Appliance for heat treatment and method for operating the appliance
12479054 ยท 2025-11-25
Assignee
Inventors
Cpc classification
International classification
B23P11/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An appliance for heat treatment or inductive heating or cooling of shrink chucks for shaft-type tools or a shrinkage appliance or cooling appliance or shrinkage appliance with a cooling appliance, includes a receiving device or opening receiving a shrink chuck, a heat treatment unit surrounding the receiving device relative to a central axis, an induction coil arrangement or cooling unit, and a measuring unit for temperature measurement of the shrink chuck. For exactly measuring shell temperatures of chucks in receiving openings, the measuring unit has temperature sensors around the receiving device or one temperature sensor inclined around the central axis for contactless detection of the shell temperature, or the measuring unit has sensors around the receiving device including a first temperature sensor for contactless detection of a shell temperature, and a different type of second sensor for detecting another property of the shrink chuck in the receiving device.
Claims
1. An appliance for heat treatment or inductive heating or cooling of shrink chucks for shaft-shaped tools or a shrinkage appliance or a cooling appliance or a shrinkage appliance with a cooling appliance, the appliance comprising: a receiving device or a receiving opening for receiving the shrink chuck; a heat treatment unit or an induction coil arrangement or a cooling unit surrounding said receiving device relative to a central axis; and a measuring unit for contactless temperature measurement of the shrink chuck; said measuring unit having a plurality of sensors disposed around said receiving device, said plurality of sensors including at least one first sensor being a temperature sensor for contactless detection of a shell temperature of the shrink chuck disposed in said receiving device, and at least one second sensor being a sensor of a type different than said first sensor for detection of another property of the shrink chuck disposed in said receiving device, said sensors being disposed in at least one of circular form or at different axial heights relative to said central axis at or around said receiving device.
2. The appliance according to claim 1, wherein said heat treatment unit concentrically surrounds said receiving device, said measuring unit is configured for contactless temperature measurement of the shrink chuck, and said first sensor is configured for contactless detection of the shell temperature of the shrink chuck.
3. The appliance according to claim 1, wherein said at least one second sensor is a distance sensor or an optical sensor or an ultrasound sensor or a laser sensor or a reflection sensor or an infrared reflection sensor.
4. The appliance according to claim 1, wherein said at least one second sensor is a distance sensor configured for contactless measurement.
5. The appliance according to claim 1, wherein said at least one first temperature sensor is configured as a radiation detector or as a pyrometer with a radiation detector for detecting thermal radiation from the shrink chuck disposed in said receiving device.
6. The appliance according to claim 1, wherein at least one of a plurality of first temperature sensors or a plurality of second sensors are disposed around said receiving device.
7. The appliance according to claim 1, wherein at least two or a plurality or all of said first temperature sensors have different configurations or measurement settings.
8. The appliance according to claim 1, wherein at least one of said heat treatment unit or a housing of said heat treatment unit has at least one or more recesses, and a respective one of said sensors is disposed at, or is disposed in, at least one of said recesses.
9. The appliance according to claim 8, wherein one of said recesses is configured as a measurement channel running through at least one of said heat treatment unit or said housing of said heat treatment unit.
10. The appliance according to claim 9, wherein said measurement channel runs substantially radially relative to said central axis.
11. The appliance according to claim 9, wherein said heat treatment unit is configured as an induction coil arrangement and has at least one of: a coil winding wound so as to leave said measurement channel or a plurality of measurement channels free, or induction coil arrangements and said measurement channel or said measurement channels being formed between said induction coil arrangements.
12. The appliance according to claim 9, wherein at least one of said sensors is disposed at least partially in or at said measurement channel or performs measurement through said measurement channel or each of said sensors is disposed at least partially in or at a respective measurement channel or performs measurement through said respective measurement channel.
13. The appliance according to claim 9, which further comprises a protective window inserted into said measurement channel.
14. The appliance according to claim 13, wherein said protective window is exchangeable, permeable to thermal radiation and configured for protecting said sensor against at least one of contamination or damage.
