Propulsion apparatus for watercraft

Abstract

A propulsion apparatus for watercraft, including a propulsion motor (M) supported by an upper case (10), a lower case (11) supported by the upper case so as to be rotatable around a steering axis, and rotatably supporting a drive shaft (22) for transmitting power from the propulsion motor to a propulsion device (13), a steering motor (30) received in the upper case, and a steering reduction gear mechanism (37) received in the upper case, wherein an output end (39) of the steering reduction gear mechanism or a part of a path of steering power transmission from the output end to the lower case is provided with a manual engagement member (57) which is configured to be engaged by a turning tool for manually turning the output end of the steering reduction gear mechanism.

Claims

1. A propulsion apparatus for watercraft, comprising: an upper case supported by a hull of the watercraft; a propulsion motor supported by the upper case; a lower case supported by the upper case so as to be rotatable around a steering axis, and rotatably supporting a drive shaft for transmitting power from the propulsion motor; a propulsion device supported by the lower case so as to be rotationally driven by the drive shaft; a steering motor received in the upper case; and a steering reduction gear mechanism received in the upper case and configured to reduce a rotational speed of an output of the steering motor and rotationally drive the lower case, wherein an output end of the steering reduction gear mechanism or a part of a path of steering power transmission from the output end to the lower case downstream of the output end is provided with a manual engagement member which is configured to be engaged by a turning tool for manually turning the output end of the steering reduction gear mechanism.

2. The propulsion apparatus according to claim 1, wherein the output end of the steering reduction gear mechanism is provided in an upper end part thereof, and an input end of the steering reduction gear mechanism is provided in a lower end part thereof.

3. The propulsion apparatus according to claim 2, wherein the lower case is provided with a tubular upper end part (24) which is received in the upper case and rotatably supported by the upper case, and the output end of the steering reduction gear mechanism is provided with a gear (40) that meshes with a ring gear (41) provided on an outer periphery of the tubular upper end part.

4. The propulsion apparatus according to claim 3, wherein the gear at the output end of the steering reduction gear mechanism is provided with a same number of teeth as the ring gear of the tubular upper end part.

5. The propulsion apparatus according to claim 4, wherein the upper case is provided with an opening to allow access to the manual engagement member.

6. The propulsion apparatus according to claim 5, wherein the opening is provided with a plug that detachably closes the opening.

7. The propulsion apparatus according to claim 5, further comprising a motor case attached to an upper end of the upper case to accommodate the propulsion motor therein, wherein the motor case is provided with a recess for allowing the turning tool to access the manual engagement member via the opening.

8. The propulsion apparatus according to claim 5, wherein the steering reduction gear mechanism comprises a planetary gear mechanism.

9. The propulsion apparatus according to claim 8, wherein the manual engagement member is provided in a carrier of the planetary gear mechanism.

10. The propulsion apparatus according to claim 1, wherein a steering angle sensor is provided on the output end of the steering reduction gear mechanism to detect a steering angle of the propulsion device, and a display for displaying the steering angle is provided on the watercraft.

11. The propulsion apparatus according to claim 1, further comprising a brake mechanism positioned in a power transmission path between the output of the steering motor and an input of the steering reduction gear mechanism, the brake mechanism including a manual brake release member in an upper end part thereof.

12. The propulsion apparatus according to claim 11, wherein the brake mechanism includes a brake shaft extending vertically and an electromagnetic clutch which selectively engages the brake shaft with a fixed part of the upper case, and the manual brake release member is provided at an upper end of the brake shaft.

13. The propulsion apparatus according to claim 12, wherein the electromagnetic clutch includes an electromagnet fixed to the upper case, a fixed plate provided on top of the electromagnet so as to define a certain gap thereto and fixed to the upper case, a movable plate positioned in the gap so as to be movable in an axial direction, a rotatable plate positioned between the movable plate and the fixed plate and fitted on the brake shaft in a rotationally fast manner, and a spring member urging the movable plate against the rotatable plate so as to interpose the rotatable plate between the movable plate and the fixed plate, the electromagnet being configured to attract the movable plate away from the rotatable plate against a biasing force of the spring member when energized.

14. The propulsion apparatus according to claim 13, wherein the brake shaft is engaged with the rotatable plate via a spline coupling which is configured to be disengaged from the brake shaft when the brake shaft is pulled upward via the manual brake release member.

15. The propulsion apparatus according to claim 14, wherein the brake shaft is provided with an abutting portion configured to abut against a fixed part of the upper case so as to define a limit of an upward movement of the brake shaft.

