Assembly defining a chamber for an active material and method for manufacturing such an assembly
12479646 ยท 2025-11-25
Assignee
Inventors
Cpc classification
B65D81/265
PERFORMING OPERATIONS; TRANSPORTING
B65D51/244
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
This assembly includes a tubular body and a breathable insert configured to be attached inside the tubular body to define a chamber for an active material. The tubular body includes a transverse wall and a lateral wall, and the breathable insert includes a base wall and a side wall having an open end on an opposite side from the base wall. The chamber is delimited by a bottom part of the tubular body and is closed by the breathable insert having its open end turned toward the transverse wall. The side wall of the breathable insert includes a mechanical holding portion configured to cooperate by surface interference with a corresponding mechanical holding portion of the tubular body. In an anchored configuration, a continuous peripheral seal is formed between the breathable insert and the tubular body.
Claims
1. An assembly, comprising a tubular body and a breathable insert configured to be attached inside the tubular body to define a chamber for an active material in an internal volume of the tubular body, the tubular body comprising a transverse wall and a lateral wall the breathable insert comprising a base wall and a side wall having an open end on the opposite side from the base wall, wherein the chamber is delimited by a bottom part of the tubular body including the transverse wall and is closed by the breathable insert having its open end turned toward the transverse wall, wherein the side wall of the breathable insert comprises a mechanical holding portion configured to cooperate by surface interference with a corresponding mechanical holding portion of the lateral wall of the tubular body, wherein the breathable insert is anchored relative to the tubular body by surface interference resulting from mutual engagement of the mechanical holding portions, wherein, in an anchored configuration, the side wall of the breathable insert and the lateral wall of the tubular body cooperate by cylinder-in-cylinder friction without undercut, and a continuous peripheral seal is formed between the breathable insert and the tubular body.
2. The assembly according to claim 1, wherein the mechanical holding portion of the side wall of the breathable insert is formed by a smooth cylindrical surface configured to cooperate by surface interference with a complementary smooth surface forming the mechanical holding portion of the lateral wall of the tubular body.
3. The assembly according to claim 1, wherein the mechanical holding portion of the side wall of the breathable insert is formed by a longitudinally striated surface configured to cooperate by surface interference with a complementary longitudinally striated surface forming the mechanical holding portion provided on the lateral wall of the tubular body substantially parallel to a longitudinal axis thereof (X.sub.2).
4. The assembly according to claim 3, wherein the mechanical holding portion of the side wall the breathable insert comprises a plurality of longitudinal features in relief configured to cooperate by mutual engagement with complementary longitudinal features in relief provided on the mechanical holding portion of the peripheral wall of the tubular body substantially parallel to a longitudinal axis (X.sub.2) thereof.
5. The assembly according to claim 4, wherein at least one longitudinal feature in relief of one among the breathable insert and the tubular body has two flanks inclined with respect to a radial direction of the breathable insert or tubular body passing through the feature in relief, wherein, in the anchored configuration, both inclined flanks of the at least one longitudinal feature in relief of the one among the breathable insert and the tubular body are in contact with a complementary longitudinal feature in relief of the other one among the breathable insert and the tubular body.
6. The assembly according to claim 1, wherein, in the anchored configuration, the open end of the breathable insert is closed by the continuous peripheral seal formed between the breathable insert and the tubular body without any other closing member.
7. The assembly according to claim 1, wherein a water vapor absorption rate of the breathable insert is higher than or equal to 80 mg/day at 25 C., 40% RH.
8. The assembly according to claim 1, wherein the base wall of the breathable insert comprises a gas-permeable portion configured to prevent passage of the active material from the chamber to an outside of the chamber.
9. The assembly according to claim 1, wherein, in the anchored configuration, the continuous peripheral seal is formed between an end surface of the breathable insert and the transverse wall of the tubular body.
10. The assembly according to claim 1, wherein, in the anchored configuration, the continuous peripheral seal is formed between the side wall of the breathable insert and the lateral wall of the tubular body.
