses 200, 300, 400 may each employ the method 810.
(59)
(60) Next, in step 826, the flow of pressurised fluid is inhibited by a blocking element. The blocking element inhibits the flow of pressurised fluid from the upstream region 25 to the downstream region 29 via the passage. Before a shaft break event, the method 820 does not proceed beyond this step 826 and the pressurised fluid flow remains inhibited. Once a shaft break event occurs, the method 820 proceeds to step 828 where the blocking element is modified in order to permit the flow of pressurised fluid via the passage from the upstream region 25 to the downstream region 29.
(61) In some examples, the blocking element is a fuse 610 disposed downstream of the turbine 19. Before a shaft break event, the fuse 610 blocks pressurised fluid from passing from the upstream region 25 to the downstream region 29 by flowing around the turbine 19. Then, once a shaft break event occurs, the rearward movement of the turbine 19 and shaft end 33 causes the turbine 19 and/or shaft end 33 to contact the fuse 610. On contact, the fuse 610 blows, widening the passage for pressurised fluid to flow from the upstream region 25 to the downstream region 29 around the turbine 19. In this case, the step 828 of modifying the blocking element is the fuses blowing.
(62) In other examples, the blocking element is the shaft 26 before a shaft break event. Once a shaft break event occurs, the shaft 26 and shaft end 33 separate at a break point 31. The break point 31 provides a route for pressurised fluid to enter the hollow bore of the shaft end 33 which, before a shaft break event, would not have been possible. In this case, the step 828 of modifying the blocking element is the break point 31 forming and the shaft end 33 separating. Apparatuses 500 and 600 may each employ the method 820.
(63) Turning finally to
(64) Once a shaft break event occurs, the method 830 moves to step 836 where the volume of fluid contained within the compressible fluid reservoir 710 is compressed against a fixed wall 712. The compression is caused by a rearward movement of the turbine 19 and/or shaft end 33 pushing the compressible fluid reservoir 710 against the fixed wall 712. During the compression, the volume of fluid increases in pressure. The method then moves to step 838 where at least a portion of the now pressurised fluid is ejected out of the compressible fluid reservoir 710 and into the core airflow A at the downstream region 29 via the channel 714. Apparatus 700 may employ the method of 830.
(65) Although the arrangements disclosed relate to the low-pressure turbine 19, other arrangements related to other turbines (e.g., the high-pressure turbine 17) using the same apparatus or methods as defined by the appended claims are also applicable. Any other arrangements for reducing a pressure differential across a turbine by introducing a pressurised fluid into a core airflow directly downstream of the turbine in the event of a shaft break are also covered by the present disclosure.
(66) It will be understood that the disclosure is not limited to the arrangements above described and various modifications and improvements can be made without departing from the scope of the claims. Except where mutually exclusive, any of the features may be employed separately or in combination with any other features and the disclosure extends to and includes all combinations and sub-combinations of one or more features described herein.