DRIVELINE ARRANGEMENT
20220332186 · 2022-10-20
Inventors
Cpc classification
F16H61/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K17/356
PERFORMING OPERATIONS; TRANSPORTING
F16H2200/0021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K1/02
PERFORMING OPERATIONS; TRANSPORTING
F16H2061/6603
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K17/02
PERFORMING OPERATIONS; TRANSPORTING
F16H63/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H47/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B60K17/356
PERFORMING OPERATIONS; TRANSPORTING
B60K1/02
PERFORMING OPERATIONS; TRANSPORTING
F16H47/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A driveline arrangement, comprises a first electric machine, and a continuously variable torque distribution arrangement configured to controllably direct a torque from the first electric machine to a front wheel axle and at least one rear wheel axle, the continuously variable torque distribution arrangement including a main shaft connectable to the first electric machine and to the at least one rear wheel axle, a primary planetary gear set including a primary sun gear, a primary ring gear and a primary planet carrier carrying a set of planet gear units, wherein the planet gear units are in meshing engagement with the primary sun gear and the primary ring gear, a second electric machine connected to the primary sun gear, and a gear stage including a first gear wheel operatively connected to the primary ring gear, and a second gear wheel connectable to the front wheel axle.
Claims
1. A driveline arrangement for a working machine, the driveline arrangement comprising: a first electric machine arranged to propel the working machine, and a continuously variable torque distribution arrangement configured to controllably direct a torque from the first electric machine to a front wheel axle and at least one rear wheel axle of the working machine, the continuously variable torque distribution arrangement comprising a main shaft connectable to the first electric machine and to the at least one rear wheel axle, a primary planetary gear set comprising a primary sun gear, a primary ring gear and a primary planet carrier carrying a set of planet gear units, wherein the planet gear units are in meshing engagement with the primary sun gear and the primary ring gear, a second electric machine connected to the primary sun gear, and a gear stage comprising a first gear wheel operatively connected to the primary ring gear, and a second gear wheel connectable to the front wheel axle, the first gear wheel being in meshing engagement with the second gear wheel, wherein the primary planet carrier is operatively connected to the main shaft.
2. The driveline arrangement according to claim 1, further comprising an energy storage system electrically connected to the first and second electric machines to supply electric power to the first and second electric machines.
3. The driveline arrangement according to claim 1, wherein the primary planetary gear set is concentrically connected to the main shaft.
4. The driveline arrangement according to claim 1, wherein each one of the planet gear units of the set of planet gear units comprises a first planet wheel arranged in meshing engagement with the primary sun gear, and a second planet wheel arranged in meshing engagement with the primary ring gear, the first planet wheel and the second planet wheel being arranged on a common planet wheel shaft.
5. The driveline arrangement according to claim 1, wherein the driveline arrangement further comprises a gear shifting arrangement connected between the first electric machine and the main shaft.
6. The driveline arrangement according to claim 5, wherein the gear shifting arrangement comprises a first planetary gear set comprising a first set of planetary members, the first set of planetary members comprising a first sun gear, a first ring gear and a first planet carrier carrying a first set of planet gears, wherein the planet gears of the first set of planet gears are in meshing engagement with the first sun gear and the first ring gear, a second planetary gear set comprising a second set of planetary members, the second set of planetary members comprising a second sun gear, a second ring gear and a second planet carrier carrying a second set of planet gears, wherein the planet gears of the second set of planet gears are in meshing engagement with the second sun gear and the second ring gear, at least one member of the first planetary gear set being operatively connected to a member of the second planetary gear set, wherein one member of the first planetary gear set is connected to the main shaft, and one member of the second planetary gear set is connected to the first electric machine, and a gear selection arrangement, comprising a first locking mechanism connected to a member of the first planetary gear set, and a second locking mechanism connected to a member of the second planetary gear set.
7. The driveline arrangement according to claim 6, wherein the first sun gear is operatively connected to the second planet carrier, the first ring gear is operatively connected to the second ring gear, the second sun gear is connected to the first electric machine, the first ring gear and the second ring gear are connected to the main shaft, the first locking mechanism is connected to the first planet carrier, and the second locking mechanism is connected to the second planet carrier and to the first sun gear.
