MACHINING TOOL POSITIONING SYSTEM FOR HOLLOW COMPONENT
20250360586 ยท 2025-11-27
Inventors
- Dave Allan Hultman (Minneapolis, MN, US)
- Andrew Thurmes (Andover, MN, US)
- Krikor Demirdjian (Miramar, FL, US)
- Guy Douglas Swiger (Rockford, IL, US)
- Kyle Mark Walsh (Grantsville, UT, US)
- Tyler Watson (Magna, UT, US)
Cpc classification
B23Q9/02
PERFORMING OPERATIONS; TRANSPORTING
B23P6/00
PERFORMING OPERATIONS; TRANSPORTING
B23Q15/14
PERFORMING OPERATIONS; TRANSPORTING
B23Q1/4842
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A machining tool positioning system includes a post configured to rotatably mount relative to a hollow component to be machined. A base member slidingly mounts relative to the post. A first actuator is configured to selectively slidingly move the base member relative to the post. A tool slide rail is coupled to the base member and extends perpendicular to the post. A machining tool slide mount slidingly couples to the tool slide rail and is configured to position a machining tool relative to the rail. A second actuator is coupled at a first end to the base member and coupled at a second end to the machining tool slide mount is configured to selectively move the machining tool slide mount along the rail. A motor may optionally turn the post to rotate the position of the base member and machining tool.
Claims
1. A machining system for a hollow component, comprising: a post configured to rotatably mount relative to the hollow component; a base member slidingly mounted relative to the post; a first actuator fixedly coupled at a first end to the post and coupled at a second end to the base member, the first actuator configured to selectively slidingly move the base member relative to the post; a tool slide rail coupled to the base member and extending perpendicular to the post; a machining tool slide mount slidingly coupled to the tool slide rail; a second actuator coupled at a first end to the base member and coupled at a second end to the machining tool slide mount, the second actuator configured to selectively move the machining tool slide mount along the tool slide rail; and a machining tool coupled to the machining tool slide mount.
2. The machining system of claim 1, wherein the base member includes: a base plate having a first end and a second end; a base slide rail fixedly coupled to the post; and a slide mount slidingly coupling the base plate to the base slide rail, wherein the post includes a mount end rotatably mounted relative to the hollow component, and wherein the slide mount selectively slidingly mounts the base plate to the base slide rail in one of a first position with the first end of the base plate facing the mount end of the post and a second position with the second end of the base plate facing the mount end of the post.
3. The machining system of claim 2, further comprising a motor fixed relative to the hollow component and operatively coupled to the post to selectively rotate the post, the base member and the machining tool relative to the hollow component.
4. The machining system of claim 1, wherein the first actuator includes a single, double action linear actuator, and the second actuator includes a retraction linear actuator and an extension linear actuator.
5. The machining system of claim 1, wherein the machining tool slide mount includes an adjustable mount configured to selectively position the machining tool at a plurality of angular positions relative to the hollow component.
6. The machining system of claim 1, further comprising a control system for controlling the first and second actuator and the machining tool.
7. The machining system of claim 1, further comprising a motor fixed relative to the hollow component and operatively coupled to the post to selectively rotate the post, the base member, and the machining tool relative to the hollow component.
8. The machining system of claim 7, further comprising a control system for controlling the first and second actuator, the motor, and the machining tool.
9. The machining system of claim 8, wherein the control system includes a computer numerical control (CNC) controller configured to control operation of the first and second actuator, the motor, and the machining tool, wherein the first and second actuator each includes a stepper motor.
10. The machining system of claim 1, further comprising at least one camera positioned relative to the post to capture operation of the machining tool, and a video display configured to display an image from the at least one camera.
11. The machining system of claim 1, further comprising a digital positioning system configured to sense a position of the machining tool in three-dimensional space.
12. The machining system of claim 1, further comprising a bushing configured to rotatably mount the post relative to the hollow component.
13. A machining tool positioning system, comprising: a post configured to rotatably mount relative to a hollow component to be machined; a base member slidingly mounted relative to the post; a first actuator fixedly coupled at a first end to the post and coupled at a second end to the base member, the first actuator configured to selectively slidingly move the base member relative to the post; a tool slide rail coupled to the base member and extending perpendicular to the post; a machining tool slide mount slidingly coupled to the tool slide rail, the machining tool slide mount configured to position a machining tool; and a second actuator coupled at a first end to the base member and coupled at a second end to the machining tool slide mount, the second actuator configured to selectively move the machining tool slide mount along the tool slide rail.
14. The machining tool positioning system of claim 13, wherein the base member includes: a base plate having a first end and a second end; a base slide rail fixedly coupled to the post; and a slide mount slidingly coupling the base plate to the base slide rail, wherein the post includes a mount end rotatably mounted relative to the hollow component, and wherein the slide mount selectively slidingly mounts the base plate to the base slide rail in one of a first position with the first end of the base plate facing the mount end of the post and a second position with the second end of the base plate facing the mount end of the post.
15. The machining tool positioning system of claim 14, further comprising a motor fixed relative to the hollow component and operatively coupled to the post to selectively rotate the post, the base member and the machining tool relative to the hollow component.
