Cleaning apparatus for cooling tube array

Abstract

A cleaning apparatus for cleaning a cooling tube array (15) of a heat exchanger has a nozzle carriage (16) movably held on a truss beam, and a plurality of cleaning nozzles (40) mounted to the nozzle carriage. A truss beam has two parallel C-channel rails (20) having back sides that face each other, a tube (22) arranged separate and distant from the C-channel rails and at a different height than the C-channel rails in a cross-sectional plane of the truss beam, and truss supports (24) connecting the rails and the tube; the nozzle carriage has rollers (48) that are arranged for travelling in the C-channel rails. A water intake (82) is coupled to the nozzle manifold (42) and to a hydraulic drive (80) having a mechanical power take-off member (96) that is operably coupled to the nozzle carriage (16) for moving the nozzle carriage.

Claims

1. A cleaning apparatus for cleaning a cooling tube array of a heat exchanger, comprising: a truss beam supported to be movable in a first direction, which direction is perpendicular to a longitudinal direction of the truss beam, a nozzle carriage movably held on the truss beam, the nozzle carriage being movable along a nozzle carriage path in the longitudinal direction of the truss beam, a nozzle manifold having a plurality of cleaning nozzles that are mounted to the nozzle carriage, a water intake coupled to the nozzle manifold, a hydraulic drive including a water inlet and a mechanical power take-off member, wherein the mechanical power take-off member is operably coupled to the nozzle carriage for moving the nozzle carriage along the nozzle carriage path, the water inlet being coupled to the water intake, and an end drive system/mechanism and an electronic control system configured to automatically control movements of the truss beam in said first direction.

2. The cleaning apparatus according to claim 1, wherein the truss beam comprises two parallel C-channel rails having back sides that face each other, a tube arranged separate and distant from the C-channel rails and at a different height than the C-channel rails in a cross-sectional plane of the truss beam, and truss supports arranged transverse to the C-channel rails and the tube, the truss supports connecting the rails and the tube, and wherein the nozzle carriage comprises rollers that are arranged for travelling in the C-channel rails.

3. The cleaning apparatus according to claim 2, wherein the tube is arranged above the C-channel rails, the C-channel rails and the tube being arranged in a triangular pattern in a cross sectional plane, the apex of the triangular structure pointing upwards.

4. The cleaning apparatus according to claim 2, wherein each of the truss supports directly connects each of the two C-channel rails to the tube.

5. The cleaning apparatus according to claim 2, wherein the C-channel rails and first portions of the truss supports form a planar open frame structure.

6. The cleaning apparatus according to claim 2, wherein the truss supports are connected to the C-channel rails at the back sides of the C-channel rails.

7. The cleaning apparatus according to claim 2, wherein the truss supports have an inverted-T-shape, comprising a first portion connecting the C-channel rails, and a second, upright portion extending from a middle of the first portion and connecting the first portion to the tube.

8. The cleaning apparatus according to claim 2, wherein the nozzle carriage comprises left and right side parts, on which left rollers and right rollers are mounted, respectively, the left rollers being arranged for traveling in a left C-channel rail of the C-channel rails, and the right rollers being arranged for traveling in a right C-channel rail of the C-channel rails, wherein the nozzle carriage further comprises a connection section that connects the left and right side parts below the truss beam.

9. The cleaning apparatus according to claim 2, wherein the truss beam comprises at least two truss beam units connected in a row, wherein each truss beam unit comprises two parallel C-channel rails having back sides that face each other, a tube arranged separate and distant from the C-channel rails and at a different height than the C-channel rails in a cross-sectional plane of the truss beam, and truss supports arranged transverse to the C-channel rails and the tube, the truss supports connecting the rails and the tube, and wherein travelling paths of the respective rollers of the nozzle carriage along the truss beam extend over C-channel rails of adjoining truss beam units.

10. The cleaning apparatus according to claim 1, comprising a truss beam top support, a truss beam bottom support, and at least one truss beam intermediate support, wherein the truss beam intermediate support comprises a left upright section, a right upright section, and a bridge section spanning a space between the left and right upright sections, wherein the nozzle carriage and cleaning nozzles are arranged for passing through the truss beam intermediate support when travelling along the truss beam in the longitudinal direction of the truss beam.

