CARTON WITH INTERLOCKING FEATURES
20250361060 ยท 2025-11-27
Inventors
Cpc classification
International classification
Abstract
A carton for holding one or more products. The carton can comprise a plurality of panels that extends at least partially around an interior of the carton, and the plurality of panels can comprise at least a front panel and a back panel. The front panel can extend opposite at least a portion of the back panel, and at least a portion of the back panel can extend past a top edge of the front panel. The carton further can comprise a plurality of locking elements for at least partially interlocking the carton with a second carton for at least partially forming a carton assembly.
Claims
1. A carton for holding one or more products, the carton comprising: a plurality of panels that extends at least partially around an interior of the carton, the plurality of panels comprising at least a front panel and a back panel, wherein the front panel extends opposite at least a portion of the back panel and at least a portion of the back panel extends past a top edge of the front panel; and a plurality of locking elements for at least partially interlocking the carton with a second carton for at least partially forming a carton assembly.
2. The carton of claim 1, wherein the plurality of locking elements extends along at least a portion of the back panel.
3. The carton of claim 1, wherein the plurality of locking elements comprises a locking slot extending along at least a portion of the back panel and a locking tab extending from an edge of the back panel, the locking tab being spaced apart from the front panel.
4. The carton of claim 3, wherein the front panel is foldably connected to the back panel, and the locking slot extends along at least a portion of the front panel.
5. The carton of claim 1, wherein the plurality of locking elements comprises a first locking slot, a second locking slot, a first locking tab, and a second locking tab, the first locking slot and the second locking slot extending along at least a portion of the back panel, the first locking tab extending from a first edge of the back panel, and the second locking tab extending from a second edge of the back panel.
6. The carton of claim 5, wherein the first locking tab and the second locking tab are spaced apart from the front panel.
7. The carton of claim 1, further comprising a front bottom flap and a back bottom flap at least partially closing a bottom end of the carton.
8. The carton of claim 7, wherein the front bottom flap is foldably connected to the front panel along a front arcuate fold line and the back bottom flap is foldably connected to the back panel along a back arcuate fold line.
9. The carton of claim 8, wherein the front panel is foldably connected to the back panel along at least a longitudinal fold line, and wherein the front panel and the back panel at least partially curve away from one another along the front arcuate fold line and the back arcuate fold line.
10. The carton of claim 1, wherein the carton is separable from the second carton along at least a tear line.
11. A carton assembly for holding one or more products, the carton assembly comprising: a first carton comprising a first plurality of panels that extends at least partially around a first carton interior, the first carton further comprising a first plurality of locking elements; and a second carton comprising a second plurality of panels that extends at least partially around a second carton interior, the second carton further comprising a second plurality of locking elements; the first carton engages the second carton so that the first carton interior cooperates with the second carton interior to form an assembly interior of the carton assembly, and the first plurality of locking elements engage the second plurality of locking elements for at least partially retaining the first carton and the second carton in the carton assembly.
12. The carton assembly of claim 11, wherein each of the first plurality of panels and the second plurality of panels comprises at least a front panel and a back panel.
13. The carton assembly of claim 12, wherein the back panel of the first carton is in an overlapping relationship with the front panel of the second carton and the back panel of the second carton is in an overlapping relationship with the front panel of the first carton.
14. The carton assembly of claim 13, wherein the back panel of the first carton is in face-to-face contact with an interior surface of the front panel of the second carton and the back panel of the second carton is in face-to-face contact with an interior surface of the front panel of the first carton.
15. The carton assembly of claim 12, wherein, for each of the first carton and the second carton, the front panel extends opposite at least a portion of the back panel and at least a portion of the back panel extends past a top edge of the front panel.
16. The carton assembly of claim 12, wherein each of the first plurality of locking elements and the second plurality of locking elements comprises a locking slot extending along at least a portion of the back panel of the respective first carton and second carton and a locking tab extending from an edge of the back panel of the respective first carton and second carton, the locking tabs being spaced apart from the respective front panel of the respective first carton and second carton.
17. The carton assembly of claim 16, wherein the locking slot of the first carton at least partially receives the locking tab of the second carton and the locking slot of the second carton at least partially receives the locking tab of the first carton.
