HUMIDIFICATION DEVICE AND RESPIRATORY ASSISTANCE DEVICE
20220331545 · 2022-10-20
Inventors
Cpc classification
A61M16/1005
HUMAN NECESSITIES
A61M2205/3317
HUMAN NECESSITIES
A61M2205/0288
HUMAN NECESSITIES
A61M16/024
HUMAN NECESSITIES
A61M2206/14
HUMAN NECESSITIES
A61M2206/20
HUMAN NECESSITIES
International classification
A61M16/00
HUMAN NECESSITIES
Abstract
A humidification device that includes a case containing a humidification space in which water vapor is introduced to a feed gas to be fed to a user. heating unit configured to acquire electric energy using an electromagnetic induction phenomenon to generate heat is disposed in the humidification space. The humidification device further includes a coil configured to transfer energy to the heating unit by the electromagnetic induction phenomenon, an insulating unit configured to spatially separate the heating unit and the coil to prevent electrical contact therebetween and a liquid supply unit configured to supply, to the heating unit, a liquid to be vaporized into the water vapor. This provides a humidification device that can be made smaller in size and lighter in weight, and that can quickly and sufficiently humidify a gas without heating an entire body of water to be stored, as well as a respiratory assistance device.
Claims
1. A humidification device that includes a case which contains a humidification space in which water vapor is introduced to a feed gas to be fed to a user, where a heating unit configured to acquire electric energy using an electromagnetic induction phenomenon to generate heat is disposed in the humidification space, the humidification device further comprising: a coil configured to transfer energy to the heating unit by the electromagnetic induction phenomenon; an insulating unit configured to spatially separate the heating unit and the coil to prevent electrical contact therebetween; a liquid supply unit configured to supply, to the heating unit, a liquid to be vaporized into the water vapor; and wherein the liquid supplied by the liquid supply unit is vaporized as soon as it contacts the heating unit.
2. The humidification device according to claim 1, wherein the liquid supply unit supplies the liquid so as to maintain a state in which the liquid does not accumulate in a vicinity of the heating unit.
3. The humidification device according to claim 1, wherein the heating unit has a cylindrical shape, and the coil is disposed via the insulating unit.
4. The humidification device according to claim 3, wherein the insulating unit has a cylindrical shape and is disposed on an inner peripheral side of the heating unit, and the coil is disposed on an inner peripheral side of the insulating unit.
5. The humidification device according to claim 4, wherein the heating unit is disposed such that a central axis of the cylindrical shape of the heating unit is oriented in a non-vertical direction.
6. The humidification device according to claim 1, wherein the heating unit is a metal porous body that contains metal and is formed into a porous shape.
7. The humidification device according to claim 1, to wherein the coil and the heating unit are magnetically coupled with each other by a magnetic material.
8. A respiratory assistance device comprising the humidification device according to claim 1.
9. A humidification device configured to humidify a feed gas to be fed to a user, the humidification device comprising: a heating unit configured to heat and vaporize a liquid to be used for humidifying the feed gas; a liquid supply unit configured to supply the liquid to the heating unit; a power supply configured to supply energy to the heating unit; an input power measurement unit configured to measure an input power to be inputted from the power supply to the heating unit; a heating control unit configured to control the input power by referring to a temperature in the humidification device or in a respiratory circuit connected to the humidification device; a target input power calculation unit configured to calculate a target input power, as a target, corresponding to a target heated and humidified state of the feed gas; and a liquid supply control unit configured to control a supply amount of the liquid on a basis of a difference value between the measured input power and the target input power.
10. The humidification device according to claim 9, comprising: an outside temperature measurement unit configured to measure an outside temperature which is a temperature of an environment in which the user is present; an outside humidity measurement unit configured to measure an outside humidity which is a humidity of the environment in which the user is present; and a feed gas outlet temperature measurement unit provided in a vicinity of a feed gas outlet which is an outlet of the feed gas to be sent to the respiratory circuit, the feed gas outlet temperature measurement unit being configured to measure an outlet temperature which is a temperature of the feed gas to be sent to the respiratory circuit, wherein the heating control unit controls an input power to the heating unit on a basis of a difference value between the outlet temperature and a preset target temperature, and the target input power calculation unit calculates the target input power on a basis of at least values of the outside temperature, the outside humidity, and the outlet temperature.
