COMPOSITIONS, RELATED SYSTEMS AND ARTICLES, AND METHODS OF MAKING AND USING THE SAME
20250353986 ยท 2025-11-20
Inventors
Cpc classification
H01M4/62
ELECTRICITY
B01J2235/30
PERFORMING OPERATIONS; TRANSPORTING
C08J2367/02
CHEMISTRY; METALLURGY
C08G83/001
CHEMISTRY; METALLURGY
B01J2235/00
PERFORMING OPERATIONS; TRANSPORTING
B01J35/395
PERFORMING OPERATIONS; TRANSPORTING
B01J37/0219
PERFORMING OPERATIONS; TRANSPORTING
B01J35/80
PERFORMING OPERATIONS; TRANSPORTING
B01J35/77
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The disclosure relates to various compositions, related systems and articles, and methods of making and using the same. In some aspects, the disclosure relates to compositions containing a nanostructured organic compound, compositions containing an organic compound and a metal-organic framework embedded within the organic compound, and compositions containing an organic compound that is at least partially crystalline and a crystalline metal oxide distributed within the organic compound, as well as related methods of making (e.g., methods of depolymerizing polymers), methods of use (e.g., energy storage, contamination removal), articles (e.g., electrodes), and systems (e.g., energy storage systems, systems containing such energy storage systems) from the compositions of the disclosure. In some aspects, the disclosure relates to a composition that includes a silicon-containing material and a polymer made of imide monomers, as well as related systems and articles, and methods of making and using the same.
Claims
1-438. (canceled)
439. A method, comprising: heating a mixture comprising reactants to a first temperature; and forming a composition comprising a nanocrystalline organic compound, wherein the reactants comprise a polymer and a depolymerization agent.
440. The method of claim 439, wherein the reactants further comprise a salt and heating the mixture makes the salt a molten salt.
441. The method of claim 440, wherein the salt comprises a chloride salt.
442. The method of claim 440, wherein the salt comprises at least one member selected from the group consisting of LiCl and KCl.
443. The method of claim 440, wherein the salt has a melting point of from 250 C. to 700 C.
444. The method of claim 439, wherein heating the mixture depolymerizes the polymer to provide monomers, and the monomers form the organic compound.
445. The method of claim 439, wherein the reactants comprise from 1 weight percent (wt. %) to 99 wt. % of the polymer.
446. The method of claim 439, wherein the polymer comprises at least one member selected from the group consisting of polyethylene terephthalate (PET), poly(acrylonitrile), poly(6-aminocaproic acid), poly(caprolactam), nylon, poly(etheretherketone) (PEEK), poly(ethylene) (PE), poly(hexamethylene adipamide), poly(methyl methacrylate), poly(methylene oxide), poly(4-methylpentene), poly(propylene), poly(styrene), poly(trans-1,4-butadiene), poly(vinyl alcohol), poly(vinyl chloride) (PVC), poly(vinyl fluoride), poly(vinylidene chloride), and poly(vinylidene fluoride).
447. The method of claim 439, wherein a difference in melting temperatures of the polymer and the depolymerization agent is less than 100 C.
448. The method of claim 439, wherein the reactants comprise from 1 wt. % to 95 wt. % of the depolymerization agent.
449. The method of claim 439, wherein the depolymerization agent comprises an inorganic salt.
450. The method of claim 439, wherein the depolymerization agent comprises at least one member selected from the group consisting of tin(II) chloride (SnCl.sub.2), zinc chloride (ZnCl.sub.2), calcium chloride (CaCl.sub.2)), lead chloride (PbCl.sub.2), sodium chloride (NaCl), potassium chloride (KCl), and iron chloride (FeCl.sub.2).
451. The method of claim 439, wherein the heating is performed at a temperature greater than a melting point of the polymer and a melting point of the depolymerization agent.
452. The method of claim 439, wherein the heating is performed at a temperature lower than a carbonization temperature of the polymer and a decomposition temperature of the organic compound.
453. The method of claim 439, wherein the first temperature is from 200 C. to 600 C.
454. The method of claim 439, wherein the mixture is held at the first temperature for 0.01 minutes to 120 minutes.
455. The method of claim 439, further comprising contacting the composition with a solvent.
456. The method of claim 455, wherein the solvent comprises at least one member selected from the group consisting of an aqueous solution, an alkali aqueous solution, an acidic aqueous solution, and a polar organic liquid.
457. The method of claim 455, wherein the composition comprises the depolymerization agent and contacting the composition with the solvent removes at least a portion of the depolymerization agent.
458. The method of claim 455, wherein the composition comprises depolymerization agent and contacting the composition with the solvent hydrolyzes at least a portion of the depolymerization agent.
459. The method of claim 458, wherein: the depolymerization agent comprises SnCl.sub.2; the hydrolysis of SnCl.sub.2 forms a second material comprising tin, chlorine, hydrogen, and oxygen; and the contacting forms a product comprising the composition and the second material dispersed within the organic compound of the composition.
460. The method of claim 439, wherein the organic compound has the formula C.sub.xO.sub.yH.sub.z.
461. The method of claim 460, wherein: x is from 2 to 12; y is from 2 to 8; and z is from 2 to 14.
462. The method of claim 439, wherein the organic compound comprises at least one member selected from the group consisting of terephthalic acid, terephthalate, dimethyl terephthalate, bis(2-hydroxyethyl) terephthalate, ethylene glycol, phthalic acid, protocatechuic acid, and isophthalic acid.
463. The method of claim 439, wherein heating is performed at a pressure in the range from 0.01 atm to 100 atm.
464. The method of claim 439, wherein the composition further comprises a metal-organic framework embedded within the organic compound.
465. The method of claim 464, wherein the metal-organic framework comprises the organic compound and a metal.
466. The method of claim 439, wherein the reactants are free from acids, bases, and enzymes.
467. The method of claim 439, wherein the method does not include a separation step.
468. The method of claim 439, wherein the heating forms a second organic compound, and the second organic compound is evaporated.
469. The method of claim 439, further comprising reacting the composition with a metal hydroxide to form a product comprising the composition and a metal of the hydroxide, wherein the reacting is performed for at most 18 hours.
470. The method of claim 469, wherein the product comprises the molecular formula Na.sub.2C.sub.8H.sub.4O.sub.4, Li.sub.2C.sub.8H.sub.4O.sub.4, K.sub.2C.sub.8H.sub.4O.sub.4, or ZnC.sub.8H.sub.6O.sub.4.
471. The method of claim 439, wherein the composition comprises: a nanostructured organic compound comprising a plurality of molecules having the formula C.sub.xO.sub.yH.sub.z, wherein: x is from 2 to 12; y is from 2 to 8; and z is from 2 to 14.
472. The method of claim 440, wherein the composition comprises: an organic compound; and a crystalline metal oxide, wherein: the crystalline metal oxide is distributed within the organic compound.
473. The method of claim 439, wherein the composition comprises crystalline domain sizes of 1 nm to 100 nm.
474. The method of claim 439, wherein a component of the composition has a maximum dimension in at least one dimension below 100 nm.
475. The method of claim 439, wherein the composition further comprises at least one member selected from the group consisting of a metal oxide, a metal, a metal-organic framework, a silicon-containing material, and a graphene-containing material embedded within the nanocrystalline organic compound.
476. A method, comprising: heating a mixture comprising reactants to a first temperature; and forming a composition comprising an organic compound and a crystalline metal oxide, wherein: the organic compound is at least partially crystalline; the reactants comprise a salt, a polymer and a depolymerization agent; and heating the salt makes the salt a molten salt.
477. A method comprising: heating a mixture comprising a first polymer, a second polymer and a depolymerization agent to a first temperature; depolymerizing the first polymer to form an organic compound; and forming a composition comprising the organic compound, wherein the second polymer is not substantially depolymerized.
478. The method of claim 477, wherein the first polymer is a polymer that can be depolymerized in the presence of water.
479. The method of claim 477, wherein the first polymer comprises at least one member selected from the group consisting of polyethylene terephthalate (PET), polystyrene, polyvinyl chloride, nylon, a polyurethane, a phenolic resin, and an epoxy resin.
480. The method of claim 477, wherein the second polymer comprises at least one member selected from the group consisting of a polyethylene and a polypropylene.
Description
BRIEF DESCRIPTION OF THE FIGURES
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DETAILED DESCRIPTION
Compositions
[0278] In some embodiments, a composition according to the disclosure can include a nanostructured organic compound including a plurality of molecules. A composition is said to be nanostructured if it includes one or more constituent parts that has a nanoscale size (e.g., 1 nm to 100 nm). In some embodiments, a component of the composition (e.g., the nanostructured organic compound) includes at least one dimension below 100 (e.g. below 95 below 90, below 85, below 80, below 75, below 70, below 65, below 60, below 55, below 50, below 45, below 40, below 35, below 30, below 25, below 20, below 15, below 10, below 5, below 4, below 3, below 2, below 1) nm. In general, the organic compound contains carbon, oxygen, and hydrogen (see discussion below). Generally, the organic compound has the formula C.sub.xO.sub.yH.sub.z. In some embodiments, x is 2 to 12 (e.g., 2 to 3, 2 to 4, 2 to 5, 2 to 6, 2 to 7, 2 to 8, 2 to 9, 2 to 10, 2 to 11, 3 to 4, 3 to 5, 3 to 6, 3 to 7, 3 to 8, 3 to 9, 3 to 10, 3 to 11, 3 to 12, 4 to 5, 4 to 6, 4 to 7, 4 to 8, 4 to 9, 4 to 10, 4 to 11, 4 to 12, 5 to 6, 5 to 7, 5 to 8, 5 to 9, 5 to 10, 5 to 11, 5 to 12, 6 to 7, 6 to 8, 6 to 9, 6 to 10, 6 to 11, 6 to 12, 7 to 8, 7 to 9, 7 to 10, 7 to 11, 7 to 12, 8 to 9, 8 to 10, 8 to 11, 8 to 12, 9 to 10, 9 to 11, 9 to 12, 10 to 11, 10 to 12, 11 to 12, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12). In some embodiments, y is 2 to 8 (e.g., 2 to 3, 2 to 4, 2 to 5, 2 to 6, 2 to 7, 3 to 4, 3 to 5, 3 to 6, 3 to 7, 3 to 8, 4 to 5, 4 to 6, 4 to 7, 4 to 8, 5 to 6, 5 to 7, 5 to 8, 6 to 7, 6 to 8, 7 to 8, 2, 3, 4, 5, 6, 7, 8). In some embodiments, z is 2 to 14 (e.g., 2 to 3, 2 to 4, 2 to 5, 2 to 6, 2 to 7, 2 to 8, 2 to 9, 2 to 10, 2 to 11, 2 to 12, 2 to 13, 3 to 4, 3 to 5, 3 to 6, 3 to 7, 3 to 8, 3 to 9, 3 to 10, 3 to 11, 3 to 12, 3 to 13, 3 to 14, 4 to 5, 4 to 6, 4 to 7, 4 to 8, 4 to 9, 4 to 10, 4 to 11, 4 to 12, 4 to 13, 4 to 14, 5 to 6, 5 to 7, 5 to 8, 5 to 9, 5 to 10, 5 to 11, 5 to 12, 5 to 13, 5 to 14, 6 to 7, 6 to 8, 6 to 9, 6 to 10, 6 to 11, 6 to 12, 6 to 13, 6 to 14, 7 to 8, 7 to 9, 7 to 10, 7 to 11, 7 to 12, 7 to 13, 7 to 14, 8 to 9, 8 to 10, 8 to 11, 8 to 12, 8 to 13, 8 to 14, 9 to 10, 9 to 11, 9 to 12, 9 to 13, 9 to 14, 10 to 11, 10 to 12, 10 to 13, 10 to 14, 11 to 12, 11 to 13, 11 to 14, 12 to 13, 12 to 14, 13 to 14, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14).
[0279] In some embodiments, the composition includes nanostructured terephthalic acid. Without wishing to be bound by theory, it is believed that nanostructured terephthalic acid differs from other forms of terephthalic acid due to the unique nanostructured morphology (see discussion below and Examples).
[0280] In certain embodiments, the composition consists of the nanostructured organic compound. In certain embodiments, the composition consists of the nanostructured terephthalic acid.
[0281] In some embodiments, the composition is nanostructured and nanocrystalline. A composition is said to be nanocrystalline if it includes crystalline domain sizes smaller than 100 nm (e.g. below 95 below 90, below 85, below 80, below 75, below 70, below 65, below 60, below 55, below 50, below 45, below 40, below 35, below 30, below 25, below 20, below 15, below 10, below 5, below 4, below 3, below 2, below 1) nm. In some embodiments, the organic compound is nanocrystalline.
[0282] In certain embodiments, the composition includes a metal oxide, a metal, a metal-organic framework, a silicon-containing material and/or a graphene-containing material embedded within the nanostructured organic compound (see discussion below).
[0283]
[0284] In general, the organic compound (e.g., the nanostructured organic compound, the organic compound 1100) has the formula C.sub.xO.sub.yH.sub.z. In some embodiments, x is 2 to 12 (e.g., 2 to 3, 2 to 4, 2 to 5, 2 to 6, 2 to 7, 2 to 8, 2 to 9, 2 to 10, 2 to 11, 3 to 4, 3 to 5, 3 to 6, 3 to 7, 3 to 8, 3 to 9, 3 to 10, 3 to 11, 3 to 12, 4 to 5, 4 to 6, 4 to 7, 4 to 8, 4 to 9, 4 to 10, 4 to 11, 4 to 12, 5 to 6, 5 to 7, 5 to 8, 5 to 9, 5 to 10, 5 to 11, 5 to 12, 6 to 7, 6 to 8, 6 to 9, 6 to 10, 6 to 11, 6 to 12, 7 to 8, 7 to 9, 7 to 10, 7 to 11, 7 to 12, 8 to 9, 8 to 10, 8 to 11, 8 to 12, 9 to 10, 9 to 11, 9 to 12, 10 to 11, 10 to 12, 11 to 12, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12). In some embodiments, y is 2 to 8 (e.g., 2 to 3, 2 to 4, 2 to 5, 2 to 6, 2 to 7, 3 to 4, 3 to 5, 3 to 6, 3 to 7, 3 to 8, 4 to 5, 4 to 6, 4 to 7, 4 to 8, 5 to 6, 5 to 7, 5 to 8, 6 to 7, 6 to 8, 7 to 8, 2, 3, 4, 5, 6, 7, 8). In some embodiments, z is 2 to 14 (e.g., 2 to 3, 2 to 4, 2 to 5, 2 to 6, 2 to 7, 2 to 8, 2 to 9, 2 to 10, 2 to 11, 2 to 12, 2 to 13, 3 to 4, 3 to 5, 3 to 6, 3 to 7, 3 to 8, 3 to 9, 3 to 10, 3 to 11, 3 to 12, 3 to 13, 3 to 14, 4 to 5, 4 to 6, 4 to 7, 4 to 8, 4 to 9, 4 to 10, 4 to 11, 4 to 12, 4 to 13, 4 to 14, 5 to 6, 5 to 7, 5 to 8, 5 to 9, 5 to 10, 5 to 11, 5 to 12, 5 to 13, 5 to 14, 6 to 7, 6 to 8, 6 to 9, 6 to 10, 6 to 11, 6 to 12, 6 to 13, 6 to 14, 7 to 8, 7 to 9, 7 to 10, 7 to 11, 7 to 12, 7 to 13, 7 to 14, 8 to 9, 8 to 10, 8 to 11, 8 to 12, 8 to 13, 8 to 14, 9 to 10, 9 to 11, 9 to 12, 9 to 13, 9 to 14, 10 to 11, 10 to 12, 10 to 13, 10 to 14, 11 to 12, 11 to 13, 11 to 14, 12 to 13, 12 to 14, 13 to 14, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14).
[0285] Examples of the organic compound (e.g., the nanostructured organic compound, the organic compound 1100) include terephthalic acid, terephthalate, dimethyl terephthalate, Bis(2-Hydroxyethyl) terephthalate, ethylene glycol, phthalic acid, protocatechuic acid, and isophthalic acid.
[0286] In certain embodiments, the organic compound 1100 is partially crystalline, i.e., contains an amorphous phase and a crystalline phase. In certain embodiments, the organic compound 1100 is crystalline and does not contain an amorphous phase.
[0287] In certain embodiments, the organic compound 1100 is nanostructured. In general, in such embodiments, the organic compound 1100 forms clusters with a size of at least 1 (e.g., at least 2, at least 5, at least 10, at least 20, at least 50) nanometers (nm) and/or at most 200 (e.g., at most 150, at most 100) nm.
[0288] In some embodiments, a composition according to the disclosure (e.g., a nanostructured organic compound, the composition 1000) includes at least 1 (e.g., at least 2, at least 3, at least 4, at least 5) distinct organic compounds (see Examples 17 and 18). In some embodiments, at least a portion (e.g., all) of the distinct organic compounds are at least partially crystalline. In some embodiments, at least a portion (e.g., all) of the distinct organic compounds are crystalline. In some embodiments, at least a portion (e.g., all) of the distinct organic compounds are nanostructured.
[0289] In certain embodiments, the composition 1000 contains at least 5 (e.g., at least 10, at least 15, at least 20, at least 25, at least 30, at least 35, at least 40, at least 45, at least 50) wt. % and/or at most 99 (e.g., at most 95, at most 90, at most 85, at most 80, at most 75, at most 70, at most 65, at most 60, at most 55, at most 50) wt. % of the organic compound (e.g., terephthalic acid) 1100.
[0290] Examples of the crystalline metal oxide 1200 include tin oxides (e.g., tin(IV) oxide (SnO.sub.2), tin(II) oxide (SnO)), zinc oxides (e.g., zinc oxide (ZnO), zinc peroxide (ZnO.sub.2)), calcium oxides, lithium oxides, potassium oxides, lead oxides, iron oxides, molybdenum oxides, cobalt oxides, chromium oxides, niobium oxides, and manganese oxides. In some embodiments, the crystalline metal oxide 1200 includes a semimetal such as a germanium oxide or silicon oxide. In some embodiments, the crystalline metal oxide 1200 includes Sn, Fe, Mo, Co, Cr, Nb, Mn, Zn, Ge and/or Si.