11. The cleaning apparatus according to claim 1, wherein the truss beam is a truss beam that comprises two parallel C-channel rails having back sides that face each other, a tube arranged separate and distant from the C-channel rails and at a different height than the C-channel rails in a cross-sectional plane of the truss beam, and truss supports arranged transverse to the C-channel rails and the tube, the truss supports connecting the rails and the tube, and wherein the nozzle carriage comprises rollers that are arranged for travelling in the C-channel rails.

12. The cleaning apparatus according to claim 1, wherein the hydraulic drive includes a housing, the water inlet, a water outlet, and a wheel rotatably arranged in the housing, wherein the mechanical power take-off member of the hydraulic drive is a rotary driven output shaft of the hydraulic drive, and wherein the wheel is coupled to the output shaft.

13. The cleaning apparatus according to claim 1, further comprising: a motor that is mechanically coupled to the nozzle carriage for driving the nozzle carriage along the nozzle carriage path, and a first transmission system that energetically couples the mechanical power take-off member of the hydraulic drive to the motor.

14. The cleaning apparatus according to claim 13, wherein the first transmission system is a hydraulic transmission system, wherein the motor is a hydraulic motor, wherein the hydraulic transmission system includes a hydraulic pump.

15. The cleaning apparatus according to claim 14, wherein the hydraulic transmission system further includes a hydraulic valve that couples the hydraulic pump to the hydraulic motor, wherein the hydraulic valve has two work ports which are respectively connected to two ports of the hydraulic motor, an input port connected to an output port of the hydraulic pump, and a return port connected to an input port of the hydraulic pump, and wherein the hydraulic valve has at least two switching positions, wherein in a first switching position, the input port of the hydraulic valve is connected to the first work port, and wherein in a second switching position, the input port of the hydraulic valve is connected to the second work port, whereby the hydraulic valve is configured for switching the direction of rotation of the hydraulic motor.

16. The cleaning apparatus according to claim 1, wherein the hydraulic drive includes a water outlet, and wherein the water outlet of the hydraulic drive is coupled to the nozzle manifold.

17. The cleaning apparatus according to claim 1, wherein the nozzle manifold is coupled to the water intake of the cleaning apparatus through the hydraulic drive.

18. The cleaning apparatus according to claim 13, wherein the cleaning apparatus further comprises: a second transmission system that mechanically couples a motor shaft of the motor to the nozzle carriage and that is configured for converting a rotary motion of the motor shaft of the motor into a force pulling the nozzle carriage in at least a first direction along the nozzle carriage path.

19. The cleaning apparatus according to claim 1, wherein the mechanical power take-off member of the hydraulic drive is mechanically coupled to the nozzle carriage for driving the nozzle carriage along the nozzle carriage path.

20. The cleaning apparatus according to claim 1, wherein the end drive system/mechanism includes a hydraulic motor connected to the hydraulic drive via a hydraulic circuit.

21. The cleaning apparatus according to claim 20, further comprising a first transmission system that energetically couples the mechanical power take-off member of the hydraulic drive to the motor, and wherein the hydraulic circuit includes the first transmission system.

22. The cleaning apparatus according to claim 1, wherein the hydraulic drive is mounted on a support that is movable together with the truss beam.

23. A cleaning system for cleaning a cooling tube array of a heat exchanger, comprising the cleaning apparatus according to claim 1, and wherein the cleaning system further comprises: a water supply pump positioned separate from the cleaning apparatus, and a tube, wherein the tube connects an output of the water supply pump to the water intake of the cleaning apparatus.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The present invention will become more fully understood from the detailed description of preferred embodiments given herein below and the accompanying drawings, and wherein

(2) FIG. 1 is a schematic perspective view of a cleaning apparatus;

(3) FIG. 2 is a schematic top view of a planar structure formed by parts of a truss beam;

(4) FIG. 3 is a schematic cross sectional view of a truss beam;

(5) FIG. 4 is a schematic side view of a nozzle carriage, including a manifold with nozzles;

(6) FIG. 5 schematically shows an intermediate support of a truss beam;

(7) FIG. 6 is a schematic view of details of a nozzle carriage;

(8) FIG. 7 is a schematic view of details of a cleaning apparatus having a hydraulic drive and a hydraulic transmission system;

(9) FIG. 8 is a schematic view of a cleaning apparatus having a transmission belt;

(10) FIG. 9 is a schematic view of a cleaning apparatus having a transmission rope;

(11) FIG. 10 is a schematic view of details of a cleaning apparatus having a hydraulic drive and an electric transmission system;

(12) FIG. 11 is a schematic view of details of a cleaning apparatus having a hydraulic drive and a mechanical transmission system;

(13) FIG. 12 is a schematic view of details of a cleaning apparatus having a hydraulic motor using water as a working fluid.

