GAS LASER APPARATUS AND ELECTRONIC DEVICE MANUFACTURING METHOD
20250364771 ยท 2025-11-27
Assignee
Inventors
Cpc classification
H01S3/038
ELECTRICITY
H01S3/0384
ELECTRICITY
H01S3/223
ELECTRICITY
H01S3/09702
ELECTRICITY
International classification
H01S3/038
ELECTRICITY
Abstract
A gas laser apparatus according to an aspect of the present disclosure includes a laser chamber, a primary electrode, a preliminary ionization electrode, a power supplier, and a processor. The laser chamber is configured to encapsulate a laser gas containing a fluorine gas. The primary electrode is disposed in the laser chamber. The preliminary ionization electrode is disposed in the laser chamber. The power supplier is configured to supply power to the primary electrode and the preliminary ionization electrode. The processor is configured to control the power supplier to perform first discharge control that causes the preliminary ionization electrode and the primary electrode to perform discharge, and second discharge control that causes only the preliminary ionization electrode to perform discharge without causing the primary electrode to perform discharge.
Claims
1. A gas laser apparatus comprising: a laser chamber configured to encapsulate a laser gas containing a fluorine gas; a primary electrode disposed in the laser chamber; a preliminary ionization electrode disposed in the laser chamber; a power supplier configured to supply power to the primary electrode and the preliminary ionization electrode; and a processor configured to control the power supplier to perform first discharge control that causes the preliminary ionization electrode and the primary electrode to perform discharge, and second discharge control that causes only the preliminary ionization electrode to perform discharge without causing the primary electrode to perform discharge.
2. The gas laser apparatus according to claim 1, wherein the processor is configured to perform the first discharge control based on an instruction from an exposure apparatus, and then perform the second discharge control when a specified period elapses.
3. The gas laser apparatus according to claim 1, wherein the processor is configured to perform the second discharge control when an exposure apparatus is inactive.
4. The gas laser apparatus according to claim 1, wherein the processor is configured to perform the second discharge control during a burst oscillation suspension period.
5. The gas laser apparatus according to claim 1, wherein the power supplier includes a first power supply and a power generation circuit including a charging capacitor charged by the first power supply, and the power generation circuit is configured to supply power to the primary electrode and the preliminary ionization electrode.
6. The gas laser apparatus according to claim 5, wherein the processor is configured to perform the first discharge control and the second discharge control by changing a charging voltage applied to the charging capacitor.
7. The gas laser apparatus according to claim 6, wherein the processor is configured to set a first charging voltage in the first power supply when performing the first discharge control, and set a second charging voltage lower than the first charging voltage in the first power supply when performing the second discharge control.
8. The gas laser apparatus according to claim 7, wherein the first charging voltage is higher than or equal to 10 kV, and the second charging voltage is higher than or equal to 4 kV but lower than or equal to 9 kV.
9. The gas laser apparatus according to claim 5, wherein the power generation circuit includes a first transformer, a first switch provided between a primary side of the first transformer and the charging capacitor, a magnetic pulse compression circuit provided on a secondary side of the first transformer, and a peaking capacitor connected to the magnetic pulse compression circuit, the primary electrode is connected in parallel to the peaking capacitor, and the preliminary ionization electrode is connected to the peaking capacitor via a voltage dividing circuit.
10. The gas laser apparatus according to claim 9, wherein the power supplier further includes a second switch connected to and disposed between the charging capacitor and the voltage dividing circuit, and the processor is configured to perform the first discharge control and the second discharge control by controlling the first switch and the second switch.
11. The gas laser apparatus according to claim 9, wherein the power supplier further includes a second transformer connected to and disposed between the charging capacitor and the voltage dividing circuit, and a second switch connected to a primary side of the second transformer, and the processor is configured to perform the first discharge control and the second discharge control by controlling the first switch and the second switch.
12. The gas laser apparatus according to claim 9, wherein the power supplier further includes a second transformer provided between the charging capacitor and the voltage dividing circuit, and a full-bridge circuit connected to and disposed between the charging capacitor and the primary side of the second transformer, and the processor is configured to perform the first discharge control and the second discharge control by controlling the first switch and the full-bridge circuit.
13. The gas laser apparatus according to claim 1, wherein the power supplier includes a first power supply, a power generation circuit including a charging capacitor charged by the first power supply, and a second power supply, the power generation circuit is configured to supply power to the primary electrode, and the second power supply is configured to supply power to the preliminary ionization electrode.
14. The gas laser apparatus according to claim 13, wherein the second power supply is configured to apply a pulse voltage to the preliminary ionization electrode.
15. The gas laser apparatus according to claim 1, wherein the number of times the processor performs the second discharge control is greater than or equal to 0.001% of the number of times the processor performs the first discharge control but smaller than or equal to 1% thereof.
16. An electronic device manufacturing method comprising: generating laser light by using a gas laser apparatus; outputting the laser light to an exposure apparatus; and exposing a photosensitive substrate to the laser light in the exposure apparatus to manufacture electronic devices, the gas laser apparatus including a laser chamber configured to encapsulate a laser gas containing a fluorine gas, a primary electrode disposed in the laser chamber, a preliminary ionization electrode disposed in the laser chamber, a power supplier configured to supply power to the primary electrode and the preliminary ionization electrode, and a processor configured to control the power supplier to perform first discharge control that causes the preliminary ionization electrode and the primary electrode to perform discharge, and second discharge control that causes only the preliminary ionization electrode to perform discharge without causing the primary electrode to perform discharge.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] Some embodiments of the present disclosure will be described below only by way of example with reference to the accompanying drawings.