8. The driveline arrangement according to claim 6, wherein the first sun gear is operatively connected to the second sun gear, the first ring gear is operatively connected to the second planet carrier, the first and second sun gears are connected to the first electric machine, the first planet carrier is connected to the main shaft, the first locking mechanism is connected to the first ring gear and to the second planet carrier, and the second locking mechanism is connected to the second ring gear.
9. The driveline arrangement according to claim 6, wherein the gear shifting arrangement further comprises a third planetary gear set comprising a third set of planetary members, the third set of planetary members comprising a third sun gear, a third ring gear and a third planet carrier carrying a third set of planet gears, wherein the planet gears of the third set of planet gears are in meshing engagement with the third sun gear and the third ring gear, wherein at least one member of the third planetary gear set is operatively connected to a member of the second planetary gear set, and wherein the gear selection arrangement further comprises a third locking mechanism connected to a member of the third planetary gear set.
10. The driveline arrangement according to claim 9, wherein the first ring gear is operatively connected to the second planet carrier, the first sun gear is operatively connected to the second ring gear and to the third planet carrier, the second sun gear is operatively connected to the third sun gear, the second and third sun gears are connected to the first electric machine, the first ring gear and the second planet carrier are connected to the main shaft, the first locking mechanism is connected to the first planet carrier, the second locking mechanism is connected to the second ring gear and to the first sun gear and to the third planet carrier, and the third locking mechanism is connected to the third ring gear.
11. The driveline arrangement according to claim 6, wherein the gear shifting arrangement comprises a transmission housing, the transmission housing comprising a housing wall assembly defining a transmission housing cavity enclosing at least the first and second planetary gear sets, wherein at least an external portion of each one of the first and second locking mechanisms is located on one side of the transmission housing wall assembly and the transmission housing cavity is located on an opposite side of the transmission housing wall assembly.
12. The driveline arrangement according to claim 11, wherein the first locking mechanism is adapted to be controlled by a first fluid pressure conducted to the first locking mechanism such that: for at least a first fluid pressure equal to zero overpressure, the first locking mechanism is adapted to assume a locked condition in which the member of the first planetary gear set is locked to the transmission housing, and the second locking mechanism is adapted to be controlled by a second fluid pressure conducted to the second locking mechanism such that: for at least a second fluid pressure equal to zero overpressure, the second locking mechanism is adapted to assume a locked condition in which the member of the second planetary gear set is locked to the transmission housing.
13. The driveline arrangement according to claim 12, wherein the first locking mechanism comprises a first biasing member, preferably a first spring arrangement, adapted to bias the first locking mechanism so as to assume the locked condition, and wherein the second locking mechanism comprises a second biasing member, preferably a second spring arrangement, adapted to bias the second locking mechanism so as to assume the locked condition.
14. The driveline arrangement according to claim 6, wherein the first locking mechanism comprises a first brake disc and a first brake caliper, and the second locking mechanism comprises a second brake disc and a second brake caliper.
15. The driveline arrangement according to claim 14, wherein the gear shifting arrangement comprises a transmission housing, the transmission housing comprising a housing wall assembly defining a transmission housing cavity enclosing at least the first and second planetary gear sets, wherein at least an external portion of each one of the first and second locking mechanisms is located on one side of the transmission housing wall assembly and the transmission housing cavity is located on an opposite side of the transmission housing wall assembly, and wherein the external portion of the first locking mechanism comprises the first brake disc and the first brake caliper, and wherein the external portion of the second locking mechanism comprises the second brake disc and the second brake caliper.
16. The driveline arrangement according to claim 6, wherein the gear selection arrangement is adapted to assume a locked condition in which each of the first and second locking mechanisms assumes a locked condition.
17. A working machine comprising a front wheel axle connected to a pair of front wheels, and at least one rear wheel axle connected to at least one pair of rear wheels, and a driveline arrangement according to claim 1, wherein the front wheel axle is connected to the second gear wheel and the at least one rear wheel axle is connected to the main shaft.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0040] The above, as well as additional objects, features, and advantages of the present invention, will be better understood through the following illustrative and non-limiting detailed description of exemplary embodiments of the present invention, wherein:
[0041]
[0042]
[0043]
[0044]
DETAIL DESCRIPTION
[0045] The present disclosure will now be described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments are shown. The disclosure may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided for thoroughness and completeness. Like reference character refer to like elements throughout the description.
