ARTICULATING RADIATOR SYSTEM
20250369707 ยท 2025-12-04
Inventors
- Timothy Moeller (Tucson, AZ, US)
- Jordan Barr Holquist (Denver, CO, US)
- Connor J. Joyce (Houston, TX, US)
Cpc classification
F28D2021/0021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28G13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28F9/013
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Radiator systems are provided. A radiator system may have a housing having a support structure, one or more stationary panels connected to the support structure and having insulation, and an internal volume at least partially defined by the one or more stationary panels, by a first opening, and by a second opening, a plurality of articulating radiator panels, each articulating radiator panel being movably connected to the support structure, having an inner surface with one or more coolant channels and/or one or more heat pipes, having an exterior surface opposite the inner surface, and having insulation, and a movement mechanism connected to the support structure and the plurality of articulating radiator panels, and configured to move each of the articulating radiator panels with respect to the support structure.
Claims
1. A radiator system, comprising: a housing having a support structure, one or more stationary panels connected to the support structure and having insulation, and an internal volume at least partially defined by the one or more stationary panels, by a first opening, and by a second opening; a plurality of articulating radiator panels, wherein each articulating radiator panel is movably connected to the support structure, has an inner surface with one or more coolant channels and/or one or more heat pipes, has an exterior surface opposite the inner surface, and has insulation; and a movement mechanism connected to the support structure and the plurality of articulating radiator panels, and configured to move each of the articulating radiator panels with respect to the support structure, wherein: a first articulating radiator panel is positioned adjacent to the first opening, the first articulating radiator panel is configured to be positioned in a first open position and a first closed position, in the first closed position, the first articulating radiator panel covers the first opening, faces the interior volume, and is configured to thermally insulate the interior volume at the first opening, in the first open position, the first articulating radiator panel does not cover the first opening, the one or more coolant channels and/or one or more heat pipes of the first articulating radiator panel are configured to radiate heat into the environment outside the housing, and the internal volume is exposed to the environment outside the housing through the first opening, a second articulating radiator panel is positioned adjacent to the second opening, the second articulating radiator panel is configured to be positioned in a second open position and a second closed position, in the second closed position, the second articulating radiator panel covers the second opening, faces the interior volume, and is configured to thermally insulate the interior volume at the second opening, and in the second open position, the second articulating radiator panel does not cover the second opening, the one or more coolant channels and/or one or more heat pipes of the second articulating radiator panel are configured to reject heat into the environment outside the housing, and the internal volume is exposed to the environment outside the housing through the second opening.)
2. The radiator system of claim 1, wherein: in the first closed position, the one or more coolant channels and/or one or more heat pipes of the first articulating radiator panel are configured to radiate heat into the interior volume, and in the second closed position, the one or more coolant channels and/or one or more heat pipes of the second articulating radiator panel are configured to radiate heat into the interior volume.
3. The radiator system of claim 1, wherein: in the first closed position, the first articulating radiator panel is configured to reduce thermal energy in the internal volume from exiting through the first opening, and in the second closed position, the second articulating radiator panel is configured to reduce thermal energy in the internal volume from exiting through the second opening.
4. The radiator system of claim 1, wherein: in the first open position, the housing is configured such that thermal energy is configured to exit through the first opening to the environment outside the housing, and in the second open position, the housing is configured such that thermal energy is configured to exit through the second opening to the environment outside the housing.
5. The radiator system of claim 1, wherein the movement mechanism is configured to move the first articulating radiator panel and the second articulating radiator panel at the same time.
6. The radiator system of claim 1, wherein the movement mechanism is configured to move the first articulating radiator panel independently of the second articulating radiator panel.
7. The radiator system of claim 1, wherein the first articulating radiator panel is configured to move between the first open position and the first closed position by rotating about a first axis by about 130 degrees.
8. The radiator system of claim 1, wherein the second articulating radiator panel is configured to move between the second open position and the second closed position by rotating about a second axis by about 60 degrees.
9. The radiator system of claim 1, wherein: the first articulating radiator panel is configured to be positioned by the movement mechanism in a plurality of partially open first positions, and the second articulating radiator panel is configured to be positioned by the movement mechanism in a plurality of partially open second positions.
10. The radiator system of claim 1, wherein when the first articulating radiator panel is in the first closed position and the second articulating radiator panel is in the second closed position, the interior volume is insulated such that less than 10% of heat loss occurs between the interior volume and the environment outside housing.
11. The radiator system of claim 1, further comprising one or more second coolant channels and/or one or more second heat pipes positioned in the interior volume, wherein: in the first open position, the one or more second coolant channels and/or one or more second heat pipes are configured to radiate heat into the environment outside the housing through the first opening, and in the second open position, the one or more second coolant channels and/or one or more second heat pipes are configured to radiate heat into the environment outside the housing through the second opening.