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
DETAILED DESCRIPTION
Contents
[0021] 1. Comparative Example [0022] 1.1 Gas laser apparatus [0023] 1.1.1 Configuration [0024] 1.1.2 Operation [0025] 1.2 Power supplier [0026] 1.2.1 Configuration [0027] 1.2.2 Operation [0028] 1.3 Problems [0029] 2. First Embodiment [0030] 2.1 Configuration [0031] 2.2 Operation [0032] 2.3 Advantages [0033] 3. Second Embodiment [0034] 3.1 Configuration [0035] 3.2 Operation [0036] 3.3 Advantages [0037] 4. Third Embodiment [0038] 4.1 Configuration [0039] 4.2 Operation [0040] 4.3 Advantages [0041] 5. Fourth Embodiment [0042] 5.1 Configuration [0043] 5.2 Operation [0044] 5.3 Advantages [0045] 6. Fifth Embodiment [0046] 6.1 Configuration [0047] 6.2 Operation [0048] 6.3 Advantages [0049] 7. Variations [0050] 8. Electronic device manufacturing method
[0051] Embodiments of the present disclosure will be described below in detail with reference to the drawings. The embodiments described below show some examples of the present disclosure and are not intended to limit the contents of the present disclosure. Furthermore, all configurations and operations described in the embodiments are not necessarily essential as configurations and operations in the present disclosure. Note that the same element has the same reference character, and no duplicate description of the same element will be made.
1. Comparative Example
[0052] Comparative Example of the present disclosure will first be described. Comparative Example of the present disclosure is an aspect that the applicant is aware of as known only by the applicant, and is not a publicly known example that the applicant is self-aware of.
1.1 Gas Laser Apparatus
1.1.1 Configuration
[0053] The configuration of a gas laser apparatus 2 according to Comparative Example will be described with reference to
[0054] It is assumed in
[0055] In
[0056] The laser chamber 10 is, for example, a metal container made of aluminum and having a surface plated with nickel. A primary electrode 20, a ground plate 21, wires 22, a fan 23, a heat exchanger 24, a preliminary ionization electrode 19, electrically insulating guides 28, and metal dampers 29 are provided in the laser chamber 10, as shown in
[0057] A laser gas containing fluorine is encapsulated as a laser medium in the laser chamber 10. The laser gas includes, for example, argon, krypton, xenon, or any other element as a rare gas, neon, helium, or any other element as a buffer gas, and fluorine, chlorine, or any other element as a halogen gas.
[0058] The laser chamber 10 further has an opening. An electrically insulating plate 26, in which feedthroughs 25 are embedded, is attached to the laser chamber 10 via an O-ring that is not shown so as to close the opening. The PPM 12 is disposed on the electrically insulating plate 26. The laser chamber 10 is grounded.
[0059] The PPM 12 includes a charging capacitor C.sub.0, which will be described later, and is connected to the primary electrode 20 via the feedthroughs 25. The PPM 12 includes a switch SW.sub.1, which causes the primary electrode 20 to perform discharge. The charger 11 is connected to the charging capacitor C.sub.0 of the PPM 12. The discharge that occurs at the primary electrode 20 is hereinafter referred to as primary discharge. Note that the switch SW.sub.1 is an example of a first switch according to the technology of the present disclosure.
[0060] The primary electrode 20 is configured with a cathode electrode 20a and an anode electrode 20b. The cathode electrode 20a and the anode electrode 20b are so disposed that the discharge surfaces thereof face each other in the laser chamber 10. The space between the discharge surface of the cathode electrode 20a and the discharge surface of the anode electrode 20b is called a discharge space 27. The surface of the cathode electrode 20a that is opposite to the discharge surface thereof is supported by the electrically insulating plate 26, and connected to the feedthroughs 25. The surface of the anode electrode 20b that is opposite to the discharge surface thereof is supported by the ground plate 21.
[0061] The ground plate 21 is connected to the laser chamber 10 via the wires 22. The laser chamber 10 is grounded. The ground plate 21 is therefore grounded via the wires 22. Ends of the ground plate 21 in the Z direction are fixed to the laser chamber 10.
[0062] The fan 23 is a crossflow fan used to circulate the laser gas in the laser chamber 10, and is disposed on the side opposite to the discharge space 27 with the ground plate 21 disposed therebetween. A motor 23a, which rotationally drives the fan 23, is connected to the laser chamber 10.
[0063] The laser gas blown out from the fan 23 flows into the discharge space 27. A flowing direction of the laser gas flowing into the discharge space 27 is substantially parallel to the X direction. The laser gas flowing out of the discharge space 27 can be suctioned into the fan 23 via the heat exchanger 24. The heat exchanger 24 exchanges heat between a refrigerant having been supplied into the heat exchanger 24 and the laser gas.
[0064] The electrically insulating guides 28 are disposed at a surface of the electrically insulating plate 26 that is the surface on the discharge space 27 side, so as to sandwich the cathode electrode 20a. The electrically insulating guides 28 are shaped so as to guide the flow of the laser gas so that the laser gas from the fan 23 efficiently flows between the cathode electrode 20a and the anode electrode 20b. The electrically insulating guides 28 and the electrically insulating plate 26 are made, for example, of a ceramic material such as alumina (Al.sub.2O.sub.3), which has low reactivity with fluorine gas.
[0065] The metal dampers 29 are disposed at a surface of the ground plate 21 that is the surface on the discharge space 27 side, so as to sandwich the anode electrode 20b. The metal dampers 29 are made, for example, of porous nickel having low reactivity with fluorine gas.
[0066] A laser gas supplier 18a and a laser gas discharger 18b are connected to the laser chamber 10. The laser gas supplier 18a includes a valve and a flow rate control valve, and is connected to a gas cylinder containing the laser gas. The laser gas discharger 18b includes a valve and a discharge pump.
[0067] Windows 10a and 10b are provided at ends of the laser chamber 10 to cause light generated in the laser chamber 10 to exit out thereof. The laser chamber 10 is so disposed that the optical path of the optical resonator passes through the discharge space 27 and the windows 10a and 10b.
[0068] The line narrowing module 15 includes a prism 15a and a grating 15b. The prism 15a increases the beam width of the light having exited out of the laser chamber 10 via the window 10a, and transmits the light toward the grating 15b.
