SPLICE SLEEVE HOLDERS AND TRAYS INCLUDING THE SAME
20250355191 ยท 2025-11-20
Inventors
Cpc classification
G02B6/3648
PHYSICS
International classification
Abstract
A splice sleeve holder configured to retain splice sleeves includes a base substrate and a plurality of retaining walls extending from the base substrate. The plurality of retaining walls include a first retaining wall, a second retaining wall and a third retaining wall, wherein each of the plurality of retaining walls extend from a first end to a second end in a longitudinal direction, a first channel is defined between the first retaining wall and the second retaining wall, and a second channel is defined between the second retaining wall and the third retaining wall. Each of the plurality of retaining walls includes one or more retaining protrusions, wherein the one or more retaining protrusions are arranged to retain a splice sleeve of the first channel in a vertically staggered configuration relative to a splice sleeve of the second channel.
Claims
1. A splice sleeve holder configured to retain splice sleeves comprising: a base substrate; and a plurality of retaining walls extending from the base substrate, the plurality of retaining walls comprising a first retaining wall, a second retaining wall and a third retaining wall, wherein: each of the plurality of retaining walls extend from a first end to a second end in a longitudinal direction; a first channel is defined between the first retaining wall and the second retaining wall; a second channel is defined between the second retaining wall and the third retaining wall; and each of the plurality of retaining walls comprises one or more retaining protrusions, wherein the one or more retaining protrusions are arranged to retain a splice sleeve of the first channel in a vertically staggered configuration relative to a splice sleeve of the second channel.
2. The splice sleeve holder of claim 1, wherein the one or more retaining protrusions comprise upper protrusions and lower protrusions, the upper protrusions configured to retain an upper splice sleeve and the lower protrusions configured to retain a lower splice sleeve.
3. The splice sleeve holder of claim 1, further comprising an endwall having an upper surface configured to support at least a portion of the splice sleeves.
4. The splice sleeve holder of claim 3, wherein the upper surface alternates between a first height at the first channel and a second height at the second channel.
5. The splice sleeve holder of claim 1, wherein each of the plurality of retaining walls comprises standoffs extending into one or more channels.
6. The splice sleeve holder of claim 5, wherein the standoffs comprises a first standoff disposed on a first side of a given retaining wall, a second standoff disposed on a second side of the given retaining wall, and a third standoff disposed on the first side of the given retaining wall, wherein the second standoff is longitudinally disposed between the first standoff and the third standoff.
7. The splice sleeve holder of claim 1, wherein each of the plurality of retaining walls comprises a curvature extending in a lateral direction and creating a wave-like geometry.
8. The splice sleeve holder of claim 7, wherein the curvature comprises a concave curve disposed between convex curves.
9. A splice sleeve holder configured to retain splice sleeves comprising: a base substrate; and a plurality of retaining walls extending from the base substrate, wherein: each of the plurality of retaining walls extends from a bottom surface to a top surface in a vertical direction and from a first end to a second end in a longitudinal direction; and each of the plurality of retaining walls comprises: an upper portion, wherein adjacent upper portions are arranged to retain an upper sleeve therebetween; and a lower portion, wherein adjacent lower portions are arranged to retain a lower sleeve therebetween beneath the upper sleeve, the lower portion comprising a least one cavity extending from the bottom surface.
10. The splice sleeve holder of claim 9, wherein the upper portion comprises an upper cavity extending from the top surface.
11. The splice sleeve holder of claim 9, wherein the lower portion comprises two cavities extending from the bottom surface.
12. The splice sleeve holder of claim 9, wherein the plurality of retaining walls comprise a first retaining wall, a second retaining wall and a third retaining wall, wherein: a first channel is defined between the first retaining wall and the second retaining wall; a second channel is defined between the second retaining wall and the third retaining wall; and each of the plurality of retaining walls comprises one or more retaining protrusions, wherein the one or more retaining protrusions are arranged to retain a splice sleeve of the first channel in a vertically staggered configuration relative to a splice sleeve of the second channel.
13. The splice sleeve holder of claim 12, further comprising an endwall having an upper surface configured to support at least a portion of splice sleeves.
14. The splice sleeve holder of claim 13, wherein the upper surface alternates between a first height at the first channel and a second height at the second channel.
15. A fiber routing tray comprising: a tray body; a splice sleeve holder configured to retain splice sleeves comprising: a base substrate; a plurality of retaining walls extending from the base substrate, the plurality of retaining walls comprising a first retaining wall, a second retaining wall and a third retaining wall, wherein: each of the plurality of retaining walls extend from a first end to a second end in a longitudinal direction; a first channel is defined between the first retaining wall and the second retaining wall; a second channel is defined between the second retaining wall and the third retaining wall; and each of the plurality of retaining walls comprises one or more retaining protrusions, wherein the one or more retaining protrusions are arranged to retain a splice sleeve of the first channel in a vertically staggered configuration relative to a splice sleeve of the second channel; and one or more tabs; and a recess configured to secure the one or more tabs to the tray body.