(14) FIG. 13 is a schematic top plan view of a cooling tube array and a cleaning apparatus according to an embodiment of the invention; and

(15) FIG. 14 is a diagram of a hydraulic circuit.

DETAILED DESCRIPTION

(16) The cleaning apparatus shown in FIG. 1 is a cleaning apparatus for cleaning on site an outdoor cooling tube array of an outdoor heat exchanger. A truss beam in form of a truss assembly 10 is adapted for bridging a span between a first support 12 on a first end of the truss assembly 10 and a second support 14 on an opposite end of the truss assembly 10. Preferably, said span has a length of at least five meters, and may be e.g. in the range of 5 to 20 meters, e.g. 10 meters, 12 meters or 14 meters. For example, the truss assembly 10 may be arranged over a cooling tube array 15 that is inclined, the first support 12 being an upper support positioned at a high position on or above the inclined cooling tube array 15, and the second support 14 may be a lower support positioned at a low position next to a lower edge of the array 15, such that the truss assembly 10 extends across the cooling tube array 15.

(17) The first and second supports 12, 14 are displaceable along the cooling tube array 15 in a horizontal direction B, i.e. perpendicular to the longitudinal direction A of the truss assembly 10, e.g. on rollers of the supports 12, 14. For example, the first and/or second supports 12, 14 may be guided on a respective rail. The inclination of the direction A is adapted to the inclination of the cooling tube array 15 to be cleaned.

(18) On the truss assembly 10, i.e., suspended from the truss assembly 10, there is arranged a nozzle carriage 16. The carriage 16 is movable on a nozzle carriage path in the longitudinal direction A of the truss assembly 10.

(19) The truss assembly 10 has one or more truss assembly units 100 arranged in a row, each having two parallel C-channel rails 20 and, distant from and centrally above the rails 20, a single square tube 22 also in parallel to the C-channel rails 20. The rails 20 and tube 22 are arranged in a triangular pattern, the apex of the triangular structure pointing upwards. For example, each truss assembly unit 100 has a length of at least two or three meters.

(20) The C-channel rails 20 are arranged with their back sides facing each other.

(21) Thus, the C-channel rails 20 are open to the lateral left and right outer sides of the truss assembly 10.

(22) As shown in more detail in FIG. 3, the truss assembly unit 100 has interior truss supports 24 each in the form of an inverted T-shaped plate. An interior truss support 24 has a first portion 26 directly connecting the back sides of the C-channel rails 20.

(23) As schematically shown in FIG. 2, the first portions 26 of the interior truss supports 24 together with the C-channel rails 20 form a planar, i.e. two-dimensional, rectangular frame structure having rectangular frame openings of longitudinal extension S. S is the distance between successive interior truss supports 24 as indicated in FIG. 2.

(24) As shown in FIG. 3, the interior truss support 24 further has a second portion 27, corresponding to the stem of the T, which is connected to the lower surface of the square tube 22. Thus, the interior truss support 24 directly connects each of the C-channel rails 20 to the tube 22.

(25) Reverting to FIG. 1, at the end of the truss assembly 10, the C-channel rails 20 and the tube 22 are connected to end connectors 28, e.g. via an internal truss support 24. The end connectors 28 are mounted to the supports 12, 14. For example, a bracing 33 that is inclined with respect to the internal truss support 24 diagonally connects the internal truss support 24 to the tube 22, forming a triangle structure. In the example of FIG. 1, the second support 14 exemplarily shows a length adjustment section 30 and a length/height adjustment section 32 each in the form of telescopic sections.

(26) As shown in FIG. 1, multiple truss assembly units 100 may be coupled in lengthwise direction e.g. by fixing respective end interior truss supports 24 to each other, the C-channel rails 20 being connected so that the nozzle carriage 16 may travel in the longitudinal direction A along the C-channel rails 20 and across the connection of the units 100. Each truss assembly unit 100 may comprise at least two interior truss supports 24. For example, the truss assembly unit 100 may have two end truss supports 24 at opposite ends of the truss assembly unit 100, and none of, one or more, or two or more intermediate interior truss supports 24.

(27) The nozzle carriage 16 is driven by a motor unit 38. For example, the nozzle carriage 16 may be connected to a belt 36 of a belt drive, which is driven by the motor unit 38.