[0069] The grating 15b is disposed in the Littrow arrangement, which causes the angle of incidence of the light incident on the grating 15b to be equal to the angle of diffraction of the light diffracted by the grating 15b. The grating 15b is a wavelength selector that selectively extracts light having a specific wavelength and wavelengths in the vicinity thereof in accordance with the angle of diffraction. The light that returns from the grating 15b to the laser chamber 10 via the prism 15a has a narrowed spectral width.
[0070] The output coupler 16 transmits part of the light output from the laser chamber 10 via the window 10b and reflects the other part of the light back into the laser chamber 10. The surfaces of the output coupler 16 are each coated with a partially reflective film.
[0071] The light output from the laser chamber 10 travels back and forth between the line narrowing module 15 and the output coupler 16 and is amplified whenever passing through the discharge space 27. Part of the amplified light is output as the pulse laser light PL via the output coupler 16.
[0072] The pulse energy measuring unit 13 is disposed in the optical path of the pulse laser light PL output via the output coupler 16. The pulse energy measuring unit 13 includes a beam splitter 13a, a light collection optical system 13b, and a photosensor 13c.
[0073] The beam splitter 13a transmits the pulse laser light PL at high transmittance and reflects part of the pulse laser light PL toward the light collection optical system 13b. The light collection optical system 13b collects the light reflected off the beam splitter 13a at the light receiving surface of the photosensor 13c. The photosensor 13c measures the pulse energy of the light collected at the light receiving surface, and outputs the measured value to the processor 14.
[0074] The pressure sensor 17 detects the gas pressure in the laser chamber 10 and outputs the detected value to the processor 14. The processor 14 determines the gas pressure of the laser gas in the laser chamber 10 based on the detected value of the gas pressure and a charging voltage Vhv applied by the charger 11.
[0075] The charger 11 is a high voltage power supply that supplies the charging voltage Vhv to the charging capacitor C.sub.0 incorporated in the PPM 12. The switch SW.sub.1 in the PPM 12 is controlled by the processor 14. When the switch SW.sub.1 is turned ON from OFF, the PPM 12 generates high voltage pulses from the electrical energy stored in the charging capacitor C.sub.0 and applies the pulses to the primary electrode 20. As will be described later in detail with reference to
[0076] The processor 14 is a processing apparatus that transmits and receives various signals to and from an exposure apparatus controller 110 provided in an exposure apparatus 100. For example, target pulse energy Et of the pulse laser light PL to be output to the exposure apparatus 100, an oscillation trigger signal, and other factors are transmitted from the exposure apparatus controller 110 to the processor 14.
[0077] The processor 14 harmoniously controls the operations of the elements of the gas laser apparatus 2 based on the various signals transmitted from the exposure apparatus controller 110, the measured value of the pulse energy, the detected value of the gas pressure, and other pieces of information.
[0078] The processor 14 functions as a controller of the gas laser apparatus 2. For example, the processor 14 is a processing device including a storage device that stores a control program and a CPU (central processing unit) that executes the control program. The processor 14 is particularly configured or programmed to carry out various processes described in the present disclosure. The storage device is a non-transitory computer-readable storage medium, and includes, for example, a memory that is a primary storage device and a storage that is an auxiliary storage device. Note that the storage devices may each be a semiconductor memory, a hard disk drive (HDD) device, a solid-state drive (SSD) device, or a combination of multiple of these devices.
1.1.2 Operation
[0079] The operation of the gas laser apparatus 2 according to Comparative Example will next be described. The processor 14 first controls the laser gas supplier 18a to cause it to supply the laser gas into the laser chamber 10, and drives the motor 23a to rotate the fan 23. The laser gas in the laser chamber 10 thus circulates.
[0080] The processor 14 receives the target pulse energy Et and the oscillation trigger signal transmitted from the exposure apparatus controller 110. Note that the oscillation trigger signal is a signal that instructs the gas laser apparatus 2 to output the pulse laser light PL corresponding to one pulse.
[0081] The processor 14 sets the charging voltage Vhv corresponding to the target pulse energy Et in the charger 11. The processor 14 operates the switch SW.sub.1 in the PPM 12 in synchronization with the oscillation trigger signal.
[0082] When the switch SW.sub.1 in the PPM 12 is turned ON from OFF, a voltage is applied to the space between the preliminary ionization inner electrode 19c and the preliminary ionization outer electrode 19a of the preliminary ionization electrode 19, and a voltage is applied to the space between the cathode electrode 20a and the anode electrode 20b. As a result, corona discharge occurs at the preliminary ionization electrode 19, so that UV (ultraviolet) light is generated. Irradiating the laser gas in the discharge space 27 with the UV light preliminarily ionizes the laser gas.
[0083] Thereafter, when the voltage between the cathode electrode 20a and the anode electrode 20b reaches the dielectric breakdown voltage, the primary discharge occurs in the discharge space 27. Assuming that the discharge direction of the primary discharge is the direction in which the electrons flow, the discharge direction is the direction from the cathode electrode 20a toward the anode electrode 20b. When the primary discharge occurs, the laser gas in the discharge space 27 is excited and emits light.
[0084] The metal dampers 29 prevent acoustic waves generated by the primary discharge from being reflected back to the discharge space 27 again. Furthermore, when the laser gas circulates in the laser chamber 10, discharge products generated in the discharge space 27 move downstream.
[0085] The light emitted from the laser gas is reflected off the line narrowing module 15 and the output coupler 16 and travels back and forth in the laser resonator, so that laser oscillation occurs. The light having a bandwidth narrowed by the line narrowing module 15 is output as the pulse laser light PL via the output coupler 16.
[0086] Part of the pulse laser light PL output via the output coupler 16 enters the pulse energy measuring unit 13. The pulse energy measuring unit 13 measures pulse energy E of the incident pulse laser light PL, and outputs the measured value to the processor 14.
[0087] The processor 14 calculates a difference E between the measured pulse energy E and the target pulse energy Et. The processor 14 performs feedback control on the charging voltage Vhv in such a way that the measured pulse energy E becomes the target pulse energy Et based on the difference AE.
