Apparatus and Method for the Follow-Up Treatment of Container Products
20250353633 · 2025-11-20
Assignee
Inventors
- Alexander MUFF (Buttisholz, CH)
- Michel Karasch (Neuler, DE)
- Maurizio Chiulli (Gschwend, DE)
- Thomas Lüscher (Muhen, CH)
Cpc classification
A61J1/067
HUMAN NECESSITIES
B29C49/6604
PERFORMING OPERATIONS; TRANSPORTING
B26F1/02
PERFORMING OPERATIONS; TRANSPORTING
B29C49/42802
PERFORMING OPERATIONS; TRANSPORTING
B65B61/00
PERFORMING OPERATIONS; TRANSPORTING
B29C49/42824
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Disclosed is an apparatus for the follow-up treatment, in particular cooling, of container products, which are produced by means of a blow-moulding, filling and closing process, and which can be fed to a follow-up treatment zone, which has an influencing effect, in particular a cooling effect, on the respective container product. The container products enter the follow-up treatment zone singly separate from one another or together in individual groups separate from one another comprising multiple container products. The follow up treatment zone is provided with at least one control means, acting on the container products and determining the time for which they stay in the follow-up treatment zone.
Claims
1-12. (canceled)
13. A apparatus for post-treating, particularly for cooling, container products that are produced by a blow moulding, filling and sealing process, and that can be supplied to a post-treatment zone that applies an influential, particularly cooling action to the respective container product, wherein the container products, individually, separated from one another, or combined in individual separate groups comprising a plurality of container products, enter the post-treatment zone, which, furnished with at least one control means acting on the container products, determine the length of stay of said container products in the post-treatment zone.
14. The apparatus of claim 13, wherein, in a production step preceding post-treatment, the respective container product is at least partially separated from a waste frame arising during production by means of a separation or punching apparatus.
15. The apparatus of claim 13, wherein the container products pass through the post-treatment zone with the aid of gravity until the respective control means starts to take effect on the container products.
16. The apparatus of claim 13, wherein the post-treatment zone comprises at least one through shaft for transferring through the container products, which, using the respective control means, enables or prevents the outward transfer operation from the through shaft for the container products.
17. The apparatus of claim 13, wherein the post-treatment zone comprises, along a fall line for the container products, a plurality of through shafts arranged behind one another with the individual control means.
18. The apparatus of claim 13, wherein the respective through shaft is configured as a chamber, which is open at its free end faces, which are opposite one another, for transferring through the container products, wherein the bottom opening can be sealed by the control means, and wherein the container walls, which are opposite one another, of the container products are transferred through, along the adjacent chamber walls of the respective chamber with an average spacing that can be pre-defined.
19. The apparatus of claim 13, wherein each chamber comprises at least one inlet for a tempering medium, such as a cooling fluid.
20. The apparatus of claim 13, wherein a plurality of inlet nozzles are fitted in parallel with the respective chamber walls of a chamber, said inlet nozzles extending through the chamber wall with their delivery side and as such introducing the tempering medium into the through space of the chamber.
21. The apparatus of claim 13, wherein the respective chamber volume of a chamber is no larger than 30 times the volume of the respective container product.
22. The apparatus of claim 13, wherein the respective through shaft can be moved between a transfer position for transferring in the container products and a transfer position for transferring out said products by a displacement device.
23. A method for post-treating container products, particularly those produced by a blow moulding, filling and sealing process, wherein the container products are admitted to a post-treatment zone individually or combined in groups, and wherein the length of stay of the respective container products in the post-treatment zone is pre-defined by at least one control means (30).
24. The method of claim 23, wherein a tempering medium is admitted intermittently into the post-treatment zone.
25. The method of claim 23, wherein, in a production step preceding post-treatment, the respective container product is at least partially separated from a waste frame arising during production by means of a separation or punching apparatus.