[0291] In some embodiments, the composition 1000 contains at least 1 (e.g., at least 5, at least 10, at least 15, at least 20, at least 25, at least 30, at least 35, at least 40, at least 45, at least 50) wt. % and/or at most 95 (e.g., at most 90, at most 85, at most 80, at most 75, at most 70, at most 65, at most 60, at most 55, at most 50) w.t. % of the crystalline metal oxide (e.g., SnO.sub.2) 1200.
[0292] In some embodiments, the crystalline metal oxide 1200 forms nanoparticles. In such embodiments, the crystalline metal oxide 1200 has a particle size of at least 1 (e.g., at least 2, at least 3, at least 4, at least 5) nm and/or at most 100 (e.g. at most 50, at most 20, at most 10, at most 5) nm.
[0293] In some embodiments, an amount of the crystalline metal oxide 1200 in an interior region of the composition (i.e., in the bulk) 1000 is greater than an amount of crystalline metal oxide 1200 at the surface of the material 1000. In such embodiments, the amount of crystalline metal oxide 1200 in the interior region of the composition 1000 (i.e. a bulk amount) is at least 1 (e.g., at least 5, at least 10, at least 15, at least 20, at least 25, at least 30, at least 35, at least 40, at least 45, at least 50) wt. % and/or at most 95 (e.g., at most 90, at most 85, at most 80, at most 75, at most 70, at most 60, at most 50) wt. %, and/or the amount of crystalline metal oxide 1200 at the surface of the composition 1000 is at least 0.1 (e.g. at least 0.5, at least 1, at least 2, at least 5, at least 10, at least 15, at least 20) wt. % and/or at most 80 (e.g. at most 70, at most 60, at most 50) wt. %. Without wishing to be bound by theory, it is believed that the crystalline metal oxide (e.g., SnO.sub.2) 1200 particles are covered by layers of the organic compound (e.g., terephthalic acid) 1100, resulting in the incorporation of the crystalline metal oxide 1200 particles into the bulk organic compound 1100 and therefore a greater amount of the of crystalline metal oxide 1200 being present in the bulk, relative to the surface of the composition 1000.
[0294] In certain embodiments, a composition of the disclosure (e.g., a composition containing a nanostructured organic compound, the composition 1000) has crystalline domain sizes of at least 1 (e.g., at least 2, at least 3, at least 4, at least 5, at least 6, at least 7, at least 8, at least 9, at least 10, at least 15, at least 20, at least 25, at least 30, at least 35, at least 40, at least 45, at least 50, at least 55, at least 60, at least 65, at least 70, at least 75, at least 80, at least 85, at least 90, at least 95) nm and/or at most 100 (e.g., at most 95, at most 90, at most 85, at most 80, at most 75, at most 70, at most 65, at most 60, at most 55, at most 50, at most 45, at most 40, at most 35, at most 30, at most 25, at most 20, at most 15, at most 10, at most 9, at most 8, at most 7, at most 6, at most 5, at most 4, at most 3, at most 2) nm.
[0295] A composition of the disclosure (e.g., a composition containing a nanostructured organic compound, the composition 1000) can contain nanoparticles with sizes of 1 (e.g., at least 10, at least 20, at least 50, at least 100, at least 150) nm and/or at most 200 (e.g., at most 100, at most 50, at most 20, at most 10) nm.
[0296] A composition of the disclosure (e.g., a composition containing a nanostructured organic compound, the composition 1000) can form particles with a size of at least 0.01 (e.g., at least 0.1, at least 1, at least 5, at least 10, at least 50 at least 100) m and/or at most 100 (e.g., at most 50, at most 10, at most 5, at most 1) m. In certain embodiments, the particles include nanoparticles with a size of at least 1 (e.g., at least 10, at least 20, at least 50, at least 100, at least 150) nm and/or at most 200 (e.g., at most 100, at most 50, at most 20, at most 10) nm. In certain embodiments the particles include sheet-like particles with sizes of 1 (e.g., at least 5, at least 10, at least 50, at least 100, at least 200 at least 500) nm and/or at most 1000 (e.g., at most 500, at most 200, at most 100, at most 50, at most 10, at most 5) nm.
[0297] In certain embodiments, composition of the disclosure (e.g., a composition containing a nanostructured organic compound, the composition 1000) has a surface area of at least 10 (e.g., at least 15, at least 17, at least 20) square meters per gram (m.sup.2 g.sup.1) and/or at most 50 (e.g. at most 45, at most 40, at most 35, at most 30, at most 25, at most 21, at most 20) m.sup.2 g.sup.1. Measurement of the surface area is described in Example 8 below.
[0298] In some embodiments, composition of the disclosure (e.g., a composition containing a nanostructured organic compound, the composition 1000) has a bulk electrical conductivity of at least 5 (e.g., at least 10, at least 20, at least 50, at least 100, at least 150, at least 200, at least 250, at least 300, at least 350, at least 400, at least 450, at least 500) Siemens per meter (S m.sup.1) and/or at most 5000 (e.g., at most 4000, at most 3000, at most 2000, at most 1500, at most 1000, at most 900, at most 800, at most 700, at most 600, at most 500) S m.sup.1 at 6.3 MPa. Measurement of the bulk electrical conductivity is described in Example 10 below. Without wishing to be bound by theory, it is believed that the relatively high electrical conductivity of the composition 1000 is due to the presence of crystalline metal oxide (e.g., SnO.sub.2) 1200 particles. For example, although the crystalline metal oxide (e.g., SnO.sub.2) 1200 is a semiconductor, it can still exhibit metallic conductivity for various reasons, including the presence of oxygen vacancies.
[0299]
[0300] In some embodiments, a nanostructured organic compound (e.g., nanostructured terephthalic acid) includes a silicon-containing material and graphene nanosheets dispersed in the nanostructured organic compound.
[0301] In certain embodiments, a composition according to the disclosure (e.g., a nanostructured organic compound, the composition 2000) contains at least 0.1 (e.g., at least 0.5, at least 1, at least 5, at least 10) wt. % and/or at most 95 (e.g., at most 90, at most 85) wt. % silicon-containing material 2300. In certain embodiments, the silicon-containing material 2300 is elemental silicon. In certain embodiment, the silicon-containing material 2300 is SiNPs. In certain embodiments, the silicon-containing material 2300 has a size of at least 1 (e.g., at least 2, at least 3, at least 4, at least 5) nm and/or at most 1000 (e.g., at most 500, at most 200, at most 100, at most 50, at most 20, at most 10, at most 5) nm.
[0302] In some embodiments, a composition according to the disclosure (e.g., a nanostructured organic compound, the composition 2000) contains at least 0.1 (e.g., at least 0.5, at least 1, at least 5, at least 10) wt. % and/or at most 50 (e.g., at most 45, at most 40) wt. % graphene nanosheets 2400. In some embodiments, the graphene nanosheets 2400 contain flakes having a flake size of at least 1 (e.g., at least 2, at least 5, at least 10, at least 20, at least 50, at least 100) nm and/or at most 5 (e.g., at most 4, at most 3, at most 2, at most 1) m. In some embodiments, the graphene nanosheets 2400 have at least 1 (e.g., at least 2, at least 3, at least 4, at least 5) layers and/or at most 100 (e.g., at most 90, at most 80, at most 70, at most 60, at most 50, at most 40, at most 30, at most 20, at most 10) layers. In some embodiments, the graphene nanosheets 2400 have a carbon purity of at least 90 (e.g., at least 91, at least 92, at least 93, at least 94, at least 95) %. In some embodiments, the graphene nanosheets 2400 contain functional groups (e.g., hydroxyl group, a carbonyl group, a carboxyl group and/or an amino group) on their surface.
[0303] In certain embodiments, the graphene nanosheets 2400 cover at least a portion of the crystalline metal oxide 1200 and/or the silicon-containing material 2300.
[0304] While
[0305] A composition according to the disclosure can include an organic compound and a metal-organic framework embedded within the organic compound. In some embodiments, the organic compound is at least partially crystalline. In some embodiments, the organic compound is crystalline. In some embodiments, the organic compound is nanostructured. In some embodiments, the metal-organic framework is at least partially crystalline. In some embodiments, the metal-organic framework is crystalline. In some embodiments, the metal-organic framework is nanostructured. In some embodiments, the metal-organic framework is nanocrystalline.
[0306] In certain embodiments, a composition of the disclosure (e.g., the nanostructured organic compound, the composition 1000, the composition 2000) can include a metal-organic framework embedded within the organic compound.
[0307] In certain embodiments, the metal-organic framework includes the organic compound and a metal.
[0308] In some embodiments, the metal-organic framework has the formula MC.sub.xH.sub.yO.sub.z.Math.nH.sub.2O, wherein M is a metal and n is 0 to 5. In some embodiments, n is 0, 1, 2 or 3.5. In some embodiments, the metal-organic framework has the formula MC.sub.xH.sub.yO.sub.z.Math.3.5H.sub.2O. In some embodiments, the metal-organic framework has the formula MC.sub.xH.sub.yO.sub.z. In some embodiments, x is 2 to 12 (e.g., 2 to 3, 2 to 4, 2 to 5, 2 to 6, 2 to 7, 2 to 8, 2 to 9, 2 to 10, 2 to 11, 3 to 4, 3 to 5, 3 to 6, 3 to 7, 3 to 8, 3 to 9, 3 to 10, 3 to 11, 3 to 12, 4 to 5, 4 to 6, 4 to 7, 4 to 8, 4 to 9, 4 to 10, 4 to 11, 4 to 12, 5 to 6, 5 to 7, 5 to 8, 5 to 9, 5 to 10, 5 to 11, 5 to 12, 6 to 7, 6 to 8, 6 to 9, 6 to 10, 6 to 11, 6 to 12, 7 to 8, 7 to 9, 7 to 10, 7 to 11, 7 to 12, 8 to 9, 8 to 10, 8 to 11, 8 to 12, 9 to 10, 9 to 11, 9 to 12, 10 to 11, 10 to 12, 11 to 12, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12). In some embodiments, y is 2 to 8 (e.g., 2 to 3, 2 to 4, 2 to 5, 2 to 6, 2 to 7, 3 to 4, 3 to 5, 3 to 6, 3 to 7, 3 to 8, 4 to 5, 4 to 6, 4 to 7, 4 to 8, 5 to 6, 5 to 7, 5 to 8, 6 to 7, 6 to 8, 7 to 8, 2, 3, 4, 5, 6, 7, 8). In some embodiments, z is 2 to 14 (e.g., 2 to 3, 2 to 4, 2 to 5, 2 to 6, 2 to 7, 2 to 8, 2 to 9, 2 to 10, 2 to 11, 2 to 12, 2 to 13, 3 to 4, 3 to 5, 3 to 6, 3 to 7, 3 to 8, 3 to 9, 3 to 10, 3 to 11, 3 to 12, 3 to 13, 3 to 14, 4 to 5, 4 to 6, 4 to 7, 4 to 8, 4 to 9, 4 to 10, 4 to 11, 4 to 12, 4 to 13, 4 to 14, 5 to 6, 5 to 7, 5 to 8, 5 to 9, 5 to 10, 5 to 11, 5 to 12, 5 to 13, 5 to 14, 6 to 7, 6 to 8, 6 to 9, 6 to 10, 6 to 11, 6 to 12, 6 to 13, 6 to 14, 7 to 8, 7 to 9, 7 to 10, 7 to 11, 7 to 12, 7 to 13, 7 to 14, 8 to 9, 8 to 10, 8 to 11, 8 to 12, 8 to 13, 8 to 14, 9 to 10, 9 to 11, 9 to 12, 9 to 13, 9 to 14, 10 to 11, 10 to 12, 10 to 13, 10 to 14, 11 to 12, 11 to 13, 11 to 14, 12 to 13, 12 to 14, 13 to 14, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14).
[0309] Examples of the metal include Zn, Fe, Cu, Al, Zr, Cr, Co, Li, Na and K.
[0310] In some embodiments, the composition forms particles with a size of at least 0.5 (e.g., at least 1, at least 5, at least 10, at least 15, at least 20, at least 30, at least 40, at least 50, at least 60, at least 70, at least 80, at least 90, at least 100, at least 150, at least 200, at least 250, at least 300, at least 350, at least 400, at least 450, at least 500, at least 550) m and/or at most 600 (e.g., at most 550, at most 500, at most 450, at most 400, at most 350, at most 300, at most 250, at most 200, at most 150, at most 100, at most 90, at most 80, at most 70, at most 60, at most 50, at most 40, at most 30, at most 20, at most 15, at most 10, at most 5, at most 1) m. In some embodiments, the particles include sheet-like particles with sizes of at least 10 (e.g., at least 20, at least 50, at least 100, at least 500, at least 1000, at least 5000) nm and/or at most 10000 (e.g., at most 5000, at most 1000, at most 500, at most 100, at most 50, at most 20) nm. In some embodiments, the sheet-like particles have a thickness of at least 1 (e.g., at least 2, at least 3, at least 4, at least 5, at least 6, at least 7, at least 8, at least 9) nm and/or at most 10 (e.g., at most 9, at most 8, at most 7, at most 6, at most 5, at most 4, at most 3, at most 2) nm. In some embodiments, the sheet-like particles include nanoparticles with sizes of at least 1 (e.g., at least 2, at least 3, at least 4, at least 5, at least 6, at least 7, at least 8, at least 9, at least 10, at least 15, at least 20, at least 25, at least 30, at least 35, at least 40, at least 45, at least 50, at least 55) nm and/or at most 60 (e.g., at most 55, at most 50, at most 45, at most 40, at most 35, at most 30, at most 25, at most 20, at most 15, at most 10, at most 9, at most 8, at most 7, at most 6, at most 5, at most 4, at most 3, at most 2) nm. In some embodiments, the particles include agglomerated nanoparticles with sizes of at least 1 (e.g., at least 2, at least 3, at least 4, at least 5, at least 6, at least 7, at least 8, at least 9, at least 10, at least 15, at least 20, at least 25, at least 30, at least 35, at least 40, at least 45, at least 50, at least 55) nm and/or at most 60 (e.g., at most 55, at most 50, at most 45, at most 40, at most 35, at most 30, at most 25, at most 20, at most 15, at most 10, at most 9, at most 8, at most 7, at most 6, at most 5, at most 4, at most 3, at most 2) nm. In some embodiments, the particles include metal-organic framework crystals with sizes of at least 10 (e.g., at least 50, at least 100, at least 500, at least 1000, at least 5000) nm and/or at most 10000 (e.g., at most 5000, at most 1000, at most 500, at most 100, at most 50) nm.
[0311] In some embodiments, the metal-organic framework has an average crystalline domain size of at least 30 (e.g., at least 35, at least 40, at least 45, at least 50, at least 55) nm and/or at most 60 (e.g., at least 55, at least 50, at least 45, at least 40, at least 35 nm).
[0312] In certain embodiments, a composition of the disclosure (e.g., the nanostructured organic compound, the composition 1000, the composition 2000) can include a tin-containing member. Examples of the tin-containing member include metallic tin, tin chloride, tin chloride hydrate, tin chloride hydroxide and tin oxide chloride hydroxide. In certain embodiments, the tin oxide chloride hydroxide has the formula Sn.sub.21Cl.sub.16(OH).sub.14O.sub.6. Without wishing to be bound by theory, it is believed that of tin oxide chloride hydroxide can be formed during the hydrolysis of SnCl.sub.2 during a solvent contacting step (see discussion below), such as washing with distilled water, as shown in the reaction below
##STR00001##
Tin oxide chloride hydroxide has a relatively low solubility in water, and therefore, remains in the organic compound (e.g., nanostructure of terephthalic acid) after washing and filtration.
[0313] In some embodiments, the tin-containing member is at least partially crystalline. In some embodiments, the tin-containing member is crystalline. In some embodiments, the tin-containing member is nanostructured. In some embodiments, the tin-containing member forms particles with a size of at least 1 (e.g., at least 2, at least 3, at least 4, at least 5, at least 6, at least 7, at least 8, at least 9, at least 10, at least 15, at least 20, at least 25, at least 30, at least 35, at least 40, at least 45, at least 50, at least 55, at least 60, at least 65, at least 70, at least 75, at least 80, at least 85, at least 90, at least 95) nm and/or at most 100 (e.g., at most 95, at most 90, at most 85, at most 80, at most 75, at most 70, at most 65, at most 60, at most 55, at most 50, at most 45, at most 40, at most 35, at most 30, at most 25, at most 20, at most 15, at most 10, at most 9, at most 8, at most 7, at most 6, at most 5, at most 4, at most 3, at most 2) nm.
[0314] In certain embodiments, a composition of the disclosure (e.g., the nanostructured organic compound, the composition 1000, the composition 2000) can include a metal. Examples of the metal include Sn, Zn, Fe, Cu, Ni, Cr, Al and Co.
[0315] In some embodiments, a composition of the disclosure (e.g., the nanostructured organic compound, the composition 1000, the composition 2000) has an absorbance of at least 1 (e.g., at least 1.1, at least 1.2, at least 1.3, at least 1.4, at least 1.5, at least 1.6, at least 1.7, at least 1.8, at least 1.9) a.u. and/or at most 2 (e.g., at most 1.9, at most 1.8, at most 1.7, at most 1.6, at most 1.5, at most 1.4, at most 1.3, at most 1.2, at most 1.1) a.u. at 242 nm at a concentration of 0.5 g/L. In some embodiments, a composition of the disclosure (e.g., the nanostructured organic compound, the composition 1000, the composition 2000) has an absorbance of at least 0.1 (e.g., at least 0.2, at least 0.3, at least 0.4, at least 0.5, at least 0.6, at least 0.7) a.u. and/or at most 0.8 (e.g., at most 0.7, at most 0.6, at most 0.5, at most 0.4, at most 0.3, at most 0.2) a.u., where absorbance is measured at 450 nm at a concentration of 0.5 g/L. In some embodiments, a composition of the disclosure (e.g., the nanostructured organic compound, the composition 1000, the composition 2000) has an absorbance of at least 0.1 (e.g., at least 0.2, at least 0.3, at least 0.4, at least 0.5, at least 0.6, at least 0.7) a.u. and/or at most 0.8 (e.g., at most 0.7, at most 0.6, at most 0.5, at most 0.4, at most 0.3, at most 0.2) a.u., where absorbance is measured at 500 nm at a concentration of 0.5 g/L. In some embodiments, a composition of the disclosure (e.g., the nanostructured organic compound, the composition 1000, the composition 2000) has an absorbance of at least 0.1 (e.g., at least 0.2, at least 0.3, at least 0.4, at least 0.5, at least 0.6, at least 0.7) a.u. and/or at most 0.8 (e.g., at most 0.7, at most 0.6, at most 0.5, at most 0.4, at most 0.3, at most 0.2) a.u., where absorbance is measured at 317 nm at a concentration of 0.5 g/L.