18. The carton assembly of claim 16, wherein, for each of the first carton and the second carton, the front panel is foldably connected to the back panel and the locking slot extends along at least a portion of the front panel.
19. The carton assembly of claim 12, wherein each of the first carton and the second carton further comprises a front bottom flap foldably connected to the front panel along a front arcuate fold line and a back bottom flap foldably connected to the back panel along a back arcuate fold line, wherein, for each of the first carton and the second carton, the front bottom flap and the back bottom flap are foldable along the respective front arcuate fold line and the back arcuate fold line to at least partially open and close a bottom end of the respective first carton and second carton.
20. The carton assembly of claim 19, wherein, for each of the first carton and the second carton, the front panel and the back panel are curved away from one another when the front bottom flap and the back bottom flap of the respective first carton and second carton are folded to close the bottom end of the respective first carton and second carton.
21. A blank for forming a plurality of cartons for holding one or more products, the blank comprising: a first part for at least partially forming a first carton of the plurality of cartons, the first part comprising a first plurality of panels and a first plurality of locking elements; and a second part for at least partially forming a second carton of the plurality of cartons, the second part comprising a second plurality of panels and a second plurality of locking elements, the first part and the second part being separable from one another along at least a tear line; wherein the first carton formed from the first part is for engaging the second carton formed from the second part for at least partially forming a carton assembly, and the first plurality of locking elements and the second plurality of locking elements are for being engaged for at least partially retaining the first carton and the second carton in engagement with one another when the carton assembly is formed from the blank.
22. The blank of claim 21, wherein each of the first plurality of panels and the second plurality of panels comprises at least a front panel and a back panel.
23. The blank of claim 22, wherein the tear line is a first tear line, the back panel of the first part is at least partially connected to the front panel of the second part along the first tear line, and the back panel of the second part is at least partially connected to the front panel of the first part along a second tear line.
24. The blank of claim 22, wherein, for each of the first part and the second part, the front panel is foldably connected to at least a portion of the back panel and at least a portion of the back panel extends past a top edge of the front panel.
25. The blank of claim 22, wherein each of the first plurality of locking elements and the second plurality of locking elements comprises a locking slot extending along at least a portion of the back panel of the respective first part and second part and a locking tab extending from an edge of the back panel of the respective first part and second part, the locking tabs being spaced apart from the respective front panel of the respective first part and second part.
26. The blank of claim 25, wherein each of the locking tabs extends from a free edge of the respective back panel of the respective first part and second part.
27. The blank of claim 25, further comprising a cutout defined along at least a portion of the first part and the second part, wherein each of the locking tabs extends from an edge of the respective back panel of the respective first part and second part, and the edges extend along the cutout.
28. The blank of claim 25, wherein, for each of the first part and the second part, the front panel is foldably connected to the back panel and the locking slot extends along at least a portion of the front panel.
29. The blank of claim 22, wherein each of the first part and the second part further comprises a front bottom flap foldably connected to the front panel along a front arcuate fold line and a back bottom flap foldably connected to the back panel along a back arcuate fold line, wherein, for each of the first part and the second part, the front bottom flap and the back bottom flap are foldable along the respective front arcuate fold line and back arcuate fold line to at least partially open and close a bottom end of the respective first carton and second carton formed from the blank.
30. A method of forming a plurality of cartons for holding one or more products, the method comprising: obtaining a blank comprising a first part and a second part, the first part comprising a first plurality of panels and a first plurality of locking elements, and the second part comprising a second plurality of panels and a second plurality of locking elements, the blank comprising a tear line extending along at least a portion of each of the first part and the second part; and forming the blank into at least a first carton and a second carton of the plurality of cartons by folding the blank, the first carton and the second carton being separable from one another along the tear line; wherein the first carton is for engaging the second carton for at least partially forming a carton assembly, and the first plurality of locking elements and the second plurality of locking elements are for being engaged for at least partially retaining the first carton and the second carton in engagement with one another when the carton assembly is formed from the first carton and the second carton.
31. The method of claim 30, wherein each of the first plurality of panels and the second plurality of panels comprises at least a front panel and a back panel, the tear line is a first tear line, the back panel of the first part is at least partially connected to the front panel of the second part along the first tear line, and the back panel of the second part is at least partially connected to the front panel of the first part along a second tear line, and wherein the method further comprises separating the first carton and the second carton from one another along at least the first tear line and the second tear line.