[0088] The processor 14 controls the laser gas supplier 18a to cause it to supply the laser gas into the laser chamber 10 until a predetermined pressure is reached when the charging voltage Vhv becomes higher than the maximum value of an allowable range. When the charging voltage Vhv becomes lower than the minimum value of the allowable range, the processor 14 controls the laser gas discharger 18b to cause it to discharge the laser gas from the interior of the laser chamber 10 until the predetermined pressure is reached.
[0089] Note that the gas laser apparatus 2 is not necessarily limited to a narrowed-line laser apparatus, and may instead be a laser apparatus that outputs spontaneously oscillating light. For example, the line narrowing module 15 may be replaced with a highly reflective mirror.
[0090] Furthermore, in
1.2 Power Supplier
1.2.1 Configuration
[0091]
[0092] The voltage dividing circuit 31 and the primary electrode 20 are connected in parallel to each other to the output terminal of the PPM 12. The preliminary ionization electrode 19 is connected to the voltage dividing circuit 31.
[0093] The PPM 12 includes the switch SW.sub.1 described above, a transformer TC.sub.1, magnetic switches MS.sub.1, MS.sub.2, and MS.sub.3, the charging capacitor C.sub.0, and capacitors C.sub.1, C.sub.2, and C.sub.3. The charging capacitor C.sub.0 is connected to the charger 11. The charger 11 is a DC charger. The switch SW.sub.1 is a semiconductor switching device, for example, an insulated gate bipolar transistor (IGBT). The switch SW.sub.1 is turned ON and OFF based on a control signal from the processor 14. Note that the transformer TC.sub.1 is an example of a first transformer according to the technology of the present disclosure.
[0094] The magnetic switches MS.sub.1, MS.sub.2, and MS.sub.3 and the capacitors C.sub.1 and C.sub.2 constitute a magnetic pulse compression circuit that compresses the pulse width of a current flowing from the transformer TC.sub.1 to the capacitor C.sub.3. Note that the capacitor C.sub.3 is an example of a peaking capacitor according to the technology of the present disclosure.
[0095] The switch SW.sub.1 is provided between the charging capacitor C.sub.0 and the primary side of the transformer TC.sub.1. The magnetic switch MS.sub.1 is provided between the secondary side of the transformer TC.sub.1 and the capacitor C.sub.1. The magnetic switch MS.sub.2 is provided between the capacitor C.sub.1 and the capacitor C.sub.2. The magnetic switch MS.sub.3 is provided between the capacitor C.sub.2 and the capacitor C.sub.3.
[0096] In the transformer TC.sub.1, the primary side and the secondary side are electrically isolated from each other. In the transformer TC.sub.1, the primary-side and secondary-side windings are wound in opposite directions, that is, the transformer TC.sub.1 has additive polarity. Note that when the primary-side and secondary-side windings are wound in the same direction, the transformer has subtractive polarity.
[0097] The voltage dividing circuit 31 is configured with an inductance L.sub.0, a capacitor C.sub.11, and a capacitor C.sub.12 connected to each other in series, and prevents dielectric breakdown caused by application of an excessive voltage to the preliminary ionization electrode 19. The preliminary ionization inner electrode 19c of the preliminary ionization electrode 19 is connected to a connecting point where the capacitor C.sub.11 and the capacitor C.sub.12 are connected to each other. The capacitor C.sub.12 functions as a preliminary ionization capacitor used to apply a voltage to the preliminary ionization electrode 19.
1.2.2 Operation
[0098] The operation of the power supplier 30 will next be described. The processor 14 first sets the charging voltage Vhv in the charger 11. The charger 11 charges the charging capacitor C.sub.0 based on the set charging voltage Vhv.
[0099] In the PPM 12, when a control signal is transmitted from the processor 14 to the switch SW.sub.1, the switch SW.sub.1 is closed, and a current flows from the charging capacitor C.sub.0 to the primary side of the transformer TC.sub.1.
[0100] In the transformer TC.sub.1, the current flows to the primary side of the transformer TC.sub.1, so that a current flows in the opposite direction on the secondary side of the transformer TC.sub.1 through electromagnetic induction. An electromotive force generated by the current flowing on the secondary side of the transformer TC.sub.1 closes the magnetic switch MS.sub.1, and the current flows from the secondary side of the transformer TC.sub.1 to the capacitor C.sub.1, so that the capacitor C.sub.1 is charged.
[0101] When the capacitor C.sub.1 is charged, the magnetic switch MS.sub.2 is closed, and a current flows from the capacitor C.sub.1 to the capacitor C.sub.2, so that the capacitor C.sub.2 is charged. In this process, the capacitor C.sub.2 is charged with the current having a pulse width shorter than the pulse width of the current used to charge the capacitor C.sub.1.
[0102] When the capacitor C.sub.2 is charged, the magnetic switch MS.sub.3 is closed, and a current flows from the capacitor C.sub.2 to the capacitor C.sub.3, so that the capacitor C.sub.3 is charged. In this process, the capacitor C.sub.3 is charged with the current having a pulse width shorter than the pulse width of the current used to charge the capacitor C.sub.2.
[0103] As described above, the current flows sequentially through the capacitor C.sub.1, the capacitor C.sub.2, and the capacitor C.sub.3, so that the pulse width of the current is compressed, and charge is charged in the capacitor C.sub.3.
[0104] A voltage is then applied from the capacitor C.sub.3 to the voltage dividing circuit 31. The voltage dividing circuit 31 divides the applied voltage. When the divided voltage is applied from the capacitor C.sub.12 to the preliminary ionization electrode 19, the corona discharge occurs. When the capacitor C.sub.3 then applies a voltage to the primary electrode 20, the primary discharge occurs.
1.3 Problems
[0105] In the gas laser apparatus 2 according to Comparative Example, the primary discharge occurs at the primary electrode 20 in conjunction with the occurrence of the corona discharge at the preliminary ionization electrode 19, and the primary discharge excites the laser gas, so that the pulse laser light PL is generated.