[0316] In some embodiments, a composition of the disclosure (e.g.: a composition including an at least partially crystalline organic compound a metal oxide; a composition including a nanostructured organic compound that includes a plurality of molecules having the formula C.sub.xO.sub.yH.sub.z; a composition including an organic compound and a metal-organic framework embedded within the organic compound; or a composition including an organic compound and a crystalline metal oxide) further includes a transition metal dichalcogenide. Examples of such transition metal dichalcogenides include those having the empirical formula MX.sub.2, where M is a transition metal atom (such as Mo or W) and X is a chalcogen atom (such as S, Se or Te). Without wishing to be bound by theory, it is believed that in some embodiments, the molten salt (see discussion below) can protect the transition metal dichalcogenide from oxidation at temperatures greater than 300 C., where these compounds would normally undergo oxidation. In some embodiments, the transition metal dichalcogenide is a two dimensional transition metal dichalcogenide. In some embodiments, the transition metal dichalcogenide is embedded within the organic compound and/or metal oxide (when present), which, without wishing to be bound by theory, it is believed to enhance the integrity and conductivity of the composition. Without wishing to be bound by theory, it is believed that this can result in enhanced kinetics of metal-ion insertion and extraction into and out of an electrode containing such as composition. In some embodiments, the presence of one or more transition metal dichalcogenides within a composition according to the disclosure can increase the rate capability of the resulting electrode for metal-ion battery application, such as the electrode for Li-ion battery, Na-ion battery and K-ion battery (see discussion below).
Electrodes and Energy Storage Devices
[0317] As schematically depicted in
[0318] In general, the electrode 3000 can be used in an energy storage device, such as a battery or a supercapacitor. As an example,
[0319] Without wishing to be bound by theory, it is believed that the crystalline metal oxide (e.g., SnO.sub.2) 1200 can be an active material in the electrode 3000. Furthermore, without wishing to be bound by theory, it is believed that the presence of the organic compound (e.g., terephthalic acid) 1100 can reduce (e.g. prevent) the disintegration of crystalline metal oxide (e.g., SnO.sub.2) 1200 relative to the absence of the organic compound (e.g., terephthalic acid) 1100, as the organic compound (e.g., terephthalic acid) 1100 can support the integrity of the electrode 3000, can reduce (e.g., prevent) degradation of the crystalline metal oxide (e.g., SnO.sub.2) 1200, and/or can maintain good contact between particles of the crystalline metal oxide (e.g., SnO.sub.2) 1200. Without wishing to be bound by theory, it is believed that these properties may result, at least in part, from hydrogen bonding between the crystalline metal oxide 1200 and organic compound 1100 (e.g., between the oxygen of SnO.sub.2 and hydrogen of terephthalic acid).
[0320] Without wishing to be bound by theory, it is believed that the compositions of the disclosure (e.g., the composition 1000 and/or the composition 2000), such as when in the form of the electrode 3000, can have desirable properties due, at least in part, to the reduced charge-transfer resistance from the uniform distribution of crystalline metal oxide (e.g., SnO.sub.2) 1200 particles within the organic compound (e.g., terephthalic acid) 1100 matrix.
[0321] In certain embodiments, the electrode 3000 has a lithium-ion (Li-ion) discharge capacity of at least 10 (e.g., at least 20, at least 50, at least 100, at least 150, at least 200, at least 250, at least 300, at least 350, at least 400, at least 450, at least 500) milliAmpere hours per gram (mAh g.sup.1) and/or at most 1500 (e.g., at most 1400, at most 1300, at most 1200, at most 1100, at most 1000, at most 950, at most 900, at most 850, at most 800, at most 750, at most 700, at most 650, at most 600, at most 550, at most 500) mAh g.sup.1 after 500 cycles at a current density of 200 mA g.sup.1. In certain embodiments, the electrode has a Li-ion discharge capacity of at least 100 (e.g., 200, at least 500) milliAmpere hours (mAh) per gram of the crystalline metal oxide to at most 1800 (e.g., at most 1700, at most 1600) mAh per gram of crystalline metal oxide after 500 cycles. Measurement of the lithium-ion discharge capacity is described in Example 11 below.
[0322] In certain embodiments, the electrode 3000 has a Li-ion discharge capacity of at least 300 (e.g., at least 400, at least 500, at least 600, at least 700, at least 800, at least 900, at least 1000) mAh g.sup.1 and/or at most 1500 (e.g., at most 1400, at most 1300, at most 1200, at most 1100, at most 1000) mAh g.sup.1 after 10 cycles at a current density of 100 mA g.sup.1. In certain embodiments, the electrode 3000 has a Li-ion discharge capacity of at least 200 (e.g., at least 300, at least 400, at least 500, at least 600, at least 700, at least 800, at least 900, at least 1000) mAh g.sup.1 and/or at most 1500 (e.g., at most 1400, at most 1300, at most 1200, at most 1100, at most 1000) mAh g.sup.1 after 30 cycles at a current density of 500 mA g.sup.1. In certain embodiments, the electrode 3000 has a Li-ion discharge capacity of at least 200 (e.g., at least 300, at least 400, at least 500, at least 600, at least 700, at least 800, at least 900, at least 1000) mAh g.sup.1 and/or at most 1500 (e.g., at most 1400, at most 1300, at most 1200, at most 1100, at most 1000) mAh g.sup.1 after 50 cycles at a current density of 1000 mA g.sup.1. In certain embodiments, the electrode 3000 has a Li-ion discharge capacity of at least 50 (e.g., at least 100, at least 200, at least 300, at least 400, at least 500, at least 600, at least 700, at least 800, at least 900, at least 1000) mAh g.sup.1 and/or at most 1300 (e.g., at most 1200, at most 1100, at most 1000) mAh g.sup.1 after 60 cycles at a current density of 5000 mA g.sup.1. In certain embodiments, the electrode has a Li-ion discharge capacity of at least 100 (e.g., at least 200, at least 300, at least 400, at least 500, at least 600, at least 700, at least 800, at least 900, at least 1000, at least 1100, at least 1200, at least 1300, at least 1400, at least 1500, at least 1600, at least 1700) mAh g.sup.1 and/or at most 1800 (e.g., at most 1700, at most 1600, at most 1500, at most 1400, at most 1300, at most 1200, at most 1100, at most 1000, at most 900, at most 800, at most 700, at most 600, at most 500, at most 400, at most 300, at most 200) mAh per g.sup.1 after 500 cycles.
[0323] Without wishing to be bound by theory, it is believed that the lithium-ion discharge capacity of the electrode 3000 is due, at least in part, to a relatively small average size of crystalline metal oxide (e.g., SnO.sub.2) 1200 particles and the presence of the organic compound (e.g., terephthalic acid) 1100, which impact the properties of the electrode as described above.
[0324] In some embodiments, the electrode has a coulombic efficiency of at least 70 (e.g., at least 75, at least 80, at least 85, at least 90, at least 95) % and/or at most 120 (e.g. at most 115, at most 100, at most 105, at most 100) % after 500 cycles. Measurement of the coulombic efficiency is described in Example 11 below.
[0325] Without wishing to be bound by theory, it is believed that during lithiation-dilithiation cycles, the reactions occurring are:
##STR00002##
[0326] In some embodiments, a half-cell containing the electrode 3000 and an electrolyte has an increase in electrolyte resistance of at least 1.0 (e.g., at least 1.5, at least 2.0, at least 2.5, at least 3.0, at least 3.5, at least 4.0) and/or at most 6.0 (e.g., at most 5.5, at most 5.0, at most 4.5, at most 4.0, at most 3.5, at most 3.0) after 150 cycles. In some embodiments, a half-cell containing the electrode 3000 and an electrolyte has an increase in electrolyte resistance of at least 2.0 (e.g., at least 2.5, at least 3.0, at least 3.5, at least 4.0) and/or at most 8.0 (e.g., at most 7.5, at most 7.0, at most 6.5, at most 6.0, at most 5.5, at most 5.0, at most 4.5, at most 4.0, at most 3.5, at most 3.0) after 300 cycles. Measurement of the electrolyte resistance is described in Example 11 below.
[0327] In certain embodiments, the electrode 3000 has a lithium ion (Li-ion) diffusion rate of at least 10.sup.11 (e.g., at least 210.sup.11, at least 310.sup.11, at least 410.sup.11, at least 510.sup.11, at least 610.sup.11, at least 710.sup.11, at least 810.sup.11 at least 910.sup.11) cm.sup.2s.sup.1 and/or at most 910.sup.9 (e.g., at most 810.sup.9, at most 710.sup.9, at most 610.sup.9, at most 510.sup.9, at most 410.sup.9, at most 310.sup.9, at most 210.sup.9 at most 10.sup.9) cm.sup.2s.sup.1 after 150 cycles. In certain embodiments, the electrode 3000 has a lithium ion diffusion rate of at least 210.sup.11 (e.g., at least 310.sup.11, at least 410.sup.11, at least 510.sup.11, at least 610.sup.11, at least 710.sup.11, at least 810.sup.11 at least 910.sup.11, at least 10.sup.10) cm.sup.2s.sup.1 and/or at most 10.sup.8 (e.g., at most 910.sup.9, at most 810.sup.9, at most 710.sup.9, at most 610.sup.9, at most 510.sup.9, at most 410.sup.9, at most 310.sup.9, at most 210.sup.9 at most 10.sup.9) cm.sup.2s.sup.1 after 300 cycles. Measurement of the lithium-ion diffusion rate is described in Example 11 below.
[0328] Without wishing to be bound by theory, it is believed that the enhanced Li-ion diffusion rate of the electrode 3000 can be explained based on the morphology of the composition 1000 and/or 2000 where particles of the crystalline metal oxide (e.g., SnO.sub.2) 1200 are embedded in the organic compound (e.g., terephthalic acid) 1100. The electrode 3000 can exhibit both ionic conductivity and healing capability, due to the efficient formation of ion transport channels by the organic compound (e.g., terephthalic acid) 1100. The organic compound (e.g., terephthalic acid) 1100 matrix can effectively accommodate volume changes involved in the lithiation/dilithiation of the crystalline metal oxide (e.g., SnO.sub.2) 1200 over prolonged cycling, promoted by the formation of hydrogen bonding between the two components.
[0329] Without wishing to be bound by theory, it is believed that the Li-ion diffusion rate increases in a cycled electrode containing the composition 1000 and/or 2000 relative to a non-cycled electrode containing the composition 1000 and/or 2000 as the volume changes involved in the cycling leads to the pulverization of the crystalline metal oxide (e.g., SnO.sub.2) 1200 particles into finer particles, followed by the rearrangement of the fine particles in the organic compound 1100 matrix, and the formation of new hydrogen bonding between fine crystalline metal oxide (e.g., SnO.sub.2) 1200 particles and organic compound (e.g., terephthalic acid) 1100. These interactions can lead to an increase of the surface area of the active material, a decrease in the lithium ion diffusion distances, and/or an enhancement of the electron and lithium ion transport on active materials/electrolyte interfacial area.
[0330] In some embodiments, a sodium ion (Na-ion) insertion into of the electrode 3000 occurs at a voltage of at least 0.1 (e.g., at least 0.11, at least 0.12, at least 0.13, at least 0.14, at least 0.15, at least 0.16, at least 0.17, at least 0.18, at least 0.19, at least 0.2, at least 0.25, at least 0.3 at least 0.35, at least 0.4, at least 0.45, at least 0.5, at least 0.55, at least 0.6, at least 0.65, at least 0.7, at least 0.75, at least 0.8, at least 0.85) V and/or at most 0.9 (e.g., at most 0.85, at most 0.8, at most 0.75, at most 0.7, at most 0.65, at most 0.6, at most 0.55, at most 0.5, at most 0.45, at most 0.4, at most 0.35, at most 0.3, at most 0.25, at most 0.2, at most 0.15) V. In some embodiments, a sodium ion (Na-ion) extraction out of the electrode 3000 occurs at a voltage of at least 0.3 (e.g., at least 0.4, at least 0.5, at least 0.6) V and/or at most 0.7 (e.g., at most 0.6, at most 0.5, at most 0.4) V.
[0331] In some embodiments, the binder includes PI. Without wishing to be bound by theory, it is believed that an electrode including a composition of the disclosure with SiNPs, PI, and with a heat treatment of the electrode can provide an electrode with enhanced electrochemical performance. The heat treatment can include heating to a temperature of at least 150 (e.g., at least 200, at least 250) C. and/or at most 400 (e.g., at most 350, at most 300, at most 250, at most 200) C. under flow of inert gas with H.sub.2. Without wishing to be bound by theory, it is believed that hydrogen bonding between the PI and oxygen on the surfaces of the SiNPs can reduce (e.g., inhibit) disintegration of the electrode due to the expansion and contraction of the SiNPs. Without wishing to be bound by theory, it is believed that the formation of charge transfer complex structures within the PI chains during the heat-treatment process increases the toughness of the resultant electrode. In some embodiments, the enhanced electrochemical performance can include increased Li-ion storage capacity retention over several Li-ion insertion and extraction cycles relative to certain other electrode materials.
[0332] In some embodiments, heat-treatment of an electrode of the disclosure that includes Si (e.g., Si nanoparticles, a Si-containing composition of the disclosure) with PI as the binder (referred to herein as Si@PI) can result in a charge transfer complex (CTC) structure. Without wishing to be bound by theory, it is believed that such a CTC structure can improve the electrochemical performance of the electrode by forming a compact structure that reduces the charge transfer impedance. Also without wishing to be bound by theory, it is believed that this can substantially enhance the cycling performance of the silicon anode. For example, in some embodiments, electrodes containing Si with PI as the binder which are subjected to heat-treatment at 350 C. (Si@PI-350) exhibit a charge transfer impedance of 37.67 combined with a reversible Li.sup.+ storage capacity of 2334 mAh g.sup.1 recorded after 30 cycles at 200 mA g.sup.1, in comparison to the original (non-heat treated) Si@PI electrodes showing an enhanced impedance value of 130.4 and reduced capacity of 737 mAh g.sup.1. At a high current density of 2000 mA g.sup.1, the capacity of Si@PI-350 (1001 mAh g.sup.1) is substantially greater than Si@PI (455 mAh g.sup.1). This highlights the efficiency of the CTC structures formed during the thermal treatment. In some embodiments, the thermal treatment of Si@PI electrodes can significantly affect the Li-ion insertion/extraction cycling performance of the SiNPs.
[0333] In some embodiments, the electrodes of the disclosure include silicon particles and polymers containing imide monomers that are used as the binder. In some embodiments, the electrodes of the disclosure include SiNPs and PI. Such electrodes can be used, for example, as the anode of a metal-ion battery, such as a Li-ion battery, a Na-ion battery or a K-ion battery.
[0334] In some embodiments, the polymer (e.g., the PI) contains an imide group (CONCO) on its main molecular chain. In some embodiments, the PI material is a thermoplastic polymer. In some embodiments the PI material is formed by the polycondensation and imidization of 1-(4-aminophenyl)-1,3,3-trimethyl-2H-inden-5-amine (DAPI) and benzophenone-3,3,4,4-tetra-carboxylic dianhydride (BTDA).
[0335] In some embodiments, the Si particles have sizes of at least 1 (e.g., at least 5, at least 10, at least 50, at least 100, at least 200, at least 400, at least 700, at least 1000, at least 3000, at least 5000) nm and/or at most 5000 (e.g., at most 3000, at most 1000, at most 700, at most 400, at most 200, at most 100, at most 50, at most 10, at most 5) nm. In some embodiments, the surface of silicon particles are at least partially oxidized to form SiO.sub.x (x=0.1-2.0). In some embodiments, silicon particles and polymers containing imide monomers are mixed with other additives such as conductive carbon. In some embodiments, silicon particles and polymers containing imide monomers are mixed with other additives such as conductive carbon and at least partially crystalline organic compound (e.g., a crystalline organic compound). In some embodiments, the at least partially crystalline organic compound is terephthalic acid. In some embodiment, the Si particles are embedded into the crystalline organic compound. In some embodiments, the mixture is heat-treated under a flow of inert gas at a target temperature for a specific period of time. In some embodiments, the target temperature is at least 140 (e.g., at least 150, at least 160, at least 180, at least 200, at least 230, at least 250, at least 280, at least 300, at least 318, at least 350, at least 400) C. and/or at most 400 (e.g., at most 350, at most 318, at most 300, at most 280, at most 250, at most 230, at most 200, at most 180, at most 160, at most 150) C. In some embodiments, the heating at target temperature is applied for at least 1 second (e.g., at least 5 seconds, at least 10 seconds, at least 10 minutes, at least 30 minutes, at least 1 hour, at least 5 hours) and/or at most 10 hours (e.g., at most 5 hours, at most 1 hour, at most 30 minutes, at most 10 minutes, at most 10 seconds, at most 5 seconds). In some embodiments, the heating atmosphere contains hydrogen with a volume percentage of at least 0.1 vol. % and/or at most 100.0 vol. %. In some embodiments, the heating atmosphere, in addition to hydrogen, contains argon, nitrogen and/or helium with a volume percentage of at least 0.1 vol. % and/or at most 99.9 vol. %.
[0336] Without wishing to be bound by theory, it is believed that the formation of hydrogen bonding between the polymer and the oxide phases present of the surfaces of Si particles, brought about by the heat-treatment process, can increase the stability of metal-ion insertion and extraction cycling processes in comparison with certain other electrodes. Additionally, also without wishing to be bound by theory, it is believed that the formation of charge transfer complexes within the polymer chains, brought about by the heat-treatment process, can increase the stability of metal-ion insertion and extraction cycling processes in comparison with certain other electrodes. Without wishing to be bound by theory, it is believed that the increase in cycling stability of the electrode is related to the crosslinking of the PI polymer.
[0337] In some embodiments, in the presence of the nanostructured organic compound, the PI reacts with the nanostructured organic compound during the heat-treatment to form a crystalline organic compound with a different XRD pattern than those of the PI and the nanostructured organic compound. In some embodiments, this reaction occurs at a temperature in the range of 250 to 400 C.