(28) The nozzle carriage 16 is shown in detail in FIG. 1 and FIG. 4. From bottom to top, the nozzle carriage 16 comprises a plurality of nozzles 40, a manifold 42 in form of a generally rectangular frame tubing to which the nozzles 40 are connected in parallel, forming a nozzle array including at least a first row 40a and a second row 40b. The nozzles 40 are a part of the manifold 42. Then the manifold 42 is connected to the connection section 44, which connects left and right side parts 46 of the nozzle carriage 16. On each side part 46, rollers 48 are mounted. The axes of the rollers 48 extend in the direction B, perpendicular to the longitudinal direction A of the truss assembly 10.

(29) As shown in FIG. 4, the manifold 42 is a nozzle connector, that connects the nozzles 40 to the connection section 44 of the nozzle carriage 16. The manifold 42, or connector, forms a first cantilever section 50 on the first support 12 side of the nozzle carriage 16, connecting the first row 40a of nozzles 40 to the connection section 44, and forms a second cantilever section 52 similarly connecting the second row 40b of nozzles 40 to the connection section 44 of the nozzle carriage 16. The cantilever sections 50, 52 are arranged below the connection section 44 and protrude, with respect to the connection section 44, in respective opposite travelling directions of the nozzle carriage 16, i.e. parallel to the direction A.

(30) When the nozzle carriage 16 moves to a first end position close to the first support 12, the first cantilever section 50 extends through the first support 12, so that the first row 40a of nozzles 40 is positioned beyond the end of the truss assembly 10.

(31) Likewise, when the nozzle carriage 16 moves to a second end position close to the second support 14, the second cantilever section 52 may extend to a position such that the second row 40b of nozzles 40 is positioned beyond the other end of the truss assembly 10. Thus, the cleaning range of the cleaning apparatus along the longitudinal direction A of the truss assembly 10 extends further than the extension of the truss assembly 10.

(32) In particular, the nozzles 40 are arranged in two parallel rows 40a, 40b on straight sections on the rectangular frame tubing 42, which sections extend in a horizontal cross direction B that is perpendicular to the direction A. Nozzles have a common ejection direction C that is perpendicular to both directions A and B. The nozzles may e.g. be flat nozzles, circular nozzles, etc. When operating the cleaning apparatus, water is supplied to the nozzles 40 via at least one supply tube 60 and the manifold 42.

(33) FIG. 3 shows a minimum distance D between the C-channel rails 20 and between each C-channel rail 20 and the tube 22. As shown in FIG. 2, the distance S between successive interior truss supports 24 is larger by at least a factor of two or three than the minimum distance D (S>2 D, or S>3 D).

(34) FIG. 3 further shows a maximum extension E1 of a cross section of each C-channel rail 20 and a maximum extension E2 of a cross section of the tube 22. The minimum distance D between the C-channel rails and between each C-channel rail 20 and the tube 22 is larger by a factor of at least 1.5 than the maximum extension E1 of the cross section of each C-channel rail 20, and larger by a factor of at least 1.5 than the maximum extension E2 of a cross section of the tube 22 (D>1.5 E1; D>1.5 E2).

(35) FIG. 5 shows an intermediate support of an embodiment. The intermediate support 70 may support the truss assembly 10 at an intermediate position between the ends of the truss assembly 10. Likewise, the intermediate support 70 may support a truss assembly unit 100 when there are multiple truss assembly units 100 connected in a line. As shown in FIG. 5, the intermediate support is attached to the tube 22 and extends in the direction B over the nozzle carriage 16 and nozzles 40. The nozzle carriage 16 is adapted to pass the intermediate support 70 when travelling along the truss assembly. Similar to the first support 12, the intermediate support 70 is a portal support.

(36) The left and right side parts 46, the connection section 44, and the rollers 48 form a guiding section for guiding the nozzle carriage 16 along the truss assembly 10, by engaging the C-channel rails 20 with a predetermined clearance, as schematically shown in FIG. 3. In particular, when the pressure of the sprayed water presses the nozzle carriage 16 against the upper flanges of the C-channel rails 20, the rollers 48 may travel on the upper flanges of the C-channel rails 20, or may be guided between the upper and lower flanges of the C-channel rails 20. In a depressurized state of the nozzles 40, the rollers 48 may travel on the lower flanges of the C-channel rails 20. The cantilever sections 50, 52 are arranged protrude, with respect to the guiding section, in respective opposite travelling directions of the nozzle carriage 16, i.e. parallel to the direction A. In particular, the cantilever sections 50, 52 protrude with respect to the positions of the rollers 48.