[0106] The laser gas contains a carbon component derived from carbon adhering to the inner wall of the laser chamber 10, the O-ring, and the like. Fluorocarbon (CF.sub.4) is generated when the primary discharge causes the carbon component contained in the laser gas to react with the fluorine. It is conceivable that the fluorocarbon is decomposed by the pulse laser light PL generated by the primary discharge or the primary discharge itself and therefore removed to some extent, but the amount of generated fluorocarbon is greater than the amount of removed fluorocarbon, so that the repeatedly performed primary discharge increases the concentration of the fluorocarbon in the laser gas. Since the fluorocarbon is characterized by absorbing the pulse laser light PL, repeatedly performed primary discharge reduces the pulse energy of the pulse laser light PL output from the gas laser apparatus 2.
2. First Embodiment
2.1 Configuration
[0107] A gas laser apparatus 2 according to a first embodiment of the present disclosure is configured in the same manner as the gas laser apparatus 2 according to Comparative Example except that the processor 14 carries out different processes. Furthermore, in the present embodiment, the power supplier 30 is configured in the same manner as in Comparative Example.
[0108] In the present embodiment, the processor 14 controls the charging voltage applied by the charger 11 to perform first discharge control that causes the preliminary ionization electrode 19 and the primary electrode 20 to perform discharge, and second discharge control that causes only the preliminary ionization electrode 19 to perform discharge. In the present embodiment, the processor 14 performs the first discharge control and the second discharge control by changing the charging voltage.
[0109] As the first discharge control, the processor 14 sets a first charging voltage Vhv1 in the charger 11, and turns ON the switch SW.sub.1 after the charging capacitor C.sub.0 is charged. The first charge voltage Vhv1 is a voltage corresponding to the target pulse energy Et, and is a voltage higher than or equal to a breakdown voltage at which breakdown occurs in the discharge space 27, as in Comparative Example. For example, the breakdown voltage is 10 kV. That is, the first charging voltage Vhv1 is higher than or equal to 10 kV. When the first charging voltage Vhv1 is set in the charger 11, the preliminary ionization electrode 19 and the primary electrode 20 perform discharge.
[0110] As the second discharge control, the processor 14 sets a second charging voltage Vhv2, which is lower than the first charging voltage Vhv1, in the charger 11 and turns ON the switch SW.sub.1 after the charging capacitor C.sub.0 is charged. The second charging voltage Vhv2 is a voltage lower than the breakdown voltage. For example, the second charging voltage Vhv2 is higher than or equal to 4 kV but lower than or equal to 9 kV. When the second charging voltage Vhv2 is set in the charger 11, only the preliminary ionization electrode 19 performs discharge.
2.2 Operation
[0111] The operation of the gas laser apparatus 2 according to the first embodiment will next be described.
[0112] First, in step S10, the processor 14 determines whether it has received the oscillation trigger signal transmitted from the exposure apparatus controller 110. When the processor 14 determines that it has received the oscillation trigger signal (YES in step S10), the processor 14 transitions to the process in step S11.
[0113] In step S11, the processor 14 sets the first charging voltage Vhv1 in the charger 11, and turns ON the switch SW.sub.1 after the charging capacitor C.sub.0 is charged to cause the preliminary ionization electrode 19 and the primary electrode 20 to perform discharge. The corona discharge and primary discharge thus occur.
[0114] After step S11, the processor 14 returns to the process in step S10. The processor 14 repeatedly executes steps S10 and S11 until the result of step S10 is NO.
[0115] When the processor 14 determines that it has not received the oscillation trigger signal (NO in step S10), the processor 14 transitions to the process in step S12.
[0116] In step S12, the processor 14 determines whether a specified period has elapsed since the previous reception of the oscillation trigger signal (step S12). When the processor 14 determines that the specified period has elapsed since the previous reception of the oscillation trigger signal (YES in step S12), the processor 14 transitions to the process in step S13.
[0117] In step S13, the processor 14 sets the second charging voltage Vhv2 in the charger 11, and turns ON the switch SW.sub.1 after the charging capacitor C.sub.0 is charged to cause only the preliminary ionization electrode 19 to perform discharge (step S13). Only the corona discharge thus occurs.
[0118] When the processor 14 determines that the specified period has not elapsed since the previous reception of the oscillation trigger signal (NO in step S12), the process reruns to the process in step S10.
[0119] The processor 14 thus performs the first discharge control, which causes the primary electrode 20 and the preliminary ionization electrode 19 to perform discharge based on an instruction from the exposure apparatus 100, and then performs the second discharge control, which causes only the preliminary ionization electrode 19 to perform discharge when the specified period has elapsed. That is, the processor 14 does not cause the primary discharge to occur but causes only the corona discharge to occur during the period for which the pulse laser light PL is not output.
[0120] When the exposure apparatus 100 is inactive for maintenance or the like, the exposure apparatus 100 does not transmit the oscillation trigger signal to the gas laser apparatus 2, and the processor 14 carries out the processes described above to cause only the preliminary ionization electrode 19 to perform discharge.
[0121] When the gas laser apparatus 2 repeatedly performs burst oscillation and stops the burst oscillation, the preliminary ionization electrode 19 and the primary electrode 20 perform discharge during the burst oscillation period, and only the preliminary ionization electrode 19 performs discharge during the burst oscillation suspension period. The burst oscillation is an operation in which the gas laser apparatus 2 outputs the pulse laser light PL at a constant frequency in response to the oscillation trigger signal transmitted from the exposure apparatus 100 at the constant frequency. The burst oscillation suspension period is a period for which the gas laser apparatus 2 stops the burst oscillation, and is an interval period between two burst oscillation periods. During the burst oscillation period, the exposure apparatus 100 irradiates a wafer via a reticle with the pulse laser light PL supplied from the gas laser apparatus 2 at the constant frequency. In the burst oscillation suspension period, the wafer and the reticle are replaced with others in the exposure apparatus 100.