26. The method of claim 23, wherein the container products pass through the post-treatment zone with the aid of gravity, until the respective control means starts to take effect on the container products.
27. The method of claim 23, wherein the post-treatment zone comprises at least one through shaft for transferring through the container products, which, using the respective control means, enables or prevents the outward transfer operation from the through shaft for the container products.
28. The method of claim 23, wherein the post-treatment zone comprises, along a fall line for the container products, a plurality of through shafts arranged behind one another with the individual control means.
29. The method of claim 23, wherein the respective through shaft is configured as a chamber, which is open at its free end faces, which are opposite one another, for transferring through the container products, wherein the bottom opening can be sealed by the control means, and wherein the container walls, which are opposite one another, of the container products are transferred through, along the adjacent chamber walls of the respective chamber with an average spacing that can be pre-defined.
30. The method of claim 23, wherein each chamber comprises at least one inlet for a tempering medium, such as a cooling fluid.
31. The apparatus of claim 13, wherein a plurality of inlet nozzles are fitted in parallel with the respective chamber walls of a chamber, said inlet nozzles extending through the chamber wall with their delivery side and as such introducing the tempering medium into the through space of the chamber at a point at which the container products are held in the chamber by the control means in such a way that the tempering medium is in contact with the container product and/or the container content.
32. The apparatus of claim 31, wherein the tempering medium is in contact with the container product and/or the container content close to the bottom of the container product and/or at a right angle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0011]
[0012]
[0013]
[0014]
DESCRIPTION
[0015] The details of one or more embodiments are set forth in the accompanying drawings and the description below. Other features will be apparent from the description, drawings, and from the claims.
[0016] In the following description of embodiments of the invention, specific details are described in order to provide a thorough understanding of the invention. However, it will be apparent to one of ordinary skill in the art that the invention may be practiced without these specific details. In other instances, well-known features have not been described in detail to avoid unnecessarily complicating the instant description.
[0017] In some embodiments, the container products, separated from one another or combined in individual separate groups with a plurality of container products, into which, furnished with corresponding control means, which determine the length of stay of the container products in the post-treatment zone, a post-treatment zone is created for the filled and reliably sealed container products, which enables the resulting containers, irrespective of the cycle times of the actual BFS production machine, to be left in the post-treatment zone long enough for the pre-definable post-treatment step to be completed, in particular for the desired temperature to be reached. In particular, the container products are no longer in sequence, one after the other, as part of a continuous production chain in the form of the continuous belt, with the result that the post-treatment and its duration can be pre-determined independently of the BFS machine production cycle, which permits a range of freedoms in connection with post-treatment, in particular carrying out a cooling operation. As such, even very temperature-sensitive filling material can be filled into BFS containers.
[0018] In some embodiments, it is provided that, in a production step preceding post-treatment, the respective container product is at least partially separated, for example completely, from a waste frame arising during production. As a result, the amount of heat contained in the waste edge zone no longer needs to be dissipated by cooling. In this respect, the amount of heat to be dissipated by the post-treatment zone is then only determined by the actual container product plus the filling material. Overall, the apparatus allows a method to be performed for efficient cooling of filled and sealed BFS container products in the cleanroom, particularly BFS ampoules for medical purposes.
[0019] In some embodiments, it is provided that the container products pass through the post-treatment zone with the aid of gravity, for example in free fall, until such a time as the control means take effect on the container products. As a result, the length of time until the container product enters the post-treatment zone is reduced, with the result that the influence of heat on the filling material is minimised and thus the quality of the filling material is not substantially impaired.
[0020] In some embodiments, it is provided that the post-treatment zone comprises at least one through shaft for transferring through the container products, which, for example on the bottom side, enables or prevents the outward transfer operation from the through shaft for the container products by means of the control means. As such, the length of stay of the respective container product in the post-treatment zone can be pre-defined and, surprisingly, it has been shown that, due to the impact or collision, respectively, of the container product on the base that temporarily seals the through shaft, this leads to a beneficial mixing of the container content without substantially increasing wetting of the inner surface of the container. In this manner, it is also possible to even out the heat content in the container product, which helps improve cooling by means of the post-treatment zone.
