HOUSING UNIT SYSTEM AND METHOD OF MANUFACTURE
20250369223 ยท 2025-12-04
Inventors
Cpc classification
E04B1/3412
FIXED CONSTRUCTIONS
E04B2001/0092
FIXED CONSTRUCTIONS
International classification
E04B1/34
FIXED CONSTRUCTIONS
E04H1/02
FIXED CONSTRUCTIONS
Abstract
A housing unit includes a central mast configured to be coupled to a portion of terrain, and upper ring, a lower ring, one or more wall panels, wherein the upper ring, the lower ring, and the one or more wall panels define a living space outer boundary, a plurality of first tensile members each configured to couple the upper ring to the central mast at a first central mast region, wherein the upper ring is configured to be suspended by the plurality of first tensile members below the first central mast region, and a plurality of second tensile members each configured to couple a periphery of the lower ring to a periphery of the upper ring, wherein the lower ring is configured to be suspended by the plurality of second tensile members below the upper ring and above the portion of terrain, wherein the upper ring and the lower ring are coupled to the portion of terrain only at the central mast.
Claims
1. A housing unit, comprising: a central mast configured to be coupled to a portion of terrain: an upper ring: a lower ring: one or more wall panels, wherein the upper ring, the lower ring, and the one or more wall panels define a living space outer boundary: a plurality of first tensile members each configured to couple the upper ring to the central mast at a first central mast region, wherein the upper ring is configured to be suspended by the plurality of first tensile members below the first central mast region; and a plurality of second tensile members each configured to couple a periphery of the lower ring to a periphery of the upper ring, wherein the lower ring is configured to be suspended by the plurality of second tensile members below the upper ring and above the portion of terrain, wherein the upper ring and the lower ring are coupled to the portion of terrain only at the central mast.
2. The housing unit of claim 1, wherein a lower portion of the central mast comprises a helical pier configured to couple to the portion of terrain.
3. The housing unit of claim 1, wherein a lower portion of the central mast is configured to statically engage with hardened concrete.
4. The housing unit of claim 1, wherein the mast comprises a mast cross-sectional area at a section between the upper ring and the lower ring, and wherein an annular flooring is located at or near a vertical level of the lower ring and comprises a living space flooring surface area bounded by the one or more wall panels and the central mast, wherein a living space ratio R is between about 220 and about 360, wherein R is defined by the equation R=X/Y, wherein X is the living space flooring surface area and Y is the mast cross-sectional area.
5. The housing unit of claim 1, wherein the one or more wall panels comprise a plurality of wall panels that are of similar construction to each other.
6. The housing unit of claim 5, further comprising: a plurality of floor panels configured to form substantially continuous flooring adjacent to the lower ring, wherein the lower ring comprises a polygon; and a plurality of T-shaped or L-shaped portions carried by the lower ring, each of the plurality of T-shaped or L-shaped portions comprising an inwardly-extending projection comprising a substantially horizontal planar face and an upwardly-extending projection comprising a substantially vertical planar face, the inwardly-extending projection configured to couple to one of the plurality of triangular floor panels and the upwardly-extending projection configured to couple to one of the plurality of wall panels.
7. The housing unit of claim 5, wherein each one of the plurality of wall panels comprises: an inner substantially impermeable, substantially fire-retardant sheet: an outer high-strength rigid sheet; and an intermediate insulative layer comprising one or both of an air gap and/or a substantially thermally insulative material.
8. The housing unit of claim 1, further comprising: a plurality of roof panels configured to form substantially continuous roofing above to the upper ring, one or more of the plurality of roof panels comprising a containment portion configured to hold a solar panel.
9. The housing unit of claim 1, further comprising: a hollow tube configured to be held substantially vertically at a location exteriorly adjacent to the living space outer boundary; and a substantially horizontal drainage conduit having a first elevated end and a second end comprising a lower apex, wherein the apex is adjacent to an upper portion of the hollow tube and configured to guide rainwater that has collected on the drainage conduit and moved via the effect of gravity toward the apex into an interior of the hollow tube.
