METHOD AND PACKAGING DEVICE FOR PRODUCING PACKAGING UNITS, AND APPLICATION HEAD FOR CORRESPONDING USE
20250368367 ยท 2025-12-04
Inventors
Cpc classification
B65B27/04
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A method and a packaging apparatus for producing packaging units as well as an application head (60) for use in the method and/or in the packaging apparatus are disclosed. In the method, a flat packaging blank (14) is transferred by means of an application head (60) to an article grouping (20) held ready, in order to be applied there to an upper end face of the article grouping (20), producing a mechanical connection between the packaging blank (14) and the article grouping (20). Foldable portions (24) of the packaging blank (14) that project beyond an upper side of the article grouping (20) are then folded over and are applied to the article grouping (20) laterally. The packaging apparatus is equipped with at least one such application head (60).
Claims
1. A controllable application head (60) comprising: a receiving device for at least one packaging blank (14) that places the packaging blank (14) on an upper side of article grouping (20) of at least two articles (12), and a fixing device that establishes a mechanical connection between the packaging blank (14) and the article grouping (20), wherein the receiving device comprises at least one suction device which can be subjected to a controllable negative pressure and which can be subjected to an increased negative pressure for receiving and holding the at least one packaging blank (14) and to a reduced negative pressure for releasing the at least one packaging blank (14).
2. The controllable application head (60) of claim 1, further comprising at least one application unit (62) for treating one article grouping (20).
3. The controllable application head of claim 2, wherein the controllable application head is movable within a movement space between a supply or provision area for a plurality of packaging blanks (14) and a location of each of the article groupings (20) to be treated.
4. The controllable application head claim 2, wherein each of the at least one application unit (62) is comprises: a contact plate (74), that is vertically movable between two end positions, and at least one controllable suction element (68) for the negative-pressure-controlled holding or releasing of the at least one packaging blank (14).
5. The controllable application head of claim 4, wherein each of the at least one application unit (62) comprises a shaping element (82) for deforming a defined folding region (46) of the at least one packaging blank (14) placed on an article grouping (20)
6. The controllable application head of claim 5, wherein each of the at least one application unit (62) comprises folding elements (88) for folding over side surfaces (24) of the packaging blank (14) that project beyond an upper side of the article grouping (20) and for preparing secondary fixing device (30) between the article grouping (20) and the packaging blank (14).
7. The controllable application head of claim 4, wherein the movable contact plate (74), the suction elements (68), the folding elements (88), and the shaping element (82) of each application unit (62) can each carry out, in coordination with each other, forming the primary fixing device (22) and at least preparation of the secondary fixing device (30).
8. A method for producing packaging units (10) of at least two articles (12) held together by at least one packaging blank (14), comprising: transferring a flat packaging blank (14) from a supply by an application head (60) to an article grouping (20) held ready, applying the packaging blank (14) to an upper end face of the article grouping (20), producing a mechanical connection between the packaging blank (14) and the article grouping (20), folding over at least one foldable portion (24), that projects beyond an upper side of the article grouping (20), of the packaging blank (14) and placing it against a side surface (26) of the article grouping (20), lifting the application head (60) from the article grouping (20), and removing the application head (60) from the article grouping (14).
9. The method of claim 8, further comprising positioning the application head (60), together with the packaging blank (14) held therein, at a vertical distance above the article grouping (20), which is stationary or is in a conveying movement.
10. The method of claim 9, further comprising moving the application head (60) within a movement space between a supply or provision location for the flat packaging blanks (14) and a provision location or a conveyor section with the article grouping (20) located there.
11. The method of 10, further comprising lowering the application head (60) as a whole, together with the packaging blank (14) held therein, onto the upper side of the article grouping (20), wherein the packaging blank (14) is applied thereto.
12. The method of claim 11, wherein the application head (60) comprises at least two modular application units (62), arranged next to each other within an application head (60), and further comprising processing, in parallel, two article groupings (20) of the same type and equipping them with packaging blanks (14).
13. The method of claim 12, wherein the applying step comprises lowering, a flat contact plate (74) in each application unit (62), while at the same time, deactivating a negative pressure on suction elements (68) holding the packaging blank (14) in the corresponding application unit (62) or lowering the contact plate (74) relative to the suction elements (68) that are stationary in each application unit (62), whereby the packaging blank (14) is, in each instance distanced from the suction elements (68) and released.