[0338] Without wishing to be bound by theory, in some embodiments, it is believed that the interaction between the polymer binder and the at least partially crystalline organic compound increases the toughness of the electrode in comparison with certain other electrodes.
[0339] In some embodiments, the electrode is formed from a mixture containing Si particles and the binder. In some embodiments, the Si particles are incorporated in a composition of the disclosure (e.g., the composition 2000). In some embodiments, the binder is a polymer containing imide monomers and the binder is at least 0.1 (e.g., at least 1, at least 5, at least 10, at least 15, at least 20, at least 25, at least 30, at least 35) wt. % and/or at most 40 (e.g., at most 35, at most 30, at most 25, at most 20, at most 15, at most 10, at most 5) wt. % of the mixture. In some embodiments, the silicon particles are at least 5 (e.g., at least 10, at least 15, at least 20, at least 25, at least 30, at least 35, at least 40, at least 45, at least 50, at least 55, at least 60, at least 65, at least 70, at least 75, at least 80, at least 85, at least 90) wt. % and/or at most 95 (e.g., at most 90, at most 85, at most 80, at most 75, at most 70, at most 65, at most 60, at most 55, at most 50, at most 45, at most 40, at most 35, at most 30, at most 25, at most 20, at most 15, at most 10) wt. % of the mixture. In some embodiments, the organic compound (e.g., terephthalic acid is at least 0.1 (e.g., at least 1, at least 5, at least 10, at least 15, at least 20, at least 25, at least 30, at least 35, at least 40, at least 45, at least 50, at least 55, at least 60, at least 65, at least 70, at least 75, at least 80, at least 85, at least 90) wt. % and/or at most 95 (e.g., at most 90, at most 85, at most 80, at most 75, at most 70, at most 65, at most 60, at most 55, at most 50, at most 45, at most 40, at most 35, at most 30, at most 25, at most 20, at most 15, at most 10, at most 5, at most 1) wt. % of the mixture.
[0340] In some embodiments, the PI is insoluble in polar solvents such as NMP after the heat-treatment. In some embodiments the electrodes are fabricated by mixing materials containing silicon particles, PI and conductive carbon and the mixture is heat-treated at temperatures of at least 200 (e.g., at least 250, at least 300, at least 350) C. and/or at most 400 (e.g., at most 350, at most 300, at most 250) C. In some embodiments the electrodes provide a Li-ion storage charge capacity of at least at least 700 (e.g., at most 1000, at most 1500, at most 2000, at most 2500) mAh g.sup.1 and/or at most 3000 (e.g., at most 2500, at most 2000, at most 1500, at most 1000) mAh g.sup.1 after 100 Li-ion insertion and extraction cycles. In some embodiments, the Li-ion diffusion impedance (R.sub.s) of the electrode obtained after the heat-treatment process is greater than that of the initial electrode before the heat-treatment process. In some embodiment, the mixture is heat-treated at 350 C., and the charge transfer resistance of the electrode reduces from 130.4 to 37.7. In some embodiments, the electrode is fabricated by the heat-treatment of a mixture containing a metal-ion active material such as Si particles and a polymer containing imide monomers. The mixture is heat-treated at a maximum temperature in the range of 150-400 C. for is to 10 h. The metal-ion diffusion impedance (Rs) of the electrode made of the composition is at least 10 (e.g., at least 20, at least 30, at least 40, at least 50) and/or at most 60 (e.g., at most 50, at most 40, at most 30, at most 20).
Water Purification
[0341] A composition of the disclosure (e.g., the nanostructured organic compound, the composition 1000, or the composition 2000) can be used for water purification (see Example 19, for example). In some embodiments, the composition includes SnO and/or Sn. The SnO and/or Sn may be crystalline. A composition of the disclosure can reduce a concentration of a contaminant (e.g., an organic contaminant) in an aqueous solution. Without wishing to be bound by theory, it is believed that contaminants can be adsorbed onto a surface of the composition. Additionally, without wishing to be bound by theory, it is believed that under visible light exposure (e.g., 400-650 nm excitation) the composition can photocatalytically degrade contaminants. Examples of the contaminants include a hydrocarbon such as azo dye such as methyl yellow, methyl orange, methyl red, congo red, alizarin yellow, methyl blue, methylene blue, and rhodamine; and a xanthate-based compound, such as potassium ethyl xanthate, sodium isopropyl xanthate, sodium isobutyl xanthate, sodium butyl xanthate and butyl xanthate. The hydrocarbon can include a component of a produced oil or gas, a component of crude oil, an alkane (e.g., methane, ethane, propane, butane, pentane, hexane), an alkene, an alkyne, a halogenated compound, and/or an aromatic compound (e.g., benzene, toluene, xylene).
[0342] In certain embodiments, a composition of the disclosure has an adsorption capacity, as defined in equation (12) in Example 19, of at least 5 (e.g., at least 10, at least 15, at least 20, at least 25) mg/g and/or at most 30 (e.g., at most 25, at most 20, at most 15, at most 10) mg/g. In certain embodiments, a composition of the disclosure has an organic compound removal performance, as defined in equation (13) of Example 19 of at least 1 (e.g., at least 2, at least 3, at least 4, at least 5, at least 6, at least 7, at least 8, at least 9) mg/(gh) and/or at most 10 (e.g, at most 9, at most 8, at most 7, at most 6, at most 5, at most 4, at most 3, at most 2) mg/(gh) under light irradiation.
Depolymerization of Polymers and Synthesis of Compounds
[0343]
[0344]
[0345] Without wishing to be bound by theory, it is believed that the PET undergoes depolymerization to form terephthalic acid due to the presence of SnCl.sub.2, which acts as a depolymerization agent. Without wishing to be bound by theory, it is believed that in the solid phase SnCl.sub.2 exists as polymeric chains. Upon melting, SnCl.sub.2 maintains its polymeric structure (SnCl.sub.2).sub.n with three-coordinated Sn.sup.2+. Further increasing the temperature can reduce the degree of polymerization, thereby reducing the viscosity. Without wishing to be bound by theory, it is believed that PET and SnCl.sub.2 melt at around 250 C. to form two polymeric melts. Increasing the temperature to 350 C. can create free Sn.sup.2+ and Cl.sup. that can break the chains of PET to form terephthalic acid.
[0346] Generally, the reactants include a polymer (e.g., PET) and a depolymerization agent (e.g., SnCl.sub.2). In some embodiments, the reactants further include a salt (e.g., LiClKCl). Without wishing to be bound by theory, heating the mixture makes the salt a molten salt.
[0347] In some embodiments, the depolymerization of the polymer can create a first organic compound (e.g., terephthalic acid) and a second organic compound (e.g., ethylene glycol) that has a lower boiling point from the first organic compound. Without wishing to be bound by theory, if the first organic compound is incorporated into a product of the disclosure (e.g., the nanostructured organic compound, the organic compound 1100 in the composition 1000 or 2000), the second organic compound can be separated relatively easily, such as by evaporating the second organic compound. In some embodiments, the second organic compound is evaporated upon its formation. In such embodiments, the second organic compound can be condensed and collected as a liquid.
[0348] Without wishing to be bound by theory, it is believed that water, such as water associated with the depolymerization agent (e.g., SnCl.sub.2, ZnCl.sub.2), plays a role in the depolymerization of the polymer, as shown in reaction (3)
##STR00003##
[0349] The hydrated SnCl.sub.2 melts at around 258 C. and the SnCl.sub.2 retains at least a portion (e.g., the majority) of its water content (see Example 22). In certain embodiments, at least a portion (e.g., all) of the depolymerization agent is hydrated. In certain embodiments, at least a portion (e.g., all) of the depolymerization agent maintains water at least until the depolymerization agent acts to depolymerize the polymer. In certain embodiments, the depolymerization agent includes at least 0.1 (e.g., at least 0.2, at least 0.3, at least 0.4, at least 0.5, at least 0.6, at least 0.7, at least 0.8, at least 0.9, at least 1, at least 1.5, at least 2, at least 3, at least 4, at least 5, at least 6, at least 7, at least 8, at least 9, at least 10, at least 11, at least 12, at least 13, at least 14, at least 15, at least 16, at least 17, at least 18, at least 19) wt. % water and/or at most 20 (e.g., at most 19, at most 18, at most 17, at most 16, at most 15, at most 14, at most 13, at most 12, at most 11, at most 10, at most 9, at most 8, at most 7, at most 6, at most 5, at most 4, at most 3, at most 2, at most 1.5, at most 1, at most 0.9, at most 0.8, at most 0.7, at most 0.6, at most 0.5, at most 0.4, at most 0.3, at most 0.2) wt. % water. Without wishing to be bound by theory, the hydration of the reactants (e.g., the depolymerization agent) may be due to moisture from the atmosphere. In certain embodiments, at least a portion (e.g., all) of the depolymerization agent absorbs moisture from environment, for example the surrounding atmosphere.
[0350] In certain embodiments, the reactants contain at least 1 (e.g., at least 2, at least 5, at least 10, at least 15, at least 20, at least 25, at least 30, at least 35, at least 40, at least 45, at least 50) wt. % and/or at most 95 (e.g., at most 90, at least 85, at least 80, at least 75, at least 70, at least 65, at least 60, at least 55, at least 50) wt. % of the depolymerization agent.
[0351] In some embodiments, the depolymerization agent is an inorganic salt. Examples of inorganic salts include tin(II) chloride (SnCl.sub.2), zinc chloride (ZnCl.sub.2), calcium chloride (CaCl.sub.2)), lead chloride (PbCl.sub.2), sodium chloride (NaCl), potassium chloride (KCl) and iron chloride (FeCl.sub.2).
[0352] In certain embodiments, the inorganic salt contains a metal of the crystalline metal oxide 1200. In certain embodiments, the inorganic salt undergoes an oxidation during the heating. For example, SnCl.sub.2 undergoes oxidation from oxygen present in the atmosphere to form SnO.sub.2.
[0353] Without wishing to be bound by theory, the phase transition of SnCl.sub.2 into SnO.sub.2 nanoparticles is:
##STR00004##
where O.sub.2 is consumed to form SnO.sub.2 and Cl.sub.2 gas is released.
[0354] Generally, the depolymerization agent has a melting point relatively close to the melting point of the polymeric material. In certain embodiments, the different in melting temperatures of the polymer and the depolymerization agent is less than 100 (e.g., less than 95, less than 90, less than 85, less than 80, less than 75, less than 70, less than 65, less than 60, less than 55, less than 50) C.
[0355] In general, the polymer (e.g., PET) depolymerizes to form the organic compound (e.g., terephthalic acid). In some embodiments, the reactants contain at least 1 (e.g., at least 2, at least 5, at least 10, at least 15, at least 20, at least 25, at least 30, at least 35, at least 40, at least 45, at least 50) wt. % and/or at most 99 (e.g., at most 95, at most 90, at least 85, at least 80, at least 75, at least 70, at least 65, at least 60, at least 55, at least 50) wt. % of the polymer. Examples of the polymer include polyethylene terephthalate (PET), poly(acrylonitrile), poly(6-aminocaproic acid), poly(caprolactam), Nylon, poly(etheretherketone) (PEEK), Poly(ethylene) (PE), poly(hexamethylene adipamide), poly(methyl methacrylate), poly(methylene oxide), poly(4-methylpentene), poly(propylene), poly(styrene), poly(trans-1,4-butadiene), poly(vinyl alcohol), poly(vinyl chloride) (PVC), poly(vinyl fluoride), poly(vinylidene chloride), and poly(vinylidene fluoride). In some embodiments, the polymer is derived from waste plastic.
[0356] Without wising to be bound by theory, it is believed that the organic compound (e.g., terephthalic acid) can undergo sublimation and/or decomposition at relatively high temperatures (e.g., greater than 500 C., greater than 600 C., greater than 700 C., greater than 800 C.). Without wishing to be bound by theory, it is believed that the phase transitions are:
##STR00005##
[0357] In some embodiments, the salt contains a chloride salt (e.g., LiCl and/or KCl). In some embodiments, the salt contains at least 40 (e.g., at least 45, at least 50, at least 55, at least 60) wt. % and/or at most 80 (e.g., 75, at most 70, at most 65, at most 60, at most 55, at most 50) wt. % LiCl. In some embodiments, the salt contains at least 20 (e.g., at least 25, at least 30, at least 35, at least 40, at least 45, at least 50) wt. % and/or at most 70 (e.g., at most 65, at most 60, at most 55, at most 50, at most 45, at most 40) wt. % KCl. In some embodiments, the salt contains at least 40 (e.g., at least 45, at least 50, at least 55, at least 60) wt. % and/or at most 80 (e.g., 75, at most 70, at most 65, at most 60, at most 55, at most 50) wt. % LiCl and/or at least 20 (e.g., at least 25, at least 30, at least 35, at least 40, at least 45, at least 50) wt. % and/or at most 70 (e.g., at most 65, at most 60, at most 55, at most 50, at most 45, at most 40) wt. % KCl. In some embodiments, the salt contains a eutectic mixture of LiClKCl. In some embodiments, the salt has a melting point of at least 250 (e.g., at least 300, at least 320) C. and/or at most 700 (e.g., at most 650, at most 600, at most 550, at most 500) C.
[0358] Without wishing to be bound by theory, it is believed that the salt (e.g., a eutectic mixture of KClLiCl) provides an ionic environment to enhance the formation of at least partially crystalline (e.g., crystallized) organic compound (e.g., terephthalic acid) monomers, plays a role in the formation of porosity within the resulting composition and supports the phase transition of the depolymerization agent to the crystalline metal oxide (e.g., molten SnCl.sub.2 to SnO.sub.2 particles) leading to the formation of at least partially crystalline organic compound (e.g., terephthalic acid) with crystalline metal oxide (e.g., SnO.sub.2) distributed within.
[0359] Generally, the reactions of the disclosure (e.g., the reactions depicted in
[0360] Without wishing to be bound by theory, it is believed that performing the reaction under an inert atmosphere and/or a hydrogen gas can reduce (e.g., prevent) oxidation of SnCl.sub.2 into SnO.sub.2 by oxygen present in the atmosphere, thereby forming a composition without SnO.sub.2, or with a reduced amount of SnO.sub.2 relative to a reaction performed in the presence of oxygen, or an oxide with reduced amount of oxygen. In such embodiments, in addition to or instead of SnO.sub.2, the composition can contain SnO and/or Sn. Without wishing to be bound by theory, it is believed that performing the reaction under an inert atmosphere and/or hydrogen gas can alter the organic compounds formed from the depolymerization of the polymer. In general, heating is performed to achieve a temperature greater than a melting point of the polymer, a melting point of the salt and a melting point of the depolymerization agent and/or at a temperature lower than a carbonization temperature of the polymer and a decomposition temperature of the organic compound. In certain embodiments, the mixture is heated to a maximum temperature of at least 250 (e.g., at least 300, at least 310, at least 350, at least 400, at least 450, at least 500) C. and/or at most 600 (e.g., at most 550, at most 500, at most 450, at most 400, at most 350, at most 310, at most 300) C. In certain embodiments, the mixture is held at the maximum temperature for at least 0.01 (e.g., at least 0.017, at least 0.1, at least 1, at least 2, at least 5, at least 10, at least 20, at least 30, at least 40, at least 50, at least 60) minutes and/or at most 120 (e.g., at most 110, at most 100, at most 90, at most 80, at most 70, at most 60, at most 50, at most 40, at most 30, at most 20, at most 10) minutes. In certain embodiments, the mixture is held at the maximum temperature for 1 second. In certain embodiments, the mixture is heated at a rate of at least 1 (e.g., at least 2, at least 3, at least 4, at least 5, at least 10, at least 15, at least 20, at least 30, at least 40, at least 50) C. min.sup.1 and/or at most 100 (e.g., at most 90, at most 80, at most 70, at most 60, at most 50, at most 40, at most 30, at most 20, at most 10, at most 5) C. min.sup.1.
[0361] In some embodiments, a reaction of the disclosure (e.g., the reactions in
[0362] Generally, the reactions of the disclosure (e.g., the reactions depicted in
[0363] In some embodiments, the reactants and/or the composition is (are) contacted with a solvent during the synthesis. In some embodiments, the solvent is an aqueous solution (e.g., an alkali aqueous solution, an acidic aqueous solution) and/or contains a polar organic liquid. In some embodiments, the polar organic liquid is an alcohol (e.g., methanol, ethanol, propanol, butanol).
[0364] In some embodiments, the solvent has a pH of at least 0 (e.g., at least 0.1, at least 1, at least 2, at least 3, at least 4, at least 5, at least 6) and/or at most 7 (e.g., at most 6, at most 5, at most 4, at most 3, at most 2, at most 1). In some embodiments, the solvent contains hydrochloric acid, sulfuric acid, nitric acid and/or phosphoric acid. In some embodiments, the solvent contains an acid at a concentration at least 1 (e.g., a t least 2, at least 5, at least 10, at least 15, at least 20, at least 25, at least 30, at least 35, at least 40, at least 45, at least 50, at least 55, at least 60, at least 65, at least 70, at least 75, at least 80, at least 85, at least 90) percent by volume (vol. %) and/or at most 98 (e.g., at most 95, at most 90, at most 85, at most 80, at most 75, at most 70, at most 65, at most 60, at most 55, at most 50, at most 45, at most 40, at most 35, at most 30, at most 25, at most 20, at most 15, at most 10, at most 5) vol. %.
[0365] In some embodiments, the solvent has a pH of at least 7 (e.g., at least 8, at least 9, at least 10, at least 11, at least 12, at least 13) and/or at most 14 (e.g., at most 13, at most 12, at most 11, at most 10, at most 9, at most 8). In some embodiments, the solvent contains a hydroxide (e.g., sodium hydroxide, potassium hydroxide). In some embodiments, the solvent contains a base acid at a concentration at least 1 (e.g., a t least 2, at least 5, at least 10, at least 15, at least 20, at least 25, at least 30, at least 35, at least 40, at least 45, at least 50, at least 55, at least 60, at least 65, at least 70, at least 75, at least 80, at least 85, at least 90) vol. % and/or at most 98 (e.g., at most 95, at most 90, at most 85, at most 80, at most 75, at most 70, at most 65, at most 60, at most 55, at most 50, at most 45, at most 40, at most 35, at most 30, at most 25, at most 20, at most 15, at most 10, at most 5) vol. %.