[0046] Reference is made to
[0047] As can be seen from
[0048] Moreover, as seen in
[0049] Although the
[0050] The
[0051] The continuously variable torque distribution arrangement 104 comprises a main shaft 106 connected to the first electric machine 102. The main shaft 106 is further connected to at least one of the rear wheel axles 24, 26. The continuously variable torque distribution arrangement 104 further comprises a primary planetary gear set 108 comprising a primary sun gear 110, a primary ring gear 112 and a primary planet carrier 114 carrying a set of planet gear units 116. The primary planetary gear set 108 is concentrically connected to the main shaft 106. The planet gear units 116 are in meshing engagement with the primary sun gear 110 and the primary ring gear 112. The primary planet carrier 114 is operatively connected to the main shaft 106. As is further depicted in
[0052] As can be seen in
[0053] For directing a torque to the front wheel axle 16, the continuously variable torque distribution arrangement 104 comprises a gear stage 120. The gear stage 120, which is exemplified as an angled gear stage 120, comprises a first gear wheel 122 operatively connected to the primary ring gear 112, and a second gear wheel 124 connectable to the front wheel axle 16, wherein the first gear wheel 122 is in meshing engagement with the second gear wheel 124.
[0054] By means of the exemplified driveline arrangement 100 in
[0055] Furthermore, and as indicated above, the torque distribution between the front wheel axle 16 and at least one of the rear wheel axles 24, 26 is controlled by the continuously variable torque distribution arrangement 104. The following will present this torque distribution in further detail with non-limiting examples. When operating the driveline arrangement 100 and no torque is applied from the second electric machine 118, the primary planetary gear set 108 is not transferring any torque and all of the input torque from the first electric machine 102 is transmitted to the rear wheel axle(s) 24, 26. When a torque is applied by the second electric machine 118 to the primary sun gear 110, a torque equilibrium of the primary planetary gear set 108 results in that the primary planet carrier 114 subtracts torque from the rear axle(s) 24, 26 and adds torque via the primary ring gear 112 to the front wheel axle 16.
[0056] The torque ratio between primary ring gear 112 and primary sun gear 110 is determined by the basic speed ratio, referred to as R. According to a non-limiting example, if R=−2 a primary ring gear torque is twice the primary sun gear torque, and the torques act in the same direction. These two torques balance the primary planet carrier torque.
[0057] As a non-limiting example, if the primary planet carrier 114 subtracts e.g. 60% of the input torque received from the first electric machine 102, and leaves 40% to the rear wheel axle(s) 24, 26, the 60% torque to the primary planet carrier 114 is split in 40% to the primary ring gear 112 and 20% to the primary sun gear 110. With a gear ratio i=1,5 of the angled gear step 120, the torque to the front wheel axle 16 will be 60% of the input torque from the first electric machine 102. So, in such a loss-free example, the 100% torque from the first electric machine 102 is distributed with 60% to the front wheel axle 16 and 40% to the rear wheel axle(s) 24, 26. For achieving this, the second electric machine 118 has to provide a torque which is 20% of the input torque from the first electric machine 102, if connected directly to the primary sun gear 110.
[0058] When the working machine 10 is turning, the wheels 18 on the front wheel axle 16 have to rotate faster, whereby additional power is delivered by the second electric machine 118. This is due to the fact that a turning radius R1 of the front wheel axle 16 is larger than the turning radius R2 of the rear wheel axle(s) 24, 26.
[0059] The larger steering angle α, the larger ratio R1/R2 and thus the larger ratio ω.sub.front wheel axle/ω.sub.rear wheel axle(s) that increases the speed of the second electric machine 118. The speed of the second electric machine may increase based on increased steering angle and/or increased working machine speed.
[0060] In order to describe another example embodiment of the driveline arrangement 100, reference is made to
[0061] The difference between the embodiment depicted in
[0062] The following will now describe the driveline arrangement 100 according to still further example embodiments. Each of the example embodiments described below illustrates the second electric machine 118 concentrically arranged around the main shaft 106. It should however be readily understood that the embodiment in
[0063] Turning now to
[0064] Turning to
[0065] Although
[0066] In order to describe the driveline arrangement 100 according to a still further example embodiment, reference is now made to
[0067] The gear shifting arrangement 600 depicted in
[0068] As is further illustrated in
[0069] In the exemplified example embodiment of
[0070] By means of the gear shifting arrangement 600 depicted in
[0071] Turning to
[0072] As is further illustrated in
[0073] In the exemplified example embodiment of
[0074] By means of the gear shifting arrangement 700 depicted in
[0075] In order to describe a gear shifting arrangement according to a still further example embodiment, reference is now made to
[0076] As is further illustrated in
[0077] In the exemplified example embodiment of
[0078] The second sun gear 822 is operatively connected to the third sun gear 832, the second 822 and third 832 sun gears are connected to the first electric machine 102, and the first ring gear 814 and the second planet carrier 826 are connected to the main shaft 106.