10. A housing unit, comprising: a central mast configured to be coupled to a portion of terrain: an upper ring: a lower ring: one or more wall panels, wherein the upper ring, the lower ring, and the one or more wall panels define a living space boundary: a plurality of first tensile members each configured to couple the upper ring to the central mast at a first central mast region, wherein the upper ring is configured to be suspended by the plurality of first tensile members below the first central mast region; and a plurality of second tensile members each configured to couple a periphery of the lower ring to a periphery of the upper ring, wherein the lower ring is configured to be suspended by the plurality of second tensile members below the upper ring and above the portion of terrain, wherein the only portion of the housing unit extending into the terrain is located at the central mast.
11. The housing unit of claim 10, wherein a lower portion of the central mast comprises a helical pier configured to couple to the portion of terrain.
12. The housing unit of claim 10, wherein a lower portion of the central mast is configured to statically engage with hardened concrete.
13. The housing unit of claim 10, wherein the mast comprises a mast cross-sectional area at a section between the upper ring and the lower ring, and wherein an annular flooring is located at or near a vertical level of the lower ring and comprises a living space flooring surface area bounded by the one or more wall panels and the central mast, wherein a living space ratio R is between about 220 and about 360, wherein R is defined by the equation R=X/Y, wherein X is the living space flooring surface area and Y is the mast cross-sectional area.
14. The housing unit of claim 10, wherein the one or more wall panels comprise a plurality of wall panels that are of similar construction to each other.
15. The housing unit of claim 14, further comprising: a plurality of floor panels configured to form substantially continuous flooring adjacent to the lower ring, wherein the lower ring comprises a polygon; and a plurality of T-shaped or L-shaped portions carried by the lower ring, each of the plurality of T-shaped or L-shaped portions comprising an inwardly-extending projection comprising a substantially horizontal planar face and an upwardly-extending projection comprising a substantially vertical planar face, the inwardly-extending projection configured to couple to one of the plurality of triangular floor panels and the upwardly-extending projection configured to couple to one of the plurality of wall panels.
16. The housing unit of claim 14, wherein each one of the plurality of wall panels comprises: an inner substantially impermeable, substantially fire-retardant sheet: an outer high-strength rigid sheet; and an intermediate insulative layer comprising one or both of an air gap and/or a substantially thermally insulative material.
17. The housing unit of claim 10, further comprising: a plurality of roof panels configured to form substantially continuous roofing above to the upper ring, one or more of the plurality of roof panels comprising a containment portion configured to hold a solar panel.
18. The housing unit of claim 10, further comprising: a hollow tube configured to be held substantially vertically at a location exteriorly adjacent to the living space outer boundary; and a substantially horizontal drainage conduit having a first elevated end and a second end comprising a lower apex, wherein the apex is adjacent to an upper portion of the hollow tube and configured to guide rainwater that has collected on the drainage conduit and moved via the effect of gravity toward the apex into an interior of the hollow tube.
19. A housing unit community, comprising: a plurality of housing units each comprising: a central mast configured to be coupled to a portion of terrain; a polygonal upper ring; a polygonal lower ring; one or more wall panels, wherein the upper ring, the lower ring, and the one or more wall panels define a living space outer boundary; a plurality of first tensile members each configured to couple the upper ring to the central mast at a first central mast region, wherein the upper ring is configured to be suspended by the plurality of first tensile members below the first central mast region; a plurality of second tensile members each configured to couple a periphery of the lower ring to a periphery of the upper ring, wherein the lower ring is configured to be suspended by the plurality of second tensile members below the upper ring and above the portion of terrain, wherein the upper ring and the lower ring are coupled to the portion of terrain only at the central mast; wherein each of the plurality of housing units comprises a plurality of sides; and wherein one side of each of the plurality of housing units is adjacent and parallel to another side of another of the plurality of housing units.
20. The housing unit community of claim 19, wherein the polygonal upper ring comprises a hexagonal upper ring, and wherein the polygonal lower ring comprises a hexagonal lower ring.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0034] The disclosure generally relates to modular housing for use as a single unit, or as part of an arranged community of individual units. Each single unit comprises at least partially suspended structure. The unit or community of units provide several features, including at least some of: sustainability, modularity, affordability, resiliency. A SMART Unit, or S.M.A.R.T. Unit, is a name or phrase for these units, built by initials of the following descriptive words, while not including any one or more of them: Sustainable, Modular, Affordable, Resilient, and Tensile.