16. The propulsion apparatus according to claim 12, wherein the upper case is provided with an opening to allow access to the manual brake release member.

17. The propulsion apparatus according to claim 16, wherein the opening is provided with a plug that detachably closes the opening.

18. The propulsion apparatus according to claim 17, wherein the plug is provided with a projection that projects into the upper case to prevent a movement of the brake shaft in an upward direction.

19. A watercraft provided with the propulsion apparatus according to claim 1.

Description

BRIEF DESCRIPTION OF THE DRAWING

(1) FIG. 1 is a side view of a propulsion apparatus according to the present invention attached to a stern of watercraft consisting of a boat;

(2) FIG. 2 is a top view of the propulsion apparatus;

(3) FIG. 3 is a simplified top view of a main part of the propulsion apparatus with an upper half of an upper cover removed;

(4) FIG. 4 is a vertical sectional view of the propulsion apparatus;

(5) FIG. 5 is a skeleton diagram of the steering gear mechanism used in the steering system of the propulsion apparatus;

(6) FIG. 6A is a fragmentary sectional view of the brake mechanism for the steering system of the propulsion apparatus in the engaged state;

(7) FIG. 6B is a view similar to FIG. 6A showing the brake mechanism in the disengaged state; and

(8) FIG. 6C is a view similar to FIG. 6A showing the brake mechanism in the engaged but manually disabled state.

DESCRIPTION OF THE PREFERRED EMBODIMENT(S)

(9) A propulsion apparatus for watercraft in the form of an outboard motor 2 according to an embodiment of the present invention will be described in the following with reference to the appended drawings.

(10) As shown in FIGS. 1 and 2, an outboard motor 2 is mounted on a rear end of a boat 1 via a mounting device 3 that includes a bracket 4 that supports the outboard motor 2 and a clamp device 5 that detachably secure the bracket 4 to a transom T of the boat 1. The outboard motor 2 is supported by the bracket 4 via a laterally extending tilt shaft 7, and can be selectively tilted upward by an actuator 6 which may be pneumatically or electrically operated. In this conjunction, the following disclosure will be based on the assumption that the outboard motor 2 is in the tilted-down state or in the state for normal operation.

(11) The outboard motor 2 is provided with an upper case 10 directly supported by the bracket 4, a motor case 12 attached to an upper end of the upper case 10, and a lower case 11 which extends downward from a lower end of the upper case 10 and is submerged in the water in a lower end part thereof during normal operation of the outboard motor 2. The upper case 10 has a circular or elliptic shape and is slightly elongated in the fore and aft direction in top view. The upper case 10 includes an upper half 10A and a lower half 10B which are joined at a substantially horizontal plane. The upper half 10A and a lower half 10B may each consist of a single piece member, or may each consist of a cylindrical main body and an upper or lower lid attached to the upper or lower end of the cylindrical main body, respectively. The upper case 10, motor case 12 and lower case 11 are made of stiff and durable material such as plastic and metallic materials.

(12) As shown in FIG. 4, the lower case 11 is provided with a tubular upper end part 24 which is rotatably supported by the upper case 10 via a ball bearing 25 so as to be rotatable around a vertical steering axis. The lower rear end part of the lower case 11 rotatably supports a propeller shaft 26 which is fitted with a propeller 13. An anti-ventilation plate 14 extends rearward from an upper part of the lower case 11 above the propeller 13.

(13) As shown in FIGS. 3 and 4, a propulsion motor M consisting of an electric motor is received in the motor case 12, and is provided with an upper drive shaft 20 extending downward into the upper case 10. The lower end of the upper drive shaft 20 is connected to an input end of a propulsion reduction gear mechanism 21 which is received in a front end part of the upper case 10. An output end of the propulsion reduction gear mechanism 21 is connected to a lower drive shaft 22 which is coaxial with the upper drive shaft 20. The lower end of the lower drive shaft 22 is rotatably supported by the lower case 11, and is connected to an input end of a bevel gear mechanism 23 which is located in a lower end part of the lower case 11 and is configured to transmit the drive power from the lower drive shaft 22 to the propeller shaft 26.

(14) To clearly illustrate the various components of the steering system of this outboard motor 2, FIG. 4 is given as a sectional view taken along a line extending along a path of power transmission.

(15) A right side part of a rear end part of the upper case 10 receives a steering motor 30 consisting of an electric motor having an output shaft 31 extending downward therefrom. The lower end of the output shaft 31 which extends to a bottom end part of the upper case 10 is fitted with a first spur gear 32 in a rotationally fast manner.

