RECLOSABLE BAG HAVING A REPULPABLE ZIPPER
20250368397 ยท 2025-12-04
Assignee
Inventors
- Jose Manuel Septien Rojas (Naperville, IL, US)
- Eric Plourde (Frankfort, IL, US)
- Kevin Olechowski (Bourbonnais, IL, US)
- Marion Johnson (Hoffman Estates, IL, US)
- Clifton Howell (Elburn, IL, US)
- Lars Wihlborg (Stratford, CT, US)
- David Galley (Manteno, IL, US)
Cpc classification
International classification
Abstract
A zipper for a reclosable bag includes a first interlocking element, and a second interlocking element. The first interlocking element and the second interlocking element are configured to cooperate to selectively open and close the zipper. One or both of the first interlocking element and the second interlocking element are formed of at least 85% repulpable material.
Claims
1. A reclosable bag comprising: walls forming an enclosure; and a mounting web coupled with the walls, the mounting web formed from a first material comprising a repulpable material; a base portion coupled with the mounting web; and interlocking elements coupled with the base portion, the interlocking elements configured to engage each other to hold the enclosure closed and release from each other to open the enclosure.
2. The reclosable bag of claim 1, wherein the base portion and the interlocking elements are formed from a second material.
3. The reclosable bag of claim 2, wherein the base portion and the interlocking elements are formed from the second material that differs from the first material of the mounting web.
4. The reclosable bag of claim 2, wherein the second material is a water soluble resin with a filler.
5. The reclosable bag of claim 4, wherein the water soluble resin is polyvinyl alcohol.
6. The reclosable bag of claim 4, wherein the filler is cellulose.
7. The reclosable bag of claim 4, wherein the filler is calcium carbonate.
8. The reclosable bag of claim 4, wherein the filler is clay.
9. The reclosable bag of claim 4, wherein the filler is talc.
10. The reclosable bag of claim 1, wherein the repulpable material is a paper-based material.
11. A reclosable bag comprising: walls forming an enclosure; and a mounting web coupled with the walls, the mounting web including a repulpable material; a base portion coupled with the mounting web; and interlocking elements coupled with the base portion, the interlocking elements configured to engage each other to hold the enclosure closed and release from each other to open the enclosure, wherein at least one of the base portion or the interlocking elements is formed from a second material that differs from the repulpable material of the mounting web.
12. The reclosable bag of claim 11, wherein both the base portion and the interlocking elements are formed from the second material.
13. The reclosable bag of claim 11, wherein the second material is a water soluble resin with a filler.
14. The reclosable bag of claim 13, wherein the water soluble resin is polyvinyl alcohol.
15. The reclosable bag of claim 13, wherein the filler is cellulose.
16. The reclosable bag of claim 13, wherein the filler is calcium carbonate.
17. The reclosable bag of claim 13, wherein the filler is clay.
18. The reclosable bag of claim 13, wherein the filler is talc.
19. The reclosable bag of claim 11, wherein the repulpable material is a paper-based material.
20. A reclosable bag comprising: walls forming an enclosure; and a mounting web coupled with the walls, the mounting web formed from a paper-based repulpable material; a base portion coupled with the mounting web; and interlocking elements coupled with the base portion, the interlocking elements configured to engage each other to hold the enclosure closed and release from each other to open the enclosure, wherein the base portion and the interlocking elements are formed from polyvinyl alcohol with a filler that includes at least one of cellulose, calcium carbonate, clay, or talc.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The inventive subject matter may be understood from reading the following description of non-limiting embodiments, with reference to the attached drawings, wherein below:
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
DETAILED DESCRIPTION
[0028] Certain embodiments of the present disclosure provide a zipper for a reclosable container, such as a bag. The zipper is formed of a dissolvable material. In at least one embodiment, the zipper is formed of a dissolvable material containing air cavities, which increase solubility. In at least one embodiment, the dissolvable material also contains a filler, such as wood fiber, to limit or otherwise control the formation of the air cavities. Filler, like air cavities, also reduces an amount of polymeric binder used to form the zipper and/or the container. As an example, the filler can be formed, at least in part, of cellulose.