[0035] The United States confronts a rise in the lack of unaffordable housing and, as a result, an increase in homelessness. This is also true for many other first-world and non-first-world countries. As of 2024, 777,000 individuals have been determined to be living on the streets of the U.S., according to the U.S. Department of Housing and Urban Development. Despite substantial government spending on temporary solutions, such as emergency shelters and services, the issue persists. The spending can exceed $35,000 per homeless person per year in major cities, according to the National Alliance to End Homelessness. The Gap: A Shortage of Affordable Homes, a report published March 2023 by Aurand et al., conservatively estimated the shortage of rental homes affordable and available to extremely low-income households to be close to 7.8 million.
[0036] Homelessness in the United States is not solely the result of the lack of affordable housing but is also driven by a complex interplay of factors, including financial instability, unemployment, physical disabilities, mental health challenges, substance abuse, and systemic barriers to support services. The embodiments of modular housing for use as a single unit, or as part of an arranged community of individual units address a two-fold solution, addressing both the shortage of homes and the complex collection of economic and social issues. This includes, but is not limited to, providing scalable housing to meet the growing demand and enabling the creation of a rehabilitative environment designed to support the mental, physical, and social well-being of its inhabitants, thus helping them transition toward stability and self-sufficiency.
[0037] In a first embodiment, a (S.M.A.R.T.) housing unit comprises a hexagonal design based on six substantially rectangular wall panels, six triangular roof panels, and six triangular floor panels. In some embodiments, one or more of the panels can be replaced by an alternate panel having an opening, for a door, and/or for a window. In some embodiments, the six wall panels comprise five wall panels with a window and one wall panel with a door. In some embodiments, a floor panel includes an opening for a door, to couple to a stairway and/or ramp. In some embodiments, a roof panel includes an opening for a door, to couple to a walkway, a stairway and/or a ramp. The wall, roof, and floor panels are each secured to an upper hexagonal ring and/or a lower hexagonal ring by a series of tensile wires, or multi-filar cables. All of these components are connected to a central, vertically-extending mast. The hexagonal shape provides structural efficiency and modularity. Multiple hexagonal units can be interconnected without complication, while optimizing space and minimizing material use and material complexity. This geometric configuration evenly distributes stresses and supports the tensile construction.
[0038] Each of the components (wall panels, roof panels, floor panels) are prefabricated, and allow for quick assembly, thus enhancing the scalability and adaptability of different multi-unit set-ups. The hexagonal structure facilitates efficient clustering of units into communities with a generally circular or polygonal form. These forms enable the creation of shared courtyards that foster social engagement and stability among residents while enabling the efficient distribution of utilities and infrastructure.
[0039]
[0040] The upper hexagonal ring 101 comprises six straight horizontal beams 107a-f connected to each other at angles A of 120. Turning to
[0041] Six roof panels 118a-f are assembled above the upper hexagonal ring 101. Each of the roof panels 118 comprises at least an external plate 119 (e.g., outer sheet) having a general triangular shape, with a base side 120, first leg side 121a and second leg side 121b. The two leg sides 121a, 121b have the same length. The roof panel 118 further includes a cut-away section 122 comprising an arc concave face 123 that is configured to fit around a 60 circumferential portion of the central mast 103, in some embodiments, just above the first portion 106. In some embodiments, the end of the roof panel 118 having the cut-away section 122 is angled 25 to 65 above the horizontal, or about 45, or about 30 above the horizontal. The roof panel 118 further includes an inner sheet 124. As shown in
[0042] One or more of the roof panels 118a-f can comprise a bracket 141, or containment portion, comprising a lower undercut 142 or pocket, that is configured to hold an individual solar panel 143. The undercut 142 supports the solar panel 143 and provides the required electrical connections and mechanical connections (snaps, friction fit, screw attachment, etc.). The wires, batteries, charge controller, inverter, and other electronics can be stored within an attic storage area (above the upper ring 101 and below the roof panels 118). Access doors can be provided in one or more roof panels 118 to provide access to the attic area. The electronics of the solar panels 143 can further be connected through an opening provided in the central mast 103. The solar panel in some embodiments is a lateral (long) side of about one meter in length. The central mast 103 can comprise a central lumen or passageway 144, to allow any electrical wires and/or plumbing tubes to pass therethrough, to conceal them and direct them. For example, electrical wires for the solar panel, power, and lighting, can pass through an upper portion of the passageway 144, e.g., above the lower hexagonal ring 102. Sewage and wastewater can be conveyed, with the help of gravity, through a lower portion of the passageway 144, e.g., below the lower hexagonal ring. Fresh hot and cold water can be supplied through either the upper or lower portions of the passageway 144. In other embodiments, the central mast 103 comprises a solid post. The central mast 103 is shown as a cylinder having a circular cross-section of a single diameter throughout its length. In other embodiments, the circular cross-section can vary, for example, flaring from a larger diameter below, to a smaller diameter above. In other embodiments, the central mast 103 has a hexagonal cross-section shape, whether hollow, or solid.
