Reusable Storage Wrap and Placemat

Abstract

A reusable storage wrap and placemat which is adaptable to form a final enclosure, constructed from a flat blank of material, optionally having fold lines delineating a bottom, side, and top wall portions which act in conjunction with one another to enclose a space. From flat, the container is constructed by folding. Joining members are folded inwardly thereby sizeably drawing up respective side walls to which they are attached. Top walls are formed to be exposed at the top of the container for securing of the top wall portions by suitable means. Ornamental buttons may be used for securement.

Claims

1. A fastenable wrap for food or other article comprising: an elastomeric sheet adapted to lay substantially flat on a flat surface when the wrap is in an unfolded configuration, the sheet having: a substantially rectangular central section bounded by first, second, third, and fourth edges; a first section contiguous to the first edge of the central section, the first section having three apertures disposed increasingly distally to the central section; a second section contiguous to the second edge of the central section, the second section having two apertures disposed increasingly distally to the central section; a third section contiguous to the third edge of the central section, the third section having a shank disposed distal to the central section and extending away from an outside surface thereof and a button disposed at a distal end of the shank; a fourth section contiguous to the fourth edge of the central section, the fourth section having two apertures disposed increasingly distally to the central section; and first, second, third, and fourth corner-spanning sections, respectively contiguous to the first and second sections, the second and third sections, the third and fourth sections, and the first and fourth sections; wherein each said aperture is sized to be elastically deformable over the button and sized to fit onto the shank and be captured around the shank between the button and the outside surface; and wherein the wrap is configured to be fastened in a closed configuration around the food or other article by placing the food or other article on an inside surface of the central section, folding the third section over article, folding the second section over the central section and slipping one of the second section apertures over the button, folding the fourth section over the central section and slipping one of the fourth section apertures over the button, and folding the first section over the central section and slipping one of the first section apertures over the button.

2. The fastenable wrap of claim 1 further comprising imprinted indicia of folding sequence and direction proximate to the third edge of the third section, proximate to the apertures of each of the first, second, and fourth sections.

3. A fastenable wrap for food or other article comprising: an elastomeric sheet adapted to lay substantially flat on a flat surface when the wrap is in an unfolded configuration, the sheet having: a substantially rectangular central section bounded by first, second, third, and fourth edges; a first section contiguous to the first edge of the central section, the first section having at least one aperture disposed distally to the central section; a second section contiguous to the second edge of the central section, the second section having at least one aperture disposed distally to the central section; a third section contiguous to the third edge of the central section, the third section having a shank disposed distal to the central section and extending away from an outside surface of the third section and a button disposed at a distal end of the shank; a fourth section contiguous to the fourth edge of the central section, the fourth section having at least one aperture disposed distally to the central section; first, second, third, and fourth corner-spanning sections, respectively contiguous to the first and second sections, the second and third sections, the third and fourth sections, and the first and fourth sections; and wherein each said aperture is sized to be elastically deformable over the button and sized to fit onto the shank and be captured around the shank between the button and the outside surface of the third section; and wherein the wrap is configured to be fastened in a closed configuration around the food or other article by placing the food or other article on an inside surface of the central section, folding the third section over article, folding the second section over the central section and slipping one of the second section apertures over the button, folding the fourth section over the central section and slipping one of the fourth section apertures over the button, and folding the first section over the central section and slipping one of the first section apertures over the button.

4. The fastenable wrap of claim 3 wherein the sheet has a general uniform thickness and the sheet has a thicker thickness than the general uniform thickness proximal to the apertures and shank.

5. The fastenable wrap of claim 3 wherein the sheet has a general uniform thickness and the sheet has a thinner thickness than the general uniform thickness in areas proximal to sheet fold lines as defined by linear extensions of the second, fourth, first, and third edges of the central section, excepting intersections of said fold lines with each other and edges of the sheet.