[0366] In certain embodiments, a composition of the disclosure (e.g., the nanostructured organic compound, the composition 1000, the composition 2000) includes the depolymerization agent and contacting the composition with the solvent (e.g., a leaching agent such as acidic water, HCl, H.sub.2SO.sub.4 or HNO.sub.3) removes at least a portion of the depolymerization agent. In certain embodiments, composition of the disclosure (e.g., the nanostructured organic compound, the composition 1000, the composition 2000) includes the depolymerization agent and contacting the composition with the solvent hydrolyzes at least a portion of the depolymerization agent.
[0367] In some embodiments, the depolymerization agent is SnCl.sub.2 and the hydrolysis of SnCl.sub.2 forms a second material with tin, chlorine, hydrogen and oxygen, where the second material is dispersed within the organic compound of the composition. In some embodiments, the second material is a tin oxide chloride hydroxide. In some embodiments, the second material stoichiometry of Sn.sub.21Cl.sub.16(OH).sub.14O.sub.6. In some embodiments, the second material is at least partially crystalline (e.g., crystalline).
[0368] In some embodiments, contacting the composition with the solvent (e.g., a leaching agent such as acidic water, hydrochloric acid, sulfuric acid or nitric acid) removes a Sn-containing material (e.g., SnO.sub.2, SnO, Sn, SnCl.sub.2) from the composition. In some embodiments, a composition containing Si, SnO.sub.2, and terephthalic acid (e.g., as described in Example 15), can be contacted with a solvent (e.g., sulfuric acid, hydrochloric acid) to remove the SnO.sub.2. Without wishing to be bound by theory, it is believed that this can avoid the hydrolysis reaction (1) (see discussion above).
[0369] In embodiments where a solvent is used, the methods can further include separating the composition from the solvent and/or drying the composition. Methods of separation are known in the art and include vacuum filtration and centrifugation. In some embodiments, the composition is dried under air, an inert atmosphere or vacuum. In certain embodiments, the composition is dried at a temperature of at least 196 (e.g., 100, 50, 0, 20) C. and/or at most 100 (e.g., at most 50, at most 20, at most 0) C.
[0370] As discussed previously, in some embodiments, the composition contains a silicon-containing material and/or graphene nanosheets. In some embodiments, the mixture contains a precursor of a silicon-containing material, and the resulting composition contains the silicon-containing material. In some embodiments, the mixture contains graphene nanosheets and the resulting composition contains graphene nanosheets. In some embodiments, the solvent contains a precursor of a silicon-containing material, and the resulting composition contains the silicon-containing material. In some embodiments, the solvent contains graphene nanosheets, and the resulting composition contains the graphene nanosheets.
[0371] In certain embodiments, the reactants contain at least 0.1 (e.g., at least 0.2, at least 0.5, at least 1, at least 2, at least 5, at least 10, at least 15, at least 20, at least 25, at least 30, at least 35, at least 40, at least 45, at least 50) wt. % and/or at most 98 (e.g., at most 95, at most 90, at most 85, at most 80, at most 75, at most 70, at most 65, at most 60, at most 55, at most 50) wt. % of the silicon-containing precursor. Examples of precursors of the silicon-containing material include elemental silicon, Ca.sub.2Si, Ca.sub.5Si.sub.3, CaSi, Ca.sub.3Si.sub.4, CaSi.sub.2 and Mg.sub.2Si. In certain embodiments, the precursor of the silicon-containing material contains nanoparticles. In certain embodiments, the precursor of the silicon-containing material have a particle size of at least 1 (e.g., at least 2, at least 3, at least 4, at least 5) nm and/or at most 1000 (e.g., at most 500, at most 200, at most 100, at most 50, at most 20, at most 10, at most 5) nm.
[0372] In some embodiments, the precursor of the silicon-containing material is balled-milled. In some embodiments, the precursor of the silicon-containing material is ball-milled with a solvent. In some embodiments, the solvent is n-hexanes. Without wishing to be bound by theory, it is believed that the solvent (e.g., n-hexane) prevents the oxidation of silicon particles during the ball-milling process. Furthermore, without wishing to be bound by theory, it is believed that the solvent (e.g., n-hexane) can functionalize the silicon surfaces during the mechanical milling, which may provide desirable properties to the final composition.
[0373] In certain embodiments, the reactants contain at least 0.1 (e.g., at least 0.2, at least 0.5, at least 1, at least 2, at least 5, at least 10, at least 15, at least 20, at least 25, at least 30, at least 35, at least 40, at least 45, at least 50) wt. % and/or at most 80 (e.g., at most 75, at most 70, at most 65, at most 60, at most 55, at most 50, at most 45, at most 40, at most 35, at most 30, at most 25, at most 20, at most 15, at most 10, at most 5) wt. % of the graphene nanosheets. In certain embodiments, the graphene nanosheets contain flakes having a flake size of at least 1 (e.g., at least 2, at least 5, at least 10, at least 20, at least 50, at least 100) nm and/or at most 5 (e.g., at most 4, at most 3, at most 2, at most 1) m. In certain embodiments, the graphene nanosheets have at least 1 (e.g., at least 2, at least 3, at least 4, at least 5) layers and/or at most 100 (e.g., at most 90, at most 80, at most 70, at most 60, at most 50, at most 40, at most 30, at most 20, at most 10) layers. In certain embodiments, the graphene nanosheets have a carbon purity of at least 90 (e.g., at least 91, at least 92, at least 93, at least 94, at least 95) %. In certain embodiments, the graphene nanosheets contain functional groups (e.g., hydroxyl group, a carbonyl group, a carboxyl group and/or an amino group) on their surface.
[0374] In some embodiments, the graphene nanosheets are produced through a cathodic electrochemical exfoliation of graphite electrodes. In some embodiments, cathodic electrochemical exfoliation is performed in a molten salt (e.g., lithium chloride and/or sodium chloride). In some embodiments, the cathodic electrochemical exfoliation is performed at a temperature of at least 500 (e.g., at least 600, at least 700, at least 800) C. and/or at most 900 (e.g., at most 800, at most 700, at most 600) C.
[0375] In certain embodiments, graphene nanosheets can be introduced into a composition of the disclosure by forming a suspension with the composition and graphene nanosheets and sonicating the suspension to form a product include the composition and the graphene nanosheets. In certain embodiments, the suspension includes an acid. In certain embodiments, the product contains at least 50 (e.g., at least 55, at least 60, at least 65, at least 70, at least 75, at least 80, at least 85, at least 90, at least 95, at least 99, at least 99.5) wt. % and/or at most 99.9 (e.g., at most 99.5, at most 99, at most 90, at most 85, at most 80, at most 75, at most 70, at most 65, at most 60, at most 55) wt. % of the composition. In certain embodiments, the product contains at least 0.1 (e.g., at least 0.2, at least 0.5, at least 1, at least 2, at least 5, at least 10, at least 15, at least 20, at least 25, at least 30, at least 35, at least 40, at least 45) wt. % and/or at most 50 (e.g., at most 45, at most 40, at most 35, at most 30, at most 25, at most 20, at most 15, at most 10, at most 5, at most 2, at most 1) wt. % of the graphene nanosheets.
[0376]
[0377] In some embodiments, zinc hydroxide chloride is used as the depolymerization agent. Without wishing to be bound by theory, zinc hydroxide chloride can decompose to form ZnCl.sub.2 upon heating.
[0378] In certain embodiments, a composition of the disclosure includes a metal-organic framework that includes hydrated water and the composition is heated to a second temperature, which removes at least a portion of the hydrated water from the metal-organic framework. In certain embodiments, the metal-organic framework has a first crystal structure prior to the heating to the second temperature and the metal-organic framework has a second crystal structure different from the first crystal structure after heating to the second temperature (see Example 32). In certain embodiments, the second temperature is at least 50 (e.g., at least 100, at least 150, at least 200, at least 250, at least 300, at least 350) C. and/or at most 400 (e.g., at most 350, at most 300, at most 250, at most 200, at most 150, at most 100) C. In certain embodiments, the composition is held at the second temperature for at least 1 millisecond (e.g., at least 0.1 seconds, at least 1 second, at least 10 seconds, at least 1 minute, at least 10 minutes, at least 1 hour) and/or at most 10 hours (e.g., at most 1 hour, at most 10 minutes, at most 1 minute, at most 10 seconds, at most 1 second).
[0379] In some embodiments, the reactions shown in
[0380] In some embodiments, the methods of the disclosure further include the preparation of Na.sub.2TP (Na.sub.2C.sub.8H.sub.4O.sub.4), Li.sub.2TP (Li.sub.2C.sub.8H.sub.4O.sub.4), K.sub.2TP (K.sub.2C.sub.8H.sub.4O.sub.4) or ZnTP (ZnC.sub.8H.sub.6O.sub.4) from a compound of the disclosure. For example, Na.sub.2TP can be prepared using acid-base reaction:
##STR00006##
[0381] Without wishing to be bound by theory, it is believed that the compounds of the disclosure undergo the reaction depicted above with faster kinetics relative to certain other organic compounds (e.g., commercial terephthalic acid that is not nanostructured and/or nanocrystalline). The greater reaction kinetics in the nanostructured organic compound (e.g., terephthalic acid) may be related to its nanoscale size and nanocrystalline structure, allowing the material to react at greater kinetics in comparison with certain other organic compounds (e.g., commercial terephthalic acid that is not nanostructured and/or nanocrystalline). The rapid preparation of functional materials, such as Na.sub.2TP, can reduce the cost of preparation, thereby promoting their use. For example, Na.sub.2TP can be applied in the anode of Na-ion batteries.
[0382] Without wishing to be bound by theory, compounds such as Li.sub.2TP (Li.sub.2C.sub.8H.sub.4O.sub.4), K.sub.2TP (K.sub.2C.sub.8H.sub.4O.sub.4) and ZnTP (ZnC.sub.8H.sub.6O.sub.4) could be produced by treating the nanostructured organic compound (e.g., nanostructured terephthalic acid) with appropriate solutions such as solutions of LiOH, KOH and Zn(OH).sub.2, respectively, at relatively short reaction times. Such compounds can be utilized as the electrodes of metal-ion batteries, such as Li-ion, K-ion and Zn-ion batteries, respectively.
[0383] In some embodiments, the reaction (15) can be performed in at most 18 (e.g., at most 16, at most 14, at most 12, at most 10, at most 8, at most 6, at most 5, at most 4, at most 3, at most 2, at most 1) hours.
Separation of Plastics
[0384]
[0385] While the reaction depicted in
[0386] Without wishing to be bound by theory, crystalline polymers are resistant to depolymerization due to their highly ordered structure and strong intermolecular forces whereas semi-amorphous or amorphous polymers can be more effectively depolymerized due to their less ordered structure. Additionally, polymers with a relatively high thermal stability, such as polyimides, may not be efficiently depolymerized.
[0387] In addition to PET, examples of the depolymerizable polymer include polystyrene, polyvinyl chloride, nylon, a polyurethane, a phenolic resin and an epoxy resin.
[0388] In addition to HDPE, examples of the non-depolymerizable (e.g., highly crystalline) polymer include a polyethylene and a polypropylene.
EXAMPLES
Example 1Synthesis
[0389] Polyethylene terephthalate (PET) was cut into approximately 105 mm pieces using scissors. 20 g of PET pieces were placed in an alumina crucible with an internal diameter of approximately 5 mm and a height of approximately 100 mm. 10.10 g SnCl.sub.2 (99.9%, Aladdin), 27.54 g KCl (99.9%, Aladdin) and 23.06 g LiCl (98%, Aladdin) were added to the crucible. The amounts of LiCl and KCl provided an eutectic composition (KCl: 54.8 wt. %-45.2 wt. % LiCl) with the melting point of about 360 C. The mixture was heated from room temperature to target temperatures of 500, 600, 700 and 800 C. (PDN-500, -600, -700, and -800, respectively) at a heating rate of 5 C. min.sup.1 in a vertical furnace equipped with an alumina tube. The dwell time at the maximum temperature was 20 minutes. The furnace was cooled with a rate of about 5 C. min.sup.1 to room temperature. The samples were washed with deionized water, vacuum filtered and dried at about 100 C. for 2 hours.
Example 2X-Ray Diffraction Measurements
[0390] Samples were measured on a powder diffractometer (Panalytical X'pert Pro) with Cu K radiation (=0.1542 nm) from 10 to 90 (2).
[0391] PET was heat treated with SnCl.sub.2 at 300 and 350 C. for 20 minutes followed by washing and filtration of the sample.
[0392]
[0393] The XRD pattern of (PET+SnCl.sub.2/350 C.) suggested the formation of terephthalic acid.
[0394] The XRD pattern of the PET heat treated with SnCl.sub.2 at 350 C. shows evidence of the formation of terephthalic acid.
[0395] For PDN-500 (PET+(SnCl.sub.2LiCL-KCl)/500 C.)) diffraction peaks appeared in the two-theta values of around 26.60, 33.90, 37.97, 39.00, 51.81, 54.79, 57.87, 61.92, 64.79, 66.01, 71.33, 78.76, 81.19, 83.78, and 87.29 and can be indexed to the (110), (101), (200), (111), (211), (220), (002), (310), (112), (301), (202), (321), (400), (222), and (330) diffraction planes of the tetragonal SnO.sub.2 (JCPDS01-070-4177), respectively. In addition to SnO.sub.2, the diffraction pattern confirmed the presence of terephthalic acid (C.sub.8H.sub.6O.sub.4, JCPDS031-1916) with anorthic crystalline structure. The peaks observed at 2=17.41, 25.21, 27.950 could be indexed to the (110), (0-10) and (200) diffraction planes of terephthalic acid. For comparison, the XRD pattern of commercially available terephthalic acid (C.sub.8H.sub.6O.sub.4, Shanghai Macklin, 400-623-8666, 99%) is also shown in
[0396]
[0397]
Example 3Temperature Dependence
[0398]
[0399]
[0400]
[0401]
[0402] The XRD data show the conversion of PET in molten LiClKCl and SnCl.sub.2 into at least partially crystalline terephthalic acid and SnO.sub.2 at a temperature of 500 C. and carbon and SnO.sub.2 at temperatures of 600, 700 and 800 C.
Example 4Raman Characterization
[0403] Raman spectra were recorded on a Jobin-Yvon LabRam HR800 spectrometer equipped with a 488 nm laser source.
[0404]
[0405] The Raman D band at 1337-1361 cm.sup.1 and G band at 1591-1594 cm.sup.1 observed in
Example 5FTIR Characterization
[0406] Fourier transform infrared (FTIR) spectroscopy was performed using a VERTEX 70 spectrometer within the wave range 400-4000 cm.sup.1.
[0407] The spectrum for PDN-800 had SnO.sub.2 framework vibrations and SnO stretching at 636 and 918 cm.sup.1, respectively. OH stretching signals were present at 1201, 1603 and 3454 cm.sup.1 from adsorbed water molecules.
[0408] The spectrum for PDN-500 had SnO stretching at 551, 571 and 681 cm.sup.1 and SnOSn vibration at 785 cm.sup.1. The spectra also contained a broad band at 3468 cm.sup.1 corresponding to OH stretching. The spectrum for PDN-500 further contained FTIR characteristic peaks of terephthalic acid. The peak at 1697 cm.sup.1 was attributed to the asymmetric stretching vibrations of the carbonyl group (CO), the peaks at 1419 cm.sup.1, 1298 cm.sup.1, 947 cm.sup.1, and 735 cm.sup.1 were assigned to CC stretching, CC stretching, OH bending, and out of plane aromatic ring bending, respectively, which are commonly observed in the FTIR spectrum of terephthalic acid. The other FTIR peaks at 1022, 1846, 1971, 2557, 2673, 2891, 2907, 2993 and 3072 cm.sup.1 also corresponded to terephthalic acid. The FTIR peaks observed at 889 and 1128 cm.sup.1 were assigned to hydrogen bonding between oxygen of SnO.sub.2 and hydrogen of the terephthalic acid (SnOH). The peaks observed in the FTIR spectra are summarized in Table 1.
TABLE-US-00001 TABLE 1 Summary of the peaks observed in the FTIR spectra of samples prepared at 500 and 800 C. Hydrogen SnO.sub.2 Terephthalic Acid bonding H.sub.2O PDN-500 SnO Out of plane aromatic ring bending SnOH (889 OH stretching (Sample stretching (735 cm.sup.1), OH bending (947 cm.sup.1), and 1128 cm.sup.1) (3447 cm.sup.1) prepared (551, 571 CC stretching (1298 cm.sup.1), CC at and 681 stretching (1419 cm.sup.1) and carbonyl 500 C.) cm.sup.1) and group (1697 cm.sup.1) + Peaks at 1022, SnOSn 1846, 1971, 2557, 2673, 2891, 2907, vibration 2993 and 3072 cm.sup.1 (785 cm.sup.1) PDN-800 SnO.sub.2 OH stretching (Sample framework (1201, 1603 prepared vibration and 3454 cm.sup.1) at (636 cm.sup.1) 800 C.) and SnO stretching (918 cm.sup.1)
[0409] The FTIR results suggest the presence of terephthalic acid and SnO.sub.2 in the sample prepared at a target temperature of 500 C.
Example 6Thermal Analysis
[0410] An SDT Q600 thermal analyzer equipped with alumina crucibles was used for differential scanning calorimetry (DSC), and thermal gravimetry analysis (TGA).
[0411] Generally, thermograms of terephthalic acid have partial sublimation in the form of an endothermic event at a temperature in the range of 300-400 C., followed by the decomposition of the remaining material at a higher temperature, without melting. The decomposition process is an exothermic event, leading to the formation of a gas phase (benzene, biphenyl, toluene, hydrogen and carbon monoxide) and residual carbon.
[0412] About 8 mg of PDN-500 (compound synthesized from PET, SnCl.sub.2, and LiClKCl, at a target temperature of 500 C. as described in Example 1) was analyzed by DSC and TGA techniques under an air flow rate of 100 mL min.sup.1, and the results are presented in
[0413] The TGA curve had a mass loss of 4.4% during the heating from room temperature to 250 C., corresponding to the removal of surface hydroxyls and/or adsorbed water. The TGA curve contained a sharp mass loss of 42.1% in the temperature range of 250-335 C. accompanied by an endothermic peak in the DSC curve at 328 C. This endothermic peak corresponded to the partial sublimation of terephthalic acid. Further heating caused a mass loss of 15.1% in the temperature range 334-465 C. in the TGA curve accompanied by an exothermic peak in the DSC thermograph at 461 C. This peak was attributed to the decomposition of the remaining terephthalic acid into gas species and residual carbon. The residual carbon was oxidized at higher temperatures, as evidenced by the exothermic peak with a maxima at 528 C., corresponding to a mass loss of 11.3% in the temperature range 462-573 C. in the TGA curve. The remaining mass of 27.1% was stable upon heating to 900 C., corresponding to the SnO.sub.2 in the sample. With an initial moisture presence of 4.4%, the SnO.sub.2 content of the sample was estimated as 28.3%.