[0043] Six wall panels 126a-f are assembled substantially between the upper hexagonal ring 101 and the lower hexagonal ring 102. Each of the wall panels 126 comprises at least an external plate 127 (e.g., outer sheet) having a general rectangular shape, with a lower side 128, upper side 129, left side 130, and right side 131. The wall panels 126a-f are configured to fit against at least a portion of a particular beam 107 and at least a portion of a particular beam 113, below the beam 107. The wall panel 126 further includes an inner sheet 132. As shown in
[0044] Six floor panels 112 (only one shown in
[0045] The central mast 103 of the housing unit 100 comprises a lower end 145 that is configured to be coupled to a portion of terrain 146 (ground, soil, sand, dirt, grass, etc.), wherein the lower extreme 147 of the lower hexagonal ring 102 clears the portion of terrain 146, and does not contact any portion of the terrain 146. All of the housing unit 100, except for the central mast 103 is thus suspended from the central mast 103. No direct attachment of the lower hexagonal ring 102 to the portion of the terrain 146 is required. A space, or elevation h, between the lower extreme 147 of the lower hexagonal ring 102 and the portion of the terrain 146 is in some embodiments between about 0.75 foot (0.23 meter) and about 15 feet (4.57 meters), or between about one foot (0.30 meter) and about 3.3 feet (1.0 meter). This assumes that the lower extreme 147 is the lowest portion of the housing unit 100 (other than the portion of the central mast 103 that extends below it), In other embodiments, the can be additional attachments to the bottom of the lower hexagonal ring 102, with the clearance also adjusted to be between about 0.75 foot and about 15 feet, or between about one foot and 3.3 feet. The housing unit 100 can be constructed on terrain that has a grade of 10.5% or less (e.g., approximately a 6 slope or less). A common distance between the rings 101, 102 can be about nine feet, or between about eight feet and about twelve feet. The distance between the upper ring 101 and the top of the structure can be about eight feet, or between about five feet and about twelve feet. In some embodiments, a 27 foot tall central mast 103 is utilized, with about nine feet intended for placement below ground level and about eighteen feet intended to extend above ground level.
[0046] By controlling the length of the central mast 103 and/or the lower end 145 of the central mast 103 that is placed below ground, the desired elevation h of the lower extreme 147 of the lower hexagonal ring 102 above the portion of terrain 146. In some embodiments, the lower end 145 of the central mast 103 comprises a helical pier, and is configured to be screwed into the soil until a desirable load capacity has been achieved. In some embodiments, the soil is dug with an auger or other tool, and a sono tube is used for controlling the amount and shape of poured cement, into which the lower end 145 of the central mast 103 is embedded, as the concrete solidifies. The lower end 145 can include one or more radial projections extending therefrom, which, when bonded within the hardened concrete, provides rotational resistance and stability. Thus, the central mast 103 is statically coupled to the concrete. The lower end 145 can also comprise a textured cylindrical or other shaped surface, to also provide rotational resistance and stability. See also
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[0048] In the embodiments of
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[0052] Each of the panels 150, 160, 170 can vary from five inches in thickness to ten inches in thickness, or between six inches and eight inches. Any of the external layers 153, 161, 171 and/or internal layers 158, 165, 176 can be treated and/or coated to increase fire-retardant and/or water-resistant characteristics. In some embodiments, an additional internal layer comprising polymeric plastic or resin can be applied to make the composite more weatherproof, and durable.