[0021] In some embodiments, it is provided that the post-treatment zone comprises, along a fall line for the container products, a plurality of through shafts arranged behind one another with the individual control means. For example, in this case the respective through shaft is designed as a chamber which is open at the top and bottom at its free end faces, which are opposite one another, for transferring through the container products, the opening being able to be sealed by means of the control means, for example incorporating a movable base part, and the container walls, which of the container products being are opposite one another, transferred through, along the adjacent chamber walls of the respective chamber with a spacing that can be pre-defined. As such, the post-treatment zone can be subdivided into at least two partial regions or chambers respectively, which can be separated from one another, permitting a kind of stepped cooling. In this case, preliminary cooling of the container product is first performed in sequence in the preceding front chamber and additional cooling is performed in the following main chamber, viewed in the direction of through transfer. In this case, both chambers, which at least partially delimit the through shaft, are separated from another temporarily by the base that can be moved between them or the movable base part respectively. By horizontally displacing the movable base part, products, individually or combined in individual container blocks, while retaining a vertical container orientation, as defined by the BFS production machine, pass directly, by gravity, from the preceding front chamber into the spatially adjacent main chamber.
[0022] In some embodiments, it is provided that each chamber comprises at least one inlet for a tempering medium, such as a cooling fluid. Cooling takes place in the respective chamber via a cooling fluid, for example in the form of a liquid, a gas or gas mixture, such as carbon dioxide, nitrogen, etc., but standard ambient air is used from preference. The heated exhaust air arising during cooling is discharged in the upper region of the respective chamber and can be dissipated.
[0023] For example, it is proposed in this case that a plurality of inlet nozzles are fitted in parallel with the respective chamber walls of a chamber, said inlet nozzles extending through the chamber wall with their delivery side and as such introducing the tempering medium into the through space of the chamber, for example at a point at which the container products are held in the chamber by the control means in such a way that the tempering medium is in contact with the container product and/or the container content, for example at a right angle. The tempering medium for example makes contact close to the bottom of the container product and for example the tempering medium is directed such that it makes contact substantially beneath the filling level of the container product. The stepped cooling according to the teachings herein leads to overall cooling times of significantly less than 20 seconds, with the result that a cooling time of less than approximately 10 seconds arises for each chamber in a two-chamber configuration. These cooling times also arise when using relatively low cooling outputs. Accordingly, the production cycle for the containers does not need to be extended and the inherent high efficiency or cost-effectiveness, respectively, of the BFS production process is still maintained in connection with post-treatment.
[0024] Stepped cooling does not need to be restricted to two steps with two chambers; instead, cooling can be performed with just one step or, by using additional further chambers, three or multi-step cooling can be performed.
[0025] For example, it is proposed that the respective chamber volume is no larger than 30 times the volume of the respective container product, for example less than 20 times said volume. Accordingly, it is beneficial for tempering or cooling purposes respectively to keep the volume of each treatment chamber in the post-treatment zone as low as possible.
[0026] In some embodiments, the respective through shaft can be moved between a transfer position for transferring in the container products and a transfer position for transferring out said products by means of a displacement device. Accordingly, during the actual treatment operation with the post-treatment zone, a movement of the container product received in each case may take place, representing a further opportunity for decoupling between the production machine, which for example produces container products on a continuous basis, and the post-treatment zone required to temper, and in particular to cool, these containers.