(37) FIG. 6 shows details of an example of the nozzle carriage 16. The rollers 48 are mounted to a side part 46 of the nozzle carriage 16 as follows: The rollers 48, e.g. plastic wheels such as nylon wheels, are rotatably mounted to a mounting plate 43 through spacers 45. The mounting plate 43 is mounted to an outside of the side part 46, wherein the spacers 45 are accommodated in through-holes of the side part 46. That is, in a mounted state, the spacers 45, e.g. cylindrical spacers, penetrate the side part 46, wherein the mounting plate 43 is arranged at an outer side of the side part 46, and wherein the rollers 48 are arranged at an inner side of the side part 46, to be accommodated in the C-channel rails 20. The mounting plate 43 is spring biased by springs 49 towards the side part 46. Preferably, the mounting plate 43 is furthermore positively locked to the side part 46 of the nozzle carriage 16 by locking members, such as bolts 47. A handle is attached to the mounting plate 43. By unlocking the locking members and moving the mounting plate 43 with the rollers 48 outwards, the rollers 48 may be disengaged from the C-channel rails 20 towards the side. Thus, the nozzle carriage 16 may easily be mounted to and dismounted from the truss assembly 10 at any position.

(38) In addition to the rollers 48, auxiliary rollers 72 may be mounted to the nozzle carriage 16 that travel on the bottom of the C-channel of the respective C-channel rail 20, as exemplarily shown in FIG. 3.

(39) FIG. 7 shows details of a cleaning apparatus having a hydraulic drive. For example, the cleaning apparatus may correspond to the cleaning apparatus of FIGS. 1 to 5. However, the nozzle carriage 16 and the truss beam or truss assembly 10 may also have a different structure.

(40) The cleaning apparatus includes a hydraulic drive 80 that connects a water intake 82 to the water supply tube 60. In detail, the hydraulic drive 80 has a housing 83, a water inlet 84 and a water outlet 85. A water supply line 86 connects the water intake 82 to the water inlet 84. The supply tube 60 connects the water outlet 85 to the nozzle manifold 42 of the nozzle carriage 16 and, thus, to the nozzles 40. The water intake 82 may be arranged directly at the water inlet 84 of the hydraulic drive 80.

(41) FIG. 7 also shows a cleaning system that includes the cleaning apparatus and, external to the cleaning apparatus, a water supply pump 90 and a flexible tube 92 that connects an output of the water supply pump 90 to a water intake 82 of the cleaning apparatus. In FIG. 7, a chain dotted line separates the components of the cleaning apparatus from the external components of the cleaning system. The cleaning system is a cleaning system for cleaning a cooling array 15 of a heat exchanger. The length of the tube 92 preferably is at least four times the length of the truss beam or truss assembly 10. For example, the length of the tube may be more than 50 meter, or more than 80 meter.

(42) Reverting to the cleaning apparatus of FIG. 7, the hydraulic drive 80 has a wheel 94 with blades, the wheel being rotatably arranged in the housing 83 and connected to an output shaft 96 of the hydraulic drive 80. For example, the wheel 94 is an impeller. The output shaft is rotatable together with the wheel 94 and forms a mechanical power take-off member 96 of the hydraulic drive 80.

(43) In operation, a water flow flows from the water intake 82 via the water inlet 84 through the hydraulic drive 80 to the water outlet 85 and sets the wheel 94 into rotation. The water that is output from the water outlet 85 still has a high pressure that is sufficient for performing the cleaning operation by the cleaning nozzles 40.

(44) The output shaft 96 is connected to an input shaft of a hydraulic pump 101 of a closed circuit hydraulic circuit that forms a first transmission system 102 that operably couples the output shaft 96, i.e. the mechanical power take-off member 96 of the hydraulic drive 80, to a hydraulic motor 104. The hydraulic motor 104 has a motor shaft 106 that is operably coupled through a second transmission system 108 to the nozzle carriage 16 for moving the nozzle carriage 16 along the nozzle carriage path in the longitudinal direction A. The hydraulic motor 104 is part of the motor unit 38 shown in FIG. 1. For example, the second transmission system 108 includes the belt 36 and respective pulleys around which the belt 36 runs.

(45) The hydraulic circuit includes a hydraulic valve 110 that couples an output port 112 of the hydraulic pump 101 to the hydraulic motor 104. The hydraulic circuit further includes a buffer tank 116, which is connected to an input port 118 of the hydraulic pump 101.