11. The humidification device according to claim 9, further comprising a liquid supply amount regulation unit configured to regulate a supply amount of the liquid by the liquid supply unit, wherein the liquid supply control unit controls the liquid supply amount regulation unit.
12. A respiratory assistance device comprising the humidification device according to claim 9.
13. A humidification method by a humidification device for humidifying a feed gas, the humidification device including: a heating unit configured to heat and vaporize a liquid to be used for humidifying the feed gas to be fed to a user; a liquid supply unit configured to supply the liquid to the heating unit; a power supply configured to supply energy to the heating unit; and an input power measurement unit configured to measure an input power to be inputted from the power supply to the heating unit, the humidification method comprising: a heating controlling step of controlling the input power by referring to a temperature in the humidification device or in a respiratory circuit connected to the humidification device; a target input power calculating step of calculating a target input power, as a target, corresponding to a target heated and humidified state of the feed gas; and a liquid supply controlling step of controlling a supply amount of the liquid on a basis of a difference value between the measured input power and the target input power.
14. The humidification method according to claim 13, wherein: the humidification device includes an outside temperature measurement unit configured to measure an outside temperature which is a temperature of an environment in which the user is present, an outside humidity measurement unit configured to measure an outside humidity which is a humidity of the environment in which the user is present, and a feed gas outlet temperature measurement unit provided in a vicinity of a feed gas outlet which is an outlet of the feed gas to be sent to the respiratory circuit, the feed gas outlet temperature measurement unit being configured to measure an outlet temperature which is a temperature of the feed gas to be sent to the respiratory circuit; in the heating control step, an input power to the heating unit is controlled on a basis of a difference value between the outlet temperature and a preset target temperature; and in the target input power calculation step, the target input power is calculated on a basis of values of the outside temperature, the outside humidity, and the outlet temperature.
15. The humidification method according to claim 13, the humidification device further comprising a liquid supply amount regulation unit configured to regulate a supply amount of the liquid by the liquid supply unit, wherein in the liquid supply controlling step, the liquid supply amount regulation unit is controlled.
16. A respiratory assistance method comprising the humidification method according to claim 13.
17. The humidification device according to claim 1, wherein the liquid supply unit has a tube that guides the liquid to the heating unit, and the liquid discharged from the tip of the tube is directly supplied to the heating unit.
18. The humidification device according to claim 1, comprising: a liquid supply amount regulation unit to adjust the amount of liquid supplied by the liquid supply unit to the heating unit.
19. The humidification device according to claim 18, wherein the supply amount of liquid regulated by the liquid supply amount regulation unit is set within a range not exceeding the maximum amount of liquid that the heating unit can vaporize.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
DESCRIPTION OF EMBODIMENTS
[0053] An embodiment of the present invention will be described below with reference to the accompanying drawings.
[0054]
[0055]
[0056] The blower 10 draws air from an inlet 40 and feeds the air into a humidification device 30. The medical gas supplied from the medical gas cylinder 13 is also fed into the humidification device 30. In other words, the feed gas may be a mixed gas of the air drawn from the inlet 40 and the medical gas.
[0057] The medical gas may be an oxygen gas, for example.
[0058] The humidification device 9 has a case 30, a power supply 29, an input power measurement unit 31 configured to measure an input power to be inputted from the power supply 29 to a heating unit (metal porous body) 59 (see
[0059] The location of this “outlet” is not specifically limited, and may be located anywhere downstream from the heating unit (metal porous body) 59.
[0060] The power which is to be inputted from the power supply 29 is to be directly sent to a coil 57, but the electric energy is inputted to the heating unit (metal porous body) 59 (see
[0061] The heating unit 59 is a metal porous body with a porous structure containing metal. The heating unit (metal porous body) 59 may have a mesh structure made of pressed metal fibers.