(16) A rear end part of the upper case 10 receives a brake mechanism 34 that includes a vertically extending brake shaft 33 and a second spur gear 35 fitted to the lower end of the brake shaft 33 in a rotationally fast manner. The second spur gear 35 meshes with the first spur gear 32.

(17) FIG. 6A shows the brake mechanism 34 in greater detail. An annular electromagnet 48 is fixedly attached to a part of the upper case 10, and an annular fixed plate 49 is placed on top of the annular electromagnet 48 with a certain space defined between the annular electromagnet 48 and the annular fixed plate 49. An annular movable plate 50 is positioned in the space defined between the annular electromagnet 48 and the annular fixed plate 49.

(18) An annular rotatable plate 52 is interposed between the annular fixed plate 49 and the annular movable plate 50. The central opening of the annular rotatable plate 52 is provided with a spline, and this spline meshes with a corresponding spline formed on an outer periphery of a hub member 53 fixedly fitted on the brake shaft 33 so that the annular rotatable plate 52 is rotationally fast with the brake shaft 33 and axially movable relative to the brake shaft 33.

(19) An upper end part of the brake shaft 33 is passed through the central openings of the annular electromagnet 48, the annular rotatable plate 52 and the annular fixed plate 49. A plurality of coil springs 51 are interposed between the annular movable plate 50 and the annular electromagnet 48 so that the annular movable plate 50 is pressed against the annular rotatable plate 52. As a result, the annular rotatable plate 52 is normally interposed between the annular movable plate 50 and the annular fixed plate 49, and the brake shaft 33 is kept rotationally immobile.

(20) The lower end of the brake shaft 33 is passed through the central opening of the second spur gear 35 in a rotationally fast and axially slidable manner, and is rotatably supported by the upper case 10. More specifically, a part of the brake shaft 33 immediately below the annular electromagnet 48 is supported by the upper case 10 via an upper roller bearing 28, and a lowermost part of the brake shaft 33 via a lower ball bearing 29. The lower ball bearings 29 are fixedly attached to the upper case 10 via the outer races thereof, but the brake shaft 33 is movable in the axially upward direction with respect to the second spur gear 35 and ball bearings 28 and 29 which are axially immovable. The limit of the axially upward movement of the brake shaft 33 is delimited by the abutting of a C-ring 42 fitted on an intermediate part of the brake shaft 33 against the ball bearing 28 from below.

(21) As shown in FIGS. 3 and 5, a left side part of a rear end part of the upper case 10 receives a steering reduction gear mechanism 37 consisting of a planetary gear mechanism that has an input shaft 38 extending downward therefrom and fitted with a third spur gear 36 that meshes with the second spur gear 35. An output shaft 39 extends upward from the upper end of the steering reduction gear mechanism 37, and is integrally connected to an output gear 40 having teeth arranged along the outer periphery of an upper part of the steering reduction gear mechanism 37.

(22) Thus, the upper case 10 is provided with a circular or elliptic profile which is elongated in a fore and aft direction, and the brake mechanism 34 and the propulsion reduction gear mechanism 21 are positioned on a longitudinal center line that extends in the fore and aft direction with the propulsion reduction gear mechanism 21 ahead of the brake mechanism 34. Further, the steering reduction gear mechanism 37 and the steering motor 30 are positioned on either side of the longitudinal center line, between the propulsion reduction gear mechanism 21 and the brake mechanism 34 with respect to the fore and aft direction.

(23) FIG. 5 illustrates the gear structure of the steering reduction gear mechanism 37 which includes three planetary gear units I to III positioned on top of another. The planetary gear unit I includes a sun gear 61 connected to the input shaft 38, carrier gears 63 jointly supported by a carrier and meshing with the sun gear 61, and a ring gear 64 fixed to the housing of the steering reduction gear mechanism 37 and meshing with the carrier gears 63. The planetary gear unit II includes a sun gear 65 directly connected to the carrier supporting the carrier gears 63 of the planetary gear unit I, carrier gears 67 jointly supported by a carrier and meshing with the sun gear 65, and a ring gear 68 fixed to the housing of the steering reduction gear mechanism 37 and meshing with the carrier gears 67. The planetary gear unit III includes a sun gear 69 directly connected to the carrier supporting the carrier gears 67 of the planetary gear unit II, carrier gears 71 jointly supported by a carrier and meshing with the sun gear 69, and a ring gear 72 fixed to the housing of the steering reduction gear mechanism 37 and meshing with the carrier gears 71. The carrier of the planetary gear unit III is directly connected to the output gear 40 of the steering reduction gear mechanism 37.