6. The fastenable wrap of claim 4 wherein the sheet has a thickness thinner than the general uniform thickness in areas proximal to sheet fold lines as defined by linear extensions of the second, fourth, first, and third edges of the central section, excepting intersections of said fold lines with each other and edges of the sheet.

7. The fastenable wrap of claim 6 further comprising imprinted indicia of folding sequence and direction proximate to the third edge of the third section, proximate to the apertures of each of the first, fourth, and second sections.

8. The fastenable wrap of claim 6 wherein the general thickness is approximately 1 mm, the thinner thickness is approximately 0.5 mm, and the thicker thickness is approximately 1.5 mm.

9. The fastenable wrap of claim 6 wherein the thickness thinner than the general uniform thickness in areas proximal to sheet fold lines comprises channels 0.28-0.32 cm in width.

10. The fastenable wrap of claim 3 comprising silicone rubber.

11. The fastenable wrap of claim 6 wherein the apertures are ovoid.

12. The fastenable wrap of claim 6 wherein the central section is approximately 16-18 cm on each of its first, second, third, and fourth edges.

13. The fastenable wrap of claim 6 wherein the button comprises a tab.

14. The fastenable wrap of claim 13 wherein the tab has grip ridges.

15. The fastenable wrap of claim 13 comprising molded advertising on a surface thereof.

16. The fastenable wrap of claim 6 wherein the apertures, button, and shank are configured to audibly and kinesthetically snap when one of the apertures is slipped over the button and onto the shank.

17. A kit comprising: a plurality of fastenable wraps as claimed in claim 3 and a plurality of non-identical personality buttons.

18. A personalized wrap comprising: the fastenable wrap as claimed in claim 3 and a personality button.

19. The wrap of claim 3 formed of silicone rubber and having a tensile strength of at least 7.5 Mpa, a Tear Strength, DieC of at least 12 Kgf/cm, and a plasticity in the range of 205-235.

20. The wrap of claim 3 formed of silicone rubber and having a plasticity in the range of 205-235 and a Tear Strength, DieC of at least 12 Kgf/cm.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0036] FIG. 1 illustrates a plan view of an inside surface of an exemplary embodiment of the invention.

[0037] FIG. 2 illustrates a plan view of an outside surface of an exemplary embodiment of the invention.

[0038] FIGS. 3-5 illustrate edge views of an exemplary embodiment of the invention from the east, south, and north, respectively.

[0039] FIG. 6 illustrates a side edge sectional view of an exemplary embodiment of the invention taken along cut line 6-6 shown in FIG. 2.

[0040] FIG. 7 illustrates a south edge sectional view of an exemplary embodiment of the invention taken along cut line 7-7 and in east-west mirror symmetry along cut line (7)-(7) shown in FIG. 2.

[0041] FIG. 8 illustrates an edge sectional view of an exemplary embodiment of the invention taken along cut line 8-8 shown in FIG. 2.

[0042] FIGS. 9-14 illustrate perspective views of an exemplary embodiment progressively enclosing an article of food.

[0043] FIG. 15 is a cross sectional view taken along cut lines 15-15 shown in FIG. 9.

[0044] FIG. 16 is a plan view of shank 165 and button 160, the shank cut at cut line 16-16 and view direction shown in FIG. 15.

[0045] FIG. 17 is a perspective view of shank 165 and button 160, the shank cut at cut line 17-17 and perspective direction shown in FIG. 15.

[0046] FIG. 18A is an exploded perspective view of a wrap (prior to final folding) and separable personality button; FIG. 18B illustrates the wrap and attached personality button after the final fold; and FIG. 18C illustrates a kit comprising personality buttons and a wrap.

[0047] FIGS. 19A-D illustrate an alternative folding arrangement.

