Dimple patterns for golf balls
11602673 · 2023-03-14
Assignee
Inventors
- Courtney N. Engle (Fall River, MA, US)
- Michael R. Madson (Easton, MA)
- Nicholas M. Nardacci (Barrington, RI)
Cpc classification
International classification
Abstract
The present invention provides a method for arranging dimples on a golf ball surface in which the dimples are arranged in a pattern derived from at least one irregular domain generated from a regular or non-regular polyhedron. The method includes choosing control points of a polyhedron, generating an irregular domain based on those control points, packing the irregular domain with dimples, and tessellating the irregular domain to cover the surface of the golf ball. The control points include the center of a polyhedral face, a vertex of the polyhedron, a midpoint or other point on an edge of the polyhedron and others. The method ensures that the symmetry of the underlying polyhedron is preserved while minimizing or eliminating great circles due to parting lines.
Claims
1. A golf ball having an outer surface comprising a plurality of dimples disposed thereon, wherein the dimples are arranged in multiple copies of a first domain and a second domain, the first domain and the second domain being tessellated to cover the outer surface of the golf ball in a uniform pattern having no great circles and consisting of four first domains and four second domains, and wherein: the dimple pattern within the first domain is different from the dimple pattern within the second domain; the plurality of dimples comprises dimples having three or more different dimple diameters including a minimum dimple diameter, a maximum dimple diameter, and one or more additional dimple diameters; the dimples of the first domain comprise dimples having three or more different diameters; the dimples of the second domain comprise dimples having three or more different diameters; for each of the different dimple diameters on the ball, the difference between SD1 and SD2 is 6 or less, where SD1 is the number of dimples positioned within the first domain having a given diameter, and SD2 is the number of dimples positioned within the second domain having said given diameter; the difference between ΣSD1 and ΣSD2 is 5 or less, where ΣSD1 is the total number of dimples positioned in the first domain and ΣSD2 is the total number of dimples positioned in the second domain; and wherein SD1>0 and SD2>0 for the maximum dimple diameter.
2. The golf ball of claim 1, wherein SD1>0 and SD2>0 for the minimum dimple diameter.
3. The golf ball of claim 1, wherein SD1=SD2 for at least one dimple diameter.
4. The golf ball of claim 1, wherein SD1=SD2 for the minimum dimple diameter.
5. The golf ball of claim 1, wherein SD1=SD2 for the maximum dimple diameter.
6. A golf ball having an outer surface comprising a plurality of dimples disposed thereon, wherein the dimples are arranged in multiple copies of a first domain and a second domain, the first domain and the second domain being tessellated to cover the outer surface of the golf ball in a uniform pattern having no great circles and consisting of four first domains and four second domains, and wherein: the dimple pattern within the first domain is different from the dimple pattern within the second domain; the plurality of dimples comprises dimples having three or more different dimple diameters including a minimum dimple diameter, a maximum dimple diameter, and one or more additional dimple diameters; the dimples of the first domain comprise dimples having three or more different diameters; the dimples of the second domain comprise dimples having three or more different diameters; for each of the different dimple diameters on the ball, the difference between SD1 and SD2 is 6 or less, where SD1 is the number of dimples positioned within the first domain having a given diameter, and SD2 is the number of dimples positioned within the second domain having said given diameter; the difference between ΣSD1 and ΣSD2 is 5 or less, where ΣSD1 is the total number of dimples positioned in the first domain and ΣSD2 is the total number of dimples positioned in the second domain; and wherein SD1=SD2 for at least one of the one or more additional dimple diameters.
7. The golf ball of claim 1, wherein SD1=0 or SD2=0 for at least one of the one or more additional dimple diameters.
8. The golf ball of claim 1, wherein SD1<21 and SD2<21 for each dimple diameter.
9. The golf ball of claim 1, wherein SD1<15 and SD2<15 for each dimple diameter.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the accompanying drawings, which form a part of the specification and are to be read in conjunction therewith, and in which like reference numerals are used to indicate like parts in the various views:
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DETAILED DESCRIPTION
(23) The present invention provides a method for arranging dimples on a golf ball surface in a pattern derived from at least one irregular domain generated from a regular or non-regular polyhedron. The method includes choosing control points of a polyhedron, connecting the control points with a non-straight sketch line, patterning the sketch line in a first manner to generate an irregular domain, optionally patterning the sketch line in a second manner to create an additional irregular domain, packing the irregular domain(s) with dimples, and tessellating the irregular domain(s) to cover the surface of the golf ball in a uniform pattern. The control points include the center of a polyhedral face, a vertex of the polyhedron, a midpoint or other point on an edge of the polyhedron, and others. The method ensures that the symmetry of the underlying polyhedron is preserved while minimizing or eliminating great circles due to parting lines from the molding process.