[0414] The thermal analysis results suggest the presence of terephthalic acid and SnO.sub.2 in the sample.
Example 7Microstructural Characterization
[0415] Morphological characterizations were conducted using scanning electron microscopy (SEM, Ultra-Plus ZEISS) as well as transmission electron microscopy (TEM, Tecnai F20).
[0416]
[0417]
[0418]
[0419]
[0420]
Example 8Surface Area Characterization
[0421] Brunauer-Emmett-Teller (BET) method was employed to evaluate the surface area of samples.
[0422] The BET specific surface area of PDN-500 was determined to be 19.2 m.sup.2 g.sup.1.
Example 9XPS Characterization
[0423] X-ray photoelectron spectroscopy (XPS) of the compounds synthesized from PET and molten LiClKCl and PET, SnCl.sub.2, and LiClKCl, at a target temperature of 500 C. (PDN-500) as described in Example 1 was measured using an XPS equipment (ESCALAB250, Thermo Fisher Scientific).
[0424] XPS spectra of the PET+LiClKCl sample is shown in
[0425] XPS spectra of the PDN-500 sample is shown in
[0426]
Example 10Bulk Electrical Conductivity
[0427] The room temperature electrical conductivity was measured by a four-probe system (DCY-3F, Hunan Zhenhua Analysis Co. Ltd.) equipped with a vertical unidirectional hydraulic press. The evaluations were conducted by compressing 2.0 g of sample into an acrylic tube (ID=20.05 mm, H=45.37 mm) using a copper piston (D=20.05 mm, H=85.36 mm) on a copper holder, at different pressure values up to about 6 MPa using a hydraulic press. At different pressures, various values of electric current in the range 0.10-0.30 A were conducted between the copper piston and holder, and the corresponding potentials were recorded using the four-probe DC method at 20 C. The control system had a display with voltage and current resolution of 0.1 mV and 0.1 mA, respectively. The values of powder density could then be calculated by applying different values of pressure on the samples. The electrical resistance could be calculated from the slope of the V-I curves. The resistivity () of the samples was then calculated as follows:
where R is the electrical resistance obtained from the slope of voltage vs. current, S is the cross-sectional area of the sample pellet (D=2 cm) and h is the height of the sample pellet. By inversing the resistivity of sample, the electrical conductivity () could be calculated as follows:
[0428] To measure the electrical conductivity values, PDN-500 was thoroughly mixed with synthetic graphite powder (G) with the mass ratio of 25:75, and the mixtures obtained were used for the conductivity measurements. For the measurement, 2.0 g of the sample (G or G+PDN-500 mixture) was fed into the cavity of the electrical measurement device and the values of electrical conductivity for G (C.sub.G) and G+PDN-500 mixture (C.sub.G+PDN-500) were measured at various compressive pressures. The presence of graphite powder allowed to measure the bulk electrical conductivity of PDN-500 (C.sub.PDN-500) using the equation (7), and the results are shown in
[0429] As observed from
Example 11Li-Ion Storage Performance and Electrochemical Characterization
[0430] Slurry suspensions were made using the prepared samples (80 wt. %) mixed with conductive carbon (C65, 10 wt. %) and PVDF binder (10 wt. %) by the application of NMP solvent. The slurry suspensions were coated on copper foils, then vacuum dried at 100 C. overnight. Then, the copper foils loaded with active materials were cut into circular pieces with the diameter of 1.2 cm, and assembled into CR2025 half-cells. In this electrochemical cell, the coated copper foil functioned as the working electrode, while a Li disc functioned as both the reference electrode and the counter electrode. Meanwhile a glass microfiber separator (Whatman, 1823025) was placed between the above mentioned electrodes to prevent physical contact between them, while facilitating ion transport in the cell. The cell was assembled in an atmosphere controlled glove-box (Mikrouna) filled with high purity argon with 02 and H.sub.2O contents of less than 0.1 ppm. The active material mass loading was measured as 1.3 mg cm.sup.2. The same mass loading was used to evaluate galvanostatic cycling performances, and also for the cyclic voltammetry measurements. The electrolyte was LiPF.sub.6 (1 M) in ethylene carbonate (EC), dimethyl carbonate (DMC), and ethylmethyl carbonate (EMC) with 1:1:1 volume ratio. The coin cells were pressed using a punch machine (YLJ-24 T, MTI corporation). The half-cells were allowed to stabilize at room temperature for 10 h, and then assembled on a battery test system (Land CT2001A) to perform the charge and discharge processes in the voltage range 0.01-3.0 V (vs Li.sup.+/Li) at constant and variable current densities. The cyclic voltammetry (CV) measurement and electrochemical impedance spectroscopy (EIS) were conducted using a CHI-660E electrochemical workstation
[0431] The Li-ion storage performance of PDN-500, PDN-600, PDN-700 and PDN-800 were evaluated through constant current galvanostatic charge/discharge experiment and cyclic voltammetry using the half-cell configuration employing Li as both the counter and reference electrodes at the voltage range 0.01-3 V (vs Li.sup.+/Li) for 500 cycles.
[0432] The discharge capacity values over the Li-ion insertion/extraction cycles into/out of PDN-500, -600, -700 and -800 at the current density of 200 mA g.sup.1 are shown in
[0433] The coulombic efficiency of the electrode made of PDN-500 at a current density of 200 mA g.sup.1 is shown in
[0434] The Li-ion storage capacities of the waste plastic derived PDN-500 were measured at current densities between 100-2000 mA g.sup.1, as shown in
[0435] The Li-ion storage capacities of the PDN-500 electrode were measured at current densities between 100-5000 mA g.sup.1, as shown in
[0436] Cyclic voltammetry (CV) curves of PDN-500 recorded at different cycles are shown in
##STR00007##
[0437] The prolonged cycling capability of electrodes requires the presence of a stable SEI layer.
[0438] Furthermore, the cathodic peaks observed at around 0.83 and 0.22 V were attributed to the transformation of SnO.sub.2 to Sn, reaction (2a), and the alloying reaction between lithium and tin, leading to the formation of LiSn intermetallics, as shown in reaction (2b). The oxidation peak at around 0.54 V present during the first anodic cycle, was attributed to the lithium de-alloying of Li.sub.xSn, the reaction (2b). The anodic peaks at around 0.97 and 1.24 V corresponded to the reversible transition from Sn to SnO.sub.2 as shown in reaction (2a).
[0439] As shown in
[0440] Electrochemical impedance spectroscopy (EIS) measurements were performed on the PDN-500 electrode before cycling, and after 150 and 300 galvanostatic discharge/charge cycles at the current density of 200 mA g.sup.1. The electrochemical impedance spectra recorded at the frequency range from 10 mHz to 100 kHz at the amplitude of 5 mV, as well as the equivalent circuit for the Nyquist plots are shown in
[0441] The electrochemical parameters derived from the EIS spectra in
[0442] where R is the gas constant (8.314 J mol.sup.1 K.sup.1); T is the temperature (298 K); A is the surface area of the electrode (1.13 cm.sup.2); n is the molar number of electrons transferred (1 for lithium); F is the Faraday constant (96,485 C mol.sup.1); C is the concentration of Li-ions derived from tapping density of the active material, and a is the Warburg factor determined from the slope of real Z vs .sup.1/2 shown in
TABLE-US-00002 TABLE 2 Electrode kinetic parameters obtained from the equivalent circuit fitting of Nyquist plots Cycle Re () Rct () Rf () ( s.sup.1/2) D.sub.Li (cm.sup.2s.sup.1) 0 3.47 34.06 6.41 600.30 2.80 10.sup.11 150 3.58 22.83 8.81 283.44 1.26 10.sup.10 300 5.40 25.54 15.21 108.83 8.51 10.sup.10
[0443] From Table 2, the electrolyte resistance (R.sub.e) slightly increased from 3.47 in the non-cycled electrode to 3.58 after 150 cycles. This value considerably increased to 5.40 after 300 cycles. On the other hand, the charge transfer resistance (R.sub.ct) considerably decreased from 34.06 to 22.83 after 150 cycles. This value slightly increased to 25.54 after 300 cycles. Also, the resistance of SEI film (R.sub.f) slightly increased from 6.41 to 8.81 after 150 cycles, which further increased to 15.21 after 300 cycles. The Warburg coefficient, , was determined from the slope of the real impedance versus the reciprocal of the square root of the angular frequency (
[0444]
Example 12Morphological Characterization of Electrodes After Cycling
[0445] Morphological characterization of the electrodes used in Example 11 after cycling were performed with the methods of Example 7.
[0446]
[0447]
[0448]
Example 13Pseudocapacitive Performance
[0449] To evaluate the contribution of pseudocapacitive Li-storage to the cycling performance of PDN-500, sweep voltammetry measurements were carried out on the cell after 100 cycles at different scan rates of 0.2, 0.4, 0.6, 0.8 and 1.0 mV s.sup.1, as described in Example 11, and the results are shown in
where a and b are dimensionless variables. For a redox reaction limited by a semi-infinite diffusion-controlled process, b can have a value of 0.5, while that of the capacitive process would be close to unity. By plotting the log peak current vs log scan rate (
Example 14Oxygen-Free Synthesis
[0450] PET plastic pieces (10 g, polymeric material) were mixed with SnCl.sub.2 (5.05 g, depolymerization agent) as well as KCl (13.79 g) and LiCl (11.53 g). The mixture was heated to a maximum temperature of 500 C. with a heating rate of 10 C. min.sup.1 and a duration of 10 min at maximum temperature, then the temperature was reduced to room temperature. The heat-treatment process was conducted in a tube furnace under gas stream of Ar (95%) and H.sub.2 (5%). Then the materials obtained were washed with deionized water, and the suspension obtained was vacuum filtered using a polymer filter paper to collect the filtrate, which was dried afterward at 100 C. for a few hours.
[0451] The XRD pattern of the product obtained is shown in
[0452] The TEM micrograph recorded on the organic compound is shown in
Example 15Silicon-Containing Materials
[0453] Silicon particles with sizes of less than 500 m (21.7 g) were ball milled for 50 hours using a planetary ball billing machine together with zirconia balls (D=15 mm, 650 g) in the presence of n-hexane at a rotational speed of 300 rpm.
[0454]
[0455] The resulting SiNPs (2 g) were mixed with PET particles (4 g) and SnCl.sub.2 (4 g). The mixture was placed in an alumina crucible, and the crucible was placed inside a muffle furnace, and heated under an air atmosphere to 500 C. with a heating rate of 10 C. min.sup.1 and a holding time at maximum temperature of 5 min. Then, the furnace was cooled down to the room temperature, and the material obtained was washed with deionized water, followed by vacuum filtration and drying.
[0456] The XRD pattern of the product is shown in
[0457] The SEM morphology of the resulting product is shown in
Example 16Comparison Between Nanostructured and Commercial Terephthalic Acid
[0458] PET was nanostructured using SnCl.sub.2 as the depolymerization agent in the presence of LiClKCl according to the Example 1. The nanostructured material was characterized to be the mixture of nanostructured terephthalic acid (C.sub.8H.sub.6O.sub.4) and SnO.sub.2 nanocrystals. Micrometer-sized terephthalic acid powder (Shanghai Macklin Biochemical Co., 400-623-8666, 99%) was characterized as a comparison to the composition of Example 1.
Example 17Heat Treatment of PET, SnCl.SUB.2., and Li-KCL Under Ar Atmosphere
[0459] 60 g PET pieces were mixed with 184 g SnCl.sub.2, 46.4 g LiCl and 54.9 g KCl. The mixture was placed inside an alumina crucible (H=10 cm, D=7.5 cm), and the crucible was covered with an alumina lid, and placed into a stainless steel retort equipped with gas inlet/out. The retort was heated in an electric furnace, under a flow of Ar gas to a maximum temperature of 445 C. with an average heating rate of 5 C./min, while the temperature of the materials inside the crucible was measured by a thermocouple placed inside the crucible. After reaching the maximum temperature, the heating was terminated, followed by natural cooling of the retort to room temperature.
[0460]
[0461] Based on these observations, it is believed that the depolymerization of PET occurs at the interface between the salt and PET, and the depolymerized organic compound moved toward the upper part of the reactor, so that at the end of the process, the organic compound was dominantly positioned at the upper part, and the salt at the bottom of the reaction container. This positioning can substantially ease the separation process.
[0462] The material obtained at the upper part of the crucible was washed with water to remove remaining salt trapped within its porous structure, and the material obtained was dried at 80 C. for 2 hours.
Example 18Heat Treatment of PET, SnCl.SUB.2., and Li-KCL Under Ar+H.SUB.2 .Atmosphere
[0463] A mixture containing 13.79 g KCl, 11.53 g LiCl, 5.05 g SnCl.sub.2 and 10 g plastic pieces was placed in an alumina crucible, and the crucible was placed in a tube furnace equipped with an alumina tube. The tube was subjected a flow of Ar-5% H.sub.2 gas through the tube. The temperature was raised to 90 C. (8 h) and then with a heating rate of 10 C./min to 500 C. Then, the sample was maintained at 500 C. for 10 min before the temperature was reduced to room temperature. The heat-treatment was conducted under the flow of Ar-5% H.sub.2. The product obtained was then washed with deionized water, and subsequently vacuum filtered using a polymer filter. The filtrate was then dried at 100 C. for 24 h. The XRD pattern of the product recorded using Cu-K.sub. (=0.1542 nm) is shown in
[0464]
Example 19Water Purification
[0465] The product from Example 18, which contained crystalline organic compounds, SnO and Sn, was used as an adsorbent/photocatalyst for the removal of organic dyes from aqueous solutions. The photocatalytic and adsorption performances of the product were characterized in a closed metallic box at room temperature. 0.1 g product was added into 100 mL methyl orange (MO) or methylene blue (MB) solutions with a concentration of 50 mg/L. The suspension was subjected to magnetic stirring at various durations in the dark and under a LED light source module with a fixed wavelength of 450 nm in the visible region. A water cooling jacket was used to maintain the reaction temperature at 20 C. At specific intervals, volumes of 2 mL were extracted and filtered into a cuvette and characterized using a UV-Vis spectrophotometer.
[0466] Based on the absorption peak obtained, the concentration of dye solutions could be calculated by comparing the absorption spectrum with that of standard curves. Values of the adsorption capacity can be calculated from equation (12):
where q.sub.e is the adsorption capacity at equilibrium, m (g) is the mass of adsorbent, and V is the volume of the dye solution. C.sub.0 and C.sub.e are the initial and the equilibrium concentration of dye solutions, respectively. The value of organic compound removal performance (either by adsorption or photocatalytic degradation) at a given time (t) can be evaluated based on equation (13):
[0467] where C.sub.t is the concentration of dye in solution at given time (t). The dye removal performances of the product are shown in
Example 20Electrochemical Characterization
[0468] The product of Example 18 was mixed with conductive carbon (C45) and PAA-CMC (1:1, weight ratio) binder with the mass ratio of 7:1:1. The mixture was ground in deionized water to form a uniform slurry, and coated onto copper foil, followed by drying to form an electrode with a mass loading of 1.5 mg/cm.sup.2. The electrode fabricated was assembled into CR2025 half-cell using Li-disc served as the reference/counter electrode, and the LB-010 electrolyte.
[0469] The results indicate that the product from Example 18, which contained crystalline organic compounds, SnO and Sn can be employed as the anode of metal-ion batteries, for example the anode of a lithium ion battery. The results also indicate that the organic compounds could effectively influence the electrochemical performance of the metal oxide to maintain its Li-ion storage capacity over at least 140 cycles. Without wishing to be bound by theory, it is believed that the organic compound is able to support maintaining the Li-ion, Na-ion or K-ion storage capacity of the metal oxide or the semimetal oxide over cycling in a battery device
Example 21Conversion of PET into Nanostructured Terephthalic Acid Using Inorganic Salts
[0470] PET mineral water bottles were cut into pieces, and 138.5 g of PET pieces were placed into an alumina crucible. Then, 226.3 g of nominally anhydrous SnCl.sub.2 (Sigma, 208256, reagent grade 98%) was added to the crucible. The crucible was placed in a vertical furnace, and partially covered by an alumina lid. The furnace was heated, while the temperature inside the crucible was recorded using an alumina-shielded thermocouple placed inside the crucible. A schematic of the setup is shown in
[0471]
[0472] The phase transition that occurred during the heat-treatment process could be observed from the XRD patterns of
[0473] The XRD pattern of nominally anhydrous SnCl.sub.2 used in this example is shown in
Example 22Analysis of Thermal Phase Transitions
[0474] 11.046 mg PET and 38.401 mg SnCl.sub.2 were mixed and the mixture was placed in an alumina crucible, which was subsequently employed to measure the DSC and TGA curves of the mixture under air flow of 100 mL min.sup.1 at a heating rate of 10 C. min.sup.1. The results as well as thermograms obtained using PET and SnCl.sub.2 individually recorded under the same conditions are shown in
[0475]
[0476]
[0477]
[0478] Without wishing to be bound by theory, it is believed that the water content could lead to the depolymerisation of PET. According to proposed reaction (3) (see discussion above), the hydrated SnCl.sub.2 and PET co-melt at around 258 C., while the hydrated SnCl.sub.2 retains the majority of its water content. From temperatures of around 290-320 C., the water content of the melt caused the depolymerization of PET into its monomers, namely terephthalic acid (C.sub.8H.sub.6O.sub.4) and ethylene glycol, (CH.sub.2OH).sub.2, accompanied by the evaporation of the latter together with the remaining moisture. This event was identified in the DSC thermogram of
TABLE-US-00003 TABLE 3 XRD peak information Pos. Height FWHM d-spacing Rel. Int. [2Th.] [cts] [2Th.] [] [%] 16.9948 3011.02 0.1496 5.21730 98.63 24.8315 1356.01 0.1309 3.58566 44.42 27.5409 3052.97 0.1870 3.23876 100.00 29.3149 286.71 0.1122 3.04668 9.39 31.4419 130.80 0.2991 2.84526 4.28 32.3090 159.47 0.1870 2.77086 5.22 33.0040 134.24 0.1870 2.71408 4.40 34.8216 139.16 0.2244 2.57646 4.56 36.5462 39.82 0.8974 2.45875 1.30 39.2597 372.40 0.1309 2.29483 12.20 40.6818 271.76 0.2617 2.21784 8.90 48.3471 31.43 1.1965 1.88261 1.03 51.1331 81.66 0.4487 1.78639 2.67 55.8152 42.89 0.4487 1.64712 1.40 57.2170 65.79 0.5235 1.61006 2.16 64.6527 20.10 0.7296 1.44051 0.66
[0479] Values of the full width at half maximum (FWHM, 2-theta) for the peaks at 2-theta values of 16.99, 24.54 and 29.31 are 0.1496, 0.1309 and 0.1870 degrees, respectively. Using these values, the average crystalline sizes were calculated at different crystalline directions based on the Scherer equation:
where k is the Scherer's constant (K=0.9), is the X-ray wavelength (1.54 ), is FWHM of the diffraction peak in Radian, and is the angle of diffraction. Accordingly, the average crystalline sizes for peaks located at 2-theta values of 16.99, 24.54 and 29.31 in the diffraction pattern of
Example 23Microstructural characterization of waste plastic derived terephthalic acid
[0480]
[0481] Terephthalic acid obtained through the depolymerization of PET with SnCl.sub.2 differs from the commercially available terephthalic acid samples, and those reported in the literature due to the unique nanostructured morphology of the former.