DETAILED DESCRIPTION

[0048] With reference to FIGS. 1 and 2, respectively, plan views of inside and outside surfaces of an embodiment of the present invention, a wrap 100 comprising an elastomeric sheet material is provided. The shape of wrap 100 approximates a diamond-shaped sheet with one apex truncated and the others rounded. Wrap 100 may be comprised of several sections including a roughly rectangular central section 110. With respect to the inside view shown in FIG. 1, contiguous to central section 110 on its upper, right, lower, and left edges are, respectively, a north section 120, an east section 130, a south section 140, and a west section 150. Contiguous to the edges of north section 120 and east section 130 is northeast section 125. Contiguous to the edges of south section 140 and east section 130 is southeast section 135. Contiguous to the edges of south section 140 and west section 150 is southwest section 145. Contiguous to the edges of north section 120 and west section 150 is northwest section 155.

[0049] In a preferred embodiment, northwest section 155, north section 120, and northeast section 125 roughly form a triangle. Likewise, northeast section 125, east section 130, and southeast section 135 roughly form a triangle. Likewise, northwest section 155, west section 150, and southwest section 145 roughly form a triangle. In this manner wrap 100 provides for closure and avoidance of air gaps while not using more elastomeric material than necessary. In this embodiment, south section 140 is substantially rectangular to provide substantial coverage of the enclosed item upon the first fold. In a preferred embodiment, central section 110 is sized to at least fit a typical sandwich and the east-west width of each of east section 130 and west section 150 are roughly 60%5% of the east-west width of central section 110. The north-south height of south section 140 is roughly 80%5% of the north-south height of central section 110. The north-south height of north section 120 is roughly 70%5% of the north-south height of central section 110. In a preferred embodiment, section 110 measures 16-18 cm on each of its north, east, south, and west edges.

[0050] Wrap 100 comprises features for fastening the wrap in a closed configuration. With reference to FIGS. 2-5, 8, 10-17, a button 160 is connected to the sheet of wrap 100 at the distal end of a shank 165 extending away from the outside surface of south section 140. Distal to central section 110 are one or more eyelets in each of west section 150, north section 120, and east section 130. In the depicted embodiments, west section 150 has west eyelet 152b and west eyelet 152a, increasingly distal from central section 110; east section 130 has east eyelet 132b and east eyelet 132a, increasingly distal from central section 110; and north section 120 has north eyelet 122c, north eyelet 122b, and north eyelet 122a, increasingly distal from central section 110. Other embodiments within the scope of the invention may have fewer or more eyelets in each of west section 150, north section 120, and east section 130. Generally, each of the eyelets comprises a through-open space in the sheet of wrap 100 that is at least as large as the cross section of shank 165 and shaped to fit over shank 165 without bunching. Eyelets are generally not larger than the cross section of button 160 though an eyelet could be larger than the cross section of button 160 in a given dimension so long as the cross section of button 160 would overlap at least some part of a given eyelet when the given eyelet is disposed over shank 165. Though the exemplary embodiments depict generally circular or ovoid eyelets and a shank 165 cross-section that is circular, the eyelets and the cross section of shank 165 may have alternative shapes, subject to the noted constraints. In a preferred embodiment, shank 165 is 1.5 to 1.6 cm in diameter and button 160 has a cross section that is at least a circle 2 cm in diameter. Button 160 should not be so large as to exceed the ability of any of the elastomeric eyelets to resiliently expand over it. In a preferred embodiment, eyelets are ovoids approximately 1.9 cm in the east-west direction and 1.4 to 1.5 cm in the north-south direction. In some embodiments, eyelets are radiused in the thickness dimension. See, for example, cross sectional FIGS. 6 and 7 showing slightly radiused eyelets 122a, 122b, 122c, 132a, 132b, 152a, and 152b.

[0051] The sheet of wrap 100 is of a general uniform thickness such that the chosen sheet material can flexibly fold over food and other articles while maintaining durability in use and maintenance. In a preferred embodiment, the sheet is approximately 1 mm in thickness, except as further noted here. In some embodiments, the edge of wrap 100 is radiused. See, for example, the right edge of cross-sectional FIG. 15.