(24) In a particular embodiment, illustrated in
(25) For purposes of the present invention, the term “irregular domains” refers to domains wherein at least one, and preferably all, of the segments defining the borders of the domain is not a straight line.
(26) The irregular domains can be defined through the use of any one of the exemplary methods described herein. Each method produces one or more unique domains based on circumscribing a sphere with the vertices of a regular polyhedron. The vertices of the circumscribed sphere based on the vertices of the corresponding polyhedron with origin (0,0,0) are defined below in Table 1.
(27) TABLE-US-00001 TABLE 1 Vertices of Circumscribed Sphere based on Corresponding Polyhedron Vertices Type of Polyhedron Vertices Tetrahedron (+1, +1, +1); (−1, −1, +1); (−1, +1, −1); (+1, −1, −1) Cube (±1, ±1, ±1) Octahedron (±1 ,0, 0); (0, ±1, 0); (0, 0, ±1) Dodecahedron (±1, ±1, ±1); (0, ±1/φ, ±φ); (±1/φ, ±φ, 0); (±φ, 0, ±1/φ)* Icosahedron (0, ±1, ±φ); (±1, ±φ, 0); (±φ, 0, ±1)* *φ = (1 + √5)/2
(28) Each method has a unique set of rules which are followed for the domain to be symmetrically patterned on the surface of the golf ball. Each method is defined by the combination of at least two control points. These control points, which are taken from one or more faces of a regular or non-regular polyhedron, consist of at least three different types: the center C of a polyhedron face; a vertex V of a face of a regular polyhedron; and the midpoint M of an edge of a face of the polyhedron.
(29) While each method differs in its particulars, they all follow the same basic scheme. First, a non-linear sketch line is drawn connecting the two control points. This sketch line may have any shape, including, but not limited, to an arc, a spline, two or more straight or arcuate lines or curves, or a combination thereof. Second, the sketch line is patterned in a method specific manner to create a domain, as discussed below. Third, when necessary, the sketch line is patterned in a second fashion to create a second domain.
(30) While the basic scheme is consistent for each of the six methods, each method preferably follows different steps in order to generate the domains from a sketch line between the two control points, as described below with reference to each of the methods individually.
(31) The Center to Vertex Method
(32) Referring again to
(33) When domain 14 is tessellated to cover the surface of golf ball 10, as shown in
(34) TABLE-US-00002 TABLE 2 Domains Resulting From Use of Specific Polyhedra When Using the Center to Vertex Method Type of Number of Number of Number of Polyhedron Faces, P.sub.F Edges, P.sub.E Domains 14 Tetrahedron 4 3 6 Cube 6 4 12 Octahedron 8 3 12 Dodecahedron 12 5 30 Icosahedron 20 3 30
The Center to Midpoint Method
(35) Referring to
(36) When domain 14 is tessellated around a golf ball 10 to cover the surface of golf ball 10, as shown in
(37) TABLE-US-00003 TABLE 3 Domains Resulting From Use of Specific Polyhedra When Using the Center to Midpoint Method Type of Number of Number of Polyhedron Vertices, P.sub.V Domains 14 Tetrahedron 4 4 Cube 8 8 Octahedron 6 6 Dodecahedron 20 20 Icosahedron 12 12
The Center to Center Method
(38) Referring to
(39) When first domain 14a and second domain 14b are tessellated to cover the surface of golf ball 10, as shown in
(40) TABLE-US-00004 TABLE 4 Domains Resulting From Use of Specific Polyhedra When Using the Center to Center Method Type of Number of Number of First Number of Number of Number of Second Polyhedron Vertices, P.sub.V Domains 14a Faces, P.sub.F Edges, P.sub.E Domains 14b Tetrahedron 4 6 4 3 4 Cube 8 12 6 4 8 Octahedron 6 9 8 3 6 Dodecahedron 20 30 12 5 20 Icosahedron 12 18 20 3 12
The Midpoint to Midpoint Method
(41) Referring to
(42) When first domain 14a and second domain 14b are tessellated to cover the surface of golf ball 10, as shown in
(43) In a particular aspect of the embodiment shown in
(44) TABLE-US-00005 TABLE 5 Domains Resulting From Use of Specific Polyhedra When Using the Midpoint to Midpoint Method Number Number Type of Number of of First Number of of Second Polyhedron Faces, P.sub.F Domains 14a Vertices, P.sub.V Domains 14b Tetrahedron 4 4 4 4 Cube 6 6 8 8 Octahedron 8 8 6 6 Dodecahedron 12 12 20 20 Icosahedron 20 20 12 12
The Midpoint to Vertex Method
(45) Referring to
(46) When domain 14 is tessellated to cover the surface of golf ball 10, as shown in
(47) TABLE-US-00006 TABLE 6 Domains Resulting From Use of Specific Polyhedra When Using the Midpoint to Vertex Method Type of Number of Number of Polyhedron Faces, P.sub.F Domains 14 Tetrahedron 4 4 Cube 6 6 Octahedron 8 8 Dodecahedron 12 12 Icosahedron 20 20
The Vertex to Vertex Method
(48) Referring to
(49) When first domain 14a and second domain 14b are tessellated to cover the surface of golf ball 10, as shown in
(50) TABLE-US-00007 TABLE 7 Domains Resulting From Use of Specific Polyhedra When Using the Vertex to Vertex Method Number Number Number Type of Number of of First of Edges of Second Polyhedron Faces, P.sub.F Domains 14a per Face, P.sub.E Domains 14b Tetrahedron 4 4 3 6 Cube 6 6 4 12 Octahedron 8 8 3 12 Dodecahedron 12 12 5 30 Icosahedron 20 20 3 30
(51) While the six methods previously described each make use of two control points, it is possible to create irregular domains based on more than two control points. For example, three, or even more, control points may be used. The use of additional control points allows for potentially different shapes for irregular domains. An exemplary method using a midpoint M, a center C and a vertex V as three control points for creating one irregular domain is described below.