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[0055] In an alternative embodiment, the T-shaped bracket 200 is replaced by an L-shaped bracket, having only the upwardly-extending projection 203 and the inwardly-extending projection 204. In another alternative, shown in
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[0058] The lower hexagonal ring 102 hangs via second tensile cables 105. A first end 246 of the second tensile cable 105 connects to the lower eyelet 245 of the coupler 243, and a second end 247 connects to an eyelet 248 of a coupler 249 that is connected to a bracket 235. The brackets 235, couplers 243, and lower hexagonal ring 102 of
[0059] Assuming that the central mast 231 extends along a vertical Z-axis, further stability can be added along the X-axis and/or Y-axis (Cartesian coordinates), or along the R-axis (cylindrical coordinates).
[0060] Further stability, resilience, and robustness can be added to the structure of the hexagonal housing unit 230 via circular plates 254, 255, 256. The plates 254, 255, 256 serve as connecting points or joints within the structure, and facilitate modular assembly. Each plate is configured to be connected to the central mast 231 at a different longitudinal location along the central mast 231. The upper circular plate 254 is configured to be secured around the upper portion 232 of the central mast 231, and to interface with the arc concave face 123 of the roof panel 118, or with another portion at the apex of the roof panel 118. The roof panel also possesses a flat surface at its upper apex that is parallel to the horizontal and intended to engage the central mast 231 in a flush manner. This is somewhat equivalent to the two staggered cut-away sections 122 comprising an arc concave face 123 shown in
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[0062] Using the intermediate circular plate 255 as an example, any of the plates 254, 255, 256 can comprise an upper annular plate structure 258, and a plurality of angled beams 259. In some embodiments, the angled beams 259 can be replaced with a conical structure, whose lower end connects to the central mast 231 and whose upper end connects to the upper annular plate 258.
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[0066] The captured rainwater 316 can substantially fill the lumen 302 of the tube 301, and is protected against evaporation, because of the comparatively small surface area of the top opening 312, which is the only interface of the captured water with the ambient environment. Alternatively, a small roof structure (not shown) can be carried above the opening 312, without blocking it, to significantly protect against hard materials (plant material, animal feces, etc.) from entering. In other embodiments, a layer of screen or filter material can be placed above some or most of the opening 312, to further ensure cleanliness of the water. Though a single tube 301 and single gutter 307 are shown in
[0067] An alternative water harvesting system 300 is illustrated in
[0068] The water harvesting system 300, 300 can include a faucet 326 that hydraulically communicates with the lumen 302, and allows the resident to directly access the water, via an on/off valve 327, which can be operated by a faucet handle or dial, or similar device. The water harvesting system 300, 300 can also supply water to lavatory or kitchen fixtures 271 (
[0069] In some embodiments, the water harvesting system 300, 300 can comprise a cistern 322 (
[0070] Turning to
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[0072] Inherent in the community 400 design is the potential use of shared resources and utilities. This can enhance both the efficiency of construction and the allotment of utilities. A utility tie-in is located in the central courtyard 403, where water supply, electrical supply, and sewage systems can come together. As apparent from
[0073] Turning particularly to
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[0075] Each sub-community 400 comprises a fully enclosed central courtyard 403. Each housing unit has 100 an exterior entrance 404 on the outside of a circle of six housing units 100. The housing units 100 each share two of their six walls with, one with each of two other housing units 100. Thus, the central courtyard 403 is only accessible by a back exit 433, which each housing unit 100 includes. The central courtyard 403 is thus shared by six housing units 100 of a single sub-community 400, but not by the entire community 430. In some embodiments, one or more housing units of the community 430 can be repurposed as a storage, meeting, utilities, or other shared area. In some embodiments, one or more housing units of the sub-community 400 can be repurposed as a storage, meeting, utilities, or other shared area.