15. The appliance according to claim 1, which further comprises a processing unit or microcontroller for ascertaining a resulting shell temperature of the shrink chuck disposed in said receiving device, said processing unit or microcontroller being configured to use said sensors or a multiplicity of said sensors for ascertaining the resulting shell temperature of the shrink chuck disposed in said receiving device.
16. The appliance according to claim 15, wherein said heat treatment unit or induction coil arrangement or cooling unit has a controller configured to control a power of said heat treatment unit or an electrical current supply to said heat treatment unit or induction coil arrangement in dependence on the resulting shell temperature.
17. The appliance according to claim 1, which further comprises a display device for displaying a thermal state.
18. The appliance according to claim 17, wherein the thermal state is a thermal state of a tool receptacle or the shrink chuck disposed in said receiving device.
19. An appliance for heat treatment or inductive heating or cooling of shrink chucks for shaft-shaped tools or a shrinkage appliance or a cooling appliance or a shrinkage appliance with a cooling appliance, the appliance comprising: a receiving device or a receiving opening for receiving the shrink chuck; a heat treatment unit or an induction coil arrangement or a cooling unit surrounding said receiving device relative to a central axis; a measuring unit for contactless temperature measurement of the shrink chuck; said measuring unit having a plurality of sensors disposed around said receiving device, said plurality of sensors including at least one first sensor being a temperature sensor for contactless detection of a shell temperature of the shrink chuck disposed in said receiving device, and at least one second sensor being a sensor of a type different than said first sensor for detection of another property of the shrink chuck disposed in said receiving device; and a substantially ring-shaped structural unit, said sensors being disposed in said substantially ring-shaped structural unit at least one of substantially circularly about a central axis of said substantially ring-shaped structural unit at different axial heights or at an identical axial height relative to said central axis of said substantially ring-shaped structural unit.
20. The appliance according to claim 19, wherein said substantially ring-shaped structural unit is disposed coaxially relative to said central axis in the appliance or axially adjacent said heat treatment unit or said induction coil arrangement or cooling unit.
21. The appliance according to claim 19, wherein said sensors disposed in said substantially ring-shaped structural unit are sensors of an identical type.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1)
(2)
(3)
(4)
(5)
(6)
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(8)
(9)
DETAILED DESCRIPTION OF THE INVENTION
(10) Shrinkage Appliance with Contactless Temperature Measurement (
(11) Referring now to the figures of the drawings in detail and first, particularly, to
(12)
(13) As shown in
(14) The shrink chuck 4illustrated in this case in
(15) The clamping region 34 of the shrink chuck 4 has a somewhat smaller nominal diameter than the tool shaft 40, in such a way that the tool shaft can be fitted with clamping action in a manner known per se by (inductive) heating 120 of the shrink chuck 4. In the shrink-fitted state, the tool or miller shaft 40 is held rotationally conjointly by way of a frictional interference fit, for the transmission of a torque, on the front working section 42 of the rotary tool 6.
(16) For the shrinkage-based removal, it is likewise the case that only the shrink chuck 4 is heated 120 at one side until the thermal expansion releases the tool or miller shaft 40 again for the removal thereof.
(17) As shown in
(18) Axial displacement of the induction coil arrangement 12along its coil axis 10causes the shrink chuck 4 to be brought into the desired warming/heating position in relation to the induction coil arrangement 12 (compare
(19) As can be seen in particular from
(20) In order to be able to detect the shell temperature of the shrink chuck 4 during the heating 120, multiple, in this case six, measurement channels 22, which each open into the receiving opening 8, extend through the induction coil arrangement 12 radially with respect to the coil axis 10.
(21) In this case, thesixmeasurement channels 22 are disposed, as shown in
(22) Into each of thesixrecesses 26 of the induction coil housing 50, there is inserted in each case one temperature sensor 16 which performs measurement contactlessly and which is in this case a radiation detector 16 or pyrometer 16 which (contactlessly) measures thermal radiation, which temperature sensor, through its respective measurement channel 22 in the coil winding 24, detects thermal radiation emitted by the shrink chuck 4.
(23) The control unit 28 is coupled at an input side to the temperature sensors 16 by cables 52and thus receives the measurement signals from the temperature sensors, which measurement signals are processed 140 jointly in the control unit 28 to obtain a resulting shell/surface temperature of the shrink chuck 4 that is to be measured. In a first, simple approach, this is performed for example by calculation of an average value. If, for example, the ascertained resulting shell/surface temperature of the shrink chuck that is to be measured exceeds a specified setpoint temperature, the heating power of the induction coil arrangement is reduced 160.