14. The method of claim 12, further comprising pressing the packaging blank (14) at least some distance between adjacent articles (12) of the article grouping (20) or between adjacent article rows of the article grouping (20), wherein this pressing, by a shaping element (82) deforms a folding region (46) of the packaging blank (14), wherein the shaping element (82) is arranged in a stationary manner in each application unit (62), wherein the shaping element (82)_is covered by the contact plate (74) when the contact plate is lowered and which projects from an underside of the contact plate (74) by raising the contact plate (74) and, when the application head (60) is lowered, pushes the folding region (46) of the packaging blank (14) downwards between the articles (12) or article rows.
15. The method of claim 14, further comprising, in connection with or simultaneously with the lowering of the shaping element (82), wherein the lateral folding elements (88), arranged in a fixed position in each application unit (62) act upon the packaging blank (14) and fold side surfaces (24), projecting laterally beyond an upper side of the article grouping (20), of the packaging blank (14), and fold the side surfaces (24) downwards by a folding angle of approximately 90 degrees and place them against the side surfaces (26) of the article grouping (20).
16. A packaging apparatus for producing packaging units (10), comprising at least two articles (12), which at least two articles (12) are held together by at least one packaging blank (14), and which packaging apparatus at least comprises: a conveyor, a transport section (128), or a provision position for conveying grouped articles (12) or for providing the grouped articles (12), an application device for equipping the article groupings (20) with at least one packaging blank (14) each, wherein the application device comprises at least one controllable application head (60) movable within a defined movement space, wherein the application head (60) can in each case equip at least one article grouping (20), located within the movement space or moving there, with a packaging blank (14) and apply this blank to the article grouping (20), wherein the application head (60) is equipped with controllable devices for receiving, holding, and releasing the packaging blanks (14), and wherein the application head (60) is equipped with controllable tools for producing a mechanical connection between each article grouping (20) and the packaging blank (14) applied thereto.
17. (canceled)
18. (canceled)
19. The controllable application head of claim 2 comprising at least two application units (62) for the substantially synchronous treatment of two separate article groupings (20) and for equipping each of them with packaging blanks (14).
20. The controllable application head of claim 5, wherein the shaping element (82) forms primary fixing device (22) for producing mechanical connections between the articles (12) and the packaging blank (14).
21. The packaging apparatus of claim 16, wherein at least some of the mechanical connections between each article grouping (20) and the packaging blank (14) are produced by a shaping element (82).
22. The packaging apparatus of claim 21, wherein at least some of the mechanical connections between each article grouping (20) and the packaging blank (14) are produced by folding over at least one foldable portion (24), that projects beyond an upper side of the article grouping (20), of the packaging blank (14) and placing it against a side surface (26) of the article grouping (20).
Description
BRIEF DESCRIPTION OF THE FIGURES
[0069] Exemplary embodiments of the invention and their advantages are explained in more detail below with reference to the accompanying figures. The proportions of the individual elements relative to one another in the figures do not always correspond to the actual proportions, since some forms are simplified, while other forms are shown enlarged in relation to other elements for better illustration.
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DETAILED DESCRIPTION OF THE INVENTION
[0076] As a rule, the same reference signs in each instance are used in
[0077] Based upon the perspectival and schematic views of
[0078] It should be expressly emphasized that
[0079] In the following context and the context of the entire description, mainly packaging units 10 are spoken of, but the equally common term bundle can also be used instead. The term packaging unit 10 used here is intended to refer to the finished unit, which can be handled as a complete unit, possibly also stackable unit and/or unit that can be purchased and used by the end customer in retail stores, formed of at least two articles 12 and the packaging means mechanically combining them.
[0080] In the exemplary embodiment shown, the packaging units 10 assembled and fabricated by the production process described below comprise a total of six similar articles 12, which are held together in a rectangular arrangement by a flat packaging blank 14.
[0081] In the method for producing the packaging units 10, the packaging blank 14 (cf.
[0082] In connection with the placement and through the application of the packaging blank 14 onto the upper side of the article grouping 20, i.e., onto the upper end faces 16 of the grouped articles 12, connections between the articles 12 and primary fixing device 22, so designated here, of the packaging blank 14 are formed. The primary fixing device 22 hold the packaging blank 14 on the articles 12; in addition, the primary fixing device 22, explained in greater detail below, define the positions of the articles 12 relative to one another, because the dimensioning of the main surface 18 of the packaging blank 14 and the positions of the primary fixing device 22 are coordinated with the dimensions and diameters of the articles 12 and of the article grouping 20 consisting of a plurality of articles 12.