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[0077] Each sub-community 400 has the same characteristics as described with
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[0080] The cross-sectional area 424 (fine hatching) of the circular cross-section central mast 103 within the living space (e.g., just above the flooring) is the second portion of this equation, namely C.S. AREA (424)=(D/2).sup.2, which is thus subtracted from the hexagonal area.
[0081] The housing units 100 are configured to provide a large amount of livable space with only a small area of terrain which must be accessed below the surface. For example, the amount of terrain accessed at its surface need only be approximately the cross-section area of the central mast 103. Thus, the housing units 100 are living space efficient. The ratio (C.S. Area 424)/X can range from about 185 to about 500, or about 200 to 400, or 220 to 360, or 240 to 320, or 260 to 300.
[0082] The one or more wall panels 126, the upper ring 101, and the lower ring 102 together define a living space outer boundary.
[0083] Though a large number of materials can be chosen to construct each component of the housing unit 100, many of the choices can include recycled or environmentally friendly materials. These materials can be chosen such that they are durable and promote energy efficiency.
[0084] Recycled Steel: Can be used in the frame (e.g. rings 101, 102), central mast 103, 231, tensile wires 104, 105, 270, interior and exterior wall sheets 265, 260, brackets 200, 241, 235, and other structural components. Steel provides exceptional durability and retains a great deal of its strength through one or more recycling processes. Hot-rolled structural steel can be utilized for structural components including the rings 101, 102 and the central mast 102, 231.
[0085] Cork: Can be used for the floor panels 165. Cork offers good thermal and acoustic insulation. Cork can be harvested sustainably without damaging trees, thus making it a renewable resource that can enhance both aesthetics and comfort of the housing unit 100.
[0086] Cellulose: Can be used for insulation 156, 163, 174, 264. Cellulose can be made from up to 85% recycled paper. It can be treated for fire resistance and pest resistance. Cellulose further provides additional thermal and acoustic insulation. The addition of cellulose can make panels more energy efficient.
[0087] The modular design of the housing units 100 accommodates the used of a wide variety of other materials, such as recycled polymeric waste, recycled rubber (natural and synthetic), compress blocks of earth, bamboo, recycled gypsum board, hempcrete, and mycelium-based composite materials. The availability of these myriad material choices allows for flexibility when faced with different financial constraints, environmental considerations, regional availability, or specific structural or aesthetic preferences. The materials provide overall durability in a large variety of environmental conditions, and allow for a fit with variant climates, hot, cold, etc. The materials can provide resistance against corrosion, moisture, and pests, maximizing longevity. Because the majority of the housing unit 100 is suspended above the ground (except the lower portion of the central mast), ground-based environmental stresses are inherently reduced. In a community 400 of units 100, there is some structurally stabilizing effect from an adjacent unit 100 onto another, and vice versa. Sealant material (silicone, urethane, grout, caulking) can be utilized to form a substantially hermetic seal, or at least a water-resistant seal between any of the components. The use of prefabricated concrete can enable immediate construction, as the precured, solidified concrete is placed within a hole in the terrain. This can eliminate delays caused by weather conditions such as rain or freezing temperatures. This method also removes the need for on-site framing, curing, and drying of the concrete, and can significantly accelerate the building process and lower the labor costs.
[0088] The housing unit design allows components to be prefabricated and assembled on-site in a rapid manner. Wall, floor, and roof panels, as well as the frame and the mast can be prefabricated and can be subdivided into three to six smaller components, facilitating rapid transport and swift assembly. The hexagonal shape and standardized dimensions can ensure that the units 100 can be easily scalable and can be arranged in various configurations, if necessary, to form larger residential communities, such as the community 400. The components can be mass produced and shipped in bulk, which can lower the cost per unit via the economies of scale. The multiple straightforward design components can be produced with low labor costs and low construction time, further driving down the cost of deployment. The modular nature allows for the components to be compactly packaged and transported efficiently, thus minimizing transportation costs. By focusing on a few key raw materials, pricing can be leveraged, and quality can be maximized.