11. The assembly according to claim 1, wherein the side wall of the breathable insert further comprises a smooth surface portion configured to slide in contact with an inner surface of the lateral wall of the tubular body upon insertion of the breathable insert in the tubular body, the smooth surface portion being positioned, on the breathable insert, at the front of the mechanical holding portion in a direction of insertion of the breathable insert in the tubular body.
12. The assembly according to claim 1, wherein, upon insertion of the breathable insert in the tubular body, with the open end of the breathable insert turned toward the transverse wall of the tubular body, the side wall of the breathable insert and the lateral wall of the tubular body have draft angles (Y, Y) in reverse angular directions.
13. The assembly according to claim 1, wherein, upon insertion of the breathable insert in the tubular body, deformations of the breathable insert and the tubular body are kept within an elastic deformation range.
14. The assembly according to claim 1, wherein a thickness of the side wall of the breathable insert is reduced in a distal region in a vicinity of the smooth surface portion.
15. The assembly according to claim 1, wherein the breathable insert comprises an inner tubular wall defining, in an internal volume of the breathable insert delimited by the base wall and the side wall, a sub-compartment of adjusted volume.
16. The assembly according to claim 1, wherein a body of the breathable insert is made of a polymer-based material including an active material.
17. A method for manufacturing an assembly comprising a tubular body and a breathable insert configured to be attached inside the tubular body so as to define a chamber for an active material in an internal volume of the tubular body, the tubular body comprising a transverse wall and a lateral wall, the breathable insert comprising a base wall and a side wall having an open end on an opposite side from the base wall, the chamber being delimited by a bottom part of the tubular body including the transverse wall and being closed by the breathable insert having its open end turned toward the transverse wall, the side wall of the breathable insert comprising a mechanical holding portion configured to cooperate by surface interference with a corresponding mechanical holding portion of the lateral wall of the tubular body, wherein the method comprises steps of: filling at least part of an internal volume of the breathable insert with an active material; inserting the filled breathable insert in the tubular body, with its open end turned toward the transverse wall of the tubular body, until the breathable insert is anchored relative to the tubular body by surface interference resulting from mutual engagement of the mechanical holding portions, wherein, in an anchored configuration, the sidewall of the breathable insert and lateral wall of the tubular body cooperate by cylinder-in-cylinder friction without undercut, and a continuous peripheral seal is formed between the breathable insert and the tubular body.
18. The method according to claim 17, wherein the mechanical holding portion of the side wall of the breathable insert comprises a plurality of longitudinal features in relief configured to cooperate by mutual engagement with complementary longitudinal features in relief provided on the mechanical holding portion of the lateral wall of the tubular body substantially parallel to a longitudinal axis (X.sub.2) thereof.
19. The method according to claim 17, wherein the open end of the breathable insert remains open after the breathable insert has been filled with the active material and the filled breathable insert is inserted in the tubular body with its open end still open, wherein, upon insertion of the filled breathable insert in the tubular body, the breathable insert is positioned with its open end facing upward while the tubular body is positioned with its open end facing downward.
20. The method according to claim 17, wherein, upon insertion of the filled breathable insert in the tubular body, the breathable insert is held stationary while the tubular body is displaced over the breathable insert.
21. The method according to claim 17, wherein the filled breathable insert is inserted in the tubular body until it abuts against the transverse wall of the tubular body.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Features and advantages of the invention will become apparent from the following description of several embodiments of an assembly and a method according to the invention, this description being given merely by way of example and with reference to the appended drawings in which:
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ILLUSTRATIVE EMBODIMENTS OF THE INVENTION
(14) In the first embodiment shown in
(15) By way of a non-limiting example, the sensitive products received in the tank 7 may be diagnostic test strips 10, or nutraceutical or pharmaceutical products e.g. in the form of pills, lozenges or tablets, whereas the active material 5 received in the chamber 6 may be a dehydrating agent (or desiccant) in a powder or granular form, e.g. selected from molecular sieves, silica gels and/or dehydrating clays. The tubular body 2 has a circular cross section, and comprises a transverse wall 20, a lateral wall 22 and an open end 23 on the opposite side from the transverse wall 20, which is configured to be closed by the lid 3. The breathable insert 4 also has a tubular shape with a circular cross section, and comprises a base wall 40, a side wall 42, and an open end 43 on the opposite side from the base wall 40.
