FENCING RAIL SPLICING SYSTEM WITH CABLE PASS-THROUGH
20250369250 ยท 2025-12-04
Inventors
- Markus Erbeldinger (Pittsburgh, PA, US)
- Jerry R. Stevens (Dora, AL, US)
- Andrew S. Kemp (Bourbonnais, IL, US)
- Scott B. Galbraith (Bixby, OK, US)
- Bryan Millican (Trussville, AL, US)
- Samuel Nganga (Hoover, AL, US)
Cpc classification
International classification
Abstract
A fencing system includes a rail member having a slot. The rail member is configured to extend between adjacent posts of the fencing system. A splicing rail includes a channel and a flexible tab. With an end portion of the rail member received along the channel of the splicing rail, the flexible tab of the splicing rail flexes at least partially into the channel of the splicing rail and at least partially within the slot of the rail member to preclude the rail member from pulling out of the channel of the splicing rail.
Claims
1. A fencing system comprising: a rail member having a slot, wherein the rail member is configured to extend between adjacent posts of the fencing system; a splicing rail comprising a channel and a flexible tab; and wherein, with an end portion of the rail member received along the channel of the splicing rail, the flexible tab of the splicing rail flexes at least partially into the channel of the splicing rail and at least partially within the slot of the rail member to preclude the rail member from pulling out of the channel of the splicing rail.
2. The fencing system of claim 1, wherein the adjacent posts are configured to be anchored to the ground, and wherein, with the adjacent posts anchored to the ground, the splicing rail is supported at one post of the adjacent posts.
3. The fencing system of claim 2, wherein the post comprises a passageway through the post, and wherein the splicing rail is received within the passageway of the post, and wherein the splicing rail secures the end portion of the rail member at the post.
4. The fencing system of claim 2, wherein an attachment bracket is disposed at the post, and wherein the attachment bracket comprises a passageway, and wherein the splicing rail is received within the passageway of the attachment bracket, and wherein the splicing rail secures the end portion of the rail member at the post.
5. The fencing system of claim 4, wherein the attachment bracket comprises (i) a first portion that secures the attachment bracket at the post and (ii) a second portion attached to the first portion and comprising the passageway.
6. The fencing system of claim 5, wherein the first portion comprises a band that wraps at least partially about the post to secure the attachment bracket at the post.
7. The fencing system of claim 5, wherein the second portion comprises a C-shaped bracket having (i) a base portion attached to the first portion, (ii) an upper leg extending from the base portion and (iii) a lower leg extending from the base portion and spaced from the upper leg to define the passageway of the attachment bracket between the upper leg and the lower leg.
8. The fencing system of claim 7, wherein, with the splicing rail received within the passageway of the attachment bracket, a retaining plate is attached to an end of the upper leg distal from the base portion and an end of the lower leg distal from the base portion to cover the passageway and retain the splicing rail at the attachment bracket.
9. The fencing system of claim 1, wherein the rail member comprises a channel.
10. The fencing system of claim 9, wherein the rail member comprises a first side and a second side opposite the first side, and wherein the rail member comprises a lengthwise opening along the first side of the rail member, and wherein the slot is formed at the second side of the rail member, and wherein the slot is opposite the lengthwise opening.
11. The fencing system of claim 9, wherein the flexible tab of the splicing rail does not interfere with the channel of the rail member.
12. The fencing system of claim 9, wherein a cable extends along the channel of the rail member.
13. The fencing system of claim 1, wherein the channel of the splicing rail comprises an inner profile that corresponds to an outer profile of the rail.
14. The fencing system of claim 1, wherein the splicing rail comprises a C-shaped rail, and wherein the rail member comprises a C-shaped rail, and wherein the C-shaped rail of the rail member is configured to form a friction fit along the channel of the C-shaped rail of the splicing rail.
15. The fencing system of claim 1, wherein the flexible tab comprises (i) a leading edge that is at least partially connected to the splicing rail and (ii) a trailing edge that is at least partially disconnected from the splicing rail, and wherein, with the trailing edge at least partially within the slot of the rail member, the leading edge flexes as the trailing edge engages the rail member to preclude the rail member from pulling out of the channel of the splicing rail.
16. The fencing system of claim 15, wherein, as the end portion of the rail member is inserted along the channel of the splicing rail in a direction of insertion, the trailing edge moves along the rail member and along the slot of the rail member and the leading edge flexes to move the trailing edge at least partially into the slot of the rail member, and wherein the trailing edge engages the rail member to preclude movement of the rail member in a direction opposite the direction of insertion.
17. The fencing system of claim 16, wherein the trailing edge of the flexible tab is further inboard along the splicing rail in the direction of insertion than the leading edge of the flexible tab.
18. The fencing system of claim 1, wherein the flexible tab comprises a C-shaped tab integrally formed with a side of the splicing rail.