[0083] After the packaging blank 14 has been placed with its main surface 18 on the upper side of the article grouping 20 (
[0084] The side surfaces 24 arranged in strips on the two longitudinal sides of the main surface 18 form a continuation of the main surface 18 of the packaging blank 14. Together with strip sections 28 that continue to both narrow sides of the side surfaces 24, the two side surfaces 24 adjacent to the main surface 18 of the packaging blank 14 form secondary fixing device 30, which, when applied to the shell surfaces 26 of the articles 12, interact with them.
[0085] As
[0086] By fixing overlapping end regions of the strip sections 28 to one another and/or by fixing them to the shell surfaces 26 of the articles 12, the secondary fixing device 30 are formed by strapping sections 32, as can be seen in the schematic perspectival view of
[0087] The articles 12, which are fixed and held in position by the strapping sections 32, can be swiveled or displaced only minimally when the packaging unit 10 (
[0088] As can be further seen in
[0089] The folding over of the side surfaces 24 and the placement of the strip sections 28 by suitable handling devices and the reshaping to form the strapping sections 32, in which overlapping end regions are fixed to one another and/or to the shell surfaces 26 of the articles 12, is explained and illustrated below by way of example with reference to
[0090] As is already clear from the consideration of
[0091] The beverage cans 34 illustrated in their typical contours in the schematic side view of
[0092] The flat or slightly concave curved base region 36 on the lower end face can typically be connected in one piece to the cylindrical shell surface 26, which can usually be realized by a deep-drawing process in the case of tin cans.
[0093] What in the present context is also referred to as the upper end face 16 of the article 12 is, in the example of the beverage cans 34, their respective upper lid region 40. The lid itself can, for example, be connected to the upper rim of the cylindrical shell of the beverage cans 34 by crimping, such that a can 34 closed on all sides is formed. A smaller tear-off lid or tear-off closure with a tear-off tab or the like may be incorporated within the lid surface, wherein scoring lines can be present as predetermined breaking points in the metal or aluminum sheet, which enable the tear-off closure to be opened to remove the liquid in the beverage can 34. However, such optional tear-off lid and the tear-off tab that may be fastened to it are not shown here, since such parts are not closely related to the formation of the packaging units 10.
[0094] As
[0095] Such a can shape with an almost uniformly cylindrical outer contour of largely constant cylinder diameter from the base 36 to the lid 40 is a characteristic feature of such so-called slim cans or sleek cans, whereas conventional (standard) cans normally have significantly smaller diameters in the base and lid regions than in their cylindrical shell regions.
[0096] Therefore, when cans 34 or beverage cans 34 are referred to in the present context, this can in principle and in all cases mentioned mean such slim cans or sleek cans.
[0097] So-called upper gripping cardboard packages, which are known for combining standard cans and which have a number of openings for the standard cans to pass through, thus simultaneously define the positions of the cans within packaging units formed in this way. The gripping cardboard packages are normally pressed onto a set of standard cans from above, such that the lid region of the standard cans passes through an assigned opening.
[0098] Often, the gripping cardboard package is anchored below the lid region of the standard cans, in particular in a region with a reduced cross-section or in a constricted region just below the flanged edge, with which the lid is placed onto the upper edge region of the cylindrical shell region. Within a packaging unit produced thereby, the cans are arranged closely adjacently, normally with touching contact of their shell surfaces.
[0099] However, the use of such gripping cardboard packages in so-called slim cans or sleek cans, as can be realized here on the basis of the beverage cans 34, is hardly sensible. Since, with such cans 34, there is little or no difference between the diameter in the lid region 40 and the diameter in the cylindrical shell region 26, there is a lack of material between the openings of the gripping cardboard, such that the regions between the openings of adjacent cans 34 in each instance can easily tear out, as a result of which the gripping cardboard lacks the necessary stability.
[0100] For this reason, the articles 12 or beverage cans 34 of the article grouping 20 are spaced apart at least temporarily and for the purpose of attaching the packaging blank 14 and forming the primary fixing device 22 in one of the main horizontal axes of the article grouping 20.