[0029] Foaming can be used to form the air cavities. For example, foaming has been used in extruded polyethylene zippers, as disclosed in U.S. Pat. No. 5,520,463, entitled Foamed Zipper issued May 28, 1996, which is hereby incorporated by reference in its entirety. United States Patent Application Publication No. 2013/0174386, entitled More Sustainable Biodegradable Foamed Zipper, published Jul. 11, 2013, which is hereby incorporated by reference in its entirety, also discloses forming a zipper through foaming. In at least one example, the air cavities can be formed using a foaming process, such as described in U.S. Pat. No. 5,520,463, or United States Patent Application Publication No. 2013/0174386.
[0030] It has been found that a zipper having air cavities formed through foaming, and also including a cellulose-based filler may aid in meeting standards and requirements as promulgated by the Flexible Box Associations.
[0031] If filler is used in the zipper, a ratio of air cavities and filler content can be adjusted, as desired, to affect certain mechanical properties of the zipper. For example, increased air cavities increases flexibility, while the filler can increase stiffness.
[0032] The zipper may or may not include flanges. The presence of air cavities and filler can be present in an entirety of the zipper, or in less than an entirety of the zipper. Further, a slider and/or a clip used in relation to the zipper can also be formed of the same material as the zipper.
[0033]
[0034] In at least one embodiment, the container 101 is formed of a biodegradable material. For example, the container 101 can be formed of paper, which may or may not be coated. Alternatively, the container 101 can be formed of a polymeric material.
[0035]
[0036] Referring to
[0037] In at least one embodiment, the slider 140 may also be used in relation to the zipper 120. That is, the slider 140 can be operatively coupled to the zipper 120. The slider 140 can be moved in an opening direction to separate the male interlocking element 126 from the female interlocking elements 130. Conversely, the slider can be moved in a closing direction to interlock the male interlocking element 126 and the female interlocking element 130. Optionally, the bag 100 may not include the slider 140.
[0038]
[0039] Calcium carbonate may be used as the filler 204 instead of cellulose, clay, or talc for other reasons. First, calcium carbonate may be less expensive than these other fillers. Second, calcium carbonate can increase stiffness and dimensional stability of the components formed with calcium carbonate as the filler 204. A remainder or substrate 205 of the material 200 (other than the air cavities 202 and the filler 204) can be formed of a plastic, for example.
[0040] An entirety of the zipper 120 can be formed of the material 200. For example, the male interlocking element 126, the female interlocking element 130, the first flange 128, and the second flange 132 can all be formed of the material 200. In at least one embodiment, the zipper 120 does not include one or both of the first flange 128 or the second flange 132.
[0041] As another example, less than an entirety of the zipper 120 can be formed of the material 200. For example, only the male interlocking element 126 and/or the female interlocking element 130 can be formed of the material 200, while the remaining portions (such as the first flange 128 and the second flange 132) may be formed of a different material (for example, a plastic that does not include the air cavities 202 and/or the filler 204). Forming less than entirety of the zipper 120 from the material 200 may be desired, such as if certain standards allow for a certain amount of the zipper (such as 15%) to not exceed biodegradability and/or repulpability requirements.
[0042] Referring to
[0043] As shown, one or more sealing areas 220 can be coupled to outer surfaces of the first flange 128 and/or the second flange 132. Referring to
[0044] The material 200 is dissolvable. The air cavities 202 increase the solubility of the material 200. In at least one example, the air cavities 202 are formed through foaming. For example, foaming agents form the air cavities 202. The air cavities 202 reduce the overall amount and weight of the zipper 120, while increasing surface area. The increased surface area provides increased area for compostability, for example, thereby reducing the time for such process.
[0045] In at least one embodiment, the filler 204 is a cellulose-based material. For example, the filler 204 is formed, at least in part, of cellulose. As an example, the filler 204 can be wood fiber. The filler 204 limits or otherwise controls the formation of the air cavities 202. The filler 204, like the air cavities 202, also reduces an amount of polymeric binder used to form the zipper 120 and/or the container 101.