2.3 Advantages
[0122] In the present embodiment, the primary discharge repeatedly performed increases the concentration of the fluorocarbon in the laser gas, but only the corona discharge occurs, and the UV light is generated during the period for which the pulse laser light PL is not output. During this period, the fluorocarbon in the laser gas is decomposed by the UV light and the corona discharge, so that the concentration of the fluorocarbon in the laser gas decreases. The present embodiment can therefore lower the concentration of the fluorocarbon in the laser gas to suppress a decrease in the pulse energy of the pulse laser light PL output from the gas laser apparatus 2.
3. Second Embodiment
3.1 Configuration
[0123] A gas laser apparatus 2 according to a second embodiment of the present disclosure is configured in the same manner as the gas laser apparatus 2 according to the first embodiment except that the processor 14 carries out different processes and the power supplier 30 has a different configuration.
[0124]
[0125] The switch SW.sub.2 is connected to and disposed between the charging capacitor C.sub.0 and the voltage dividing circuit 31. Specifically, the switch SW.sub.2 is connected to and disposed between a connection point P1, where the charger 11 is connected to the charging capacitor C.sub.0, and a connection point P2, where the capacitor Cui is connected to the capacitor C.sub.12. Note that the switch SW.sub.2 is an example of a second switch according to the technology of the present disclosure.
[0126] The switch SW.sub.2 is, for example, a semiconductor switching device such as an IGBT. The switch SW.sub.2 is turned ON and OFF based on a control signal from the processor 14. The processor 14 causes a current I to flow or not flow from the charging capacitor C.sub.0 to the capacitor C.sub.12 via the switch SW.sub.2.
[0127] In the present embodiment, the processor 14 controls the switches SW.sub.1 and SW.sub.2 to perform the first discharge control, which causes the preliminary ionization electrode 19 and the primary electrode 20 to perform discharge, and the second discharge control, which causes only the preliminary ionization electrode 19 to perform discharge. In the present embodiment, the charging voltage Vhv set in the charger 11 is a value corresponding to the target pulse energy Et.
[0128] In the present embodiment, as the first discharge control, the processor 14 sets the charging voltage Vhv in the charger 11, and turns ON the switch SW.sub.1 with the switch SW.sub.2 remaining turned OFF after the charging capacitor C.sub.0 is charged. The charging voltage Vhv is a voltage higher than or equal to the breakdown voltage. The preliminary ionization electrode 19 and the primary electrode 20 thus perform discharge.
[0129] In the present embodiment, as the second discharge control, the processor 14 sets the charging voltage Vhv in the charger 11, and turns ON the switch SW.sub.2 with the switch SW.sub.1 remaining turned OFF after the charging capacitor C.sub.0 is charged. In the second discharge control, the switch SW.sub.2 is turned ON, so that the charging capacitor C.sub.0 and the capacitor C.sub.12 are electrically continuous with each other, and the current I therefore flows from the charging capacitor C.sub.0 to the capacitor C.sub.12. As a result, a voltage applied from the capacitor C.sub.12 to the preliminary ionization electrode 19 causes only the preliminary ionization electrode 19 to perform discharge.
3.2 Operation
[0130] The operation of the gas laser apparatus 2 according to the second embodiment will next be described. In the present embodiment, the procedure of processes carried out by the processor 14 is the same as the procedure of the processes shown in
[0131] In the present embodiment, in step S11, the processor 14 sets the charging voltage Vhv in the charger 11, and turns ON the switch SW.sub.1 with the switch SW.sub.2 remaining turned OFF after the charging capacitor C.sub.0 is charged to cause the preliminary ionization electrode 19 and the primary electrode 20 to perform discharge. The primary discharge thus occurs in conjunction with the corona discharge.
[0132] In step S13, the processor 14 sets the charging voltage Vhv in the charger 11, and turns ON the switch SW.sub.2 with the switch SW.sub.1 remaining turned OFF after the charging capacitor C.sub.0 is charged to cause only the preliminary ionization electrode 19 to perform discharge. Only the corona discharge thus occurs.
[0133]
[0134] It is assumed in the present simulation that the capacitance of the charging capacitor C.sub.0 is sufficiently greater than the capacitance of the capacitor C.sub.12. In this case, V.sub.C12 varies within a range smaller than or equal to twice the voltage V.sub.C0, as shown in
3.3 Advantages
[0135] According to the present embodiment, since only the corona discharge is caused to occur during the period for which the pulse laser light PL is not output to lower the concentration of the fluorocarbon in the laser gas, so that the decrease in the pulse energy of the pulse laser light PL can be suppressed, as in the first embodiment.
4. Third Embodiment
4.1 Configuration
[0136] A gas laser apparatus 2 according to a third embodiment of the present disclosure is configured in the same manner as the gas laser apparatus 2 according to the second embodiment except that the power supplier 30 has a different configuration.
[0137]
[0138] The transformer TC.sub.2 is connected to and disposed between the charging capacitor C.sub.0 and the voltage dividing circuit 31. Specifically, in the transformer TC.sub.2, the primary side is connected to the connection point P1 described above, and the secondary side is connected to the connection point P2 described above. In the present embodiment, the transformer TC.sub.2 has additive polarity. Note that the transformer TC.sub.2 is an example of a second transformer according to the technology of the present disclosure.
[0139] In the present embodiment, the switch SW.sub.2 is connected to the primary side of the transformer TC.sub.2. The switch SW.sub.2 is, for example, a semiconductor switching device such as an IGBT. The switch SW.sub.2 is turned ON and OFF based on a control signal from the processor 14. The processor 14 causes a current I1 to flow or not flow from the charging capacitor C.sub.0 to the primary side of the transformer TC.sub.2 via the switch SW.sub.2. Note that the switch SW.sub.2 is an example of a second switch according to the technology of the present disclosure.
[0140] In the present embodiment, in which the transformer TC.sub.2 has additive polarity, the current I1 flows to the primary side of the transformer TC.sub.2, so that a current I2 flows in the opposite direction on the secondary side of the transformer TC.sub.2. Note that the transformer TC.sub.2 may have subtractive polarity.