(46) The hydraulic valve 110 has an input port 120, a return port 122, and two work ports 124, 126. The two work ports 124, 126 are connected to respective work ports of the hydraulic motor 104. The output port 112 of the hydraulic pump 101 is connected to the input port 120 of the hydraulic valve 110. The return port 122 of the hydraulic valve 110 is connected to the buffer tank 116 and, though the buffer tank 116, to the input port 118 of the hydraulic pump 101. In FIG. 7, respective connection lines of the hydraulic circuit are shown.

(47) The hydraulic valve 110 is a three-position valve. In a first position of the valve, the input port 120 and the return port 122 are respectively connected to the work ports 124, 126, causing the hydraulic motor 104 to rotate in a first rotation direction. In a second switching position of the valve, these connections are switched, i.e. exchanged. That is, the input port 120 is connected to the other work port 126. Likewise, the return port 122 is connected to the work port 124. This causes the hydraulic motor 104 to rotate in an opposite rotation direction.

(48) In a third switching position of the valve, the work ports 124, 126 are blocked, corresponding to a braking or stop state of the hydraulic motor 104. Thus, the third switching position is a stop switching position, in which the hydraulic motor 104 is stopped.

(49) In FIG. 7, in detail, a first hydraulic line connects the output port 112 to the input port 120 of the valve 110, a second hydraulic line connects the return port 122 to the buffer tank 116. A third hydraulic line connects the buffer tank 116 to the input port 118. A fourth hydraulic line connects a first work port 124 of the valve 110 to a first work port of the motor 104. A fifth hydraulic line connects the second work port 126 of the valve 110 to a second work port of the hydraulic motor 104. Whereas the example shows two lines connected to the buffer tank 116, it may be sufficient to provide for a branch line that connects the second and third hydraulic lines (which in series connect the return port 122 of the valve 110 to the input port 118) to the buffer tank 116.

(50) In the example shown, the valve 110 is electrically actuated. A delay unit 128 controls the actuation of the hydraulic valve 110. In particular, limit switches in the form of position sensors 130, 132 are connected via respective signal lines 134 to the delay unit 128.

(51) FIG. 8 shows an example of an arrangement of limit switches or end position sensors 130, 132 at the truss beam. When the nozzle carriage 16 travels in a first direction and arrives at the first end position sensor 130, the delay unit 128 starts a movement of the nozzle carriage 16 in the opposite direction, after a predetermined delay time has been lapsed. For example, the delay time may be set in the range of at least 5 seconds to at least 30 seconds. Likewise, when the nozzle carriage 16 has reached the other end position sensor 132, the hydraulic motor 104 is stopped, and, after a predetermined delay time, the hydraulic motor 104 is switched to the opposite rotation direction, so that the nozzle carriage 16 moves back in the opposite direction along the nozzle carriage path. For example, the delay time may be set to be sufficient for manually moving the cleaning apparatus in the direction B by a cleaning swath width of the nozzle array. However, in another example, a delay time between switching the directions of movement of the nozzle carriage 16 may be provided at only one end position of the nozzle carriage 16. Thus, at the other end position, the nozzle carriage 16 may return immediately. Moreover, different delay times may be set for the different end positions.

(52) In the example of the cleaning apparatus according to FIG. 8, the motor unit 38 is operably coupled to the nozzle carriage 16 by the belt 36 running on pulleys 136, corresponding to the example of FIG. 1.

(53) In another example, as shown in FIG. 9, the motor shaft 106 of the hydraulic motor 104 is mechanically coupled to the nozzle carriage 16 by a cable or wire rope 138. For example, the motor 104 is coupled to a reel 140 configured to wind up and unwind the rope 138. For example, the rope 138 runs around a pulley 136 at the opposite end of the truss beam. An end of the rope 138 is connected to the nozzle carriage 16. Thus, the rope 138 and pulley 136, together with the reel 140, form a second transmission system that converts a rotary motion of the motor shaft 106 into a linear force pulling the nozzle carriage 16 in a direction along the nozzle path towards the pulley 136. For example, as shown in FIG. 9, the motor 104 may pull the nozzle carriage 16 upwards in a tilted or vertical orientation of the truss beam 10. That is, the direction towards a first end of the truss beam will be termed “upwards”. By unwinding the rope 136, the motor 104 controls downward movements of the nozzle carriage 16 by gravity acting on the nozzle carriage 16.