[0046] The ratio of the air cavities 202 to the filler 204 within the material 200 can be 1:1. Optionally, the ratio of the air cavities 202 to the filler 204 can be 2:1, 3:1, or the like. Notably, increasing the percentage of the air cavities 202 within the material 200 increases the flexibility of the zipper 120. Conversely, the ratio of the air cavities 202 to the filler 204 can be 1:2, 1:3, or the like. Increasing the percentage of the filler 204 within the material 200 increases the stiffness and rigidity of the zipper 120. As such, the amount of the air cavities 202 and the filler 204 can be adjusted depending on a desired amount of flexibility and stiffness. Alternatively, the material 200 may not include the filler 204.
[0047] It has been found that the zipper 120 having the air cavities 202 formed through foaming, and also including the filler 204, which can be cellulose-based, may aid in meeting standards and requirements as promulgated by the Flexible Box Associations.
[0048] By forming at least a portion of the zipper 120 from the material 200, the zipper 120 is more biodegradable, repulpable, recyclable, and compostable in comparison to known zippers. The material 200 can be dissolvable.
[0049] As described herein, the zipper 120 for a reclosable bag 100 includes a first interlocking element 126 or 130, and a second interlocking element (the other of 126 or 130). The first interlocking element and the second interlocking element are configured to cooperate to selectively open and close the zipper 120. One or both of the first interlocking element and the second interlocking element are formed of the material 200 including air cavities 202. The air cavities 202 can be formed through foaming. In at least one example, both the first interlocking element and the second interlocking element are formed of the material 200. In at least one example, the material 200 also includes the filler 204. As an example, the filler 204 includes cellulose.
[0050]
[0051] In one example, a zipper for a reclosable bag is provided. The zipper may include a first interlocking element and a second interlocking element. The first interlocking element and the second interlocking element are configured to cooperate to selectively open and close the zipper. One or both of the first interlocking element and the second interlocking element may be formed of a material including air cavities.
[0052] Optionally, both the first interlocking element and the second interlocking element may be formed of the material that includes the air cavities. The air cavities may be formed through foaming. The material may also include filler, such as cellulose. The zipper also may include a first flange extending from the first interlocking element, and a second flange extending from the second interlocking element. One or both of the first flange or the second flange also may be formed of the material. A slider may be operatively coupled to the zipper. The slider also may be formed of the material.
[0053] In another example, a method of forming a zipper for a reclosable bag is provided. The method may include forming one or more air cavities within a material, and using the material to form one or both of a first interlocking element or a second interlocking element of the zipper. The first interlocking element and the second interlocking element may cooperate to selectively open and close the zipper.
[0054] The material may be used to form both the first interlocking element and the second interlocking element. Air cavities may be formed within the material. The forming operation may include providing filler within the material, such as cellulose.
[0055] The material may be used to form one or both of the first flange or a second flange of the zipper. The material also may be used to form a slider configured to operatively couple to the zipper.
[0056] In another example, a zipper for a reclosable bag is provided. The zipper may include a first interlocking element and a second interlocking element. The first interlocking element and the second interlocking element may cooperate to selectively open and close the zipper. The first interlocking element and the second interlocking element may be formed of a material including air cavities and filler, where the air cavities are formed through foaming.
[0057] The filler may include cellulose. The zipper also may include a first flange extending from the first interlocking element, and a second flange extending from the second interlocking element. The first flange and the second flange also may be formed of the material.
[0058] As described herein, embodiments of the present disclosure provide a zipper for a reclosable bag exhibiting increased repulpability, biodegradability, recyclability, and the like.
[0059] Certain embodiments of the present disclosure provide a reclosable enclosure having a zipper assembly, such as a bag. The zipper assembly may be formed at least in part of a repulpable material. The zipper assembly may be coupled to the reclosable container using a mounting web that is formed at least in part of a repulpable material.
[0060]
[0061] In at least one embodiment, the reclosable enclosure 500 is formed of a repulpable material. For example, the reclosable enclosure 500 can be formed of paper, which may or may not be coated. The repulpable material may be cellulose-based material, wood fiber, or the like.
[0062]
[0063] The mounting web 614 may be formed from a repulpable materials. For example, the mounting web 614 can be formed from the material 200 (e.g., PVOH) with the filler 204 (e.g., cellulose, calcium carbonate, clay, or talc). The interlocking portions 630, 632 and the base portion 640 can be formed from the same repulpable material, a different repulpable material, or another material that is not repulpable. The interlocking portions 630, 632 may be extruded separately from the base portion 640, and then adhered to the base portion 640. In another example, the interlocking portions 630, 632 may be co-extruded with the base portion 640. The mounting web portion 614 may be formed from a paper-based material. For example, PVOH-coated paper may be used.