12. The radiator system of claim 11, further comprising a module positioned in the interior volume, wherein: the module has a radiative external surface configured to radiate heat into the interior volume, the one or more second coolant channels and/or one or more second heat pipes are in contact with the radiative external surface of the module, in the first open position, the module is configured to radiate heat into the environment outside the housing through the first opening, and in the second open position, the module is configured to radiate heat into the environment outside the housing through the second opening.
13. The radiator system of claim 1, wherein: the first articulating radiator panel is configured to rotate back and forth between a first partially open position and a second partially open position, and the second articulating radiator panel is configured to rotate back and forth between a third partially open position and a fourth partially open position.
14. The radiator system of claim 13, wherein the rotating back and forth by the first articulating radiator panel and the second articulating radiator panel is configured to shake off dust and debris.
15. The radiator system of claim 1, wherein the movement mechanism comprises one or more shape memory alloys.
16. The radiator system of claim 1, wherein the inner surface of each articulating radiator panel has the one or more coolant channels.
17. The radiator system of claim 1, wherein the inner surface of each articulating radiator panel has the one or more heat pipes.
18. The radiator system of claim 1, wherein: in the first closed position, the first articulating radiator panel is configured to cover and seal the first opening and thereby reduce the ingress of dust or debris through the first opening, and in the second closed position, the second articulating radiator panel is configured to cover and seal the second opening and thereby reduce the ingress of dust or debris through the second opening.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0030] Like reference numbers and designations in the various drawings indicate like elements.
DETAILED DESCRIPTION
[0031] Non-terrestrial planetary and solar system body surfaces pose unique and challenging thermal, debris, and dust environments that make traditional thermal management methods and control systems nonviable. For most equipment used in non-terrestrial environments, it is desirable that the equipment be able to operate for long periods of time (e.g., years) and continuously for long durations (e.g., months or years). To operate properly in non-terrestrial environments, such as space or the Moon, some equipment requires thermal and/or dust management systems that are capable of withstanding thermal ranges of non-terrestrial environments, such as between 18 K and 393 K or higher, as well as surface operations having dust and other debris that can damage or impair functionality of the equipment. It also desirable to provide thermal and/or dust management that allows for the equipment to maintain its desired functional and performance capabilities, including with minimal to no use of consumables or human interaction.
[0032] In some space or lunar operations, some equipment will be positioned in and between shadowed and sunlit areas. For example, some regions of the Moon have permanently shadowed regions (PSRs) which are always in shadow. The temperature within these regions can be as low as 18 K, for example. Whereas in some areas exposed to solar radiation (e.g., sunlit areas), the temperature can be as high as 393 K. In a further example, some lunar missions may begin in a sunlit area, enter a PSR, and then exit the PSR to a sunlit area. Further, some equipment traversing the lunar surface can be exposed to lunar dust which can damage or reduce functionality of the equipment. To withstand operating in such non-terrestrial environments, it is desirable to have heat rejection turndowns that are up to 25:1, 50:1, or 100:1, or that range from 100:1 to 400:1. Provided herein are novel apparatuses and techniques for thermal management and/or dust management in various environments, such as non-terrestrial, lunar, and space.
[0033] A radiator system with articulating radiator panels is provided herein. The movable radiator panels are capable of varying the overall radiation view factor to provide variable heat rejection rates and high thermal turndown rates. In some embodiments, a subset of the movable radiator panels can be selectively adjusted to provide for multiple view factors in order to reject heat in one direction while protecting the internal environment of the system from solar radiation or dust/debris in another direction. The movable radiator panels are also configured to expand the effective radiator surface area beyond a traditional radiator of the same form factor. In other words, the movability of the radiator panels increases or expands the total radiator area. When in a closed position, the movable radiator panels can both thermally insulate hardware and equipment inside the system and protect the system from dust and debris intrusion. In some instances, dust or debris that can accumulate on the surfaces of the radiator system can be shaken off by movement of the radiator panels.
[0034]
[0035] As provided herein, the radiator system 100 is configured to partially and fully thermally insulate the interior volume 108, as well as reject heat at various form factors, including form factors greater than the surface area of interior volume 108 itself. For example, as provided herein, the movability of the articulating radiator panels increases or expands the total radiator area. The radiator system 100 is configured to provide a turndown of up to 25:1, 50:1, or 100:1, or between 100:1 and 400:1, as provided herein. In some such embodiments, the stationary panels 106A and 106B, and the articulating radiator panels, have insulation that is configured to thermally insulate the interior volume 108, including rejecting heat external to the housing 102 and retaining heat inside the housing 102. The radiator system is also configured to provide very low heat rejection in a closed configuration, such as less than 10%, 5%, or 1% of heat loss to an external environment. This includes maintaining such low heat rejection when exposed to external temperatures ranging from 18 K to over 300 K.