32. The method of claim 30, wherein each of the first plurality of panels and the second plurality of panels comprises at least a front panel and a back panel, and wherein, for each of the first part and the second part, the front panel is foldably connected to at least a portion of the back panel and at least a portion of the back panel extends past a top edge of the front panel.
33. The method of claim 30, wherein each of the first plurality of panels and the second plurality of panels comprises at least a front panel and a back panel, and wherein each of the first plurality of locking elements and the second plurality of locking elements comprises a locking slot extending along at least a portion of the back panel of the respective first part and second part and a locking tab extending from an edge of the back panel of the respective first part and second part, the locking tabs being spaced apart from the respective front panel of the respective first part and second part.
34. The method of claim 30, wherein each of the first plurality of panels and the second plurality of panels comprises at least a front panel and a back panel, wherein each of the first part and the second part further comprises a front bottom flap foldably connected to the front panel along a front arcuate fold line and a back bottom flap foldably connected to the back panel along a back arcuate fold line, and wherein the method further comprises separating the first carton and the second carton from one another along at least the tear line and folding the front bottom flap and the back bottom flap of at least one of the first carton and the second carton along the respective front arcuate fold line and back arcuate fold line to at least partially close a bottom end of the respective first carton and second carton.
35. The method of claim 30, further comprising separating the first carton and the second carton from one another along at least the tear line.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] According to common practice, the various features of the drawings discussed below are not necessarily drawn to scale. Dimensions of various features and elements in the drawings may be expanded or reduced to more clearly illustrate the embodiments of the disclosure.
[0010]
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[0019] Corresponding parts are designated by corresponding reference numbers throughout the drawings.
DETAILED DESCRIPTION OF THE EXEMPLARY EMBODIMENTS
[0020] The present disclosure generally relates to constructs, boxes, cartons, carriers, containers, or the like, for holding one or more products or articles such as food items (e.g., for food service, for display and/or sale, for storage, etc.) or other articles such as any suitable type of product that can be served, stored, displayed, transported, cooled, frozen, heated, and/or cooked. Some suitable products could include wraps and/or other sandwiches, burritos, hot dogs, French fries, vegetables, nachos, tacos, cookies, chips, pastries, fruits, popcorn, cuts of meat, and/or any other suitable food product or other article. It is understood that food products (and/or non-food products) other than the food products listed herein may be contained in the package. Constructs according to the present disclosure can accommodate products or articles of any shape.
[0021] In this specification, the terms inner, interior, outer, exterior, lower, bottom, upper, and top indicate orientations determined in relation to fully erected and upright constructs and cartons. As described herein, constructs can be formed with multiple walls, panels, portions, tabs, flaps, fold lines, cut lines, tear lines, and/or other aspects, which may be designated herein in terms relative to one another, e.g., first, second, third, etc., in sequential or nonsequential reference, without departing from the disclosure.
[0022]
[0023] In the illustrated embodiments, the blank 103 has a longitudinal axis L1 extending generally in the direction of the length of the blank and a lateral axis L2 extending generally in the direction of the width of the blank. As shown in
[0024] As shown in
[0025] In the illustrated embodiments, the blank 103 can include locking features (e.g., first locking features and second locking features associated with the respective first part 121a and second part 121b and the respective cartons 105a, 105b) that can help retain the cartons 105a, 105b formed from the respective parts 121a, 121b in engagement with one another in the form of the carton assembly 107. As shown in
[0026] The blank 103 could be otherwise shaped, arranged, and/or configured without departing from the disclosure.
[0027] As shown in
[0028] As shown in
[0029] In some embodiments, the construct 104 can be moved from the flattened configuration of
[0030] As shown in
[0031] As shown in
[0032] As shown in
[0033] As shown in
[0034] As shown in
[0035] In exemplary embodiments, one or more food items can be loaded into the construct 104, one or both of the cartons 105a, 105b, and/or the carton assembly 107. In embodiments, the interior 109 of the carton assembly 107 can be at least partially enclosed by the cartons 105a, 105b with the front panels 125, the back panels 127 and the bottom walls 169 extending along the interior 109 so that the carton assembly 107 can enclose and protect one or more food products in the interior 109 (e.g., during food service and/or transportation/delivery of the one or more products). In embodiments, the carton assembly 107 can be separated back into the cartons 105a, 105b, such as for consuming the one or more food products in the carton assembly 107. The one or more food products and/or portions of the one or more food products can be supported in one or both of the cartons 105a, 105b after breaking up the carton assembly 107 into the cartons and/or during consumption of the one or more food products.