[0141] In the present embodiment, the processor 14 controls the switches SW.sub.1 and SW.sub.2 to perform the first discharge control, which causes the preliminary ionization electrode 19 and the primary electrode 20 to perform discharge, and the second discharge control, which causes only the preliminary ionization electrode 19 to perform discharge, as in the second embodiment. In the present embodiment, the charging voltage Vhv set in the charger 11 is a value corresponding to the target pulse energy Et.
4.2 Operation
[0142] The operation of the gas laser apparatus 2 according to the third embodiment will next be described. In the present embodiment, the procedure of processes carried out by the processor 14 is the same as that in the second embodiment.
[0143] In the present embodiment, in step S13, the processor 14 turns ON the switch SW.sub.2 with the switch SW.sub.1 remaining turned OFF, so that the current I2 flows to the secondary side of the transformer TC.sub.2 in response to the current I1 flowing to the primary side thereof. As a result, when a voltage is applied from the capacitor C.sub.12 to the preliminary ionization electrode 19, discharge only occurs at the preliminary ionization electrode 19, so that only the corona discharge occurs. Other operations of the gas laser apparatus 2 according to the present embodiment are the same as those in the second embodiment.
[0144]
[0145] It is assumed in the present simulation that the capacitance of the charging capacitor C.sub.0 is sufficiently greater than the capacitance of the capacitor C.sub.12. In this case, the absolute value of V.sub.C12 varies within a range smaller than or equal to the voltage V.sub.C0 times 2N.sub.1/N.sub.2. In the present simulation, N.sub.1/N.sub.2 is set to two. In the present simulation, the polarity of V.sub.C12 is reversed because the transformer TC.sub.2 has additive polarity.
4.3 Advantages
[0146] According to the present embodiment, since only the corona discharge is caused to occur during the period for which the pulse laser light PL is not output to lower the concentration of the fluorocarbon in the laser gas, so that the decrease in the pulse energy of the pulse laser light PL can be suppressed, as in the first embodiment.
5. Fourth Embodiment
5.1 Configuration
[0147] A gas laser apparatus 2 according to a fourth embodiment of the present disclosure is configured in the same manner as the gas laser apparatus 2 according to the second embodiment except that the processor 14 carries out different processes and the power supplier 30 has a different configuration.
[0148]
[0149] The transformer TC.sub.2 is provided between the charging capacitor C.sub.0 and the voltage dividing circuit 31. The full-bridge circuit 32 is connected to and disposed between the charging capacitor C.sub.0 and the primary side of the transformer TC.sub.2. Specifically, in the transformer TC.sub.2, the primary side is connected to the connection point P1 described above via the full-bridge circuit 32, and the secondary side is connected to the connection point P2 described above. In the present embodiment, the transformer TC.sub.2 has subtractive polarity. Note that the transformer TC.sub.2 is an example of a second transformer according to the technology of the present disclosure.
[0150] The full-bridge circuit 32 is configured with switches SW.sub.2, SW.sub.3, SW.sub.4, and SW.sub.5, and can cause a current to flow or not to flow to the primary side of the transformer TC.sub.2 and control the direction of the current. The switches SW.sub.2, SW.sub.3, SW.sub.4, and SW.sub.5 are each, for example, a semiconductor switching device such as an IGBT.
[0151] The switches SW.sub.2 and SW.sub.3 are connected in series to and disposed between the connection point P1 and the ground. The switches SW.sub.4 and SWs are connected in series to and disposed between the connection point P1 and the ground. An end of the primary side of the transformer TC.sub.2 is connected to and disposed between the switch SW.sub.2 and the switch SW.sub.3. The other end of the primary side of the transformer TC.sub.2 is connected to and disposed between the switch SW.sub.4 and the switch SW.sub.5. The switches SW.sub.2 and SWs are turned ON and OFF based on a first control signal from the processor 14. The switches SW.sub.3 and SW.sub.4 are turned ON and OFF based on a second control signal from the processor 14.
[0152] The processor 14 causes a current to flow or not to flow from the charging capacitor C.sub.0 to the primary side of the transformer TC.sub.2 via the full-bridge circuit 32 and controls the direction of the current. Specifically, the processor 14 alternately turns ON the switches SW.sub.2 and SW.sub.5 or the switch SW.sub.3 and SW.sub.4. The current I1 in the positive direction or a current I1r in the opposite direction alternately flows to the primary side of the transformer TC.sub.2. As a result, the current I2 in the positive direction or a current I2r in the opposite direction alternately flows to the secondary side of the transformer TC.sub.2, so that a positive voltage or a negative voltage is alternately applied to the preliminary ionization electrode 19.
[0153] In the present embodiment, in which the transformer TC.sub.2 has subtractive polarity, the current I1 flowing to the primary side of the transformer TC.sub.2 causes the current I2 to flow in the same direction on the secondary side of the transformer TC.sub.2. The current I1r flowing to the primary side of the transformer TC.sub.2 further causes the current I2r to flow in the same direction on the secondary side of the transformer TC.sub.2. Note that the transformer TC.sub.2 may have additive polarity.
[0154] In the present embodiment, the processor 14 controls the switch SW.sub.1 and the full-bridge circuit 32 to perform the first discharge control, which causes the preliminary ionization electrode 19 and the primary electrode 20 to perform discharge, and the second discharge control, which causes only the preliminary ionization electrode 19 to perform discharge, as in the second embodiment. In the present embodiment, the charging voltage Vhv set in the charger 11 is a value corresponding to the target pulse energy Et.
5.2 Operation
[0155] The operation of the gas laser apparatus 2 according to the fourth embodiment will next be described. In the present embodiment, the procedure of processes carried out by the processor 14 is the same as the procedure of the processes shown in
[0156] In the present embodiment, in step S11, the processor 14 sets the charging voltage Vhv in the charger 11, and turns ON the switch SW.sub.1 with the switches SW.sub.2, SW.sub.3, SW.sub.4, and SW.sub.5 of the full-bridge circuit 32 all remaining turned OFF after the charging capacitor C.sub.0 is charged. The preliminary ionization electrode 19 and the primary electrode 20 thus perform discharge.