(54) In another example, the first transmission system 102 may be a pneumatic circuit that may be configured similar to what is shown in FIG. 7. Thus, the pneumatic circuit may include a pneumatic pump 101, a pneumatic valve 110, and an pneumatic motor 104.

(55) Still furthermore, in another example, as shown in FIG. 10, the first transmission system 102 may be an electric transmission system. Thus, an electric generator 142 may be operably connected to the output shaft 96 of the hydraulic drive 30. The electric circuit may include an energy buffer 144 and a delay unit 146 for controlling rotational motion of an electric motor 104 that is mechanically coupled to the nozzle carriage 16, for example by the second transmission system 108.

(56) Still furthermore, in another example, as shown in FIG. 11, the first transmission system 102 may be a mechanical transmission 148 or gearbox operably coupling the output shaft 96 of the hydraulic drive 80 to a rotatable shaft 106 that is coupled to the nozzle carriage 16, for example, by the second transmission system 108. The mechanical transmission 148 may include a switching unit for switching the direction of rotation of the shaft 106.

(57) FIG. 12 shows another example of details of a cleaning apparatus. In this example, the water intake 82 is coupled to the nozzle manifold 42 of the nozzle carriage 16 and is coupled via a hydraulic valve 110 to a selectable one of water inlets 149 of a hydraulic drive 150 that uses water as an operating fluid. Also, the hydraulic valve 110 uses the water as a working fluid. The hydraulic drive 150 is a hydraulic motor. Similar to the hydraulic motor 104 of FIG. 7, the hydraulic drive 150 has a motor shaft 106 that is coupled, for example via the second transmission system 108, to the nozzle carriage 16 for converting a rotary motion of the motor shaft 106 of the hydraulic drive 150 into a force pulling the nozzle carriage 16 in at least a first direction along the nozzle carriage path. The rotatable shaft 106 is a mechanical power take-off member of the hydraulic drive 150. Similar to the hydraulic drive 80, the hydraulic drive 150 includes a wheel 94 or impeller rotatably coupled to the motor shaft 106. In the example shown, the water hydraulic circuit that includes the hydraulic valve 110 and the hydraulic drive 150 is an open circuit. The hydraulic valve 110 is similar to that of FIG. 7 and has the first and second switching positions for selectively coupling one of the water inlets 149 of the hydraulic drive to the water intake 82.

(58) In the example of FIG. 12, in operation, the water supply line 86 branches into the supply tube 60 and a branch line 152 that diverts a part of the incoming water flow to the hydraulic valve 110 and hydraulic drive 150. Similar to FIG. 7, in FIG. 12, the components external to the cleaning apparatus are shown below the chain dotted line.

(59) Whereas each cleaning apparatus described above may be assembled on site and e.g. temporarily mounted on a cooling tube array, the cleaning apparatus may also be permanently mounted to a heat exchanger to be displaceable over a cooling tube array.

(60) In the examples, instead of the electric delay unit 128, which may be battery powered, the first transmission system 102 may include a different type of delay unit. For example, the hydraulic circuit may include a hydraulic delay unit.

(61) In the examples, the valve 110 may be a manually controlled valve.

(62) In the examples, instead of the end position sensors 130, 132 being arranged at end positions of the nozzle carriage 16 belong the nozzle carriage path, the end position sensors or limit switches may also be arranged at the motor unit 38. For example, an end position sensor 130 may detect opposite end positions. For example, end positions may be marked by flags on the belt 36 to be detected by an end position sensor 130. Furthermore, for example, an end position sensor 130 or limit switch may be provided in form of a pressure sensor at the hydraulic circuit of FIG. 7. Thus, an end position sensor 130 or limit switch may be arranged at the hydraulic motor 104, or, for example, at a hydraulic line connecting a working port of the hydraulic valve 110 to the hydraulic motor 104. For example, the end position sensor may be arranged for detecting an increasing hydraulic pressure when the hydraulic motor 104 stops when the nozzle carriage 16 has reached a stop at an end position. Instead of sensors 130, 132 at the positions shown in FIG. 8, there may be arranged stops at similar positions which block the nozzle carriage 16 from moving further. The delay unit 128 with the end position sensor 130 in the form of the pressure sensor, and the valve 110 together form a reverse switch configured to revert a turning direction of the motor 104 when a resistance against further movement of the nozzle carriage exceeds a predetermined threshold.