(24) In this way, during the heating 120 of the shrink chuck 4, temperature control can be performed on the basis of the ascertained resulting shell temperature, for example by virtue of the electrical current supply to the induction coil arrangement being influenced 160, by using a control unit 28, in a manner dependent on the resulting shell temperature.
(25) Shrinkage Appliance with Contactless Temperature Measurement by Using a Quotient Pyrometer (Compare
(26)
(27) This embodiment of the alternative shrinkage appliance differs from the previous embodiment solely in that, as shown in
(28) All of the previous statements relating to the shrinkage appliance 2 apply in this case correspondingly, and do not need to be repeated.
(29) Shrinkage Appliance with Cooling Appliance with Contactless Temperature Measurement (
(30)
(31) As presented by
(32) For further details relating to the shrinkage appliance 2 and the cooling appliance 12 thereof, reference is made to European Application EP 3 444 064 A1, corresponding to U.S. Pat. No. 11,141,797 (see FIGS. 1 and 4 and paragraphs [0014] to [0026] of European Application EP 3 444 064 A1, corresponding to U.S. Pat. No. 11,141,797)).
(33) As is also shown in
(34) In this case, the inner diameter of the measuring ring 56 is substantially equal to that of the cooling attachment 74 (at the lower end thereof), whereby the measuring ring is thus part of the receiving opening 8.
(35)
(36) As illustrated in
(37) As is also shown in
(38) All of these sensors 60, 16, 62, 96, 98 are received in the measuring ring 56 or in the housing 76 thereof in such a way that their respective measuring direction is directed radially toward the central axis 58, 10. For this purpose, the measuring ring housing 76 also provides radially inner passages or openings 92 at which the sensors 60, 16, 62, 96, 98 are disposed and through which the sensors can perform measurement in a radially inward direction.
(39) In an embodiment that is not illustrated, the sensors 60, 16, 62, 96, 98 may also be oriented substantially perpendicularly with respect to the outer shell of the shrink chuck 4, which in many cases is of conical shape.
(40) Through the use of lines (not illustrated), the sensors 60, 16, 62, 96, 98 are connected to a microcontroller 86 (processing unit 66) that is likewise received in the measuring ring 56 or in the housing 76 thereof, in such a way that measurement signals from the sensors 60, 16, 62, 96, 98 are supplied to the microcontroller for processing, in this case in particular for the purposes of ascertaining 140 a resulting shell temperature of a shrink chuck 4 that is received in the cooling attachment 74.
(41) The microcontroller 86 in turn is connected through a feed line 84 to a control unit 68, or for short a controller 68, of the cooling appliance 12, to which the microcontroller transmits its signals such as the resulting shell temperature. The controller 68 can then control 160 a cooling operation 120 (of a shrink chuck 4 that is received in the cooling attachment 74) in a manner dependent on presently ascertained shell temperatures.
(42) As is also shown in
(43) Anilluminatedgreen LED (light-emitting diode) 94 indicates a thermal state of a shrink chuck 4 that has for example cooled to such an extent that it can be safely touched using a bare hand; anilluminatedred LED (light-emitting diode) 82 indicates a thermal state of a shrink chuck 4 that has not yet (sufficiently) cooled down. Red flashing of the red LED (light-emitting diode) 82 indicates an active cooling operation by using the cooling arrangement 12.
(44)
(45) The measuring ring 56 or the sensors 60, 16, 62, 96, 98 thereof (and light-emitting diodes 82, 94) are active or are switched into an active state (1) as soon as the cooling attachment 74with integrated measuring ring 56is moved downward from above over the shrink chuck 4 that is to be cooled, (2) during the cooling operation 120, in which the shrink chuck 4 is received in the cooling attachment 74 (and is cooled (in a manner controlled by using the controller 68 (note: the controller 68 sets the cooling parameters, such as a cooling duration etc., optionally using the ascertained surface temperature or surface color of a shrink chuck 4))) and (3) until the cooling attachment 74 with integrated measuring ring 56 has been lifted offpushed upward fromthe shrink chuck 4 (altogether referred to for example as measuring phase/measuring cycle).