[0079] Furthermore, the first locking mechanism 64 is connected to the first planet carrier 816, the second locking mechanism 66 is connected to the second ring gear 824, and the third locking mechanism 67 is connected to the third ring gear 834.
[0080] By means of the gear shifting arrangement 800 depicted in
[0081] In order to describe the gear shifting arrangement of
[0082] The first locking mechanism 64 is adapted to be controlled by a first fluid pressure conducted to the first locking mechanism 64 such that for at least a first fluid pressure equal to zero overpressure, the first locking mechanism 64 is adapted to assume a locked condition in which the planetary member connected to the first locking mechanism 64 is locked to the transmission housing 60.
[0083] As described above, the gear selection arrangement 62 also comprises a second locking mechanism 66 connected to a member of the planetary gear sets. The second locking mechanism 66 is adapted to be controlled by a second fluid pressure conducted to the second locking mechanism 66 such that for at least a second fluid pressure equal to zero overpressure, the second locking mechanism 66 is adapted to assume a locked condition in which the planetary member connected to the second locking mechanism 66 is locked to the transmission housing 60.
[0084] Furthermore, and purely by way of example, the implementation of the gear selection arrangement 62 is such that the first locking mechanism 64 is further adapted to assume a set of first locking mechanism non-locked conditions in which the planetary member connected to the first locking mechanism 64 is allowed to rotate relative to the transmission housing 60, and wherein the second locking mechanism 66 is further adapted to assume a set of second locking mechanism non-locked conditions in which the planetary member connected to the second locking mechanism 66 is allowed to rotate relative to the transmission housing, whereby for a first fluid pressure equal to or higher than a first fluid pressure threshold, the planetary member connected to the first locking mechanism 64 is adapted to assume a released condition in which the planetary member is free to rotate relative to the transmission housing 60, wherein the released condition is forming part of the set of first locking mechanism non-locked conditions. Also, for at least one first intermediate pressure between zero overpressure and the first fluid pressure threshold, the first locking mechanism 64 is adapted to assume a slipping condition in which a relative rotation is allowed but braking torque is applied between the transmission housing 60 and the planetary member, wherein the slipping condition is forming part of the set of first locking mechanism non-locked conditions. Moreover, for a second fluid pressure equal to or higher than a second fluid pressure threshold, the second locking mechanism 66 is adapted to assume a released condition in which the planetary member connected to the second locking mechanism 66 is free to rotate relative to the transmission housing 60, wherein the released condition is forming part of the set of second locking mechanism non-locked conditions. Also, for at least one second intermediate pressure between zero overpressure and the second fluid pressure threshold, the second locking mechanism 66 is adapted to assume a slipping condition in which a relative rotation is allowed but braking torque is applied between the transmission housing 60 and the planetary member, wherein the slipping condition is forming part of the set of second locking mechanism non-locked conditions.
[0085] The first locking mechanism 64 may be implemented in a plurality of ways. Purely by way of example, the first locking mechanism 64 may be implemented as an on-off locking mechanism, such as a dog clutch, adapted to assume either a fully locked or a fully released condition. As such, though purely by way of example, the set of first locking mechanism non-locked conditions may contain only one non-locked condition, i.e. a fully released condition as exemplified above.
[0086] In a similar vein, the second locking mechanism 66 may be implemented in a plurality of ways. Purely by way of example, the second locking mechanism 66 may be implemented as an on-off locking mechanism, such as a dog clutch, adapted to assume either a fully locked or a fully released condition. As such, though purely by way of example, the set of second locking mechanism non-locked conditions may contain only one non-locked condition, i.e. a fully released condition as exemplified above.