19. The fencing system of claim 1, wherein the flexible tab is cut from a side of the splicing rail.
20. The fencing system of claim 1, further comprising a second rail member having a second slot, and wherein, with an end portion of the second rail member received along the channel of the splicing rail, a second flexible tab of the splicing rail flexes at least partially into the channel of the splicing rail and at least partially within the second slot of the second rail member to preclude the second rail member from pulling out of the channel of the splicing rail, and wherein the rail member and the second rail member extend in opposing directions from the splicing rail.
21. The fencing system of claim 20, wherein the splicing rail receives the end portion of the rail member and the end portion of the second rail member at a position between the adjacent posts of the fencing system.
22. The fencing system of claim 20, wherein the splicing rail receives the end portion of the rail member and the end portion of the second rail member at one post of the adjacent posts of the fencing system.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0018] Referring now to the drawings and the illustrative embodiments depicted therein, a fencing system 10 may include a series of vertical posts 12 anchored to a ground surface, such as a concrete slab, a concrete footing, or earth, and spaced from one another, with horizontal connecting rails 20 extending between respective ones of the vertical posts (
[0019] As shown in
[0020] In some examples, one or more cables 11 (
[0021] Referring to
[0022] The splicing rail 30 may be generally C-shaped with a pair of legs 32 extending from opposing sides of a base portion 34 to define a channel of the splicing rail 30. Because the horizontal rails 20 are received along the channel of the splicing rail 30, the splicing rail 30 may be shaped or contoured to correspond to shapes or contours of the horizontal rails 20. For example, the legs 22 of the horizontal rail 20 may have a wavy or ridged shape and the legs 32 of the splicing rail 30 have a corresponding wavy or ridged shape configured to receive the horizontal rail 20. Similarly, the base portion 24 of the horizontal rail 20 may include detents or indentations and the base portion 34 of the splicing rail 30 may have corresponding detents or indentations for receiving the horizontal rail 20. The matching surface shapes of the horizontal rail 20 and the splicing rail 30 may aid in forming a friction fit and securing the horizontal rails 20 relative to the splicing rail 30. The horizontal rail 20 and the splicing rail 30 may be configured to have a uniform or substantially uniform gap between the outer surfaces of the horizontal rail 20 and the inner surfaces of the splicing rail 30 when fit together, such as about 0.031 inches or the like.
[0023] Further, the base portion 34 of the splicing rail 30 includes one or more, or two or more, bendable tabs 36 that are configured to bend or flex relative to the base portion 34 and at least partially into the channel of the splicing rail 30 to engage the horizontal rail 20 and prevent or preclude the horizontal rail 20 from pulling out of the splicing rail 30. For example, the tabs 36 may include generally C-shaped tabs that are spaced apart along the base portion 34 and dimensioned to be received at least partially within corresponding slots 26 of the rails 20. The tabs 36 may be cut, such as laser cut, from the base portion 34.
[0024] With the rails 20 received along the channel of the splicing rail 30, the tabs 36 may be bent or flexed inward and at least partially into respective slots 26 to engage and restrict movement of the rails 20. The tabs 36 may be pointed toward a central portion of the splicing rail 30 so that, during assembly, the tab (which may be biased toward a bent or inwardly angled state) may flex as the rail is inserted into the splicing rail and slide along the inserted rail until the tab aligns with a respective slot, whereby the tab may return toward the bent or inwardly angled state within the respective slot. With the tabs 36 flexed into the channel (in their bent or inwardly angled state), the horizontal rail 20 may be moved into and along the channel of the splicing rail 30 with the tabs 36 moving along the horizontal rail 20 until they reach and flex into the respective slots 26. Movement of the horizontal rail 20 in the opposite direction out of the channel of the splicing rail 30 would cause the tab 36 to catch within the slot 26 and prevent or preclude further movement of the horizontal rail 20.
[0025] In other words, the flexible tabs 36 may each have a trailing edge that is at least partially disconnected or cut from the base portion 34 of the splicing rail 30 and a leading edge that is at least partially connected to or integrally formed with the base portion 34 of the splicing rail 30. The tabs 36 flex at the leading edge to move the trailing edge into and out of the channel of the splicing rail 30. As shown in
[0026] Thus, the splicing rail 30 receives the adjacent horizontal rails 20 and secures the rails 20 relative to one another without interfering with the channels of the horizontal rails 20, such that the cable 11 and/or other wires or devices may be disposed within the channels of the horizontal rails 20 and spanning the fencing system 10. The splicing rail 30 may only be disposed at the end portions 20a of the horizontal rails 20, such that fence panels or vertical slats may be affixed at the slots 26 along other portions of the horizontal rails 20. Further, the splicing rail 30 may be received along the passageway of the vertical post 12 or the passageway 18 of the bracket 16 to attach the horizontal rails 20 at the vertical posts 12 in a substantially seamless and continuous manner.