(52) The Midpoint to Center to Vertex Method
(53) Referring to
(54) When domain 14 is tessellated to cover the surface of golf ball 10, as shown in
(55) TABLE-US-00008 TABLE 8 Domains Resulting From Use of Specific Polyhedra When Using the Midpoint to Center to Vertex Method Type of Number of Number of Number of Polyhedron Faces, P.sub.F Edges, P.sub.E Domains 14 Tetrahedron 4 3 12 Cube 6 4 24 Octahedron 8 3 24 Dodecahedron 12 5 60 Icosahedron 20 3 60
(56) While the methods described previously provide a framework for the use of center C, vertex V, and midpoint M as the only control points, other control points are useable. For example, a control point may be any point P on an edge E of the chosen polyhedron face. When this type of control point is used, additional types of domains may be generated, though the mechanism for creating the irregular domain(s) may be different. An exemplary method, using a center C and a point P on an edge, for creating one such irregular domain is described below.
(57) The Center to Edge Method
(58) Referring to
(59) When domain 14 is tessellated to cover the surface of golf ball 10, as shown in
(60) TABLE-US-00009 TABLE 9 Domains Resulting From Use of Specific Polyhedra When Using the Center to Edge Method Type of Number of Number of Number of Polyhedron Faces, P.sub.F Edges, P.sub.E Domains 14 Tetrahedron 4 3 6 Cube 6 4 12 Octahedron 8 3 12 Dodecahedron 12 5 30 Icosahedron 20 3 30
(61) Though each of the above described methods has been explained with reference to regular polyhedrons, they may also be used with certain non-regular polyhedrons, such as Archimedean Solids, Catalan Solids, or others. The methods used to derive the irregular domains will generally require some modification in order to account for the non-regular face shapes of the non-regular solids. An exemplary method for use with a Catalan Solid, specifically a rhombic dodecahedron, is described below.
(62) A Vertex to Vertex Method for a Rhombic Dodecahedron
(63) Referring to
(64) When domain 14 is tessellated to cover the surface of golf ball 10, as shown in
(65) After the irregular domain(s) are created using any of the above methods, the domain(s) may be packed with dimples in order to be usable in creating golf ball 10.
(66) In
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(74) In a particular embodiment, as illustrated in
(75) In one embodiment, there are no limitations on how the dimples are packed. In another embodiment, the dimples are packed such that no dimple intersects a line segment. In the embodiments shown in
(76) In a particular embodiment, the dimples are packed such that all nearest neighbor dimples are separated by substantially the same distance, δ, wherein the average of all δ values is from 0.002 inches to 0.020 inches, and wherein any individual δ value can vary from the mean by ±0.005 inches. For purposes of the present invention, nearest neighbor dimples are determined according to the following method. A reference dimple and a potential nearest neighbor dimple are selected such that the reference dimple has substantially the same diameter or a smaller diameter than the potential nearest neighbor dimple. Two tangency lines are drawn from the center of the reference dimple to the potential nearest neighbor dimple. A line segment is then drawn connecting the center of the reference dimple to the center of the potential nearest neighbor dimple. If the two tangency lines and the line segment do not intersect any other dimple edges, then those dimples are considered to be nearest neighbors. For example, as shown in
(77) Each dimple typically has a diameter within a range having a lower limit of 0.050 or 0.100 inches and an upper limit of 0.205 or 0.250 inches. The diameter of a dimple having a non-circular plan shape is defined by its equivalent diameter, d.sub.e, which calculated as:
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where A is the plan shape area of the dimple. Diameter measurements are determined on finished golf balls according to
(79) In a particular embodiment, all of the dimples on the outer surface of the ball have the same diameter. It should be understood that “same diameter” dimples includes dimples on a finished ball having respective diameters that differ by less than 0.005 inches due to manufacturing variances.