[0101] The two horizontally aligned main axes 42 and 44 of the article grouping 20 are shown in
[0102] Both main axes 42 and 44 are normally oriented horizontally, since the article grouping 20 is usually conveyed in a defined direction of transport TR with the corresponding base regions 36 of the beverage cans 34 standing on suitable transport devices such as, for example, on horizontal conveyor devices suitable for this purpose, and are there also equipped with the packaging blank 14. Therefore, the first main axis 42 runs parallel or in the direction of the transport direction TR (in
[0103] Thus, the horizontal distance A is also plotted parallel to the second main axis 44, as illustrated in
[0104] In the schematic side view of
[0105] This arrangement with rows of beverage cans 34 spaced apart by the horizontal distance A makes it possible to press a folding region 46 of the packaging blank 14 between the upper lid regions 40 of the pairs of beverage cans 34 initially spaced apart by the distance A, as a result of which these beverage cans 34 or these rows of three beverage cans 34 conveyed one after the other in the transport direction TR are simultaneously brought closer together in pairs until in each instance their shell surfaces 26 are in line contact.
[0106] The folding region 46 is located in the main surface 18 of the packaging blank 14 and divides it into two rectangular halves (cf.
[0107] The folding region 46, which subdivides the main surface 18 centrally in the direction parallel to the first main axis 42, forms the primary fixing device 22 by which the articles 12 or beverage cans 34 are held in the composite of the packaging unit 10 as soon as the packaging blank 14 is reshaped in the manner described here, pressed in in the folding region 46, and folded in sections, and the secondary fixing device 30 are brought into position and connected to one another in the intended manner.
[0108] After placing the packaging blank 14 (cf.
[0109] In the present context, the extensions, which project in the direction of the two narrow sides of the main surface 18 of the packaging blank 14 clearly over the length of the main surface 18, of the two side surfaces 24 are also referred to as strip sections 28 or as extended strip sections 28, since they have to fulfill a specific function in conjunction with the production and the formation of the secondary fixing elements 30, as can be seen with reference to
[0110] The strip sections 28 are normally not separated from the side surfaces 24 and subsequently attached there, but, rather, are an integral part of the side surfaces 24, wherein the strip sections 28, as well as all other components and functional elements of the packaging blank 14, can expediently be produced in a single, possibly also in a multi-stage, punching process from a cardboard sheet or similar flat packaging material, which has manufacturing and production advantages and provides an easy-to-process aid with which loose articles 12 can be connected and combined to form a packaging unit 10 in the manner described here.
[0111] After the side surfaces 24 have been folded over according to
[0112] This two-phase or multi-phase further processing comprises, after the packaging blank 14 has been placed onto the upper side of the article grouping 20, the pressing in of the main surface 18 of the packaging blank 14 over the entire length of the folding region 46 running centrally through the main surface 18, which, on the one hand, causes the two spaced-apart rows of three with articles 12 or beverage cans 34 to be moved closer together and the distance A to be reduced to approximately a value of zero, which on the other hand also effects the immersion and/or the latching of segments of the upper edges of the beverage cans 34 at their upper lid regions 40 into prepared slot-like recesses 48 within the main surface 18 (cf.
[0113] In principle, the primary fixing device 22 can also be manufactured and configured in a different way, e.g., by openings in the main surface 18 of the packaging blank, which correspond to the diameters of the beverage cans 34 in their upper lid area 40, so that the beverage cans 34 can be pressed in and locked there when they are put in place.
[0114] For this purpose, the folding region 46 can, for example, in the shown form be pressed in a V-shape within the separating plane between the container rows and with a bent edge parallel to the first main axis 42 downwards between the beverage cans 34, wherein, at the transition edges to the main surface 18, which are each connected to each individual one of the slot-like recesses 48 on both sides, it is possible to ensure prepared bent edges, perforations, or the like for a defined chamfer.
[0115] The flanks, pointing on both sides to the halves of the main surface 18 divided centrally by the folding region 46, of the folding region 46 deformed in a V-shape and pushed downwards between the container rows, can enclose between them an opening angle which can lie in expedient orders of magnitude between about 80 and up to nearly 180 angular degrees. In the exemplary embodiment shown in
[0116] However, this value is not to be understood as limiting, since the opening angle of the folding region 46 deformed in a V-shape can be oriented, depending upon suitability, towards the deformability of the used flat material of the packaging blank 14, towards the upper edge contour of the articles 12 or beverage cans 34, towards the can shape, or towards other boundary conditions. However, other contours of the deformed folding region 46 are also conceivable, which deformed folding region does not necessarily have to be reshaped into a V-shape, but can, for example, also have a chamfer-like base with a defined curvature radius or a rectangular cross-sectional contour.
[0117] It is also conceivable that the folding region 46 could be bent over sharply by nearly 180 degrees, resulting in material sections being placed against one another, which in this case can be pressed in slightly deeper between the bordering rows of three articles 12 or beverage cans 34. Such a penetration of the material sections of the folding region 45 placed against one another by up to a few centimeters can be a practical option in the fabrication of the packaging units 10.