[0027] The disclosure also relates to a method for post-treating container products, particularly those produced by means of a blow moulding, filling and sealing process, using an apparatus as specified herein. As such, the container products are admitted to the post-treatment zone individually or combined in groups after at least partially removing the waste frame, the length of stay of the respective container products in the post-treatment zone being pre-defined by control means. The post-treatment does not need to be limited to tempering operations, in particular cooling or additional heat treatment operations. Other post-treatments that can also be combined together are also entirely feasible in this case, such as, for example, irradiating the filled container, for example to reduce the bacterial count by high-energy radiation (visible light, UV radiation, beta, gamma or X-ray radiation, microwaves) or carrying out a sensory check, such as carrying out visual inspections on the container product and/or the contents. Thus, for example, cooling may take place in a first chamber, with irradiation in a second chamber and inspection in a further chamber. Accordingly, the individual chambers of the post-treatment zone also do not need to be arranged in an immediate sequence one after the other but can also be located a pre-definable axial distance apart from one another by using an intermediate space.
[0028] For example, the method is performed such that a tempering medium, in particular a cooling fluid, is admitted intermittently into the post-treatment zone, admission of the tempering medium for example being reduced while inserting the respective container product into the post-treatment zone. As such, the required post-treatment can be performed in a particularly controlled manner.
[0029] Reference will now be made to the drawings in which the various elements of embodiments will be given numerical designations and in which further embodiments will be discussed.
[0030] Specific references to components, process steps, and other elements are not intended to be limiting. Further, it is understood that like parts bear the same or similar reference numerals when referring to alternate FIGS.
[0031] The composite frame 10 shown in
[0032] The composite frame 10 is generally composed of the actual container products 12 and the so-called waste frame 14, which should be at least partially separated from the actual container products 12 by means of a separation or punching apparatus 16, part of which is shown in
[0033] If the container products 12 are separated from the majority of the waste frame 14, this thus leads to an ampoule block that is substantially released from the waste frame 14 in accordance with the representation in
[0034] The respective container product 12 is known in the art and described in DE 38 31 957 C1, for example. Corresponding ampoule blocks are produced as part of the blow moulding, filling and sealing process (BFS), which has been state of the art for many years. In this respect, the basic form shown in
[0035] The ampoule block represented in
[0036] The punching device 16 shown in part in
[0037] After punching out the container products 12, the product shown in
[0038] As is also shown on
[0039] As shown in
[0040] As soon as the conveyor belt 48 has transported away an ampoule product as shown in
[0041] As is also shown on
[0042] As is also shown in
[0043] It has been proven to be beneficial, if at all possible, to largely avoid relative movements of the liquid with respect to the container product 12 at least until it is removed from the respective chamber 44. This is in particular achieved by intermittent flows of the cooling fluid, in particular by interrupting the supply via the respective inlet 50 during admission/discharge of the container products 12 into or out of the respective chamber 44. This reliably prevents wobbling or vibration of the container products 12 and an undesirable increased heat transfer from the plastics material to the temperature-sensitive container content.
[0044] Directing the cooling fluid in the main chamber, which is formed by the second through shaft 40, takes place in a similar manner as in the front chamber 44, which is formed by the first through shaft 32, but for example with a delayed time cycling of the cooling flows via the respective inlet 50. Surprisingly, it is apparent that overall cooling times of significantly less than 20 seconds can be achieved, in particular by virtue of the stepped cooling according to the teachings herein, in other words less than approximately 10 seconds per chamber 44 in each case, with the result that efficient cooling is achieved even with low cooling outputs. Thus, the production cycle for the container products 12 does not need to be disadvantageously extended and the high efficiency, i.e. cost effectiveness, of the BFS production process is still maintained.
[0045] It has also been shown to be beneficial to select the gap between the respective container product 12, which can also be grouped in a container block as shown in
[0046] Optionally, it is also possible to carry out three-step cooling, should this be necessary on the product side, wherein an additional main chamber with cooling such as the second through shaft 40 will then need to be added in an identical manner along the specified vertical fall line.