(63) As the truss assembly has the tube 122 arranged above the C-channel rails 20, a light weight nozzle carriage 16 may be realized. Thus, the power requirements for moving the nozzle carriage 16 may be reduced. Therefore, it is particularly advantageous to provide for the hydraulic drive, which can easily provide enough output power at the mechanical power take-off member, such as the output shaft 96 or the output shaft 106. Thus, as shown in the examples of FIG. 7 and FIG. 12, no external electricity power supply is required for operating the cleaning apparatus. It is sufficient to provide the high pressure water flow through the tube 92 for performing the movement of the nozzle carriage along the longitudinal direction A, as well as the spraying operation of the nozzles 40.

(64) FIG. 13 is a schematic top plan view of the cooling tube array 15 and a cleaning apparatus according to an embodiment that differs from the embodiment shown in FIG. 7 in that the movement of the truss beam 10 in the direction B is controlled automatically.

(65) The supports 12 and 14 at the opposite ends of the truss beam 10 are movable along respective guide rails 202, 204. The support 12 is further configured as a platform that supports the hydraulic drive 80, the hydraulic motor 104 for driving the nozzle carriage 16, an end drive system/mechanism 206 (rail supported or not), and a hydraulic circuit 208. The end drive system/mechanism 206 is constituted by another hydraulic motor arranged to drive the support 12 along the guide rail 202, thereby controlling the movement of the truss beam 10 in the direction B.

(66) As is shown in greater detail in FIG. 14, the hydraulic circuit 208 includes the pump 101 that is driven by the hydraulic drive 80. The hydraulic circuit also includes the valve 110 controlling the hydraulic motor 104, the tank 116, and another valve 210 which may be of the same type as the valve 110 (see FIG. 7) and controls the forward and backward movements of the hydraulic motor of the end drive system/mechanism 206. An electronic control circuit 212 receives signals from the position sensors 130, 132 for the nozzle carriage 16 (not shown in FIG. 14) as well as a signal from another position sensor (not shown) that senses the position of the support 12 along the guide rail 202. The control unit 212 is programmed to control not only the movements of the nozzle carriage 16 along the truss beam 10 but also the movement of the truss beam 10 along the guide rails 202, 204. For example, when the nozzle carriage 16 has completed a scan pass across the cooling tube array 15, the nozzle carriage will stop and the end drive system/mechanism 206 will be controlled to advance the truss beam 10 in the direction B by a distance that corresponds to the width of the nozzle manifold 42. Then, the nozzle carriage 16 will start to move again in order to clean another swath of the cooling tube array. When the nozzle carriage moves 16 along the truss beam 10, the chassis (i.e. the truss beam with all attached items) does not change the position. When the complete cleaning system (chassis, i.e. the truss beam with all attached items) moves, the nozzle carriage 16 does not change its position.

(67) In the example shown in FIG. 13, the flexible tube 92 that connects the water intake 82 to the hydraulic drive 80 is guided in a flexible tube guide 214 so that it may smoothly follow the movements of the support 14 without becoming entangled. Since the hydraulic circuit 208 is mounted on the support 14, all hydraulic lines of the hydraulic circuit 208 may be constituted be rigid tubes which may have a relatively small length.

(68) In the example shown here, the truss beam 10 has sufficient rigidity for transmitting the drive force of the end drive system/mechanism 206 to the support 14 which is not actively driven. In another embodiment, both supports 12 and 14 may be actively driven. In that case, a hydraulic line of the hydraulic circuit 208 would extend along the truss beam 10 for connecting a hydraulic motor of the support 14.

(69) Of course, in yet another embodiment, the hydraulic drive 80 and the hydraulic circuit 208 may be mounted on the support 14 at the lower end of the inclined truss beam 10.

(70) In other embodiments, the end drive system/mechanism may be constituted by an electric motor or a pneumatic motor powered by an electric current and a pneumatic pressure, respectively, provided by a generator or compressor driven by the hydraulic drive 80. If the end drive system/mechanism includes a hydraulic motor, this hydraulic motor may also be directly be driven by the water provided by the pump 90, in analogy to FIG. 12.

(71) Other variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed invention, from a study of the drawings, the disclosure, and the appended claims. Furthermore, all the disclosed elements and features of each disclosed embodiment of the cleaning apparatus can be combined with, or substituted for, the disclosed elements and features of every other disclosed embodiment of the cleaning apparatus, respectively, except where such elements or features are mutually exclusive.

(72) The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measured cannot be used to advantage.

(73) In the claims, the word “comprising” does not exclude other elements or steps, and the indefinite article “a” or “an” does not exclude a plurality. Any reference signs in the claims should not be construed as limiting the scope.