[0118] At opposite sides, the recesses 48 can each detect circle segments of the edges at the upper end faces 16 of the beverage cans 34 with segment angles of approximately 40 . . . 60 (optionally also slightly more or less). As can be seen in
[0119] Once the primary fixing device 22 are activated in this way and the corresponding distances A between the beverage cans 34 are removed, so that the corresponding contact lines between the previously spaced beverage cans 34 in the two longitudinal rows are exactly at the mentioned separating plane, the secondary fixing device 30 can be activated. The primary fixing device 22 are already realized here by the beverage cans 34 held relatively firmly in the packaging blank 14, as a result of which the relative positions of the beverage cans 34 with respect to one another are largely fixed. Since the beverage cans 34 are fixed by their respective precise positioning within the recesses 48, at least at their upper rim sections on their lid regions 40 relative to the packaging blank 14 and relative to the other beverage cans 34 or articles 12 in the article grouping 20, they can hardly deviate there.
[0120] However, since the packaging blanks 14 made of thin cardboard material normally used for the purpose described generally do not have a high degree of bending stiffness, initially, only the positions of the beverage cans 34 to one another are defined. However, this does not necessarily apply to their alignments in relation to the respective longitudinal central axes of the articles 12 or beverage cans 34, since these can be tilted relative to one another due to the flexibility of the packaging blank 14, wherein the lower regions, i.e., the base regions 36 of the beverage cans 34, can spread apart from one another.
[0121] In order to reliably prevent this undefined tilting of the beverage cans 34 within the composite of the article grouping 20 equipped with the packaging blank 14, the invention provides for secondary fixing device 30 which, like the primary fixing device 22, can equally be formed by the shaping and supplementary functional elements of the packaging blank 14 as its integral components.
[0122] The side surfaces 24 of the packaging blank 14 which are applied laterally to the shell surfaces 26 of the beverage cans 34 on two outer longitudinal sides of the arrangement or article grouping 20 form collar sections 52 so to speak, which are held there when the secondary fixing device 30 are used as intended and may in addition also be able to be slightly prestressed. The secondary fixing device 30 are activated by folding the strip sections 28 around the shell surfaces 26 of the articles 12 or beverage cans 34 located at the opposite narrow sides of the article grouping 20 and by fixing the at least slightly overlapping strip sections 28 to one anotherfor example, by bonding 54.
[0123] The bonding 54 indicated only schematically in
[0124] However, the overlapping strip sections 28 can also be connected to one another in other waysfor example, by a clamping, a stamped connection, or the like.
[0125] In this way, the strapping sections 32, which hold the bundle or packaging unit 10 together and fix the positions and also the alignments of the beverage cans 34 to one another in the bundle unit, are formed from the strip sections 28, which are adhesively connected to one another.
[0126] The typical width of these strapping sections 32 formed from the strip sections 28 depends upon the requirements, in particular the desired stability of the bundle or the packaging unit 10. A very thin and flexible packaging blank 14 made of thick paper or thin cardboard will tend to require a collar section 52 that is pulled down further and slightly wider strapping sections 32 in order to be able to provide the desired mechanical stability of the packaging unit 10.
[0127] On the other hand, a sufficiently stable and mechanically resistant cardboard as packaging blank 14 will allow the width of the strapping sections 32 to be fixed at a value of approximately one quarter or less of the height of the cylindrical shell surfaces 26 of the beverage cans 34 held together in this way, as the variant in
[0128] The strip sections 28 of the variant of the packaging blank 14 according to
[0129] The schematic perspectival views of
[0130] As is particularly clear from
[0131] The application head 60 equipped with the four application units 62 can be moved with the help of the movable boom arm or, if necessary, by a portal suspension (not shown here) or another type of suspension within its movement space between a supply (not shown here) or a provision location for the packaging blanks 14, which are flat and normally still unfolded, but are provided with the necessary cutouts and openings, and a provision location or a conveyor section with the article groupings 20 held ready there.
[0132] The four application units 62 anchored in defined positions and at defined distances from one another in a rectangular arrangement on the carrier frame 64 of the application head 60 require a corresponding arrangement of the four article groupings 20 held ready at the same defined distances from one another and in the same defined alignments, such that the four application units 62 can in each instance be positioned precisely above the suitably aligned article groupings 20.