[0089] The central mast 103, 231 acts as the central support for each housing unit 100, anchoring all other components and distributing structural loads efficiently to maintain stability and allowing for nominal concrete 272 to be used for the foundation. The central mast 103, 231 can comprise a solid form or a tubular form, having a hollow center.
[0090] The following clauses include examples of apparatus of the disclosure: [0091] Clause 1: In one example, a modular housing unit includes an aluminum or steel structural frame with integrated solar panels and a water collection system. [0092] Clause 2: In another example, the housing unit of clause 1 further includes a central mast and two interconnecting rings, each ring supporting part of the unit's load via one or more tensile wires or multi-filar cables. [0093] Clause 3: In another example, the housing unit of either one of clauses 1 or 2 further includes cork insulation for thermal acoustic management and cellulose insulation positioned between interior and exterior wall panels. [0094] Clause 4: In another example, the housing unit of any one of claims 1-3 includes a roof configured to collect rainwater and direct it to a storage system for reuse.
[0095] A method of manufacture of a housing unit 100 and a subcommunity 400 or community 400, according to a first embodiment of the present disclosure, follows.
[0096] Preparation and Foundation Setup. Utilities are installed underground prior to construction to ensure seamless integration. A concrete footer is installed at a depth determined by local terrain and soil conditions to ensure stability. A mast is anchored into the concrete footer, serving as the central structural support.
[0097] Frame assembly: Two frames (e.g., rings 101, 102) are assembled around the mast, creating the primary structure of the unit. Tensile cables are strategically attached, extending from designated vertices through the frames to the top of the mast, effectively suspending the frame.
[0098] Structural enhancement: Extrusion plates (e.g., circular plates 254, 255, 256) are secured at critical points, bolted to the mast, and in some embodiments can be supported by radiating tensile cables from the mast's apex, adding additional support and stability.
[0099] Flooring installation: Flooring and attic segments are fitted and installed, providing both insulation and structural integrity. In an alternative embodiment, stakes can be strategically placed around the unit's perimeter where the floor does not meet the ground, if any further stabilization of the structure is required, by necessity, or by local laws or regulations. Generally, these stakes are not required.
[0100] Wall and roof installation: Walls are erected, followed by the roofing installation, thus ensuring a robust and insulated enclosure. Exterior treatments such as UV-resistant, first-resistant, pest-resistant, and thermal-resistant coatings are applied to enhance durability and performance.
[0101] Interior setup and final touches: The interior is fully furnished, and all utility connections are completed to make the unit livable. This process is replicated for the additional units (e.g., four) if constructing a cluster of units. The units of a cluster are interconnected, to form a cohesive cluster, optimizing space and resource use while fostering community interaction.
[0102] While embodiments have been shown and described, various modifications may be made without departing from the scope of the inventive concepts disclosed herein.
[0103] The ranges disclosed herein also encompass any and all overlap, sub-ranges, and combinations thereof. Language such as up to, at least, greater than, less than, between, and the like includes the number recited. Numbers preceded by a term such as approximately, about, and substantially as used herein include the recited numbers (e.g., about 10%=10%), and also represent an amount close to the stated amount that still performs a desired function or achieves a desired result. For example, the terms approximately, about, and substantially may refer to an amount that is within less than 10% of, within less than 5% of, within less than 1% of, within less than 0.1% of, and within less than 0.01% of the stated amount.
[0104] For purposes of the present disclosure and appended claims, the conjunction or is to be construed inclusively (e.g., an apple or an orange would be interpreted as an apple, or an orange, or both; e.g., an apple, an orange, or an avocado would be interpreted as an apple, or an orange, or an avocado, or any two, or all three), unless: (i) it is explicitly stated otherwise, e.g., by use of either . . . or, only one of, or similar language; or (ii) two or more of the listed alternatives are mutually exclusive within the particular context, in which case or would encompass only those combinations involving non-mutually-exclusive alternatives. For purposes of the present disclosure and appended claims, the words comprising, including, having, and variants thereof, wherever they appear, shall be construed as open-ended terminology, with the same meaning as if the phrase at least were appended after each instance thereof.