[0036] The radiator system 100 also has a plurality of articulating radiator panels 110A-110D. Each articulating radiator panel 110A-110D has an inner surface having a plurality of coolant channels that are configured to flow a coolant fluid therein and to reject heat. In some embodiments there may be only one coolant channel and in other embodiments there may be other means of delivering heat to each articulating radiator panel for rejection via radiation, such as a thermally conductive pathways via thermal contact with non-fluid materials, or other means. For instance, each articulating radiator panel may have one or more heat pipes that are configured to transfer heat from inside the interior volume 108 to the panel. Some heat pipes are heat transfer devices that use phase transition to transfer heat between two solid surfaces. Each heat pipe may have a hot interface where a volatile liquid is in contact with a thermally conductive surface that is caused to turn into a vapor by absorbing heat from that surface. The vapor may travel along the heat pipe to a cold interface of the heat pipe where the vapor condenses back into a liquid and thereby releasing latent heat. The liquid may return to the hot interface by capillary action, centrifugal force, or gravity. In some instances, the condensed liquid returns to the evaporator by a wick that exerts a capillary action on the liquid phase of the fluid. This cycle may be repeated. In some embodiments, one or more coolant channels and one or more heat pipes may be used.
[0037] As illustrated in
[0038] Each articulating radiator panel 110A-110D may also have insulation configured to act as a thermal barrier for the inner surface. In some instances, the insulation is installed on a backside of the articulating radiator panel and serve as the exterior surface of the panel. In some embodiments, the exterior surface or surfaces of the articulating radiator panels may be configured with emissivity properties configured to reflect or reject heat or solar radiation incident of the surfaces. For example, when in a closed position, each articulating panel may provide thermal insulation to a portion of the interior volume 108. In another example, the exterior surface of each articulating panel may reject heat or radiation from a source external to the housing 102, such as the Sun.
[0039] This exterior surface 116A may also be configured to have a low emissivity. This low emissivity may an effective emittance (e*) of about 0.05 or 0.02, for example. In some embodiments, the interior surface of the articulating radiator panels may have a high emissivity surface. This may include an emissivity of about 0.9, for example. By having high emissivity, the interior surfaces effectively radiate heat.
[0040] As further seen in
[0041] In some embodiments, the housing 102 may have one or more openings through which thermal heat can enter or exit the interior volume.
[0042] For example, in
[0043] When an articulating radiator panel is in a partially open or fully open position, the interior volume is thermally connected to the environment outside the housing such that heat can be exchanged between the interior volume and exterior environment. The more open the articulating radiator panel is with respect to the corresponding opening, the more thermal connection occurs. In these partially open or fully open positions, heat can also be rejected or absorbed by the coolant channels on each articulating radiator panel, in some embodiments. The positioning of the articulating radiator panels is therefore capable of changing the view factor of the radiator system and providing for large turndowns.
[0044]
[0045] In some embodiments, a payload or module positioned inside the internal volume may also have one or more coolant channels. To provide thermal management and control of the payload or module, heat may be exchanged using the coolant channels of the payload/module, using the coolant channels of the articulating radiator panels, or both. Using both the coolant channels of the payload/module and the coolant channels of the articulating radiator panels can provide thermal management of the payload/module and the interior volume with a high turndown, such as up to 25:1, 50:1, or 100:1, or range between 100:1 and 400:1. For example, when the articulating radiator panels are in the fully open positions of
[0046]
[0047] In
[0048] In
[0049] The radiator system herein may provide an overall effective view to space (i.e., to the environment outside the housing) for the interior volume. When all articulating radiator panels are in the closed position, like in
[0050] Some additional or alternative features of the articulating radiator panels will now be discussed. In some implementations, each articulating radiator panel is configured to move or rotate about an axis, such as at a hinge joint. Given this rotational movement, the coolant channels may have various fluidic connections to a reservoir of the system having the coolant fluid. For example, flexible hoses may be used to fluidically connect each articulating radiator panel to the reservoir. These flexible hoses may be made of a stainless-steel braid. In another example, a rotary union may be used in which a stationary inlet permits fluid to flow from a stationary inlet to a rotating output.
[0051] The articulating radiator panels may be rotatable to different degrees. For example, the upper articulating radiator panels 110A and 110C may be configured to rotate about an axis, respectively, by at least 90 degrees, 100 degrees, 115 degrees, 130 degrees, 145 degrees, 165 degrees, 180 degrees, 200 degrees, or 240 degrees, for example. In another example, the lower articulating radiator panels 110B and 110D may be configured to rotate about an axis, respectively, by at least 45 degrees, 60 degrees, 75 degrees, 90 degrees, and 100 degrees, for instance.