Example 24Electrochemical Performance of Nanostructured Terephthalic Acid
[0482] The terephthalate acid produced by depolymerization of waste PET using SnCl.sub.2 (Example 21, as shown in
[0483] The presence of plateaus at around 0.28/0.5 V vs Na/Na.sup.+ in the discharge/charge processes is highly beneficial for Na-ion storage technology. These values provide a high-level of safety, avoiding sodium plating on the surface of the electrode that might arise from approaching a voltage of 0 V vs Na/Na.sup.+. These values are also relatively low, ensuring a high energy density of the battery using the nanostructured terephthalate acid as the anode material.
[0484] The results show that Na-ion insertion/extraction into/out of the electrode made of the nanostructured terephthalic acid occurs at voltages of 0.28/0.5 V vs Na/Na.sup.+, providing both safety and high-energy density characteristics for a battery using the nanostructured terephthalic acid as the anode material. The results suggest that the nanostructured terephthalic acid can be used as the electrode of metal-ion batteries, including the anode of Li-ion, Na-ion and K-ion batteries.
Example 25Conversion of PET into Nanostructured Terephthalic Acid with Oxide or Hydroxide Phases using Inorganic Salts
[0485] Pieces of PET plastic (20.1 g) made by cutting waste water bottles were mixed with nominally anhydrous SnCl.sub.2 (142.0 g) and the mixture was placed into an alumina crucible. The crucible containing the mixture (162.1 g) was placed in a gas-tight steel retort, and the retort was placed in a vertical resistance furnace. The temperature inside the crucible was measured using an alumina-shielded thermocouple placed inside the mixture. The furnace was heated from room temperature to a maximum temperature of 333 C., while the retort was maintained under flow of Ar gas (60 mL/min). The temperature inside the crucible increased from 23 C. to a maximum temperature of 312 C. over 137 min. Then, the temperature was maintained at the maximum temperature for 13 min before the furnace was turned-off. After cooling the furnace to room temperature, the material inside the crucible was weighed to be 148.3 g. The weight loss (13.8 g) mainly correspond to the evaporation of ethylene glycol and the remaining moisture of the melt, upon conversion of PET into nanostructured terephthalic acid. Conversion of PET into terephthalic acid using hydration (moisture) of the salt, with ethylene glycol removed, can lead to the 13.54% mass loss as shown in reaction (3).
[0486] 20.1 g PET produced 17.3 g terephthalic acid, leading to a 2.8 g mass loss. The additional 11 g mass loss was attributed to the evaporation of the remaining hydration moisture during the depolymerization process. Based on these calculations, it is expected that 142 g SnCl.sub.2 can produce 85 g nanostructured terephthalic acid at temperatures around 300 C.
[0487] The material obtained by the heat-treatment of PET and SnCl.sub.2 was washed with distilled water (pH7), and the suspension obtained was filtered. The filterate was dried at 80 C. for 2 hours, and then subjected to X-ray diffraction analysis. The pattern obtained is shown in FIG. 41, where the presence of terephthalic acid monomer, C.sub.8H.sub.6O.sub.4 (ICDD00-021-1919) with anorthic crystalline structure as the main phase and tin oxide chloride hydroxide, Sn.sub.21Cl.sub.16(OH).sub.14O.sub.6 (ICDD00-035-0907), with rhombohedral crystalline structure as the minor phase can be confirmed. The formation of tin oxide chloride hydroxide can be related to the hydrolysis of SnCl.sub.2 during the washing step with distilled water (as shown in reaction (1)).
[0488] Tin oxide chloride hydroxide has a relatively low solubility in water, and therefore, remains in the nanostructure of terephthalic acid after washing and filtration.
Example 26Heat Treatment of PET with SnCl.SUB.2 .in the Presence of Si to Fabricate Organic Compound Embedded with SiNPs
[0489] 6 g SiNPs (Sigma Aldrich, 633097) with nominal particle sizes of less than 100 nm and spherical morphology was mixed with 20 g waste PET plastic bottles (cut into pieces of few centimes in length) and 159.6 g SnCl.sub.2 powder (Sigma Aldrich, 208256). The mixture was loaded into an alumina crucible. The crucible was placed in an Inconel retort equipped with gas inlet/outlet ports. The retort was located inside a resistance furnace, and heated under flow of Ar-5% H.sub.2 from room temperature to a maximum temperature of 284 C., followed by a dwell time of 5 min. Then, the temperature was reduced to room temperature, and 1 g of the product obtained was washed with diluted HCl acid (10%) to remove the remaining salt, followed by drying at 100 C. for 2 h under flow of Ar-5% H.sub.2. Then, the sample obtained was measured using electron microscopy.
Example 27Electrochemical Performance of Organic Compound Embedded with SiNPs
[0490] 12.21 g of the product obtained by heating the mixture of PET, SnCl.sub.2 and SiNPs to 284 C. (Example 26) together with 2.05 graphene nanosheets were added into 400 mL concentrated sulfuric acid, and the suspension was subjected to ultrasonication for 20 min, followed by 20 min magnetic stirring. The suspension was filtered, and the filtrate was washed with deionized water and dried at 180 C. under flow of Ar-5% H.sub.2 for 5 h. The XRD pattern of the product obtained is shown in
[0491] The material obtained was used to prepare a lithium ion battery anode. PI powder was added into 400 L NMP and stirred. Then, the sample containing Si, terephthalic acid and graphene (
[0492] The results show that the material with SiNPs embedded within the crystalline organic compound can be used as the anode of metal-ion batteries, such as the anode of lithium-ion batteries.
Example 28Conversion of Waste Plastics into Zinc Metal-Organic Frameworks Embedded in Organic Compounds
[0493] 16.1 g ZnCl.sub.2 (Sigma, 98%) was mixed with small pieces of waste PET material (11.5 g). The mixture (27.6 g) was placed into an alumina crucible, and the crucible was placed inside a gas-tight steel retort. The latter was placed inside a vertical furnace. The retort was heated while a flow of Ar gas (60 mL/min) was directed through the retort. The temperature inside the crucible (measured using an alumina-shielded thermocouple) was increased from room temperature to 373 C. by a heating rate of 7 C./min. Then, the furnace was turned-off and the temperature was allowed to cool-down to room temperature. The product obtained (21.4 g) was washed with distilled water to dissolve the salt, followed by filtration. The filtrate obtained was dried at 80 C. for 2 h, and then characterized.
[0494]
TABLE-US-00004 TABLE 4 XRD peak information, indicating the ZnC.sub.8H.sub.4O.sub.43.5H.sub.2O (herein called A) and the organic compound (herein called B) in the two-theta 1-50 degree. Pos. Height FWHM Left d-spacing Rel. Int. [2Th.] [cts] [2Th.] [] [%] Phase 9.482808 146.116600 0.112176 9.32675 3.33 B 11.751230 2650.078000 0.149568 7.53095 60.39 A/B 14.736880 340.517500 0.130872 6.01124 7.76 A/B 16.592320 4388.416000 0.186960 5.34297 100.00 A/B 16.987260 651.004000 0.112176 5.21963 14.83 A/B 18.230590 323.419600 0.149568 4.86636 7.37 B 18.860090 292.950500 0.112176 4.70533 6.68 B 19.148790 362.369500 0.112176 4.63504 8.26 B 20.269260 1003.419000 0.168264 4.38128 22.87 B 21.162970 788.494300 0.149568 4.19823 17.97 B 22.708300 135.086900 0.186960 3.91591 3.08 B 24.054380 282.649900 0.112176 3.69974 6.44 A/B 24.571930 2962.649000 0.168264 3.62298 67.51 A/B 25.088680 2969.713000 0.186960 3.54951 67.67 B 25.774590 160.098400 0.112176 3.45659 3.65 B 26.944970 291.683300 0.224352 3.30905 6.65 B 27.463230 2248.561000 0.261744 3.24777 51.24 A/B 27.968800 190.193600 0.149568 3.19020 4.33 A/B 29.549270 147.371100 0.149568 3.02307 3.36 B 30.018930 171.266600 0.149568 2.97684 3.90 B 30.793560 504.628800 0.149568 2.90370 11.50 B 31.532050 369.745100 0.186960 2.83736 8.43 B 32.206890 34.180160 0.224352 2.77943 0.78 B 34.174190 356.208200 0.261744 2.62380 8.12 B 35.202210 993.416100 0.186960 2.54949 22.64 A/B 36.032150 121.249400 0.186960 2.49265 2.76 B 36.746310 145.452400 0.186960 2.44583 3.31 B 37.595320 209.144000 0.186960 2.39253 4.77 B 38.528160 80.418400 0.224352 2.33672 1.83 B 39.279810 205.299900 0.149568 2.29372 4.68 B 41.060180 663.329000 0.149568 2.19829 15.12 B 41.378000 581.749900 0.112176 2.18213 13.26 A/B 43.869840 72.456390 0.149568 2.06379 1.65 B 44.999370 339.056400 0.112176 2.01458 7.73 A/B 48.160850 143.961500 0.261744 1.88947 3.28 B
Example 29Conversion of Waste Plastics into Metal-Organic Frameworks
[0495] 8.47 mg PET pieces were mixed with 30.51 g nominally dry ZnCl.sub.2 and the mixture (38.98 mg) was placed in an alumina crucible. The crucible was placed in a thermal analysis aperture, and heated at a heating rate of 20 C./min to 1200 C. under Ar flow of 100 mL/min.
[0496] According to the TGA curve of
[0497] As can be realized from the TGA graph of
Example 30Morphological Characterization of Zinc Metal-Organic Framework Embedded in Organic Compound
[0498]
[0499] The energy dispersive X-ray spectra (EDS) recorded on the zinc metal-organic framework crystal and the organic compound are shown in
[0500]
[0501]
[0502] Based on the micrographs of
[0503] Further insights into the morphological characteristics of the zinc metal-organic framework embedded in organic compound product were be obtained by transmission electron microscopy (TEM, Tecnai F20, 200 kV).
[0504] As can be seen in
[0505]
Example 31Li-Ion Storage Performance of Zinc Metal-Organic Framework Embedded in Organic Compound
[0506] ZnC.sub.8H.sub.4O.sub.4.Math.3.5H.sub.2O embedded in C.sub.XH.sub.yO.sub.z (as described in Examples 28 and 30) was used to make an electrode. ZnC.sub.8H.sub.4O.sub.4.Math.3.5H.sub.2O embedded in C.sub.XH.sub.yO.sub.z, PVDF binder (in NMP) and conductive carbon (Super P) (6:3:1) were thoroughly mixed to make a uniform slurry, which was then coated on copper foil, and dried at 80 C. for 10 h under vacuum to remove NMP. The electrode obtained with a mass loading of greater than 1.5 mg/cm.sup.2 was used to assemble a CR 2025 coin cell, employing metallic Li as both the counter and reference electrode, and 1.0 M LiPF.sub.6 in EC:DEC:EMC (1:1:1 wt %) and Celgard 2400 polypropylene films as the electrolyte and separator, respectively. The cycling performance was measured at the current density of 100 mA/g in potential range 0.01-3 V vs Li/Li.sup.+. The results obtained are shown in
Example 32Heat Treatment of ZnC.SUB.8.H.SUB.4.O.SUB.4..Math.3.5H.SUB.2.O Embedded in Organic Compound
[0507] ZnC.sub.8H.sub.4O.sub.4.Math.3.5H.sub.2O embedded in organic compound (C.sub.XH.sub.yO.sub.z) was be transformed into heat-treated zinc terephthalate (Zn-TP) embedded in terephthalic acid (TPA) by a heat-treatment process. ZnC.sub.8H.sub.4O.sub.4.Math.3.5H.sub.2O embedded in organic compound (C.sub.XH.sub.yO.sub.z) was heated at 150 C. for 2 hours under Ar. X-ray diffraction pattern of the heat-treated sample, in comparison with that of the original sample is shown in
[0508] In
[0509] In
TABLE-US-00005 TABLE 5 XRD peak information Pos. Height FWHM d-spacing Rel. Int. [2Th.] [cts] [2Th.] [] [%] 9.8864 13729.89 0.1299 8.94689 60.97 11.0894 1415.97 0.1624 7.97887 6.29 14.8318 5953.82 0.1624 5.97297 26.44 17.4498 22520.21 0.1624 5.08230 100.00 19.3259 15308.36 0.1948 4.59296 67.98 19.7846 3602.42 0.1299 4.48749 16.00 21.4834 597.91 0.3897 4.13633 2.65 23.6231 1319.29 0.1624 3.76630 5.86 24.0256 3054.31 0.1624 3.70410 13.56 25.2705 2852.44 0.1624 3.52439 12.67 26.2512 4809.08 0.2273 3.39491 21.35 28.0173 4416.08 0.1948 3.18479 19.61 28.6306 1987.39 0.2273 3.11794 8.82 29.8468 1138.66 0.2273 2.99362 5.06 30.7975 788.42 0.1624 2.90334 3.50 31.3231 2301.06 0.2598 2.85581 10.22 32.4478 1582.85 0.1624 2.75934 7.03 33.4543 217.96 0.1624 2.67860 0.97 34.5762 279.46 0.2273 2.59420 1.24 35.2634 711.20 0.0974 2.54521 3.16 36.9912 429.07 0.1948 2.43020 1.91 38.4714 181.42 0.3897 2.34004 0.81 40.1129 2649.52 0.2922 2.24798 11.77 41.4170 630.40 0.1624 2.18017 2.80 42.3843 732.05 0.1948 2.13262 3.25 42.9927 972.31 0.1948 2.10385 4.32 45.3727 418.25 0.2273 1.99887 1.86 46.0717 210.05 0.1948 1.97016 0.93 47.2000 714.43 0.1948 1.92566 3.17 48.1390 789.32 0.2273 1.89027 3.50 49.1294 227.60 0.1299 1.85446 1.01 50.0380 425.32 0.5196 1.82290 1.89 50.7185 383.78 0.0974 1.80002 1.70 51.5949 447.53 0.1299 1.77149 1.99 53.2626 191.67 0.2598 1.71989 0.85 55.7023 225.11 0.1948 1.65021 1.00 56.7651 272.43 0.1624 1.62181 1.21 57.7324 194.05 0.2598 1.59692 0.86 59.4284 177.27 0.1948 1.55533 0.79 60.1083 232.57 0.1948 1.53936 1.03 60.7418 165.12 0.3897 1.52481 0.73 61.8632 186.59 0.3247 1.49983 0.83 62.7501 87.62 0.3247 1.48076 0.39 63.5379 139.52 0.3247 1.46428 0.62 68.2510 164.90 0.3247 1.37420 0.73 70.2445 168.44 0.3247 1.34001 0.75 70.8199 73.07 1.0391 1.33053 0.32 73.1061 42.28 0.3897 1.29446 0.19 74.3049 96.87 0.6494 1.27652 0.43 78.1805 70.90 0.4752 1.22164 0.31
Example 33Metal-Ion Storage Performance of Heat-Treated Zinc Terephthalate (Zn-TP) Embedded in Terephthalic Acid (TPA)
[0510] To observe the Na-ion storage performance, an electrode was made using heat-treated Zn-TP embedded in terephthalic acid (as described in Example 31) as the active material. For this, the active material was mixed with conductive carbon (C45) and PVDF binder with the mass ratio of 6:3:1 using NMP as the solvent. The resulting slurry was then coated on copper foil using a 200 m doctor blade, and dried in a vacuum oven at 80 C. for 12 hours. The mass loading of the electrode was around 1.5 mg/cm.sup.2. Coin-type half-cells (CR 2032) were assembled using metallic sodium as the counter/reference electrode, 1.0 M NaCF.sub.3SO.sub.3 in diglyme as the electrolyte, and glass microfiber (Whatman, 1823025) as the separator. The half-cells were assembled in a glove box under high purity argon with 02 and H.sub.2O contents of less than 0.1 ppm. The cells were allowed to stabilize at room temperature for 10 hours, and then assembled on a battery test system, where the measurements were conducted at a constant current of 30 mA/g in the voltage range 0.01-3.0 V vs Na/Na.sup.+. The galvanostatic discharge-charge curves were recorded at a current density of 30 mA/g. The discharge/charge profiles for the first four cycles are shown in
[0511] The Li-ion storage performance of heat-treated Zn-TP embedded in terephthalic acid was also examined. Zn-TP embedded in terephthalic acid was mixed with PVDF binder and conductive carbon (Super P) (6:1:3) using NMP as the solvent. The slurry made was coated on copper foil, and dried at 80 C. for 10 h under vacuum. As described in previous examples, coin cells were assembled using Li as the counter/reference electrode and 1.0 M LiPF.sub.6 in EC:DEC:EMC (1:1:1 wt %) as the electrolyte. The electrode obtained with mass loading of around 1.5 mg/cm.sup.2 was cycled at the current density of 100 mA/g in the potential window 0.01-3 V vs Na/Na.sup.+.