[0027] Optionally, and such as shown in
[0028]
[0029] Thus, the splicing rail 30 receives the horizontal rail 20 along the channel of the splicing rail 30 and engages flexible tabs 36 with corresponding slots 26 of the horizontal rail 20 to provide an external splicing or joining system. This allows cables or other components to extend along the horizontal rails 20 along the fencing system 10, such as to provide electrical power, added structural support, and/or a crash mitigation system. The bendable tabs 36 thus allow installation of the cable 11 without separate fasteners. Further, the cut-out tabs may be easier to manufacture than other, push-pin style fasteners.
[0030] As shown in
[0031] Optionally, a bracket mounted to the vertical post may be configured to receive the horizontal rail and/or splicing rail and allow access to the lengthwise opening of the rail for easier installation of the cable along the rail. For example, and referring to
[0032] The clamping portion 40 includes a rigid band 44, such as a sheet metal band, that wraps at least partially about the vertical post 12 so that opposing ends of the band 44 are disposed at the same side of the post 12 and oppose one another. A fastener 46, such as a threaded bolt with corresponding threaded receiver, may extend between the opposing ends of the band 44. Tightening the fastener 46 brings the two ends of the band 44 toward one another to tighten the band 44 about the post 12 and secure the bracket 38 to the vertical post 12. Optionally, additional fasteners may be used to secure the position of the bracket 38 along the post 12, such as a tap screw or other threaded fastener that extends through an aperture in the band 44 and is received by a corresponding hole or receiver at the post 12. Further, the band 44 may comprise a shape that corresponds to an outer shape of the vertical post 12, such as a square or rectangular shape or a circular or rounded shape.
[0033] The retaining portion 42 includes a generally C-shaped bracket having a base portion 48 attached to a portion of the band 44 and having an upper leg 50 and a lower leg 52 extending away from the base portion 48 and away from the band 44. For example, the base portion 48 may be welded to the band 44 or attached to the band 44 in any suitable manner, such as via threaded fasteners, adhesive and the like.
[0034] The C-shaped bracket has a channel or receiving portion 54 with an open end facing away from the band 44. With the clamping portion 40 attached at the vertical post 12, the open end of the retaining portion 42 may face away from the fence panel or vertical slats attached between the vertical posts 12. The horizontal rail 20 and/or splicing rail 30 may be disposed within the receiving portion 54. The upper leg 50 and the lower leg 52 may each include structure, such as a tab or extension folded over the respective leg, to reinforce the leg 52. Thus, with the horizontal rail 20 received along the receiving portion 54, the horizontal rail 20 may rest on and be supported by the lower leg 52.
[0035] With the horizontal rail 20 disposed within the receiving portion 54, a rail blocker plate 56 may be disposed at the retaining portion 42 and extend between the upper leg 50 and the lower leg 52 to cover the open end of the channel and retain the horizontal rail 20 at the bracket 38. For example, the rail blocker plate 56 may comprise a rigid plate attached to the upper leg 50 and the lower leg 52 via threaded fasteners.
[0036] Thus, with the vertical post 12 anchored to the ground surface, the clamping portion 40 of the bracket 38 may be disposed at the vertical post 12 by at least partially wrapping the band 44 about the post 12. The fastener 46 may extend between the opposing ends of the band 44 and is tightened to secure the bracket 38 at the vertical post 12. With the rail blocker plate 56 moved away from the open end of the channel of the retaining portion 42, the horizontal rail 20 may be inserted into the receiving portion 54 of the bracket 38 (
[0037] In some examples, and such as shown in
[0038] Thus, the vertical posts 12 may receive two or more sets of brackets 38 having channels or retaining portions 42 at different sides of the vertical post 12. For example, the square or rectangular vertical posts 12 may receive brackets 38 that face away from opposing sides of the posts 12 to support fence panels or vertical slats and crash mitigation rails at opposing sides of the fence 10. In some examples, the post 12 may support brackets 38 at three or more sides, or four or more sides, such as to enable corners or angled portions of the fence (
[0039] The cables 11 may be anchored to terminal posts 58 spaced from the fencing system 10. The cables 11 extend from the terminal posts 58 and are received along the lengthwise channels of the horizontal rails 20. Clips or bands 60 may be attached to the horizontal rails periodically along the rails 20 to retain the cables 11 along the rails 20, with the rail blocker plates 56 further retaining the cables 11 in the rails 20.
[0040] Thus, the bracket 38 mounted to the vertical post 12 and receiving the cable 11 along the horizontal rail 20 provides a crash mitigation fencing system that allows for heavy, long and strong cables to be integrated into the fence without sacrificing the diameter of the cable or the length of the fence. Further, the durability of the vertical post 12 is not compromised by passageways or cutouts formed in the post. The cable 11 is easy to install at the bracket 38 and, once installed, the cable is spaced from and does not touch the fencing infill, thus eliminating a potential step hazard that intruders might otherwise use for climbing the fence.
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[0042] Changes and modifications in the specifically described embodiments may be carried out without departing from the principles of the present invention, which is intended to be limited only by the scope of the appended claims as interpreted according to the principles of patent law.