(16) The chamber 6 for the active material 5 is delimited by a bottom part 24 of the tubular body 2 including the transverse wall 20, and it is closed by the breathable insert 4. As clearly visible in
(17) As best seen in
(18) The longitudinal ribs 47 and the longitudinal grooves 27 are configured in such a way that, when the longitudinal ribs 47 of the breathable insert 4 are engaged with the longitudinal grooves 27 of the tubular body 2, the breathable insert 4 is anchored relative to the tubular body 2 by surface interference. More precisely, as shown in the cross section of
(19) Preferably, as shown in the figures, the two flanks 471 of each longitudinal rib 47 are inclined at a same angle on both sides of the radial direction passing through the apex 470, i.e. the radial direction passing through the apex 470 is the bisector of the angle at the apex of each longitudinal rib 47, and it is the same for the two flanks 271 of each longitudinal groove 27. By way of a non-limiting example, in the illustrated embodiment, the angle at the apex of each longitudinal rib 47, respectively at the bottom of each longitudinal groove 27, is of the order of 80. In the assembled configuration of the breathable insert 4 in the tubular body 2, for each pair of complementary longitudinal rib 47 and groove 27 in mutual engagement, this corresponds to an inclination angle of each flank 471 or 271 of the order of 40 relative to a radial direction passing through the apex 470 and the bottom 270.
(20) For each pair of complementary longitudinal rib 47 and groove 27 in mutual engagement, the inclination of the cooperating flanks 471 and 271 relative to the radial direction of the assembly ensures a tightening over a larger surface of the complementary features in relief 47 and 27 compared to, e.g., ribs and grooves of rectangular cross section with side walls parallel to the radial direction. For each pair of complementary longitudinal rib 47 and groove 27, the arrangement of the inclined flanks 471 and 271 in contact with each other by pairs provides not only a tightening in the radial direction of the assembly 1, but also a transversal tightening on the inclined flanks, which is substantially circumferential, as shown by the arrows F.sub.2 and F.sub.4 of
(21) In this embodiment, the longitudinal ribs 47 on the breathable insert 4 are contiguous to one another, and the longitudinal grooves 27 on the tubular body 2 are also contiguous to one another, so that a bottom is formed between each pair of adjacent ribs 47 of the breathable insert and an apex is formed between each pair of adjacent grooves 27 of the tubular body. As shown in
(22) As visible in
(23) As shown in
(24) Additionally, to ensure a strong attachment of the breathable insert 4 relative to the tubular body 2, which may even be unremovable, the length L over which the longitudinal ribs 47 of the breathable insert 4 cooperate with the longitudinal grooves 27 of the tubular body 2 in the anchored configuration is chosen to be higher than 1/10 of the diameter of the tubular body, preferably higher than of the diameter of the tubular body.
(25) Each one of the tubular body 2 and the breathable insert 4 is advantageously obtained by injection molding of a thermoplastic material. High-density polyethylene (HDPE) and polypropylene are particularly suitable materials, because they provide a certain degree of rigidity to the parts, which may promote the establishment of a tightening interaction between the complementary surfaces of the ribs 47 and the grooves 27. A thermoplastic material formulated with an active material in its composition may also be used to make the tubular body 2 and/or the breathable insert 4. By way of a non-limiting example, the tubular body 2 may be made from a polypropylene thermoplastic resin; the body of the breathable insert 4 may be made from a high-density polyethylene (HDPE) thermoplastic resin; and the membrane 411 may be made from TYVEK HBD 1059B manufactured by DUPONT, a non-woven fabric comprising polyethylene fibers. The breathable insert 4 may be obtained by injection molding the body of the breathable insert 4 over the membrane 411.