16. The machining tool positioning system of claim 13, wherein the first actuator includes a single, double action linear actuator, and the second actuator includes a retraction linear actuator and an extension linear actuator.
17. The machining tool positioning system of claim 13, wherein the machining tool slide mount includes an adjustable mount configured to selectively position the machining tool at a plurality of angular positions relative to the hollow component.
18. The machining tool positioning system of claim 13, further comprising a motor fixed relative to the hollow component and operatively coupled to the post to selectively rotate the post, the base member, and the machining tool relative to the hollow component.
19. The machining tool positioning system of claim 13, further comprising a control system for controlling the first and second actuator and a motor, the motor fixed relative to the hollow component and operatively coupled to the post to selectively rotate the post, the base member and the machining tool relative to the hollow component.
20. The machining tool positioning system of claim 19, further comprising a digital positioning system configured to sense a position of the machining tool in three-dimensional space, and wherein the control system includes a computer numerical control (CNC) controller configured to control operation of the first and second actuator and the motor, wherein the first and second actuator each includes a stepper motor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] These and other features of this disclosure will be more readily understood from the following detailed description of the various aspects of the disclosure taken in conjunction with the accompanying drawings that depict various embodiments of the disclosure, in which:
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[0035] It is noted that the drawings of the disclosure are not necessarily to scale. The drawings are intended to depict only typical aspects of the disclosure and therefore should not be considered as limiting the scope of the disclosure. In the drawings, like numbering represents like elements between the drawings.
DETAILED DESCRIPTION
[0036] As an initial matter, in order to clearly describe the subject matter of the current technology, it will become necessary to select certain terminology when referring to and describing relevant machine components within the illustrative application of a machining tool positioning system and a machining system. When doing this, if possible, common industry terminology will be used and employed in a manner consistent with its accepted meaning. Unless otherwise stated, such terminology should be given a broad interpretation consistent with the context of the present application and the scope of the appended claims. Those of ordinary skill in the art will appreciate that often a particular component may be referred to using several different or overlapping terms. What may be described herein as being a single part may include and be referenced in another context as consisting of multiple components. Alternatively, what may be described herein as including multiple components may be referred to elsewhere as a single part.
[0037] In addition, several descriptive terms may be used regularly herein, and it should prove helpful to define these terms at the onset of this section. These terms and their definitions, unless stated otherwise, are as follows. The term axial refers to movement or position parallel to an axis, e.g., an axis of a machine part. The term radial refers to movement or position perpendicular to an axis, e.g., an axis of a machine part. In cases such as this, if a first component resides closer to the axis than a second component, it will be stated herein that the first component is radially inward or inboard of the second component. If, on the other hand, the first component resides further from the axis than the second component, it may be stated herein that the first component is radially outward or outboard of the second component. Finally, the term circumferential refers to movement or position around an axis, e.g., a circular machine part.
[0038] In addition, several descriptive terms may be used regularly herein, as described below. The terms first, second, and third, may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components.
[0039] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used herein, the singular forms a, an, and the are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms comprises and/or comprising, when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. Optional or optionally means that the subsequently described event may or may not occur or that the subsequently described feature may or may not be present and that the description includes instances where the event occurs or the feature is present and instances where the event does not occur or the feature is not present.
[0040] Where an element or layer is referred to as being on, engaged to, connected to, coupled to, or mounted to another element or layer, it may be directly on, engaged, connected, coupled, or mounted to the other element or layer, or intervening elements or layers may be present. In contrast, when an element is referred to as being directly on, directly engaged to, directly connected to, or directly coupled to another element or layer, there are no intervening elements or layers present. Other words used to describe the relationship between elements should be interpreted in a like fashion (e.g., between versus directly between, adjacent versus directly adjacent, etc.). As used herein, the term and/or includes any and all combinations of one or more of the associated listed items. The verb forms of couple and mount may be used interchangeably herein.
[0041] Embodiments of the disclosure include a machining tool positioning system. The system includes a post configured to rotatably mount relative to a hollow component to be machined. A base member slidingly mounts relative to the post, and a first actuator is fixedly coupled at a first end to the post and coupled at a second end to the base member. The first actuator is configured to selectively slidingly move the base member relative to the post. A tool slide rail is coupled to the base member and extends perpendicular to the post. A machining tool slide mount slidingly couples to the tool slide rail and is configured to position a machining tool. A second actuator is coupled at a first end to the base member and coupled at a second end to the machining tool slide mount. The second actuator is configured to selectively move the machining tool slide mount, and hence, the machining tool, along the tool slide rail. A motor may optionally turn the post to rotate the position of the base member and the machining tool. A machining system includes the machining tool positioning system and also includes the machining tool. The systems provide remotely operable machining of hollow areas of large hollow components, e.g., large enough for a human to enter at least part of the hollow component. The systems thus remove the need for a human operator to access a hollow area inside a hollow component to make repairs. The system is precise, lightweight, portable and adjustable to accommodate different forms and sizes of hollow components.