[0133] On the arm section 66, which can be raised and lowered, the application head 60 with its four application units 62 and together with the packaging blanks 14 received there in each instance and held therein can be lowered after being positioned above the article groupings 20 or in a flowing movement after bringing together the article groupings 20 held ready in suitable positions and alignments.
[0134] As is illustrated in particular by the perspectival detail view of
[0135]
[0136] Optionally, the suction elements 68 or suction punches 70, each equipped with separate negative pressure lines 72, can be controlled jointly or individually. To receive and hold the packaging blanks 14 on the lower side in the application head 60, the negative pressure on the suction elements 68 or suction punches 70 can preferably be activated and deactivated for dispensing the packaging blanks 14.
[0137] Thus, if the packaging blanks 14, after positioning over the article groupings 20 and/or after synchronization with the article groupings 20 conveyed, or conveyed further, e.g., on a horizontal conveyor, are to be placed on the article groupings 20 and, after lowering the application head 60, are to be pressed on and locked there, forming the primary fixing device 22 (cf.
[0138] As can be seen in particular in
[0139] The release of the packaging blanks 14 and their respective latching onto the upper sides of the article groupings 20 provided for this purpose is supported by further components in the application head 60 or in its application units 62. Thus, in the variant embodiment shown of the application head 60, the formation of the primary fixing device 22 is supported by flat contact plates 74 which are movably arranged in the application units 62 and which can each be lowered perpendicularly to the surface of the packaging blanks 14 resting thereon and thus generally in the vertical direction relative to the application units 62, while at the same time the negative pressure of the suction elements 68 or suction punches 70 which hold the packaging blank 14 in the corresponding application unit 62 is deactivated.
[0140] As can be seen from
[0141] Since the contact plates 74 each have matching circular recesses 76 at the positions of the suction elements 68 or suction punches 70 anchored in a fixed position in the corresponding application unit 62 (cf.
[0142] The contact plates 74, which are movable within a defined linear path, can be moved by motor between their end positions, i.e., raised or lowered, in particular by suitable linear guides and/or linear motors 78 relative to the corresponding application unit 62 of the application head 60. As
[0143] The schematic perspectival view of
[0144] As already explained above with reference to
[0145]
[0146] After the preferably simultaneous lowering of the total of four contact plates 74 together with the packaging blanks 14 lying on the underside thereof onto the top sides of the corresponding article groupings 20, and after the locking of the articles 12 or cans 34 with the packaging blank 14, which was defined above as producing the primary fixing device 22, the articles 12 or rows of articles of each grouping 20, which are preferably at least slightly spaced apart from one another in this process phase (distance A; cf.
[0147] The V-shaped formed section of the packaging blank explained above and its pressing in between the previously spaced article rows is carried out by knife-like or blade-shaped shaping elements 82, also referred to here as folding blades 84 according to their function, and which are arranged in a fixed manner in the application units 62 of the application head. When the contact plate 74 is lowered, each of such folding blades 84 lies above the level of the contact plate 74 and is thus concealed by the latter, such that each of the folding blades 84 cannot become effective when the packaging blank 14 is pressed onto the upper side of the article grouping 20 and when the first fixing device 22 are formed at the same time.
[0148]
[0149] The process phase immediately following the placement of the packaging blank 14 on the article grouping 20 provides for a lifting of the contact plates 74 after the production of the primary fixing device 22 and with the suction elements 68 or suction punches 70 expediently still deactivated, which, however, is not illustrated in this form in
[0150] As can be seen from the perspectival view of
[0151] With the contact plates 74 raised against the lower frame section 80, the application head 60 can thus be lowered further until the folding blades 84 reach the packaging blanks 14 and press them down in a V-shape between the rows of articles in the corresponding folding regions 46 in the manner described, wherein the V-shaped deformed folding region 46 of the corresponding packaging blanks 14 is pressed in between the adjacent rows of articles.
[0152] Since the articles or rows of articles that were previously spaced apart are thereby pulled together, suitable guides are expedient in order to allow this bringing together to take place in a controlled manner. In principle, the pressing in of the V-shaped folding region 46 of the packaging blank 14 and lowering it between the articles or rows of articles is already sufficient to bring them closer together and to ensure that they are pulled or pushed towards each other.
[0153] The lowering movement of the entire application head 60 and the resulting synchronous feed movement of the four application units 62, in each instance with contact plates 74 raised to their upper stop against the lower frame section 80, enable the knife-like or blade-shaped shaping elements 82 or folding blades 84 exposed thereby to be pressed into the upper-side main surfaces 18 of the packaging blanks 14 along the respective folding regions 46 located there.