(80) In another particular embodiment, there are two or more different dimple diameters on the outer surface of the ball, including a maximum dimple diameter and one or more additional dimple diameters. In a particular aspect of this embodiment, the dimples are arranged in multiple copies of a first domain and a second domain formed according to the midpoint to midpoint method based on a tetrahedron wherein the first domain and the second domain are tessellated to cover the outer surface of the golf ball in a uniform pattern having no great circles. The overall dimple pattern consists of four first domains and four second domains. The dimple pattern within the first domain is different from the dimple pattern within the second domain. Each of the two or more different dimple diameters on the ball has a first domain diameter ratio defined by the equation:
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and a second domain diameter ratio defined by the equation:
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where SD1 is the number of same diameter dimples positioned within the first domain having that diameter, and SD2 is the number of same diameter dimples positioned within the second domain having that diameter. In a particular aspect of this embodiment, for each given diameter on the ball, either SD1≤½(SD2) or SD1≥2(SD2). In another particular aspect of this embodiment, SD1=SD2 for the maximum dimple diameter, and SD1≤½(SD2) or SD1≥2(SD2) for each of the additional dimple diameters. The dimple pattern optionally has one or more of the following additional characteristics: a) the first domain has three-way rotational symmetry about the central point of the first domain, and the second domain has three-way rotational symmetry about the central point of the second domain; b) the number of different dimple diameters in the first domain is the same as the number of different dimple diameters in the second domain; c) the number of different dimple diameters in the first domain is different from the number of different dimple diameters in the second domain; d) SD1=0 or SD2=0 for at least one dimple diameter; e) SD1=0 or SD2=0 for the maximum dimple diameter; and SD1≥1 and SD2≥1 for every given diameter on the ball.
(83) For example, in
(84) TABLE-US-00010 TABLE 10 Dimple Dimple Diameter Diameter first domain second domain (alphabetic label) (inches) SD1 SD2 diameter ratio diameter ratio A 0.125 3 6
Thus, in the embodiment shown in
(85) In another particular embodiment, there are five or more different dimple diameters on the outer surface of the ball, including a maximum dimple diameter, a minimum dimple diameter, and at least three additional dimple diameters. In a particular aspect of this embodiment, the dimples are arranged in multiple copies of a first domain and a second domain formed according to the midpoint to midpoint method based on a tetrahedron wherein the first domain and the second domain are tessellated to cover the outer surface of the golf ball in a uniform pattern having no great circles. The overall dimple pattern consists of four first domains and four second domains. The dimple pattern within the first domain is different from the dimple pattern within the second domain. For each of at least five different dimple diameters on the ball, either SD1=0 or SD2=0, where SD1 is the number of dimples positioned within the first domain having a given diameter, and SD2 is the number of dimples positioned within the second domain having said given diameter. The dimple pattern optionally has one or more of the following additional characteristics: a) the first domain has three-way rotational symmetry about the central point of the first domain, and the second domain has three-way rotational symmetry about the central point of the second domain; b) the number of different dimple diameters on the ball is at least six, and SD1=0 or SD2=0 for each of at least five different dimple diameters, or SD1=0 or SD2=0 for each of at least six different dimple diameters; c) the number of different dimple diameters on the ball is at least seven, and SD1=0 or SD2=0 for each of at least six different dimple diameters, or SD1=0 or SD2=0 for each of at least seven different dimple diameters; d) the number of different dimple diameters on the ball is at least eight, and SD1=0 or SD2=0 for each of at least six different dimple diameters, or SD1=0 or SD2=0 for each of at least seven different dimple diameters, or SD1=0 or SD2=0 for each of at least eight different dimple diameters; e) the number of different dimple diameters on the ball is at least nine, and SD1=0 or SD2=0 for each of at least seven different dimple diameters, or SD1=0 or SD2=0 for each of at least eight different dimple diameters, or SD1=0 or SD2=0 for each of at least nine different dimple diameters; f) SD1=0 or SD2=0 for the maximum dimple diameter, and: i) SD1≥3 or SD2≥3 for the maximum dimple diameter, and/or ii) SD1≤6 or SD2≤6 for the maximum dimple diameter; g) SD1>0 and SD2>0 for the maximum dimple diameter, and: i) SD1≥3 or SD2≥3 for the maximum dimple diameter, and/or ii) SD1≤6 or SD2≤6 for the maximum dimple diameter, and/or iii) SD1≤½(SD2) or SD1≥2(SD2) for the maximum dimple diameter; h) SD1≤½(SD2) or SD1≥2(SD2) for the maximum dimple diameter and at least one dimple diameter other than the maximum dimple; i) SD1=0 or SD2=0 for the minimum dimple diameter; j) SD1>0 and SD2>0 for the minimum dimple diameter; k) SD1≥3 or SD2≥3 for the minimum dimple diameter; l) SD1≠SD2 for each of at least five different dimple diameters on the ball; m) SD1≠SD2 for every different dimple diameter present on the ball.