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[0044] System 120, 122 also include a base member 140 slidingly mounted relative to post 130. Base member 140 may include any now known or later developed structural element capable of sliding position relative to post 130 and having sufficient structural strength to position other components of system 120, 122. In the example shown, base member 140 includes a base plate 142 having a first end 144 and a second end 146. First end 144 is shown as a lower end of base plate 142 and second end 146 is shown as an upper end of base plate 142 in the example configuration shown in
[0045] Base member 140 may also include a first base slide rail 148 (hereafter base slide rail 148) fixedly coupled to post 130. Base slide rail 148 may be fixedly coupled to post 130 in any now known or developed manner. In the example shown in
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[0048] System 120, 122 also includes a first actuator 158 fixedly coupled at a first end 160 to post 130 and coupled at a second end 162 to base member 140. First actuator 158 is configured to selectively slidingly move base member 140 relative to post 130. First actuator 158 may include any now known or later developed linear actuator capable of slidingly moving base member along post 130. In certain embodiments, first actuator 158 may include a hydraulic or pneumatic linear cylinder. In other embodiments, first actuator 158 may include a stepper motor. In the example shown, first actuator 158 may include a single, double action linear actuator; however, two or more single action linear actuators may be used instead, e.g., with one actuator being for retraction and another for extension. First end 160 of first actuator 158 may be coupled to post 130 using a bar member 164. Bar member 164 may have a pivot connection 166 to first actuator 158 at one end and a clamp or other mechanism 168 to fixedly couple to or grasp post 130 at an opposing end. First actuator 158 may be coupled to base plate 142 of base member 140 by another pivot connection 170.
[0049] Systems 120, 122 may also include a second tool slide rail 176 (hereafter tool slide rail 176) coupled to base member 140 and extending perpendicular to post 130. Systems 120, 122 also include a machining tool slide mount 180 (hereafter tool slide mount 180) slidingly coupled to tool slide rail 176. Tool slide rail 176 may have any desired length depending on, for example, the (lateral) dimensions of hollow component 100 to be machined. More particularly, tool slide rail 176 may have a length configured to position machining tool 152 in any lateral location required for the machining of the desired surface(s) 116 of hollow component 100.
[0050] As shown in
[0051] Machining system 120 may also include machining tool 152 coupled to tool slide mount 180. Machining tool 152 includes any now known or later developed tool, e.g., grinding and/or abrading, capable of removing material from surface(s) 116 of hollow component 100. In one non-limiting example, machining tool 152 may include a material removing tool available from Cleco or Dotco Tools of Westlake Village, CA, USA. In certain embodiments, machining tool 152 includes a pneumatically driven tool, but other power sources such as hydraulic or electric power are possible. Tool slide mount 180 may be coupled to machining tool 152 in any now known or later developed manner, e.g., integral formation, welding, fasteners, etc. In one non-limiting example, machining tool 152 is positioned on tool slide mount 180 at a 45 angle relative to tool slide rail 176. However, as shown in an exploded perspective view of
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[0053] With regard to rotational movement, system 120, 122 may be manually rotated, e.g., as shown in
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[0055] As shown in
[0056] Although not shown, system 120, 122 may include any now known or later developed harnesses and/or quick connect couplings for the various hydraulic, pneumatic and/or electrical lines necessary to operate the systems, and ease portability, operation and maintenance of system 120, 122.
[0057] System 120, 122 can be configured to allow machining of any now known or later developed large hollow component 100 in which it is desired to avoid a human operator having to access an interior thereof. More particularly, system 120, 122 can be sized to accommodate insertion into any sized hollow component 100 by controlling, among other things, a length of post 130 and/or a width of base member 140.
[0058] Embodiments of the disclosure provide various technical and commercial advantages, examples of which are discussed herein. The systems described herein provide a remotely operability of machining of hollow areas of large hollow components, e.g., large enough for a human to enter at least part of the hollow component. The systems thus remove the need for a human operator to access a hollow area inside a hollow component to make repairs. The system is precise, lightweight, portably and highly adjustable to accommodate different forms and sizes of hollow components.
[0059] Approximating language, as used herein throughout the specification and claims, may be applied to modify any quantitative representation that could permissibly vary without resulting in a change in the basic function to which it is related. Accordingly, a value modified by a term or terms, such as about, approximately and substantially, are not to be limited to the precise value specified. In at least some instances, the approximating language may correspond to the precision of an instrument for measuring the value. Here and throughout the specification and claims, range limitations may be combined and/or interchanged; such ranges are identified and include all the sub-ranges contained therein unless context or language indicates otherwise. Approximately or about, as applied to a particular value of a range, applies to both end values and, unless otherwise dependent on the precision of the instrument measuring the value, may indicate +/10% of the stated value(s).
[0060] The corresponding structures, materials, acts, and equivalents of all means or step plus function elements in the claims below are intended to include any structure, material, or act for performing the function in combination with other claimed elements as specifically claimed. The description of the present disclosure has been presented for purposes of illustration and description but is not intended to be exhaustive or limited to the disclosure in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the disclosure. The embodiments were chosen and described in order to best explain the principles of the disclosure and the practical application of the technology and to enable others of ordinary skill in the art to understand the disclosure for contemplating various modifications to the present embodiments, which may be suited to the particular use contemplated.