[0154] This lowering movement of the application head 60 is also used to fold the side surfaces 24, which are set off by creases on both long sides of the main surface 18 of the packaging blank 14, downwards at folding angles of approximately 90 each and to place them on the corresponding side surfaces 26 of the article grouping 20. In the embodiment variant shown, these folding movements are carried out by lateral folding elements 88 which are anchored in a stationary or rigid manner in the application head 60 and which become effective and can come into engagement with the packaging blank 14 as soon as the application head 60 is lowered in the direction of the upper side of the article groupings 20.
[0155] The folding elements 88 arranged on the lower frame section 80 of the respective application units 62 of the application head 60 on both longitudinal sides of each height-adjustable contact plate 74 and at small distances therefrom are formed by rigid tools in the exemplary embodiment shown, which are located in positions of the respective application units 62, where they can meet the side surfaces 24 of the flat packaging blank 14, which are defined by bending or folding edges and delimited in this way from the main surface 18, in order to be able to apply these to the opposite shell surfaces 26 of the article grouping 20. Thus, the folding elements 88 are formed by folding tools 90 that are anchored to the lower frame section 80 and project perpendicularly downwards from the lower side thereof and are configured in the form of strips that, due to their anchoring in the respective application unit 62, are fixed in their unchangeable relative positions with respect to the suction elements 68 and with respect to the contact plates 74 that can be raised and lowered in the application units 62.
[0156] A ramp-like bevel 92 on the folding tools 90 can support the previously spaced articles 12 or rows of articles being pushed together when the knife-like or blade-shaped shaping element 82 is activated. This is the case when the application head 60 is lowered, such that the lower end faces of the folding tools 90 are initially placed on the side faces 24 of the packaging blank 14. As soon as the folding process progresses by further lowering the application head 60, the side surfaces 24 of the packaging blank 18 that are bent downwards by the folding tools 90 slide along the ramp-like bevels 92 on the inner sides, facing the side surfaces 24, of the folding tools 90 until they are completely folded downwards and placed against the shell surfaces 26 of the corresponding article grouping 20.
[0157] In contrast, the vertical surfaces, which adjoin the ramp-like bevels 92, at the top, of the lateral folding elements 88 have an expedient spacing which corresponds approximately to the width of the two rows of articles of the article grouping 20 pushed together, wherein the previously existing distance A between the rows of articles (cf.
[0158] In a later method step, after the application head 60 has been lifted from the article groupings 20 provided with the packaging blanks 14, these groupings can preferably be subjected to further handling and/or treatment steps, with which further measures can be taken to complete the packaging units 10. Such steps can in particular be the further processing of the secondary fixing device 30 by folding over the strapping sections 32 and the gluing of overlapping and superimposed strip sections 28 (cf. in this regard
[0159] The perspectival view of
[0160] The support frame 64, which is rotatably held on a vertical arm section 66 (cf.
[0161] Such an application head 60, as shown by way of example in
[0162] The schematic flowchart of
[0163] Within the grouping module 104, provision can be made in particular for the formation of the 32 rectangular arrangement of the article groupings 20 according to the previously shown embodiment (cf.
[0164] In a subsequent application module 106, the application of the packaging blanks 14 takes place in the manner described above, in particular by the application head 60 shown as an example in
[0165] In a separate further step, the band sections or strip sections 28 can be connected to one another and formed into strapping sections 32, which means the production of the secondary fixing device 30 by folding, pre-tensioning, and fixing the overlapping strip sections 28 and forming them into the strapping sections 32 (cf.
[0166] Since the folding devices for producing the strapping sections 30 are no longer part of the application module 106 with the application head 60,
[0167] Thus, the schematic perspectival view of
[0168] A transverse beam 118 running in a plane above the strip sections 28 to be folded over, which form the strapping sections 32 and thus the secondary fixing device 30 when bonded together or fixed to one another in the final state, is guided laterally in a circumferentially guided endless traction device 120 such as, for example, a circumferential chain or a belt. The endless traction device 120 are guided by two part guide wheels 122, at least one of which is motor-driven.
[0169] A total of three pairs of folding fingers 116 are held and mounted on the crossbeam 118 for a three-lane processing, shown here as an example, of article groupings 20 transported next to one another, which pairs extend downwards into a plane of movement of the article groupings 20 or the packaging units 10 to be completed and can contact the article groupings 20 or packaging units 10 when they are moved, by the crossbeam 118, along or opposite the transport direction TR of the article groupings 20 or packaging units 10.