(24) The tubular upper end part 24 of the lower case 11 is provided with a ring gear 41 along an outer periphery thereof, and this ring gear 41 meshes with the output gear 40 of the steering reduction gear mechanism 37.

(25) As shown in FIG. 3, the outboard motor 2 is generally provided with an elliptic profile which is elongated in the fore and aft direction for the convenience of the positioning of the outboard motor 2 and for aesthetic considerations. In the present embodiment, the brake mechanism 34 is positioned behind the propulsion reduction gear mechanism 21 on the longitudinal center line, and the steering reduction gear mechanism 37 and the steering motor 30 are positioned on either side of the longitudinal center line, between the propulsion reduction gear mechanism 21 and the brake mechanism 34 with respect to the longitudinal direction (fore and aft direction). Thereby, the propulsion reduction gear mechanism 21, the steering motor 30, the brake mechanism 34 and the steering reduction gear mechanism 37 can be accommodated in the upper case 10 in a highly compact manner. As shown in FIG. 4, the steering motor 30 overlaps with the steering reduction gear mechanism 37 with respect to the vertical direction so that the overall height of the upper case 10 and the steering system can be minimized. Also, the brake shaft overlaps with the steering motor and the steering reduction gear mechanism with respect to the vertical direction, thereby the overall height of the upper case 10 or the propulsion apparatus can be minimized.

(26) The spur gears 32, 35, 36 provided on the output shaft 31 of the steering motor 30, the input shaft 38 of the steering reduction gear mechanism 37 and the brake shaft 33 have a substantially identical diameter. Thereby, the path of power transmission from the steering motor 30 to the steering reduction gear mechanism 37 can be particularly simplified. Furthermore, a common spur gear can be used for these three spur gears 32, 35, 36 so that the management of component parts can be simplified.

(27) The mode of operation of the propelling system of this outboard motor 2 will be discussed in the following with reference to FIG. 4.

(28) The upper drive shaft 20 extending downward from the propulsion motor M is connected to the lower drive shaft 22 via a propulsion reduction gear mechanism 21 which may consist of a single-stage planetary gear system. The propulsion reduction gear mechanism 21 may consist of other per se known reduction gear mechanisms. Thus, the rotational output of the propulsion motor M is transmitted to the bevel gear mechanism 23, and thence to the propeller shaft 26 that supports the propeller 13. Since the power source is an electric motor, when the boat is desired to be propelled rearward, the rotational direction of the propulsion motor M is reversed.

(29) The mode of operation of the steering system of this outboard motor 2 will be discussed in the following with reference to FIG. 4.

(30) The rotational output of the steering motor 30 is transmitted from the output shaft 31 thereof to the brake shaft 33 via the first spur gear 32 and the second spur gear 35. During normal operation of the outboard motor 2, the annular electromagnet 48 is energized. Therefore, as shown in FIG. 6A, the annular movable plate 50 is pulled away from the annular rotatable plate 52 under the magnetic attractive force of the annular electromagnet 48 against the biasing force of the compression coil springs 51. Therefore, the annular rotatable plate 52 and brake shaft 33 are freely rotatable.

(31) When the outboard motor 2 is not in operation and the steering system is not activated, the annular movable plate 50 is pushed against the annular rotatable plate 52 under the biasing for the compression coil springs 51, causing the annular rotatable plate 52 to be clamped between the annular movable plate 50 and the annular fixed plate 49. As a result, the annular rotatable plate 52 and the brake shaft 33 are prevented from turning. Thereby, the outboard motor 2 is prevented from being steered in an unpredictable manner when not in operation.

(32) Thus, the rotational output of the steering motor 30 is further transmitted from the brake shaft 33 to the input shaft 38 of the steering reduction gear mechanism 37 via the second spur gear 35 and the third spur gear 36. The steering reduction gear mechanism 37 includes three planetary gear units I to III connected in tandem so that a significant speed reduction can be attained at the output shaft 39 thereof in spite of the compact size of the steering reduction gear mechanism 37. The output gear 40 which is integrally joined to the output shaft 39 meshes with the ring gear 41 of the tubular upper end part 24 of the lower case 11.

(33) Thus, by activating the steering motor 30, the lower case 11 along with the propeller 13 can be turned in any desired direction. Owing to the high gear ratio of the steering reduction gear mechanism 37, the steering motor 30 is not required to produce a large output torque.

(34) The bottom part of the upper case 10 serves as an oil pan for the lubricating oil that lubricates the spur gears 32, 35, 36 and the steering reduction gear mechanism 37. Since the spur gears 32, 35, 36 are positioned in a lower part of the upper case 10, lubricating oil which may be contained in the lower part of the upper case 10 can be stirred so that the steering reduction gear mechanism 37 can be lubricated in a favorable manner.