(26) The water vapor absorption rate of the breathable insert 4 was evaluated, by filling the breathable insert 4 with 3 g of a desiccant (4 molecular sieve), then assembling the breathable insert 4 within a tubular body. In this example, the base wall 40 of the breathable insert comprises a hole 41 having a diameter of 12.1 mm. A TYVEK membrane is sealed to the base wall 40 all around the hole 41, allowing for moisture exchange with the desiccant located in the chamber. The water vapor absorption rate was evaluated from the weight difference after 0.9 days of storage in a climatic chamber at 25 C., 40% RH. The results are given in Table 1 below.
(27) TABLE-US-00001 TABLE 1 Water vapor absorption rate (mg at 25 C., 40% RH): Sample Water vapor absorption rate (mg) 1 202.50 2 199.70 3 183.20
(28) Thus, the water vapor absorption rate of the breathable insert 4 at 25 C., 40% RH is higher than 80 mg/day.
(29) As shown in
(30) In accordance with the invention, in the anchored configuration, a continuous peripheral seal is formed between the breathable insert 4 and the tubular body 2. As clearly visible in
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(32) With reference to
(33) In a first step S1, the breathable insert 4, which has the shape of an open cup, is filled with an active material 5. To this end, a filling nozzle 15 may be used, to inject the particles of active material through the open end 43 into the volume of the breathable insert 4.
(34) Then, in a step S2, the filled breathable insert 4 is inserted in the tubular body 2, with its open end 43 turned toward the transverse wall 20 of the tubular body. In practice, since the breathable insert 4 is filled with the active material 5 and the open end 43 remains open, it is the tubular body which is displaced, either by being pushed or pulled, over the breathable insert, as shown by the arrow F in step S2 of
(35) As clearly visible in
(36) The tubular body 2 is displaced over the breathable insert 4 until the end surface 421 of the breathable insert 4 abuts against the transverse wall 20 of the tubular body. At this stage, the anchored configuration is reached, and the striated mechanical holding portion 45 of the breathable insert is fully engaged with the corresponding striated mechanical holding portion 25 of the tubular body. In the anchored configuration as shown in step S3 of
(37) Advantageously, this manufacturing method can be totally automated. In particular, the step S1 of filling of the breathable insert 4 with the active material using the filling nozzle 15 can be implemented automatically by a machine, and it is the same for the step S2 of displacement of the tubular body 2 along its longitudinal axis X.sub.2, so that it slides around the filled breathable insert 4, which can be implemented by means of an actuator, such as a pneumatic, hydraulic or electric actuator, either pushing or pulling the tubular body. Advantageously, the tubular body 2 is directly displaced over the filled breathable insert 4, without the need for closing the open end 43 beforehand, thus allowing high production rates.
(38) Preferably, as shown schematically in
(39) In the second embodiment shown in
(40) The invention is not limited to the examples described and shown. In particular, as already mentioned, the mechanical holding portions of the breathable insert and the tubular body may be smooth cylindrical surfaces, instead of longitudinally striated surfaces. In addition, several striated surfaces distinct from one another and distributed around the periphery may be provided, instead of a striated surface formed all around the periphery. In the above examples, the continuous peripheral seal, formed between the breathable insert and the tubular body in the anchored configuration, is established between an end surface of the breathable insert and the transverse wall 20 of the tubular body. However, the continuous peripheral seal may also, additionally or as a variant, be established between a portion of the side wall of the breathable insert and a portion of the lateral wall of the tubular body. In addition, the continuous peripheral seal is not necessarily established between smooth facing surfaces of the breathable insert and the tubular body. The continuous peripheral seal may for example result from the interlocking of complementary features in relief provided on the breathable insert and the tubular body, especially those of the mechanical holding portions, as long as there is a continuous contact over the entire periphery of the breathable insert and the tubular body in the anchored configuration. Of course, many other variants can be considered, falling within the scope of the appended claims.