(86) For example, in
(87) TABLE-US-00011 TABLE 11 Dimple Diameter Dimple (alphabetic Diameter label) (inches) SD1 SD2 A 0.110 3 0 B 0.135 0 6 C 0.140 6 0 D 0.150 18 0 E 0.155 0 3 F 0.160 21 15 G 0.165 0 16 H 0.180 0 6 I 0.190 3 0
(88) In
(89) TABLE-US-00012 TABLE 12 Dimple Diameter Dimple (alphabetic Diameter label) (inches) SD1 SD2 A 0.110 3 0 B 0.135 0 6 C 0.140 6 0 D 0.150 18 0 E 0.155 0 3 F 0.160 21 15 G 0.165 0 16 H 0.180 3 6
(90) In another particular embodiment, there are four or more different dimple diameters on the outer surface of the ball, including a maximum dimple diameter, a minimum dimple diameter, and two or more additional dimple diameters. In a particular aspect of this embodiment, the dimples are arranged in multiple copies of a first domain and a second domain formed according to the midpoint to midpoint method based on a tetrahedron wherein the first domain and the second domain are tessellated to cover the outer surface of the golf ball in a uniform pattern having no great circles. The overall dimple pattern consists of four first domains and four second domains. The dimple pattern within the first domain is different from the dimple pattern within the second domain. For every different diameter on the ball, SD1>0 and SD2>0, where SD1 is the number of dimples positioned within the first domain having a given diameter, and SD2 is the number of dimples positioned within the second domain having said given diameter. The dimple pattern optionally has one or more of the following additional characteristics: a) the first domain has three-way rotational symmetry about the central point of the first domain, and the second domain has three-way rotational symmetry about the central point of the second domain; b) for every different diameter on the ball, either SD1≥½(SD2) or SD1≤2(SD2); c) SD1=SD2 for the maximum dimple diameter; d) SD1=SD2 for the minimum dimple diameter; and e) SD1=SD2 for at least three different diameters.
(91) In another particular embodiment, there are five or more different dimple diameters on the outer surface of the ball, including a maximum dimple diameter, a minimum dimple diameter, and three or more additional dimple diameters. In a particular aspect of this embodiment, the dimples are arranged in multiple copies of a first domain and a second domain formed according to the midpoint to midpoint method based on a tetrahedron wherein the first domain and the second domain are tessellated to cover the outer surface of the golf ball in a uniform pattern having no great circles. The overall dimple pattern consists of four first domains and four second domains. The dimple pattern within the first domain is different from the dimple pattern within the second domain. For at least five different diameters, SD1>0 and SD2>0, where SD1 is the number of dimples positioned within the first domain having a given diameter, and SD2 is the number of dimples positioned within the second domain having said given diameter. The dimple pattern optionally has one or more of the following additional characteristics: a) the first domain has three-way rotational symmetry about the central point of the first domain, and the second domain has three-way rotational symmetry about the central point of the second domain; b) SD1>0 and SD2>0 for the minimum dimple diameter; c) the number of different dimple diameters on the ball is six or more, and, optionally, SD1>0 and SD2>0 for each of at least six different dimple diameters; d) the number of different dimple diameters on the ball is six or more, and SD1>0 and SD2>0 for each of at least six different dimple diameters, including the minimum dimple diameter; e) the number of different dimple diameters on the ball is seven or more, and, optionally, SD1>0 and SD2>0 for each of at least seven different dimple diameters; f) the number of different dimple diameters on the ball is seven or more, and SD1>0 and SD2>0 for each of at least seven different dimple diameters, including the minimum dimple diameter; g) for each of the different diameters where SD1>0 and SD2>0, either SD1≥½(SD2) or SD1≤2(SD2); h) SD1=SD2 for the maximum dimple diameter; i) SD1=SD2 for the minimum dimple diameter; j) SD1=SD2 for at least three different diameters; and k) SD1=0 or SD2=0 for at least one of the diameters.