[0052] In some embodiments, the movement mechanism may be configured to move two or more articulating radiator panels at the same time using one actuation driver or mechanism. This can advantageously save weight and cost by using only one actuation driver, e.g., a motor or piston, to actuate multiple panels instead of one actuation driver per panel.
[0053] In some embodiments, the movement mechanism may be configured to move four articulating radiator panels at the same time.
[0054] A third link 656B is slidably and rotatably connected at the second connection point 654B to the first link 650 and to the second slotted link 652B. The second slotted link 652B is rotatably connected to the frame 648 at a rotation point 655B that remains stationary with respect to the links and panels. The third link 656B is also rotatably connected to a third articulating radiator panel 610C at a rotation point 658B, and the third articulating radiator panel 610B is rotatably connected to a rotation point 660B on the frame 648. As the first link 650 moves in the direction parallel to axis 651, the first slotted link 652A rotates about its rotation point 655A and the connection point 653A slides within the slot 657A of the first slotted link 652A which causes the second link 656A to move the first articulating radiator panel 610A about the rotation point 660A. Similarly, as the first link 650 moves in the direction parallel to axis 651, the second slotted link 652B rotates about its rotation point 655B and the connection point 653B slides within the slot 657B of the second slotted link 652B which causes the third link 656B to move the third articulating radiator panel 610B about the rotation point 660B.
[0055] The rotations of the first slotted link 652A and the second slotted link 652B also cause two other articulating radiator panels to rotate. A fourth link 662A is rotatably connected at a rotation point 664A to an end of the first slotted link 652A and connected at a rotation point 666A to a second articulating radiator panel 610B. The second articulating radiator panel 610B is rotatably connected to the frame 648 at a rotation point 668A. A fifth link 662B is rotatably connected at a rotation point 664B to an end of the second slotted link 652B and connected at a rotation point 666B to a fourth articulating radiator panel 610D. The fourth articulating radiator panel 610D is rotatably connected to the frame 648 at a rotation point 668B. As the first link 650 moves in the direction parallel to axis 651, the first slotted link 652A rotates about its rotation point 655A and the connection point 664A with the fourth slotted link 662A causes the fourth link 662A to move the third articulating radiator panel 610C about the rotation point 668A. Similarly, at the same time, as the first link 650 moves in the direction parallel to axis 651, the second slotted link 652B rotates about its rotation point 655B and the connection point 664B with the fifth slotted link 662B causes the fifth link 662B to move the fourth articulating radiator panel 610D about the rotation point 668B. The movement of the first link 650 is configured to cause movement of all four of the articulating radiator panels 610A-D to move with respect to the frame 648.
[0056] In some other embodiments, the movement mechanism may be configured to move at least one articulating radiator panel independently from another articulating radiator panel. This may include different motors or actuators for each panel.
[0057] In some embodiments, the movement mechanism may have one or more actuation mechanisms that are shape memory alloys. The shape memory alloys may be configured to be in one position, e.g., a deformed position, to retain at least one articulating radiator panel in one position, such as a first position or a closed position. When heated to higher temperature, the shape memory alloy is configured to move to another position, e.g., a pre-deformed or remembered position, and thereby move the articulating radiator panel to a second position, such as a partially or fully opened configuration. In some embodiments, the movement mechanism may have multiple shape memory alloys that are configured to move an articulating radiator panel to multiple positions as the shape memory alloys increase in temperature. For example, the movement mechanism may have two different shape memory alloys configured to move one articulating radiator panel. At a first temperature, both shape memory alloys are in their deformed position such that the articulating radiator panel is in a closed position. At a second higher temperature, one shape memory alloy changes to its pre-deformed shape which in turn causes the articulating radiator panel to move to a partially open position while the second shape memory alloy remains deformed. At a third temperature higher than the first and second temperatures, the second shape memory alloy changes to its pre-deformed shape which in turn causes the articulating radiator panel to move to a different partially open, or fully open, position.
[0058] The embodiments provided herein are also configured to prevent or reduce dust or debris from entering the interior volume and affecting the functionality of radiator panels. For example, when one or more of the articulating radiator panels are closed, such as all of them closed in
[0059] In some embodiments, the radiator system provided herein may have more or less than four articulating radiator panels. In some instances, the radiator system may have at least one, two, three, five, six, or eight articulating radiator panels, for instance. Each articulating radiator panel can provide various degrees of thermal control and management of the overall system.
[0060] Although the foregoing disclosed systems, methods, apparatuses, processes, and compositions have been described in detail within the context of specific implementations for the purpose of promoting clarity and understanding, it will be apparent to one of ordinary skill in the art that there are many alternative ways of implementing foregoing implementations which are within the spirit and scope of this disclosure. Accordingly, the implementations described herein are to be viewed as illustrative of the disclosed inventive concepts rather than restrictively and are not to be used as an impermissible basis for unduly limiting the scope of any claims eventually directed to the subject matter of this disclosure.