[0062] The control device 21 includes a heating control unit 15 configured to control the input power by referring to a temperature within the humidification device 9 or within the respiratory circuit 5 connected to the humidification device 9, a target input power calculation unit 17 configured to calculate a target input power, as a target, corresponding to a target heated and humidified state of the feed gas, and a liquid supply control unit 19 configured to control the amount of liquid (see
[0063] The outside environmental variable measurement unit 27 has an outside temperature measurement unit 23 configured to measure the temperature of an environment in which the respiratory assistance device 1 is installed, and an outside humidity measurement unit 25 configured to measure the humidity of the environment in which the respiratory assistance device 1 is installed. The outside temperature measurement unit 23 may be, for example, a resistance thermometer. The outside humidity measurement unit 25 may be, for example, a bimetal type, or a digital type hygrometer which uses a moisture sensing agent and comb electrodes.
[0064] The control device 21 is constituted of a CPU, a RAM, a ROM, and the like, and performs various types of control. The CPU is a so-called central processing unit, and executes various programs to realize various functions. The RAM is used as a work area and a storage area for the CPU, and the ROM stores an operating system and the programs to be executed by the CPU.
[0065] The control device 21 may control the operation of the entire respiratory assistance device 1.
[0066]
[0067]
[0068] The humidification device 9 includes the case 30 which contains the humidification space 49 in which the water vapor is introduced to the feed gas to be fed to the user U. The heating unit 59, the coil 57, and the insulating unit 61 are disposed in the humidification space 49. In addition, there is a liquid supply unit 63 (see
[0069] Specifically, the heating unit (metal porous body) 59 has a cylindrical shape with a perfect circular cross section. The heating unit (metal porous body) 59 contains metal and has electrical conductivity as a whole, while having sufficient electrical resistance so as to generate heat when electric current induced by electromagnetic induction from the coil 57 flows therethrough. The coil 57 is made of a metal wire wound in a spiral shape and is disposed along the outer periphery of the ferrite 55. The coil 57 has high electrical conductivity. The insulating unit 61 is disposed between the heating unit (metal porous body) 59 and the coil 57 to electrically insulate the heating unit (metal porous body) 59 and the coil 57 from each other. The insulating unit 61 also serves as an isolation wall that spatially isolates the coil 57 from the liquid (water) supplied from the liquid supply device 68 to the heating unit (metal porous body) 59 and the vapor from the liquid. The insulating unit 61 may be made of glass or a synthetic resin.
[0070] The coil 57 is disposed in the inner periphery of the heating unit 59 via the insulating unit 61.
[0071] The insulating unit 61 has a cylindrical shape, and is disposed on an inner peripheral side of the heating unit 59, where the coil 57 is disposed on an inner peripheral side of the insulating unit 61.
[0072] The heating unit 59 may be disposed such that a central axis of the cylindrical shape of the heating unit 59 is oriented in a non-vertical direction. An aspect in which the central axis is horizontal is described here as a basic posture, but the advantage of this humidification device is that humidification and heating can be performed even when the posture is changed.
[0073]
[0074] In this variation, the ferrite 55 is provided on the inner peripheral side of the coil 57 to increase the magnetic coupling between the heating unit (metal porous body) 59 and the coil 57. Part of the case 30 may perform the function of the insulating unit 61 (see
[0075] The input power to the coil 57 is applied from the power supply 29 through a power supply line 69. The power supply 29 is controlled by the heating control unit 15. The value of the power being applied is measured in real time by the input power measurement unit.
[0076] The liquid (water) is supplied from the liquid supply device 68 to the heating unit (metal porous body) 59. Specifically, the liquid (water) is supplied from a liquid storage unit 67 through the liquid supply unit 63 to the heating unit (metal porous body) 59. The liquid (water) is supplied gradually from an end of the liquid supply unit 63 to an inner peripheral surface of the heating unit (metal porous body) 59. The liquid supply unit 63 is tubular, and it is desirable that the end of the liquid supply unit 63 is disposed along the inner peripheral surface of the heating unit (metal porous body) 59. A supply amount of the liquid (water) is regulated by a liquid supply amount regulation unit 65, which may be, for example, a piezoelectric pump. The liquid supply amount regulation unit 65 is controlled by the liquid supply control unit 19 (see
[0077] The liquid supply unit 19 supplies the liquid so as to maintain a state in which the liquid does not accumulate in the vicinity of the heating unit 59. That is, the liquid is supplied to the extent not exceeding a maximum amount of the liquid that can be vaporized by the heating unit (metal porous body) 59.