[0047] As already explained, the entire post-treatment zone 26 with its individual chambers 44 is guided such that it can be moved in a linear manner in the horizontal operating position and the container products 12 are guided while retaining their spatial orientation, in which the top of the container is arranged at the top, while they move in the individual cooling shafts 32, 40 from the position beneath the punching device 16 further down towards the outlet side 38 in the direction of the conveyor belt 48 with the cooling interruptions. In the transfer position, the base 34 of the main chamber 44 in the form of the second through shaft 40 in each case opens such that the thus cooled container can be transferred via the third through shaft 42 onto the transport device in the form of the conveyor belt 48.
[0048] In some embodiments which are not described in greater detail, a plurality of chambers 44 can also be fitted adjacent to one another in the shaft and transferred accordingly by means of a linear movement.
[0049] In some embodiments which are not described in greater detail, the chamber walls 46 may be configured as a cooling jacket, for example by means of a double-wall arrangement and a liquid cooling medium between said walls.
[0050] The device according to the teachings herein and the method not only make it possible to use the BFS process for temperature-sensitive filling materials. A further benefit, when using partially crystalline materials such as LDPE, HDPE, PP or PET, is the ability to specifically influence crystallisation of such materials in order to affect the optical, mechanical, thermal and chemical properties of the container products.
[0051] In some embodiments which are not described in greater detail, the container products 12 can optionally also be simultaneously treated in the apparatus according to the teachings herein with high-energy radiation, for example in the form of beta radiation, UV radiation, light or light pulses to reduce microbiological contamination of the contents. Instead of cooling, it is also possible to at least partially apply a heat treatment in the post-treatment zone 26, for example by hot air, microwave and/or infrared radiation in order to homogenise or reduce bacteria in the container contents.
[0052] In some embodiments, very good cooling results were achieved by using a block comprising 15 connected container products 12 in each case, with block dimensions of widthheightdepth (WHD) of approximately 184 mm53 mm10 mm.
[0053] The respective cooling shaft, formed by the through shafts 32, 40 and, if applicable, 42, should for example have dimensions with a widthheightdepth (WHD) of approximately 210 mm250 mm13 mm, the height of the front chamber in the form of the first through shaft 32 being approximately 59 mm and the height of the main chamber in the form of the second through shaft 40 being approximately 105 mm.
[0054] A Wisperblast multi-channel flat jet nozzle made by Lechler GmbH in Metzingen, Germany is used as nozzles or as a respective cooling inlet 50 respectively. A cold air generator of the type known as Colder manufactured by Kager GmbH in Dietzenbach, Germany has proved to be effective.
[0055] The cooling air should for example arrive via the nozzles or the respective inlet 50 at approximately
[0056] 10 Celsius with a volume flow onto the container products 12 within the block of approximately 400 standard litres/min. This results in a very short stay time of approximately 8 seconds per chamber 44 for the product to be cooled.
[0057] The solution described above leads to an energy-efficient and economically beneficial apparatus in addition to a method for post-treating, in particular cooling, filled and sealed BFS container products 12 in a cleanroom, in particular BFS ampoules for medical purposes.
[0058] The invention has been described in the preceding using various example embodiments. Other variations to the disclosed embodiments may be understood and effected by those skilled in the art in practicing the claimed invention, from a study of the drawings, the disclosure, and the appended claims. In the claims, the word comprising does not exclude other elements or steps, and the indefinite article a or an does not exclude a plurality. A single processor, device, or other unit may be arranged to fulfil the functions of several items recited in the claims. Likewise, multiple processors, devices, or other units may be arranged to fulfil the functions of several items recited in the claims.
[0059] The term exemplary used throughout the specification means serving as an example, instance, or exemplification and does not mean preferred or having advantages over other embodiments. The terms in particular and particularly used throughout the specification means for example or for instance.
[0060] The mere fact that certain measures are recited in mutually different dependent claims or embodiments does not indicate that a combination of these measures cannot be used to advantage. Any reference signs in the claims should not be construed as limiting the scope.