(92) For example, in
(93) TABLE-US-00013 TABLE 13 Dimple Diameter Dimple (alphabetic Diameter label) (inches) SD1 SD2 A 0.116 3 3 B 0.136 4 6 C 0.156 6 6 D 0.166 12 16 E 0.171 6 9 F 0.181 3 0 G 0.191 6 6
(94) In another particular embodiment, there are three or more different dimple diameters on the outer surface of the ball, including a maximum dimple diameter, a minimum dimple diameter, and at least one additional dimple diameter. The dimples are arranged in multiple copies of a first domain and a second domain formed according to the midpoint to midpoint method based on a tetrahedron wherein the first domain and the second domain are tessellated to cover the outer surface of the golf ball in a uniform pattern having no great circles. The overall dimple pattern consists of four first domains and four second domains. The dimple pattern within the first domain is different from the dimple pattern within the second domain. The dimples of the first domain include dimples having three or more different diameters. The dimples of the second domain include dimples having three or more different diameters. For each of the different dimple diameters on the ball, the difference between SD1 and SD2 is at least 5, where SD1 is the number of dimples positioned within the first domain having a given diameter, and SD2 is the number of dimples positioned within the second domain having said given diameter. The dimple pattern optionally has one or more of the following additional characteristics: a) the first domain has three-way rotational symmetry about the central point of the first domain, and the second domain has three-way rotational symmetry about the central point of the second domain; b) for each of the different dimple diameters on the ball, the difference between SD1 and SD2 is at least 6; c) the number of different dimple diameters on the ball is five or more, or six or more, or seven or more; d) the dimples of the first domain include dimples having five or more different diameters; e) for at least one dimple diameter on the ball, the difference between SD1 and SD2 is at least 10, or at least 20; f) for at least two dimple diameters on the ball, the difference between SD1 and SD2 is at least 15; g) SD2=0 for the minimum dimple diameter; h) SD2=0 for the maximum dimple diameter; i) SD1>0 and SD2>0 for the minimum dimple diameter; j) SD1>0 and SD2>0 for the maximum dimple diameter; k) the total number of dimples on the outer surface of the ball is 500 or greater; l) the total number of dimples on the outer surface of the ball is 600 or greater; and m) the difference between the total number of dimples of the first domain and the total number of dimples of the second domain is 6 or fewer.
(95) For example, in
(96) TABLE-US-00014 TABLE 14 Dimple Diameter Dimple (alphabetic Diameter label) (inches) SD1 SD2 A 0.082 6 0 B 0.097 0 9 C 0.107 9 0 D 0.112 6 27 E 0.122 39 46 F 0.132 16 0
(97) In another particular embodiment, there are three or more different dimple diameters on the outer surface of the ball, including a maximum dimple diameter, a minimum dimple diameter, and at least one additional dimple diameter. The dimples are arranged in multiple copies of a first domain and a second domain formed according to the midpoint to midpoint method based on a tetrahedron wherein the first domain and the second domain are tessellated to cover the outer surface of the golf ball in a uniform pattern having no great circles. The overall dimple pattern consists of four first domains and four second domains. The dimple pattern within the first domain is different from the dimple pattern within the second domain. The dimples of the first domain include dimples having three or more different diameters. The dimples of the second domain include dimples having three or more different diameters. For each of the different dimple diameters on the ball, the difference between SD1 and SD2 is 6 or less, where SD1 is the number of dimples positioned within the first domain having a given diameter, and SD2 is the number of dimples positioned within the second domain having said given diameter. The difference between ΣSD1 and ΣSD2 is 5 or less, where ΣSD1 is the total number of dimples positioned in the first domain and ΣSD2 is the total number of dimples positioned in the second domain. The dimple pattern optionally has one or more of the following additional characteristics: a) the first domain has three-way rotational symmetry about the central point of the first domain, and the second domain has three-way rotational symmetry about the central point of the second domain; b) SD1>0 and SD2>0 for the minimum dimple diameter; c) SD1>0 and SD2>0 for the maximum dimple diameter; d) SD1=SD2 for at least one dimple diameter; e) SD1=SD2 for the minimum dimple diameter; f) SD1=SD2 for the maximum dimple diameter; g) SD1=SD2 for at least one of the one or more additional dimple diameters; h) SD1=0 or SD2=0 for at least one of the one or more additional dimple diameters; i) SD1<21 and SD2<21 for each dimple diameter; j) SD1<15 and SD2<15 for each dimple diameter; and k) the difference between SD1 and SD2 is greatest for the minimum dimple diameter.