[0078]
[0079]
[0080]
[0081] In this variation, in order to close a magnetic circuit between a heating unit (metal porous body) 59 and a coil 57 as much as possible and increase magnetic coupling, a U-shaped ferrite 55 is provided. Part of a case 30 may perform the function of an insulating unit 61 (see
[0082] An input power to the coil 57 is applied from a power supply 29 through a power supply line 69. The power supply 29 is controlled by a heating control unit 15. The value of the power being applied is measured in real time by an input power measurement unit.
[0083] A liquid (water) is supplied from a liquid storage unit 67 through a liquid supply unit 63 to the heating unit (metal porous body) 59. The supply amount of the liquid (water) is controlled by a liquid supply amount regulation unit 65, which may be, for example, a piezoelectric pump. The liquid supply amount regulation unit 65 is controlled by a liquid supply control unit 19 (see
[0084] The liquid supply unit 19 supplies the liquid so as to maintain a state in which the liquid does not accumulate in the vicinity of the heating unit 59. The supply of the liquid to the heating unit (metal porous body) 59 is the same as in the case of
[0085]
[0086] In a state of heating and humidifying, the energy supply unit 73 including the ferrite 55 and the coil 57 is disposed in a recess of the case 30, which contains the heating unit (metal porous body) 59 therein, and the coil 57 and the heating unit (metal porous body) 59 together form the magnetic circuit to enable heating of the heating unit (metal porous body) 59 by an electromagnetic induction phenomenon (see the left drawing of
[0087] Since the liquid (water) is supplied to the humidification unit 71, bacteria may occur and accordingly periodic replacement is desirable. Since the case 30 can be easily separated into the energy supply unit 73 and the humidification unit 71, replacement of just the humidification unit 71 with a new one is possible, which makes maintenance easy.
[0088]
[0089]
[0090] This variation has the effect of enabling control of temperature and humidity independently.
[0091] In this variation, the warming unit 75 is located upstream and the humidification unit 77 is located downstream of the gas supply, but to the contrary, the humidification unit 77 may be located upstream and the warming unit 75 may be located downstream of the gas supply.
[0092] In addition, the liquid may be supplied to the warming unit 75 as well as to the humidification unit 77, so that the warming unit 75 may simultaneously heat and humidify the feed gas along with the humidification unit 77.
[0093] In general, in the respiratory assistance device 1, it is desirable that the feed gas to be sent into the nasal and oral cavities of the user U have temperatures and relative humidity values determined in advance by a doctor, for example, a temperature of 37° C. and a relative humidity of 100%. However, when the feed gas has achieved the above-described determined values at the feed gas outlet 35 of the humidification device 9, the temperature of the feed gas decreases due to heat loss as well as relative humidity, while the feed gas is being sent through the respiratory circuit 5. The degree of heat loss varies depending on an environmental temperature.
[0094] Therefore, it is necessary to calculate a target temperature and a target humidity (target absolute humidity) of the feed gas at the feed gas outlet 35 by taking into account environmental variables of an environment in which the respiratory assistance device 1 is placed, i.e., an outside temperature, an outside humidity, and the degree of heat loss in the respiratory circuit 5, and to determine the input power from the power supply 29 and the supply amount of the liquid (water) so as to achieve the target temperature and the target humidity.
[0095] Here, in the humidification device 9 in the respiratory assistance device 1 according to the embodiment of the present invention, the target input power calculation unit 17 calculates the target input power by taking into account power required to vaporize water in the heating unit (metal porous body) 59 when the water required to achieve the target absolute humidity is supplied.
[0096] Specifically, the humidification device 9 in the respiratory assistance device 1 according to this embodiment is a humidification device configured to humidify a feed gas to be fed to a user U. The humidification device 9 includes the heating unit 59 configured to heat and vaporize a liquid to be used for humidifying the feed gas, the liquid supply unit 63 configured to supply the liquid to the heating unit 59, the power supply 29 configured to supply energy to the heating unit 59, the input power measurement unit 31 configured to measure an input power to be inputted from the power supply 29 to the heating unit 59, the heating control unit 15 configured to control the input power by referring to a temperature in the humidification device 9 or in the respiratory circuit 5 connected to the humidification device 9, the target input power calculation unit 17 configured to calculate a target input power, as a target, corresponding to the target heated and humidified state of the feed gas, and the liquid supply control unit 19 configured to control a supply amount of the liquid on the basis of a difference value between the measured input power and the target input power.