[0064] In one embodiment, the first interlocking portion 630 is coupled to a first side wall and the second interlocking portion 632 is coupled to an opposite second side wall. The first mounting web and the second mounting web may be formed at least in part from a repulpable material. In the embodiment illustrated in
[0065] In at least one embodiment, the mounting web portion 614 is formed of a repulpable material. For example, the mounting web portion 614 can be formed of paper, which may or may not be coated. The repulpable material may be cellulose-based material, wood fiber, or the like.
[0066]
[0067] The body of the zipper assembly 700 may incorporate repulpable material. For example, the entirety of the flanges 702 may be formed from repulpable material or a combination of repulpable material and another material, such as a polymer. In one embodiment, the zipper assembly 700 may be formed at least in part from a water-soluble polymer material. In one embodiment, the zipper assembly 700 may be formed at least in part from a polyethylene material, PVOH, or the like.
[0068] In the closed or interlocked position, the male interlocking element 714 is received and engaged with the female interlocking element 716. In the open position, the male interlocking element 714 and the female interlocking elements 716 are free of engagement with each other.
[0069] In at least one embodiment, a slider may also be used in relation to the zipper assembly. That is, the slider can be operatively coupled to the zipper assembly. The slider can be moved in an opening direction to separate the male interlocking element from the female interlocking element. Conversely, the slider can be moved in a closing direction to interlock the male locking element and the female interlocking element. Optionally, the reclosable enclosure may not include the slider.
[0070] As described herein, embodiments of the present disclosure provide a zipper assembly for a reclosable enclosure exhibiting increased repulpability, biodegradability, recyclability, and the like.
[0071] In one embodiment, a method is described for manufacturing reclosable enclosures and zipper assemblies of reclosable enclosures. The method may be used in the manufacturing of the reclosable enclosure 100 shown in
[0072] In another embodiment, a method is described for manufacturing reclosable enclosures and zipper assemblies of reclosable enclosures that includes coupling a zipper assembly onto a mounting portion. The mounting portion may be formed at least in part from a repulpable material. The zipper assembly and mounting portion may be coupled to a panel of an enclosure. The zipper assembly is arranged to open and close an interior of the enclosure.
[0073] The amount of repulpable material that is incorporated into one or more components of the enclosures described herein may be at least a threshold amount. For example, there may be at least 85% (but less than 100%) of repulpable material in the panels, zipper assemblies, flanges, interlocking elements, flanges, tear bands, mounting webs, sheets, etc. by weight and/or by volume (with the remainder being material that is not repulpable). Alternatively, there may be at least 80%, at least 70%, or the like (but less than 100%) of repulpable material in the panels, zipper assemblies, flanges, interlocking elements, flanges, tear bands, mounting webs, sheets, etc. by weight and/or by volume (with the remainder being material that is not repulpable). The amount of repulpable material may be expressed or measured as a fiber yield on weight per the Fibre Box Association repulpability test dated 16 Aug. 2013, the contents of which are incorporated herein by reference without limiting the scope of any embodiment described herein (unless currently or subsequently expressly limited by the applicant).
[0074] The singular forms a, an, and the include plural references unless the context clearly dictates otherwise. Optional or optionally means that the subsequently described event or circumstance may or may not occur, and that the description may include instances where the event occurs and instances where it does not. Approximating language, as used herein throughout the specification and claims, may be applied to modify any quantitative representation that could permissibly vary without resulting in a change in the basic function to which it may be related. Accordingly, a value modified by a term or terms, such as about, substantially, and approximately, may be not to be limited to the precise value specified. In at least some instances, the approximating language may correspond to the precision of an instrument for measuring the value. Here and throughout the specification and claims, range limitations may be combined and/or interchanged, such ranges may be identified and include all the sub-ranges contained therein unless context or language indicates otherwise.
[0075] This written description uses examples to disclose the embodiments, including the best mode, and to enable a person of ordinary skill in the art to practice the embodiments, including making and using any devices or systems and performing any incorporated methods. The claims define the patentable scope of the disclosure, and include other examples that occur to those of ordinary skill in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.