[0157] In step S13, the processor 14 sets the charging voltage Vhv in the charger 11, and turns ON one of the set of the switches SW.sub.2 and SW.sub.5 and the set of the switches SW.sub.3 and SW.sub.4 with the switch SW.sub.1 remaining turned OFF after the charging capacitor C.sub.0 is charged. Only the preliminary ionization electrode 19 thus performs discharge.
[0158] Whenever the processor 14 executes step S13, the processor 14 turns ON the set of switches different from the set of switches last turned ON out of the set of the switches SW.sub.2 and SW.sub.5 and the set of the switches SW.sub.3 and SW.sub.4. That is, the processor 14 alternately turns ON the switches SW.sub.2 and SW.sub.5 or the switches SW.sub.3 and SW.sub.4. Corona discharge having positive polarity or corona discharge having negative polarity thus alternately occurs.
[0159]
[0160] It is assumed in the present simulation that the capacitance of the charging capacitor C.sub.0 is sufficiently greater than the capacitance of the capacitor C.sub.12. In this case, the absolute value of V.sub.C12 varies within a range smaller than or equal to the voltage V.sub.C0 times 2N.sub.1/N.sub.2.
5.3 Advantages
[0161] According to the present embodiment, since only the corona discharge is caused to occur during the period for which the pulse laser light PL is not output to lower the concentration of the fluorocarbon in the laser gas, so that the decrease in the pulse energy of the pulse laser light PL can be suppressed, as in the first embodiment.
6. Fifth Embodiment
6.1 Configuration
[0162] A gas laser apparatus 2 according to a fifth embodiment of the present disclosure is configured in the same manner as the gas laser apparatus 2 according to the first embodiment except that the processor 14 carries out different processes and the power supplier 30 has a different configuration.
[0163]
[0164] The pulse power supply 33 is connected to the preliminary ionization electrode 19. Specifically, the pulse power supply 33 is connected to and disposed between the preliminary ionization outer electrode 19a and the preliminary ionization inner electrode 19c. The pulse power supply 33 is connected to the processor 14, and applies a pulse voltage to the preliminary ionization electrode 19 based on a control signal from the processor 14. For example, the pulse voltage is higher than or equal to 3 kV but lower than or equal to 8 kV.
[0165] In the present embodiment, the processor 14 controls the charger 11 and the pulse power supply 33 to perform the first discharge control, which causes the preliminary ionization electrode 19 and the primary electrode 20 to perform discharge, and the second discharge control, which causes only the preliminary ionization electrode 19 to perform discharge.
6.2 Operation
[0166] The operation of the gas laser apparatus 2 according to the fifth embodiment will next be described. In the present embodiment, the procedure of processes carried out by the processor 14 is the same as the procedure of the processes shown in
[0167] In the present embodiment, in step S11, the processor 14 sets the charging voltage Vhv in the charger 11, and controls the pulse power supply 33 to apply the pulse voltage to the preliminary ionization electrode 19 with the switch SW.sub.1 remaining turned OFF to cause the preliminary ionization electrode 19 to perform discharge. After the charging capacitor C.sub.0 is charged, the switch SW.sub.1 is turned ON to cause the primary electrode 20 to perform discharge.
[0168] In step S13, the processor 14 controls the pulse power supply 33 to apply the pulse voltage to the preliminary ionization electrode 19 with the switch SW.sub.1 remaining turned OFF to cause only the preliminary ionization electrode 19 to perform discharge.
6.3 Advantages
[0169] According to the present embodiment, since only the corona discharge is caused to occur during the period for which the pulse laser light PL is not output to lower the concentration of the fluorocarbon in the laser gas, so that the decrease in the pulse energy of the pulse laser light PL can be suppressed, as in the first embodiment.
[0170] Furthermore, according to the present embodiment, since the pulse power supply 33, which is an element separate from the charger 11, is used, the pulse voltage can be directly applied to the preliminary ionization electrode 19 without using capacitors for preliminary ionization. The efficiency of the corona discharge is thus improved.
7. Variations
[0171] In each of the embodiments described above, the processor 14 performs the first discharge control and then performs the second discharge control when the specified period has elapsed based on the oscillation trigger signal transmitted from the exposure apparatus 100, as shown in
[0172] In each of the embodiments described above, the processor 14 repeatedly performs the second discharge control as long as the processor 14 does not receive the oscillation trigger signal from the exposure apparatus 100 after the specified period has elapsed as shown in
8. Electronic Device Manufacturing Method
[0173]
[0174] The exposure apparatus 100 synchronously translates the reticle stage RT and the workpiece table WT to expose the workpiece to the pulse laser light PL having reflected the reticle pattern. Semiconductor devices can be manufactured by transferring the reticle pattern onto the semiconductor wafer in the exposure step described above and then carrying out multiple other steps. The semiconductor devices are an example of the electronic devices in the present disclosure.
[0175] Note that the gas laser apparatus 2 does not necessarily manufacture electronic devices, and can also be used to perform laser processing such as drilling.
[0176] The above description is intended not to be limiting but merely to be illustrative. Therefore, it would be obvious to those skilled in the art that various modifications to the embodiments of the present disclosure would be possible without departing from the spirit and the scope of the appended claims.
[0177] The terms used throughout the present specification and the appended claims should be interpreted as non-limiting terms. For example, the term include or included should be interpreted as is not limited to what is described as included. The term have should be interpreted as is not limited to what is described as having. Furthermore, indefinite articles a/an described in the present specification and the appended claims should be interpreted to mean at least one or one or more. Further, at least one of A, B, and C should be interpreted to mean any of A, B, C, A+B, A+C, B+C, and A+B+C as well as to include combinations of any thereof and any other than A, B, and C.