[0097] The humidification device 9 in the respiratory assistance device 1 according to this embodiment includes the outside temperature measurement unit 23 configured to measure an outside temperature which is the temperature of an environment in which the user U is present, the outside humidity measurement unit 25 configured to measure an outside humidity which is the humidity of the environment in which the user U is present, and the feed gas outlet temperature measurement unit 7 provided in the vicinity of the feed gas outlet 35 which is an outlet of the feed gas to be sent to the respiratory circuit 5 (see
[0098] Furthermore, in the humidification device 9 in the respiratory assistance device 1 according to this embodiment, the liquid supply control unit 19 controls the supply amount of the liquid to the heating unit 59 from the liquid supply amount control unit 65, which varies the supply amount of the liquid.
[0099]
[0100] First, a feed gas outlet temperature (hereinafter abbreviated as “outlet temperature”) is measured by the feed gas outlet temperature measurement unit 7 (see
[0101] Through the above-described feedback control, the input power is always controlled so that the feed gas outlet temperature remains stable at the target temperature.
[0102] The control of the input power by the heating control unit 15 may be PID control that controls, for example, a current value. It is desirable that the specific power control be PWM control.
[0103]
[0104] First, an outside temperature is measured by the outside temperature measurement unit 23 (see
[0105] By constantly regressing the above-described operation, an optimum target input power can be calculated and set in real time.
[0106]
[0107] First, an input power to the heating unit (metal porous body) 59 is measured by the input power measurement unit 31 (step T1). Next, whether there is a difference between the current input power and a current target input power is determined (step T2). In a case where there is no difference, the liquid supply control unit 19 controls the liquid supply amount regulation unit 65 (see
[0108] As a result of the above-described feedback control of the supply amount of the liquid, the input power is controlled to stabilize at the target input power.
[0109] In the humidification device 9 in the respiratory assistance device 1 according to this embodiment, the control illustrated in
[0110] In the control of the humidification device 9 in the respiratory assistance device 1 according to the present invention illustrated in
[0111] The humidification device 9 in the respiratory assistance device 1 according to the embodiment of the present invention can be configured to spatially separate the humidification unit 71 configured to vaporize the liquid (water) into water vapor, i.e., the heating unit 59, and the energy supply unit 73 configured to supply the energy to the heating unit 59, i.e., the coil 57. Therefore, since only the humidification unit 71, which contains moisture and may cause problems such as easy generation of bacteria, can be replaced with a new one, it is possible to achieve the excellent effect of facilitating maintenance.
[0112] According to the humidification device 9 in the respiratory assistance device 1 according to the embodiment of the present invention, since the liquid (water) does not accumulate inside the humidification device 9, it is possible to achieve the excellent effect of making it easier to maintain a good hygiene condition with less chance of bacterial growth.
[0113] According to the humidification device 9 in the respiratory assistance device 1 according to the embodiment of the present invention, since the coil 57, which applies energy to the heating unit 59 using the electromagnetic induction phenomenon, and the heating unit 59 are electrically insulated by the insulating unit 61, it is possible to achieve the excellent effect of reducing the possibility of an accident such as a short circuit.
[0114] According to the humidification device 9 in the respiratory assistance device 1 according to the embodiment of the present invention, since the coil 57 is disposed inside the cylindrical heating unit 59, it is possible to achieve the excellent effect of efficiently providing the energy from the coil 57 to the heating unit 59 using the electromagnetic induction phenomenon.
[0115] According to the humidification device 9 in the respiratory assistance device 1 according to the embodiment of the present invention, since it is easy to increase the surface area in which the heating unit 59 comes into contact with the feed gas to be heated and humidified, it is possible to achieve the excellent effect of providing the humidification device 9 that is compact in size and is capable of sufficient heating and humidification.
[0116] The metal porous body has electrical conductivity. According to the humidification device 9 in the respiratory assistance device 1 according to the embodiment of the present invention, it is possible to achieve the excellent effect of generating resistive heat by a flow of electric current through the metal porous body 59 from the coil 57 by the electromagnetic induction phenomenon and thus efficiently vaporizing water.