[0052] Certain areas 180 of the sheet of wrap 100, proximate to the eyelets and shank 165, may include areas of increased thickness to enhance durability. In one embodiment, increased thickness is achieved by a raised land such as raised land 157 on the inside surface of section 150 and raised land 158 on the outside surface of section 150 (see FIGS. 11 and 12). Increased thickness in areas 180 can be achieved by lands on the inside, outside, or both surfaces of wrap 100. In a preferred embodiment, areas of increased thickness are approximately 150% of the general thickness of wrap 100.

[0053] With reference to FIGS. 6-8, the thickness of the wrap may be designated w1 proximate to the north eyelet(s) and w2 proximate to the east and west eyelets. The height w3 of shank 165 would be computed as w1+2w2.

[0054] Certain areas 170 of the sheet of wrap 100, proximate to north fold line 121, east fold line 131, south fold line 141, and west fold line 151, may include areas of decreased thickness to aid folding along said fold lines. In one embodiment, decreased thickness is achieved by channels such as channels 171 on the inside and outside surfaces of wrap 100 (see cross sectional views in FIGS. 6-8 and three annotated such channels 171 in FIG. 9). In preferred embodiments, thicknesses in areas 170 is decreased to not less than 50% of the general thickness. In preferred embodiments, channels such as channels 171 may be 0.28-0.32 cm in width with their side walls slightly chamfered. Areas 170 do not run to edges of wrap 100 nor into intersections of fold lines 121, 131, 141, or 151 to mitigate risk of failure arising from tearing, repetitive strain, and contact abrasion. Decreased thickness in areas 170 can be achieved by channels in the inside, outside, or both surfaces of wrap 100.

[0055] With reference to FIGS. 9-14, wrap 100 may enclose a food article 200 (or other article) as follows. As illustrated in FIG. 9, wrap 100 naturally lays flat in its unfastened state and food article 200 may be placed on the inside surface of central section 110. Next, as illustrated in FIG. 10, south section 140 is folded over food article 200 at or around fold line 141, exposing button 160 to the user. Then, as illustrated in FIG. 11, east section 130 is folded over section 140 at or along fold line 131 so that one of east eyelet 132a or east eyelet 132b aligns with button 160. As illustrated, east eyelet 132a has been slipped over and captured by button 160 enabled by elastic deformation of the sheet material and is secured around shank 165 (eyelet and shank not visible in this view). Likewise, as illustrated in FIG. 12, west section 150 is folded over both south section 140 and east section 130 at or along fold line 151 so that one of west eyelet 152a or west eyelet 152b aligns with button 160. As illustrated, west eyelet 152a has been slipped over button 160 enabled by the elastomeric properties of the sheet material and is secured around shank 165 (eyelet and shank not visible in this view). Finally, as illustrated in FIGS. 13 and 14, north section 120 is folded down over west section 150, east section 130 and south section 140 so that one of the eyelets in north section 120 aligns with button 160 and the aligned eyelet is slipped over button 160 enabled by the sheet material elastomeric properties. As illustrated, north eyelet 122c is secured around shank 165 (eyelet and shank not visible in this view).

[0056] The two and three eyelets on the north, east, and west sections also give the invention a certain amount of adjustability to accommodate various sized articles. For a large article, the user would use the eyelets closest to the edges to create the maximum sized enclosure. For a smaller item, the user would use the innermost eyelets.

[0057] As illustrated in FIGS. 19A-D, wrap 100 can also be folded in a triangle configuration suitable for holding a triangular item such as a slice of pizza. This can be accomplished by allowing the item 200 to encroach into south section 140 as shown in FIG. 19A prior to folding it over the item as shown in FIG. 19B, and then folding east section 130 over the item as shown in FIG. 19C, and then folding west section 150 to meet button 160 at a lower point, thereby forming a triangle-shaped enclosure.