(35) In a power steering system, it is desirable that the steering action can be performed manually in case the output of the steering motor 30 is not available due to a faulty component part or a lack of electric charge in the battery for powering the steering motor. An arrangement for manually steering this outboard motor 2 will be described in the following with reference to FIG. 4.

(36) The upper wall of the upper case 10 is provided with a pair of openings 76 and 78 at positions corresponding to the brake shaft 33 and the output shaft 39 of the steering reduction gear mechanism 37, respectively. These openings 76 and 78 are normally closed by plugs 77 and 79, respectively, which are normally secured to the upper case 10 by screws. These plugs 77 and 79 may have an identical configuration for the convenience of the management of component parts.

(37) When the outboard motor 2 is desired to be steered manually, these plugs 78 and 79 are removed. The upper end of the brake shaft 33 is formed with an engagement portion 55 (which may consist of a hole passed laterally therethrough or any other shape engagement feature). A tool including a rod having an engagement portion (which may consist of a rod having a hooked end or any other shape engagement feature) configured to cooperate with engagement portion 55 of the brake shaft 33 and a handle provided on the opposite end of the rod is prepared. The engagement portion of the tool is engaged with the engagement portion 55 of the brake shaft 33, and is pulled upward along with the brake shaft 33 until the C-ring 42 abuts against the ball bearing 28. As a result, the spline on the hub member 53 fitted on the brake shaft 33 is lifted, and disengaged from the annular rotatable plate 52, and the brake shaft 33 is thereby made freely rotatable.

(38) The plug 77 is provided with a downwardly extending projection at the lower end thereof which abuts against or is positioned close to the upper end of the brake shaft 33 during normal operation of the outboard motor 2. Therefore, when the annular electromagnet 48 is deenergized for any reason when the outboard motor 2 is not operating, the brake shaft 33 is prevented from being inadvertently shifted upward and becoming freely rotatable.

(39) Then, another tool which may include a rod, a box spanner (or any other shape engagement feature) formed at a free end thereof and a handle provided at the base end of the rod is inserted into the hole 78. The upper end of the output shaft 39 is provided with a hexagonal head 57 (or any other corresponding shape engagement feature). The box spanner is fitted onto the hexagonal head 57, and is turned in a desired direction via the handle. As a result, the output shaft 39 along with the lower case 11 is turned in the desired direction via the output gear 40 and the ring gear 41. At this time, since the brake mechanism 34 is disabled or released, the brake force is prevented from being amplified by the steering reduction gear mechanism 37 to such an extent as to make manual steering unacceptably difficult.

(40) The opening 78 and the hexagonal head 57 are positioned so close to the propulsion motor M and the motor case 12, these parts may prevent an easy access to the opening 78 and the hexagonal head 57. To alleviate this problem, the motor case 12 is provided with a recess 12A which is recessed laterally inward in a part thereof adjacent to the opening 78.

(41) Since the output end of the steering reduction gear mechanism 37 is turned, a relatively small turning angle of the tool is required for achieving a desired steering angle. The hexagonal head 57 is provided on the output shaft 39 in the present embodiment, but may also be provided in any part of a path of steering power transmission from the output shaft 39 to the lower case 11.

(42) As shown in FIG. 4, a steering angle sensor 80 is provided in a part of the upper case 10 opposing the output shaft 39 of the steering reduction gear mechanism 37. The steering angle sensor 80 may consist of a per se known rotary encoder or the like, and the output of the steering angle sensor 80 is forwarded to a display D which may be positioned in the instrument panel of the boat 1 or on the outboard motor 2 itself so that the operator may know the steering angle when the outboard motor 2 is manually steered as well as when the outboard motor 2 is steered during normal operation.

(43) The present invention has been described in terms of a preferred embodiment, but is not limited by the embodiment described above, and can be modified in various ways without departing from the scope of the present invention. For instance, the propulsion apparatus of the present invention may also consist of an inboard motor which is configured to be installed within the structure of the boat or any other watercraft and is not visible from outside, as opposed to the outboard motor 2 which is positioned outside the structure of the boat or any other watercraft and is clearly visible at all times.

(44) In addition, the specific configurations, arrangements, quantities, materials, etc. of various parts can be changed as appropriate within the scope of the present invention. Moreover, the above embodiments may be combined with each other in part or all of the configurations. Further, not all of the components shown in the above embodiments are essential, and can be selected and substituted as appropriate.