[0117] According to the humidification device 9 in the respiratory assistance device 1 according to the embodiment of the present invention, since the coil and the heating unit 59 through which the electric current flows by electromagnetic induction are efficiently magnetically coupled with each other, it is possible to achieve the excellent effect of increasing energy transfer efficiency from the coil 57 to the heating unit 59.
[0118] According to the humidification device 9 in the respiratory assistance device 1 according to the embodiment of the present invention, it is possible to achieve the remarkably excellent effects of enabling the humidification device to be small in size and light in weight, and enabling quick and sufficient humidification without heating an entire body of water to be stored.
[0119] According to the humidification device 9 in the respiratory assistance device 1 according to the embodiment of the present invention, it is possible to achieve extremely excellent effects of enabling high-speed heating and humidification control and humidification control with a minimum liquid supply, by independently performing controlling the input power by referring to the temperature in the respiratory circuit 5 connected to the humidification device 9, calculating the target input power, as a target, corresponding to the target heated and humidified state of the feed gas, and controlling the liquid supply amount regulation unit 65 on the basis of the difference value between the input power and the target input power.
[0120] According to the humidification device 9 in the respiratory assistance device 1 according to the embodiment of the present invention, since the input power to the heating unit 59 is determined on the basis of environmental variables of the environment in which the user U is present, it is possible to achieve the excellent effect of enabling quick and sufficient heating and humidification with minimum amounts of energy and liquid (water amount).
[0121] According to the humidification device 9 in the respiratory assistance device 1 according to the embodiment of the present invention, since the liquid (water) can be supplied to the heating unit 59 only in an amount required for heating and humidification, it is possible to eliminate the accumulation of the liquid water and prevent bacterial growth, which achieves the excellent effect of providing the humidification device which is also excellent in hygienic aspect.
[0122] According to the respiratory assistance device 1 according to the embodiment of the present invention, it is possible to achieve the excellent effect of enabling to provide the respiratory assistance device including the compact and lightweight humidification device 9 that can perform quick heating and humidification with the minimum amount of liquid (water amount) and the optimum input power.
[0123] Note that, the humidification device and the respiratory assistance device according to the present invention are not limited to the embodiments described above, and as a matter of course, various modifications can be made within the scope of the present invention without departing from its gist.
REFERENCE SIGNS LIST
[0124] 1 respiratory assistance device
[0125] 3 interface
[0126] 5 respiratory circuit
[0127] 7 feed gas outlet temperature measurement unit
[0128] 9 humidification device
[0129] 10 blower
[0130] 13 medical gas cylinder
[0131] 15 heating control unit
[0132] 17 target input power calculation unit
[0133] 19 liquid supply control unit
[0134] 21 control device
[0135] 23 outside temperature measurement unit
[0136] 25 outside humidity measurement unit
[0137] 27 outside environmental variable measurement unit
[0138] 29 power supply
[0139] 30 case
[0140] 31 input power measurement unit
[0141] 35 feed gas outlet
[0142] 40 inlet
[0143] 47 feed gas inlet
[0144] 49 humidification space
[0145] 50 humidifying and heating path
[0146] 51 rectifying plate
[0147] 55 ferrite
[0148] 57 coil
[0149] 59 heating unit (metal porous body)
[0150] 61 insulating unit
[0151] 63 liquid supply unit
[0152] 65 liquid supply amount regulation unit
[0153] 67 liquid storage unit
[0154] 68 liquid supply device
[0155] 69 power supply line
[0156] 71 humidification unit
[0157] 73 energy supply unit
[0158] 75 warming unit
[0159] 77 humidification unit
[0160] 79 warming coil
[0161] 81 humidification coil
[0162] 83 warming heating unit
[0163] 85 humidification heating unit
[0164] 101 respiratory assistance device
[0165] 105 humidification device
[0166] 110 ventilator
[0167] 115 feed gas inlet
[0168] 120 feed gas outlet
[0169] 125 expiratory side respiratory circuit
[0170] 127 inspiratory side respiratory circuit
[0171] 130 hose
[0172] 135 interface
[0173] 140 feed gas outlet temperature measurement unit
[0174] 145 humidification space
[0175] 150 heating element
[0176] 155 liquid (water)
[0177] 160 power supply
[0178] U user