(98) For example, in
(99) TABLE-US-00015 TABLE 15 Dimple Diameter Dimple (alphabetic Diameter label) (inches) SD1 SD2 A 0.120 3 6 B 0.130 6 3 C 0.140 3 0 D 0.150 18 18 E 0.160 15 9 F 0.170 6 12
(100) In a particular aspect of the embodiments disclosed herein wherein there are two or more different dimple diameters on the outer surface of the ball, the number of different dimple diameters, D, on the outer surface is related to the total number of dimples, N, on the outer surface, such that if: N<312, then D≤5; N=312, then D≤4; 312<N<328, then D≤5; N=328, then D≤6; 328<N<352, then D≤5; N=352, then D≤4; 352<N<376, then D≤5; N=376, then D≤7; and N>376, then D≤5.
(101) In the embodiment shown in
(102) In another particular aspect of the embodiments disclosed herein wherein there are two or more different dimple diameters on the outer surface of the ball, the number of different dimple diameters, D, on the outer surface is related to the total number of dimples, N, on the outer surface, such that if: N<320, then D≤4; 320≤N<350, then D≤6; 350≤N<360, then D≤4; and N≥360, then D≤7.
(103) In another particular aspect of the embodiments disclosed herein wherein there are two or more different dimple diameters on the outer surface of the ball, the number of different dimple diameters, D, on the outer surface is related to the total number of dimples, N, on the outer surface, such that if: N<328, then D>5; N=328, then D>7; 328<N<376, then D>5; N=376, then D>8; and N>376, then D>5.
(104) In another particular aspect of the embodiments disclosed herein wherein there are two or more different dimple diameters on the outer surface of the ball, the number of different dimple diameters, D, on the outer surface is related to the total number of dimples, N, on the outer surface, such that if: N<320, then D≥6; 320≤N<350, then D≥7; 350≤N<360, then D≥6; and N≥360, then D≥9.
(105) In a further particular aspect of the above embodiments wherein there are two or more different dimple diameters on the outer surface of the ball, the total number of dimples on the outer surface is less than 320, the number of different dimple diameters is less than or equal to 4, and the sample standard deviation is less than 0.0175. In another further particular aspect of the above embodiments wherein there are two or more different dimple diameters on the outer surface of the ball, the total number of dimples on the outer surface is greater than or equal to 320 but less than 350, the number of different dimple diameters is less than or equal to 6, and the sample standard deviation is less than 0.0200. In another further particular aspect of the above embodiments wherein there are two or more different dimple diameters on the outer surface of the ball, the total number of dimples on the outer surface is greater than or equal to 350 but less than 360, the number of different dimple diameters is less than or equal to 4, and the sample standard deviation is less than 0.0155. In another further particular aspect of the above embodiments wherein there are two or more different dimple diameters on the outer surface of the ball, the total number of dimples on the outer surface is greater than or equal to 360, the number of different dimple diameters is less than or equal to 7, and the sample standard deviation is less than 0.0200. Sample standard deviation, s, is defined by the equation:
(106)
(107) where x.sub.i is the diameter of any given dimple on the outer surface of the ball,
(108) It should be understood that manufacturing variances are to be taken into account when determining the number of different dimple diameters. The placement of the dimple in the overall pattern should also be taken into account. Specifically, dimples located in the same location within the multiple copies of the domain(s) that are tessellated to form the dimple pattern are assumed to be same diameter dimples, unless they have a difference in diameter of 0.005 inches or greater.
(109) There are no limitations to the dimple shapes or profiles selected to pack the domains. Though the present invention includes substantially circular dimples in one embodiment, dimples or protrusions (brambles) having any desired characteristics and/or properties may be used. For example, in one embodiment the dimples may have a variety of shapes and sizes including different depths and perimeters. In particular, the dimples may be concave hemispheres, or they may be triangular, square, hexagonal, catenary, polygonal or any other shape known to those skilled in the art. They may also have straight, curved, or sloped edges or sides. To summarize, any type of dimple or protrusion (bramble) known to those skilled in the art may be used with the present invention. The dimples may all fit within each domain, as seen in
(110) In other embodiments, the domains may not be packed with dimples, and the borders of the irregular domains may instead comprise ridges or channels. In golf balls having this type of irregular domain, the one or more domains or sets of domains preferably overlap to increase surface coverage of the channels. Alternatively, the borders of the irregular domains may comprise ridges or channels and the domains are packed with dimples.
(111) When the domain(s) is patterned onto the surface of a golf ball, the arrangement of the domains dictated by their shape and the underlying polyhedron ensures that the resulting golf ball has a high order of symmetry, equaling or exceeding 12. The order of symmetry of a golf ball produced using the method of the current invention will depend on the regular or non-regular polygon on which the irregular domain is based. The order and type of symmetry for golf balls produced based on the five regular polyhedra are listed below in Table 16.