(46) The start and the end of the measurements or of the measuring phase ((1) to (3)) may be ascertained (automatically) by using the (ultrasound) distance sensor 62, 96 or 78/80, which detects 220by distance measurementwhether a shrink chuck 4 is situated in the measuring ring 56.
(47) During the temperature measurement or temperature ascertainment 140 (which is performed by the microcontroller 86), the surface or the surface color of the shrink chuck 4 that is received in the measuring ring 56 is then ascertained (200) by using the reflection sensor 62, 98 using the distance values ascertained by using the distance sensor 62, 96, 78, 80. That is to say, in this case, specifically whether or not the shrink chuck 4 has a black surface.
(48) On the basis of this information, those infrared temperature sensors 16of the three infrared temperature sensors 16 that are received in the measuring ring 56which have been (pre-)set/calibrated for the present surface of the shrink chuck 4 that is (presently) received in the measuring ring 56 (black/not black or silver, white) are selected 180 for the temperature ascertainment/calculation 140.
(49) In this case, in the case of the measuring ring 56, a first of the three infrared temperature sensors 16 is set/calibrated for a black surface (black temperature sensor), whereas the other two infrared temperature sensors 16 are set/calibrated for non-black surfaces, for example silver and white (non-black temperature sensors).
(50) If, by using the reflection sensor 62, 98, a black shrink chuck 4 is detected in the measuring ring 56, then the temperature ascertainment 140 is performed using the single black infrared temperature sensor 16; if a non-black shrink chuck 4 is detected in the measuring ring 56, then the temperature ascertainment 140 is performed using the two other, non-black temperature sensors 16, for example by calculation of an average value from the values of the two non-black temperature sensors 16, 16.
(51) The control 160 of the cooling 120 is then performed on the basis of the thus ascertained surface/shell temperatures of a shrink chuck 4 that is situated in the measuring ring 56, and the LED (thermal) status indicator light-emitting diodes 82, 94 and 64 are actuated 160 correspondingly to the ascertained surface/shell temperatures.
(52) Specifically, the light-emitting diodes may be controlled in this case in such a way that, (1) if the cooling attachment 74 is firstly pushed with the measuring ring 56 over the (hot) shrink chuck 4 that is to be cooled, the red light-emitting diode 82illuminated redindicates the hot state of the shrink chuck 4 or of the surface/shell thereof.
(53) When the cooling attachment 74 has then been pushed fully over the shrink chuck 4 and the cooling operation 120 is started (2), the red light-emitting diode 82 flashes during the cooling operation 120 and indicates the cooling 120.
(54) When the cooling operation 120 has ended and the cooling attachment 74 has been raised (3), then the red light-emitting diode 82 illuminates if the shrink chuck 4 is still too hot, and the green light-emitting diode 94 illuminates if the shrink chuck 4 has cooled down sufficiently. If the light-emitting diode 82, illuminated red, still indicates that the shrink chuck 4 is too hot, then the cooling attachment 74 can be pushed down over the shrink chuck 4 again and a further cooling operation 120 can be performed.
(55) It is optionally also possible for the entire cooling operation 120 to be automatically coupled to the temperature ascertainment 140 and controlled 160 through the use thereof.
(56) It would furthermore also be possible for not just the selection of the (preset) infrared temperature sensors 16 to be made on the basis of the reflection measurement (98) but also for the setting of one or more of the infrared temperature sensors 16 to be performed on the basis of a present reflection measurement (98). The one or more infrared temperature sensors 16 that are then (presently) set in this way can then be used for the temperature ascertainment 140 of the shell/surface temperature of the shrink chuck 4. It is optionally also possible to omit a correction of the reflection measurement (98) by using the distance sensor (96, 78, 80).
(57) It is additionally also pointed out that a measuring ring 56 corresponding to the above-described measuring ring 56 may also be disposed at an induction coil arrangement 12 of a/the shrinkage appliance 2 in order, there, to measure the shell temperatures of shrink chucks 4 disposed in the receiving opening 8 of the induction coil arrangement 12 (compare
(58)
(59) As illustrated in
(60) As is also shown in
(61) Irrespective of this, it is also possible for holding devices other than the measuring ring 56 to be provided for the temperature sensor 16.