[0058] With reference to FIG. 1, wrap 100 can include imprinted indicia of fold direction and sequence such as south indicia 143 bearing an arrow and number 1, indicating a first folding of south section 140 northward, east indicia 133 and west indicia 153 bearing an arrow and number 2, indicating second folds of east section 130 and west section 150 central-ward, and finally north indicia 123 bearing an arrow and number 3, indicating a third folding of north section 120 southward. In one embodiment, as illustrated, the number of eyelets and buttons is indicia of folding order. That is, with one button 160 on south section 140, two eyelets on both the east and west section 130 and 150, and finally three eyelets on north section 120, the user has a built-in one, two, two, three. Indicia may be printed onto or may be relief molded/embossed into wrap 100. In addition to printed or molded indicia 133, 143, and 153, other matter such as branding and advertising can be included. In one embodiment a sponsor advertisement 190 is imprinted.

[0059] Button 160 can be non-circular in cross section. For example, with reference to FIGS. 10-17, button 160 can include a tab section 166. Additionally, tab section 166 can include traction ridges 167. A tab section helps to avoid undue pressure on the article being wrapped when wrap 100 is being fastened; a user can hold tab section 166 while pushing an eyelet fully over button 160, thereby limiting application of force only to the wrap and not to the article. A surprising clicking noise is achieved by the linear pulling of tab section 166 on button 160. As button 160 passes through an eyelet, the wrap plane that contains the eyelet initially catches on button 160 and stores up energy like a stretched rubber band. When the potential energy exceeds the static friction between button 160 and the eyelet, the eyelet plane accelerates toward the plane of shank 165. When the eyelet plane and shank 165 meet, there is a snapping or clicking noise. This noise is an auditory and kinesthetic feedback that is pleasing to the user and indicative of satisfactory fastening.

[0060] With reference to FIGS. 18A-C, in some embodiments, the wrap 100 may be personalized with a personality button 201. A personality button 201 comprises a shoulder 210 and a button head 215. Button head 215 may comprise a monogram, a charm, a logo, a character, a trademark, or other design that can serve to personalize and identify a wrap 100 with its owner or user. In some embodiments, shoulder 210 and button head 215 are connected by a separable locking mechanism having shoulder section 206 and button head section 207, similar to those disclosed in U.S. Pat. No. 8,782,814, hereby incorporated by reference, so that the personality button may be attached to a wrap 100 through an eyelet without need for elastic deformation of the eyelet. In other embodiments, a shaft 205 is a single part connecting shoulder 210 and button head 215, and is dimensioned to fit snuggly within an eyelet of wrap 100 in a manner similar to shank 165. Similar to button 160, the shoulder 210 and button head 215 are larger in at least one dimension so that the personality button 201 may be captured in an eyelet, but not so large that an eyelet cannot be elastically deformed over either the shoulder 210 or button head 215. In some embodiments, a kit 220 includes one or more wraps 100, and one or more personality buttons 201.

[0061] Wrap 100 is formed of an elastomeric material. In one embodiment, the material is silicone rubber. Wrap 100 can be produced using a single mold process with silicone rubber. Once molded and cured into silicone rubber, wrap 100 is dishwasher and food safe as well as moisture-proof and heat resistant up to at least 200 C, as well as being nonstick to make clean up easier than traditional materials. In one embodiment, the silicone rubber has a hardness (JIS) in the range of 48-52 A, a specific gravity at 25 C. (ISO2781) in the range of 1.12 to 1.18 g/cm.sup.3, a minimum tensile strength (ISO/DIS-37) of 7.5 Mpa, a minimum tear strength, DieC (ISO34) of 12 Kgf/cm, and a plasticity (ISO7323) in the range of 205-235. Unlike some silicone products that are promoted as dishwasher safe, wrap 100 is also dishwasher friendly. That is, wrap 100 may be implemented without enclosed surfaces and deep cracks where food or other materials can be problematically trapped away from a dishwasher's jets. The skilled artisan will readily appreciate that alternatives to silicone may be used, including elastomers that are elastic and have a high failure strain, which includes rubber-like and silicone-like products. For example, elastomers having minimum tensile and tear strengths and plasticity would be suitable.