(112) TABLE-US-00016 TABLE 16 Symmetry of Golf Ball of the Present Invention as a Function of Polyhedron Type of Symmetrical Polyhedron Type of Symmetry Order Tetrahedron Chiral Tetrahedral Symmetry 12 Cube Chiral Octahedral Symmetry 24 Octahedron Chiral Octahedral Symmetry 24 Dodecahedron Chiral Icosahedral Symmetry 60 Icosahedron Chiral Icosahedral Symmetry 60
(113) These high orders of symmetry have several benefits, including more even dimple distribution, the potential for higher packing efficiency, and improved means to mask the ball parting line. Further, dimple patterns generated in this manner may have improved flight stability and symmetry as a result of the higher degrees of symmetry.
(114) In other embodiments, the irregular domains do not completely cover the surface of the ball, and there are open spaces between domains that may or may not be filled with dimples. This allows dissymmetry to be incorporated into the ball.
(115) Dimple patterns of the present invention are particularly suitable for packing dimples on seamless golf balls. Seamless golf balls and methods of producing such are further disclosed, for example, in U.S. Pat. Nos. 6,849,007 and 7,422,529, the entire disclosures of which are hereby incorporated herein by reference.
(116) In a particular aspect of the embodiments disclosed herein, golf balls of the present invention have a total number of dimples, N, on the outer surface thereof, wherein N is an integer that is divisible by 4 and within a range of from 260 to 424. In a further particular aspect, golf balls of the present invention have a total number of dimples, N, on the outer surface thereof, of 300 or 312 or 328 or 344 or 348 or 352 or 376 or 388. In another further particular aspect, golf balls of the present invention have a total number of dimples, N, on the outer surface thereof, of 500 or greater, or 600 or greater.
(117) Aerodynamic characteristics of golf balls of the present invention can be described by aerodynamic coefficient magnitude and aerodynamic force angle. Based on a dimple pattern generated according to the present invention, in one embodiment, the golf ball achieves an aerodynamic coefficient magnitude of from 0.25 to 0.32 and an aerodynamic force angle of from 30° to 38° at a Reynolds Number of 230000 and a spin ratio of 0.085. Based on a dimple pattern generated according to the present invention, in another embodiment, the golf ball achieves an aerodynamic coefficient magnitude of from 0.26 to 0.33 and an aerodynamic force angle of from 32° to 40° at a Reynolds Number of 180000 and a spin ratio of 0.101. Based on a dimple pattern generated according to the present invention, in another embodiment, the golf ball achieves an aerodynamic coefficient magnitude of from 0.27 to 0.37 and an aerodynamic force angle of from 35° to 44° at a Reynolds Number of 133000 and a spin ratio of 0.133. Based on a dimple pattern generated according to the present invention, in another embodiment, the golf ball achieves an aerodynamic coefficient magnitude of from 0.32 to 0.45 and an aerodynamic force angle of from 39° to 45° at a Reynolds Number of 89000 and a spin ratio of 0.183. For purposes of the present disclosure, aerodynamic coefficient magnitude (C.sub.mag) is defined by C.sub.mag=(C.sub.L.sup.2+C.sub.D.sup.2).sup.1/2 and aerodynamic force angle (C.sub.angle) is defined by C.sub.angle=tan.sup.−1(C.sub.L/C.sub.D), where C.sub.L is a lift coefficient and C.sub.D is a drag coefficient. Aerodynamic characteristics of a golf ball, including aerodynamic coefficient magnitude and aerodynamic force angle, are disclosed, for example, in U.S. Pat. No. 6,729,976 to Bissonnette et al., the entire disclosure of which is hereby incorporated herein by reference. Aerodynamic coefficient magnitude and aerodynamic force angle values are calculated using the average lift and drag values obtained when 30 balls are tested in a random orientation. Reynolds number is an average value for the test and can vary by plus or minus 3%. Spin ratio is an average value for the test and can vary by plus or minus 5%.
(118) When numerical lower limits and numerical upper limits are set forth herein, it is contemplated that any combination of these values may be used.
(119) All patents, publications, test procedures, and other references cited herein, including priority documents, are fully incorporated by reference to the extent such disclosure is not inconsistent with this invention and for all jurisdictions in which such incorporation is permitted.
(120) While the illustrative embodiments of the invention have been described with particularity, it will be understood that various other modifications will be apparent to and can be readily made by those of ordinary skill in the art without departing from the spirit and scope of the invention. Accordingly, it is not intended that the scope of the claims appended hereto be limited to the examples and descriptions set forth herein, but rather that the claims be construed as encompassing all of the features of patentable novelty which reside in the present invention, including all features which would be treated as equivalents thereof by those of ordinary skill in the art to which the invention pertains.