[0087] Furthermore, each one of the first locking mechanism 64 and the second locking mechanism 66 may preferably be arranged as a parking brake. As such, each one of the first 64 and second 66 locking mechanisms may be implemented such that it assumes a locked condition at least when a fluid pressure conducted to the locking mechanism is equal to zero overpressure.
[0088] Implementations of the first 64 and second 66 locking mechanisms are hereinafter presented with reference to
[0089] In the
[0090] In the
[0091] Moreover, the
[0092] However, it should be noted that other implementations are also envisaged. Purely by way of example, the implementations of the first locking mechanism 64 may comprise two biasing members (not shown), each one of which being adapted to bias an individual brake pad 76, 78 towards the first brake disc 72. As such, the first brake caliper 74 need not necessarily be a so called floating caliper.
[0093] The first brake caliper 74 is in turn connected to a first fluid source 80, for instance via a fluid conduit 82 as exemplified in
[0094] In the
[0095] In the
[0096] Furthermore, for a first fluid pressure equal to or higher than the first fluid pressure threshold, the first locking mechanism 64 is adapted to assume a released condition in which the planetary member connected to the first locking mechanism 64 is free to rotate relative to the transmission housing 60. In such a condition, the biasing force from the first biasing member 68 does not exceed the force by which the first fluid pressure releases the two brake pads 76, 78 from the first brake disc 72 such that there is no contact between the first brake disc 72 and any one of the brake pads 76, 78.
[0097] Still further, for at least one first intermediate pressure between zero overpressure and the first fluid pressure threshold, the first locking mechanism 64 is adapted to assume a slipping condition in which a relative rotation is allowed but braking torque is applied between the transmission housing 60 and the planetary member. In a slipping condition, there is contact between the first brake disc 72 and at least one of, preferably both, the brake pads 76, 78 but wherein the first brake disc 72 nevertheless is allowed to rotate relative to the brake pads 76, 78.
[0098] In a similar vein as for the first locking mechanism 64, in the
[0099] Moreover, the
[0100] However, it should be noted that other implementations are also envisaged. Purely by way of example, the implementations of the second locking mechanism 66 may comprise two biasing members (not shown), each one of which being adapted to bias an individual brake pad towards the second brake disc 84. As such, the second brake caliper 86 need not necessarily be a so called floating caliper.
[0101] The second brake caliper 86 is in turn connected to a second fluid source 92, for instance via a fluid conduit 94 as exemplified in
[0102] In the
[0103] Although the first 80 and second 92 fluid sources are illustrated as separate entities in
[0104] In the
[0105] In the
[0106] Furthermore, for a second fluid pressure equal to or higher than a second fluid pressure threshold, the second locking mechanism 66 is adapted to assume a released condition in which the planetary member is free to rotate relative to the transmission housing 60. In such a condition, the biasing force from the second biasing member 70 does not exceed the force by which the second fluid pressure releases the two brake pads 88, 90 from contact with the second brake disc 84 such that there is no contact between the second brake disc 84 and any one of the brake pads 88, 90.
[0107] Still further, for at least one second intermediate pressure between zero overpressure and the second fluid pressure threshold, the second locking mechanism 66 is adapted to assume a slipping condition in which a relative rotation is allowed but braking torque is applied between the transmission housing 60 and the planetary member. In a slipping condition, there is contact between the second brake disc 84 and at least one of, preferably both, the brake pads 88, 90 but wherein the second brake disc 84 nevertheless is allowed to rotate relative to the brake pads 88, 90.
[0108] Moreover, again with reference to
[0109] Purely by way of example, and as indicated in
[0110] Moreover, the transmission housing cavity 98 may contain a transmission lubrication liquid (not shown in
[0111] By means of the above described gear shifting arrangement, and as indicated above, the gear selection arrangement 62 may be adapted to assume a locked condition in which the first locking mechanism 64 assumes the locked condition and the second locking mechanism 66 assumes the locked condition. In the locked condition, the gear shifting arrangement will prevent the main shaft 106 from rotating. As such, the locked condition may be used for preventing the set of ground engaging members 28, 30 from rotating, such that the gear shifting arrangement then acts as a parking brake.
[0112] It is to be understood that the present invention is not limited to the embodiments described above and illustrated in the drawings; rather, the skilled person will recognize that many changes and modifications may be made within the scope of the appended claims. For example, although the present invention has mainly been described in relation to an articulated hauler, the invention should be understood to be equally applicable for any type of working machines.