(62) The temperature sensor 60 or 16 is equipped with an aperture 54.
(63) By contrast to the measuring ring 56 described above (according to
(64) Through the use of lines (not illustrated), the temperature sensor 60 or 16 is connected to a microcontroller 86 (processing unit 66, not visible) that is likewise received in the measuring ring 56 or in the housing 76 thereof, in such a way that measurement signals from the temperature sensor 60 or 16 are supplied to the microcontroller for processing, in this case in particular for the purposes of ascertaining 140 the shell temperature of a shrink chuck 4 that is received in the cooling attachment 74.
(65) The microcontroller 86 in turn is connected (in a manner which is not visible) through a feed line 84 to a control unit 68, or for short a controller 68, of the cooling appliance 12, to which the microcontroller transmits its signals such as the shell temperature.
(66) The controller 68 can then control 160 a cooling operation 120 (of a shrink chuck 4 that is received in the cooling attachment 74) in a manner dependent on the present shell temperatures.
(67) As is also shown in
(68) Anilluminatedgreen LED (light-emitting diode) 94 indicates a thermal state of a shrink chuck 4 that has for example cooled to such an extent that it can be safely touched using a bare hand; anilluminatedred LED (light-emitting diode) 82 indicates a thermal state of a shrink chuck 4 that has not yet (sufficiently) cooled down. Red flashing of the red LED (light-emitting diode) 82 indicates an active cooling operation by using the cooling arrangement 12.
(69) Even though the invention has been illustrated and described in more detail by way of the preferred exemplary embodiments, the invention is not restricted by the disclosed examples, and other variations may be derived from them without departing from the scope of protection of the invention.
(70) The following is a summary list of reference numerals and the corresponding structure used in the above description of the invention: 2 Appliance for a heat treatment, shrinkage appliance, cooling appliance, shrinkage appliance with cooling appliance 4 Shrink chuck 6 Shaft-type/rotary tool, miller/milling tool 8 Receiving device, receiving opening 10 Central axis, coil axis 12 Heat treatment unit, induction coil arrangement, cooling appliance/unit 14 Measuring unit 16, 16 Temperature sensor, pyrometer with radiation detector, radiation detector 18 (Coil) housing 20 Recesses 22 Measurement channel 24 Coil winding 26 Through recess 28 Control unit 30 Quotient pyrometer 32 Sleeve section 34 Clamping region 36 Face opening 38 Front face end 40 Tool shaft, miller shaft 42 Front working section 44 Axial central region 46 Coil-side inner section 48 Outer wall 50 Induction coil housing 52 Cable 54 Focusing device, shielding device, aperture 56 (Annular) structural unit, measuring/sensor ring 58 Central axis of the (annular) structural unit/measuring ring 60 Sensor 62 Second sensor of different type, distance sensor, optical (distance) sensor, ultrasound sensor, laser sensor, (infrared) reflection sensor 64 Display device, (LED) (heat) status indicator 66 Processing unit 68 Controller, control unit 70 Stand 72 Cooling head 74 Cooling attachment 76 (Measuring ring) housing 78 Transmitter 80 Receiver 82 (Red) light-emitting diode 84 Feed line 86 Microcontroller 88 (Left) limb 90 (Right) limb 92 Passage, recess 94 (Green) light-emitting diode 96 (Ultrasound) distance sensor 98 Reflection sensor 100 Method 120 Heat treatment, heating, shrinkage-based insertion/removal, cooling 140 Ascertainment of a resulting shell/surface temperature 160 Control of the heat treatment, control of the heating/of the cooling, control of the heating power or the electrical current supply 180 Performing of calibration/setting or adjustment at at least one (first) temperature sensor (16) using the second sensor (62) of different type, interaction of the at least one (first) temperature sensor (16) with the second sensor (62) of different type 200 Interaction of a first second sensor (62) of different type with a second second sensor (62) of different type 220 Detection of a shrink chuck (4) received in the receiving device (8) using a second sensor of different type