[0512] The results show that heat-treated Zn-TP embedded in terephthalic acid product (obtained in Example 31) can be used as an efficient anode of metal-ion batteries, such as the anode of Na-ion batteries (SIBs) or Li-ion batteries (LIBs).
Example 34Treatment of HDPE with SnCl.SUB.2
[0513] A plastic bottle made of HDPE was cut into pieces with dimensions of a few centimeters. A quantity of 30.0 g HDPE pieces was mixed with 140.0 g SnCl.sub.2 and the mixture (170.0 g) was loaded into an alumina crucible. The crucible was heated in a vertical resistance furnace under flow of argon gas to 337 C. with an average heating rate of 3 C./min, while the temperature inside the crucible was measured throughout the experiment. After termination of heating, the crucible was cooled down to room temperature. The mass of materials after the heat-treatment was measured to be 168.0 g, indicating a negligible mass loss of 0.7% which corresponded to the dehydration of the materials during the heat-treatment process.
[0514] The X-ray diffraction pattern of HDPE after and before heat treatment process is shown in
[0515] The results suggest that a mixture of PET with HDPE heated with SnCl.sub.2 to a sufficiently high temperature would depolymerize PET, while HDPE would be melted during the heating process, and sink to the bottom of the container, leaving the porous structure of terephthalic acid monomers, resulting from the depolymerization of PET, on the upper part of the container.
Example 35UV-Vis Measurements
[0516]
[0517] As can be observed from
[0518] Despite having this similarity, the two compounds show obvious differences in terms of light absorbance. First, the light absorbance of the nanostructured terephthalic acid at the peak of 242 nm (1.840 a.u.) is around 2.3 times greater than the light absorption of commercial terephthalic acid at the adsorption peak (0.815). Second, the light absorbance of commercial terephthalic acid is close to zero at larger wavenumbers greater than 300 nm. In contrast, the nanostructured terephthalic acid shows a relatively large light absorbance at all wavelengths. For instance, at the concentration of 0.5 g/L, the following absorbance data was observed from
[0519] Moreover,
[0520] As expected from
Example 36Production of Na.SUB.2.TP Using Commercial and Nanostructured TPA
[0521] 1.5 g NaOH was mixed with 1.5 g TPA (either commercial TPA or nanostructured TPA) in 60 mL ethanol (purity99.7%, 0.789-0.791 g/mL at 20 C.) under magnet stirring for various periods of time (6 h, 12 h, 18 h, and 24 h). Then, the mixture was subjected to centrifugation to retrieve the product, which was subsequently dispersed in ethanol and centrifuged again. This last step was repeated two times, and then, the obtained powder was dried under vacuum at 150 C. for 1 h.
[0522] X-ray diffraction patterns were recorded on the commercial TPA, the nanostructure TPA and the products obtained at various processing time periods using a PANalyco instrument with CuK.sub. radiation (=1.54 ) with step size, dwell time and scan speed of 0.033, 45 s and 0.094 degree/second, respectively.
[0523] As shown in
[0524]
[0525]
[0526] In contrast to the commercial TPA, the nanostructured TPA is considerably more reactive towards NaOH so that only 6 h of treatment (or less) was sufficient to prepare Na.sub.2TP.
Example 37Silicon-Thermally Modified PI Electrode for Li-Ion Storage
[0527] The effect of PI binder on the Li-ion storage performance of SiNPs (particle sizes=20-60 nm, 99.9%, Aladdin) was investigated by assembling half-cells. First, 10 mg PI powder (PI, M.sub.w=50000-80000, Macklin) was mixed with 405 mg (400 L) NMP to form a uniform solution. Then, 10 mg conductive carbon (Super P, 99.9%) and 80 mg SiNPs were added to the PI solution, and the mixture was subjected to ultrasonic treatment for 2 h to obtain a uniform dispersion. Thereafter, the dispersion was stirred for 3 hours, and the resulting uniform slurry was coated on Cu foil, and dried at room temperature for 10 min, and then at 100 C. for 2 h under vacuum to remove NMP. After drying, the electrode was heated to various temperatures of 300, 350 and 400 C. with a heating rate of 2 C./min under an Ar-4% H.sub.2 stream in a tube furnace, with a dwell time at the maximum temperature of 2 h. The temperature was then reduced to room temperature under the same gas flow, and the electrode obtained was used to assemble a coin cell.
[0528] For comparison, electrodes were fabricated using PAA/CMC (1:1 mass ratio) as the binder according to the procedure above, without the high-temperature heat-treatment being applied. The coin cells (2025 type) were assembled in an argon-filled glovebox, using polypropylene as the separator, 1 M lithium hexa-fluorophosphates (LiPF.sub.6) as the electrolyte salt, and the mixture of ethylene carbonate (EC), diethyl carbonate (DEC) and ethyl methyl carbonate (EMC) (EC/DEC/DEC=1:1:1 by mass) as the salt solvent. In the assembled coin cells, metallic lithium discs were used as both the reference and counter electrodes. X-ray diffraction (XRD) phase characterization was conducted using a D8 ADVANCE equipment using Cu-K radiation (1.5405 ) in the range 2=10-80. Fourier transform infrared (FTIR) examination was performed using a VERTEX70 equipment employing KBr pellet as the reference. X-ray photo-electron spectroscopy (XPS) was carried out using a Thermo Scientific K-Alph instrument. UV-Vis absorption spectroscopy was conducted using an Evolution 220 instrument using NMP as the solvent. The morphology of cycled electrodes was studied through scanning electron microscopy (SEM, ZEISS EVO18) after being immersed in dimethyl carbonate (DMC) overnight before SEM measurements. Galvanostatic charge-discharge measurements were performed at 0.01-3.0 V (25 C.) using a LAND battery test system. The electrochemical reactions taking place in the electrodes were evaluated by cyclic voltammetry (CV) performed on an electrochemical workstation (CHI 660E, China) at a scan rate of 0.1 mV s.sup.1 in the voltage range 0.01-3.0 V vs Li/Li.sup.+. Electrochemical impedance spectroscopy (EIS) measurements were performed employing an AC oscillation amplitude of 5 mV over a frequency range from 100 kHz to 10 MHz. At the stable OCV status, EIS data were measured by the CHI 660E electrochemical workstation.
[0529] The PI material used was a thermoplastic polymer formed by the polycondensation and imidization of 1-(4-aminophenyl)-1,3,3-trimethyl-2H-inden-5-amine (DAPI) and benzophenone-3,3,4,4-tetra-carboxylic dianhydride (BTDA) and was soluble in NMP.
[0530] The PI material was heated to 350 C. with a dwell time of 2 h. After the heat-treatment, the PI material underwent an obvious change from light-yellow powder to dark-brown hard lumps.
[0531] In the XRD pattern of the PI before heat treatment, two broad diffraction peaks were present at 2=10-30 and 2=40-50, which correspond to the amorphous structure of PI, demonstrating the disordered arrangement of the PI molecular chains. Meanwhile, these two broad peaks also appeared in the XRD pattern of PI-350, illustrating the same amorphous structure of PI-350. Selected physical properties of PI before and after heat treatment are presented in Table 6. As can be seen, in addition to differences in appearance and NMP solubility, PI-350 was found to be mechanically much harder in comparison with PI. This may indicate the greater structural packing of the polymer chains in PI-350, with decreased free volume. This property could contribute to higher mechanical properties of PI binder to alleviate volume expansion involved in the cycling of Si electrode as discussed later in this article.
TABLE-US-00006 TABLE 6 Selected properties of PI before and after the heat treatment. Characteristic Original PI PI-350 Structure Amorphous Amorphous Colour Light yellow Dark brown Appearance Powder Lump Solubility in NMP High Low
[0532] Without wishing to be bound by theory, the occurrence of crosslinking between molecular chains of PI taking place through the heat treatment process may lead to the formation of charge transfer complexes (CTCs), which is in turn responsible for the differences observed between properties of the original PI and those of PI-350. Without wishing to be bound by theory, it is believed that CTCs are formed through electron transfer between the electron-rich donor molecules and electron-deficient acceptor molecules, such as the five-membered imide rings and benzene rings. Without wishing to be bound by theory, it is believed that after heat treatment, the molecular chains of PI are able to approach each other closely enough to allow transfer of p-electron through the electron donator and accepter compartments of PI, leading to the formation of CTCs among PI chains as exhibited in
[0533] To demonstrate the formation of CTCs in PI during the heat treatment, FTIR spectroscopy was carried out on the original PI and PI-350. The FTIR spectrum of PI (
[0534] By comparing the FTIR spectra of PI with that of PI-350, the peaks related to CO and CN bonds in imide groups both shifted to lower wave numbers. Without wishing to be bound by theory, this red-shift phenomenon was caused by the interaction among intermolecular groups. Without wishing to be bound by theory, it is believed that, for the case of PI-350 sample, under the influence of the heat treatment, the molecular chains could approach each other close enough to form CTC structures, through crosslinking, as shown in
[0535] The UV-Vis results recorded on the PI/NMP solution and the upper part of the PI-350/NMP are shown in
[0536] PI material with abundant carbonyl groups (CO) in imide rings can form strong hydrogen bonding with SiNPs utilizing hydroxyl groups (OH) on their surface. Without wishing to be bound by theory, it is believed that this allows the PI binder to bond with SiNPs relatively firmly, making a relatively robust electrode with the potential to alleviate volume expansions that occur during the Li.sup.+ insertion and de-insertion.
[0537] Surface characterizations, including FTIR and XPS were conducted on SiNPs, PI, SiPI and Si-PI-350. FTIR characterization was used to explore the interaction between the active Si material and the PI binder, as exhibited in
[0538] Without wishing to be bound by theory, it is believed that the hydrogen bonding between the surfaces of Si active material and the binder can provide the electrode with a tighter structure, further allowing the electrode to sustain volume changes during the cycling process. On the other hand, in the spectrum of Si-PI-350, the peak related to OH groups vibration (absent in Si-PI) appeared again at the wavenumber of 3739 cm.sup.1, which can be due to the formation of CTCs functionalized by hydroxyl groups. This can improve the electrochemical performance of the electrode, as explained below.
[0539] The influence of heat-treatment on the electrochemical performances of electrodes made of SiNPs and PI binder was evaluated. Electrodes were fabricated using SiNPs and PI as the binder (Si@PI). Then the electrodes were heat-treated in a flow of Ar-4% H.sub.2 at various temperatures of 300, 350 and 400 C. to prepare Si@PI-300, Si@PI-350 and Si@PI-400 electrodes, respectively (see
[0540] According to
TABLE-US-00007 TABLE 7 Li-ion storage performance of different electrodes after 30 cycles at the current density of 200 mA g.sup.1. Initial coulombic Initial Final efficiency capacity capacity Electrodes (%) (mAh g.sup.1) (mAh g.sup.1) Si@PI-400 85.76 2628 1818 Si@PI-350 88.57 2894 2334 Si@PI-300 88.05 2557 1383 Si@PI 87.32 2278 737 Si@PAA/CMC 79.99 2344 176
[0541] As observed in
[0542] Apart from high-voltage plateau in the first discharge cycle, the Galvanostatic charge-discharge (GCD) curves of the electrode also showed the presence of low-voltage extensive plateaus, which can be assigned to the reactivity of SiNPs in the Li-ion insertion/extraction events.
[0543] The influence of heat-treatment on the electrochemical resistance of Si@PI electrode was further examined by performing electrochemical impedance spectroscopy (EIS) in the frequency range 0.01-1000000 Hz with AC amplitude of 5 mV. EIS curves of Si@PI and Si@PI-350 electrodes are shown in
[0544] In the EIS curves, the semicircles observed in the high frequency region can be related to the charge transfer resistance (R.sub.ct). Moreover, the oblique line in the low frequency region is attributed to the Li-ion diffusion impedance (R.sub.s). The smaller diameter of the semicircle corresponds to the smaller electron transfer resistance. The values of impedance extracted from
TABLE-US-00008 TABLE 8 Impedance data extracted from FIGS. 77(a) and (b). Electrodes Rs () Rct () Si@PI 2.857 130.4 Si@PI-350 2.666 37.7
[0545] The tighter morphology of heat-treated sample was further confirmed by electron microscopy of Si@PI and Si@PI-350 before cycling and after 20 Li-ion insertion/extraction cycles. SEM micrographs of Si@PI before cycling, Si@PI-350 before cycling, Si@PI after 20 Li-ion insertion/extraction cycles, and Si@PI-350 after 20 Li-ion insertion/extraction cycles are shown in
[0546] Cracks with sizes of several micrometers could be observed on the surface of cycled Si@PI electrode, while there were no obvious cracks on the surface of the cycled Si@Pi-350 electrode, which maintained its integrity.
[0547] The electrochemical performance of Si@PI-350 anode in terms of specific energy density was evaluated based on the reversible capacity and relative average charge potential of the electrode versus the standard SHE reference of the half-cell. Assuming the reversible capacity and the average charge potential (versus Li.sup.+/Li) of Si@PI-350 to be 2334 mAh g.sup.1 and 0.53 V, respectively, the value of the average potential (versus SHE) of the electrode was obtained to be 2.54 V, based on the relative potential (3.04 V versus SHE) of metallic lithium. Therefore, the specific energy density of Si@PI-350 anode was calculated to be 5858 Wh kg.sup.1 at the 30.sup.th cycle. As shown, after 30 cycles, the Si@PI-350 electrode exhibited a promising specific capacity and energy density of 2334 mAh g.sup.1 and 5858 Wh kg.sup.1, respectively, outperforming some other binders including sodium carboxymethyl cellulose (CMC), sodium hyaluronate-epichlorohydrin (SH-ECH), polyimine, okra gum, carboxymethyl cellulose-cationic polyacrylamides (CMC-CPAM) and PI with carboxyl group (PI-COOH). In contrast with the complex synthesis methods often employed to prepare binder systems, the preparation of Si@PI-350 electrode system is relatively simple and easily scalable. The observations presented here demonstrate that the implementation of a simple thermal treatment can greatly improve the Li.sup.+ insertion/extraction performance of Si anodes, due to the formation of CTC structures and hydrogen boding, providing a more compact morphology for the electrode.
Example 38Preparation of SnO.SUB.2.MoS.SUB.2.-TPA Nanostructures
[0548] 2.0 g MoS.sub.2 was mixed with 20.0 g cleaned waste PET pieces, 10.0 g SnCl.sub.2 and 50 g eutectic mixture of LiClKCl. The mixture was transferred into an alumina crucible and heated in a resistance furnace in air with the heating rate of 5 C./min to various temperatures in the range 400-600 C. with a dwell-time at maximum temperature of 20 min. Then, the temperature was cooled to room temperature, and the materials obtained were washed with deionized water to remove the soluble components of the product, followed by drying at 100 C. for 2 h.
[0549]
[0550] The composite material made at 500 C. containing MoS.sub.2, SnO.sub.2 and C.sub.8H.sub.6O.sub.4 was used to fabricate electrodes for Li-ion storage and was tested at various rates at the voltage range 3.0-0.01 V vs Li.sup.+/Li. The electrodes were made using the composite material, conductive carbon (C45), PVDF with the mass ratio of 7:2:1, and NMP as the solvent, obtained a mass loading of around 1.2 mg/cm.sup.2. According to
Example 39Silicon-Thermally Modified Polyimide-TPA Electrode for Li-Ion Storage
[0551] The process explained in Example 27 was repeated with the difference that the mixture used to make slurry for coating on Cu foil contained Si nanoparticles:polyimide:nanostructured TPA:conductive carbon with the mass ratio of 5:2:2:1; and the heat-treatment was performed at the target temperature of 250 C. The nanostructured TPA was obtained based on the process explained in Example 21. The cycling performance of the electrode obtained in half-cell coin cell configuration (2025 type) against lithium at the current density of 200 mAh/g and the cut-off voltage of 0.01-1.5 V is shown in
OTHER EMBODIMENTS
[0552] While certain embodiments have been disclosed above, the disclosure is not limited to such embodiments.
[0553] As an example, in certain embodiments, the depolymerization agent can contain an ionic liquid in addition to or instead of an inorganic salt. Examples of ionic liquids include [bmpy][Tf.sub.2N] and [BMIM][Tf.sub.2N] and Imidazolium ionic liquids. Examples of cations in the ionic liquid include 1-octyl-3-methyl-imidazolium ([OMIM]), 1-methyl-imidazolium ([MIM]), 1-ethyl-3-methyl-imidazolium ([EMIM]), 1,3-dimethyl-imidazolium ([M131M]), 1-(2-hydroxylethyl)-3-methylimidazolium ([HOEMIm]), 1-ethyl-2,3-dimethyl-imidazolium ([EMMIM]), 1-butyl-3-methyl-imidazolium ([BMIM]), 1-hexyl-3-methyl-imidazolium ([HMIM]), 1,2,3-trimethyl-imidazolium ([MVIMIM]), 1-decyl-3-methyl-imidazolium ([DMIM]), 1-allyl-3-butyl-imidazolium ([ABIM]), 1,2-dimethyl-imidazolium ([M12JM]), 1-butyl-2,3-dimethyl-imidazolium ([BMMIM]), 1-allyl-3-methyl-imidazolium ([AMIM]), 1-allyl-3-vinyl-imidazolium ([AVIM]), tetradecyltrihexylphosphonium ([P66614]), N-ethyl-pyridinium ([EPy]), and N-butyl-pyridinium ([BPy]). Examples of anions in the ionic liquid include bis(trifluoromethylsulfonyl)imide ([Tf.sub.2N]), bromide ([Br]), dicyanamide ([DCA]), hexafluorophosphate ([PF.sub.6]), perchlorate ([CO.sub.4]), tosylate ([TS]), acetate ([Ac]), chloride ([Cl]), glycinate ([Gly]), iodide ([I]), trifluoromethanesulfonate ([TFO]), prolinate ([Pro]), alaninate ([Ala]), lysinate ([Lys]), dihydrogen phosphate ([H.sub.2PO.sub.4]), nitrate ([NO.sub.3]), serinate ([Ser]), glutamate ([Glu]), and hydrogen sulfate ([HsO.sub.4]), and tetrafluoroborate ([BF.sub.4]).