[0170] Furthermore, the folding fingers 116 can be moved towards each other or away from each other in pairs, i.e., can be moved over defined adjustment paths transversely to the crossbeam 118, while the latter is moved by the endless traction device 120 in its defined plane of movement along or opposite the transport direction TR of the packaging units 10. Such transverse movement of the folding fingers 116 is controlled by guide slots 124, each of which comprises straight and parallel sections, in which the folding fingers 116 are spaced closer together, and other straight and parallel sections in which the folding fingers 116 are spaced further apart.
[0171] Such sections running parallel in pairs of the guide slots 124 are in each instance connected by inclined sections, in which the guide slots 124 move symmetrically away from one another or symmetrically towards one another. The folding movements required for folding over the strip sections 28 of the packaging blanks 14 can be generated with the circulation of the transverse beam 118 and the folding fingers 116 guided thereby in the correspondingly contoured guide slots 124.
[0172]
[0173] Finally, the schematic plan view of
[0174] For example,
[0175] The dividing module 100 and the doubled aisle guide 102 formed by the two parallel transport tracks 130 are followed in the transport direction TR (from left to right in
[0176] These article groupings 20 are each suitably equipped, in the subsequent application module 106, with the packaging blanks 14 taken from a magazine 134 or otherwise supplied or provided, wherein the primary fixing device 22 are normally produced and formed in the application module 106. The application of the packaging blanks 14 to the article groupings 20 conveyed in the transport lanes 130 can be carried out, for example, by the application head 60 shown in
[0177] In the subsequent strapping module 108, the secondary fixing device 30 are produced, in particular by producing the strapping sections 32 mentioned multiple times above. The packaging units 10 thus equipped with primary and secondary fixing device 22, 30 and thus completed can then be conveyed further in the transport direction TR, which is not shown in detail here, but is merely indicated by directional arrows on the packaging units 10 shown at the far right.
[0178] The following is given as a supplementary note to the above statements. If, in the context of the embodiment variants shown in the figures and their descriptions above, reference is also made often or also generally to schematic representations and views, this does not mean in any sense that the figure representations and their description are to be of subordinate importance with regard to the disclosure of the invention. A person skilled in the art is certainly able to derive sufficient information from the schematically and abstractly drawn representations that will make it easier for the person skilled in the art to understand the invention without being confused in any way by the drawn and possibly not exactly true-to-scale proportions of parts of the apparatuses, details thereof, or other drawn elements. Rather, the figures enable the person skilled in the art, as the reader, to derive a better understanding of the inventive ideawhich has been formulated in more general and/or more abstract terms in the claims and in the general part of the description, at least with regard to some aspectson the basis of the more specifically explained implementations of the method according to the invention and the more specifically explained structure of the device according to the invention.
[0179] The invention has been described with reference to a preferred embodiment. However, it is conceivable for a person skilled in the art that modifications or changes can be made to the invention without departing from the scope of protection of the following claims.
TABLE-US-00001 List of Reference Signs 10 packaging unit, bundle 12 article 14 packaging blank 16 upper end face (article) 18 main surface (packaging blank) 20 article grouping, arrangement, article arrangement 22 primary fixing device, primary connecting device 24 side surface (packaging blank) 26 shell surface (article, article grouping) 28 strip section 30 secondary fixing device, secondary connecting device 32 strapping section 34 beverage can, can 36 base region, lower base region, can base 38 lower end face 40 lid region, upper lid region, can lid 42 first main axis, first horizontal main axis (article grouping) 44 second main axis, second horizontal main axis (article grouping) 46 folding region (packaging blank, main surface) 48 recess, slot-like recess 50 roof-shaped transition 52 collar section (packaging blank) 54 bonding (strip section) 60 application head 62 application unit 64 carrier frame (application head) 66 arm section 68 suction element 70 suction punch 72 negative pressure line 74 contact plate 76 recess, circular recess 78 linear motor, linear drive 80 lower frame section 82 shaping element, knife-like shaping element, blade-shaped shaping element 84 folding blade 86 recess, slot-like recess 88 lateral folding element 90 folding tool 92 ramp-like bevel 100 dividing module 102 aisle guide 104 grouping module 106 application module 108 strapping module 114 folding tool 116 folding fingers 118 transverse beam 120 endless traction device 122 guide wheel 124 guide slot 128 transport section 130 transport lane 132 slider 134 magazine opening angle (of the reshaped folding region) A distance, horizontal distance TR transport direction