[0036] In embodiments, the construct 104, the cartons 105a, 105b, and/or the carton assembly 107 can help reduce packaging waste since the construct/cartons/carton assembly can be used in multiple ways. For example, the construct 104 can be separated into the two cartons 105a, 105b, which can be used to hold separate food items for one or more customers (e.g., in a dine-in situation). In another example, the two cartons 105a, 105b can be engaged to form the carton assembly 107, which can enclose one or more food products (e.g., in a take-out/delivery situation). Further, the extended back panels 127 of the cartons 105a, 105b can help protect one or more food products like a plate while allowing a user to view and/or to consume the product held in the respective carton 105a, 105b.
[0037] Any of the features of the various embodiments of the disclosure can be combined with, replaced by, or otherwise configured with other features of other embodiments of the disclosure without departing from the scope of this disclosure.
[0038] The blanks according to the present disclosure can be, for example, formed from coated paperboard and similar materials. For example, the interior and/or exterior sides of the blanks can be coated with a clay coating. The clay coating may then be printed over with product, advertising, price coding, and other information or images. The blanks may then be coated with a varnish to protect any information printed on the blank. The blanks may also be coated with, for example, a moisture barrier layer, on either or both sides of the blank. In accordance with the above-described embodiments, the blanks may be constructed of paperboard of a caliper such that it is heavier and more rigid than ordinary paper. The blanks can also be constructed of other materials, such as cardboard, hard paper, or any other material having properties suitable for enabling the carton to function at least generally as described herein. The blanks can also be laminated or coated with one or more sheet-like materials at selected panels or panel sections.
[0039] In accordance with the above-described embodiments of the present disclosure, a fold line can be any substantially linear, although not necessarily straight, form of weakening that facilitates folding therealong. More specifically, but not for the purpose of narrowing the scope of the present disclosure, fold lines include: a score line, such as lines formed with a blunt scoring knife, or the like, which creates a crushed portion in the material along the desired line of weakness; a cut that extends partially into a material along the desired line of weakness, and/or a series of cuts that extend partially into and/or completely through the material along the desired line of weakness; and various combinations of these features.
[0040] As an example, a tear line can include: a slit that extends partially into the material along the desired line of weakness, and/or a series of spaced apart slits that extend partially into and/or completely through the material along the desired line of weakness, or various combinations of these features. As a more specific example, one type of tear line is in the form of a series of spaced apart slits that extend completely through the material, with adjacent slits being spaced apart slightly so that a nick (e.g., a small somewhat bridging-like piece of the material) is defined between the adjacent slits for typically temporarily connecting the material across the tear line. The nicks are broken during tearing along the tear line. The nicks typically are a relatively small percentage of the tear line, and alternatively the nicks can be omitted from or torn in a tear line such that the tear line is a continuous cut line. That is, it is within the scope of the present disclosure for each of the tear lines to be replaced with a continuous slit, or the like. For example, a cut line can be a continuous slit or could be wider than a slit without departing from the present disclosure.
[0041] The above embodiments may be described as having one or more panels adhered together by glue during erection of the carton embodiments. The term glue is intended to encompass all manner of adhesives commonly used to secure carton panels in place.
[0042] The foregoing description of the disclosure illustrates and describes various embodiments. As various changes could be made in the above construction without departing from the scope of the disclosure, it is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense. Furthermore, the scope of the present disclosure covers various modifications, combinations, alterations, etc., of the above-described embodiments that are within the scope of the claims. Additionally, the disclosure shows and describes only selected embodiments of the disclosure, but the disclosure is capable of use in various other combinations, modifications, and environments and is capable of changes or modifications within the scope of the inventive concept as expressed herein, commensurate with the above teachings, and/or within the skill or knowledge of the relevant art. Furthermore, certain features and characteristics of each embodiment may be selectively interchanged and applied to other illustrated and non-illustrated embodiments of the disclosure.