16. The fiber routing tray of claim 15, wherein each of the plurality of retaining walls comprise standoffs extending into one or more channels.
17. The fiber routing tray of claim 16, wherein the standoffs comprises a first standoff disposed on a first side of a given retaining wall, a second standoff disposed on a second side of the given retaining wall, and a third standoff disposed on the first side of the given retaining wall, wherein the second standoff is longitudinally disposed between the first standoff and the third standoff.
18. The fiber routing tray of claim 15, wherein each of the plurality of retaining walls comprises a curvature extending in a lateral direction and creating a wave-like geometry.
19. The fiber routing tray of claim 18, wherein the curvature comprises a concave curve disposed between convex curves.
20. The fiber routing tray of claim 15, wherein the splice sleeve holder is compression molded.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0011] The embodiments set forth in the drawings are illustrative and exemplary in nature and not intended to limit the subject matter defined by the claims. The following detailed description of the illustrative embodiments can be understood when read in conjunction with the following drawings, where like structure is indicated with like reference numerals and in which:
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
DETAILED DESCRIPTION
[0019] Reference will now be made in detail to various embodiments of devices, assemblies, and methods, examples of which are illustrated in the accompanying drawings. Whenever possible, the same reference numerals will be used throughout the drawings to refer to the same or like parts.
[0020]
[0021] Directional terms as used hereinfor example up, down, right, left, front, back, top, bottomare made only with reference to the figures as drawn and are not intended to imply absolute orientation unless otherwise specified. As used herein, inward is used directionally to refer to the direction away from a perimeter of the fiber routing tray. Correspondingly, as used herein, outward is used directionally to refer to the direction toward the perimeter of the fiber routing tray. As used herein, the terms longitudinal, lateral, and vertical are used to refer to three orthogonal directions of a rectangular coordinate system. The term longitudinal is used directionally to refer to the direction along the elongated length of the retaining walls of the splice sleeve tray and is generally aligned with the Y axis of the depicted coordinate systems. Lateral is used directionally to refer to the direction normal to the elongated length of the retaining walls and is generally aligned with the X axis of the depicted coordinate systems. Vertical is used directionally to refer to the direction orthogonal to the longitudinal direction and the lateral direction and is generally aligned with the Z axis of the depicted coordinate systems.
[0022] As used herein, the term fiber routing tray refers to a tray for storage and containment of connections between cables (particularly individual fiber optic fibers, which are spliced to one another). For example, while the present specification is generally described in terms of fiber optic connections, fiber enclosures according to the present disclosure may include enclosures for electrical and/or other types of connections. In some embodiments, the fiber routing tray may hold spliced connections and/or connectorized connections between distribution cables and drop fiber cables, though other uses are contemplated and possible. The term fiber routing tray may refer to an open tray or to a fully encapsulated enclosure.
[0023] As used herein, the terms sleeves or splice sleeves refer to protective structures which surround spliced connections and/or connectorized connection. Splice sleeves may include coatings, tubing (such as heat-shrink tubing), or the like, which operate to maintain and protect the splice connections and/or connectorized connections. Final (e.g., shrunk) diameter of a splice sleeve may vary due to the diameter of the coated fiber used and typical manufacturing tolerances. For example, typical nominal fiber coatings may vary in thickness, such as between about 250 m to about 900 m. The most common splice sleeves for single fusion splices have diameters that may be about 2.4 mm or about 3.0 mm. Final (e.g., shrunk) diameters of splice sleeves may vary from one fiber to the next about +/0.2 mm, for example. Such variation may make it difficult to provide sufficient holding force for all splices attached to conventional splice sleeve holders.
[0024] Unless otherwise expressly stated, it is in no way intended that any method set forth herein be construed as requiring that its steps be performed in a specific order, nor that with any apparatus specific orientations be required. Accordingly, where a method claim does not actually recite an order to be followed by its steps, or that any device or assembly claim does not actually recite an order or orientation to individual components, or it is not otherwise specifically stated in the claims or description that the steps are to be limited to a specific order, or that a specific order or orientation to components of an device or assembly is not recited, it is in no way intended that an order or orientation be inferred, in any respect. This holds for any possible non-express basis for interpretation, including: matters of logic with respect to arrangement of steps, operational flow, order of components, or orientation of components; plain meaning derived from grammatical organization or punctuation; and the number or type of embodiments described in the specification.
[0025] As used herein, the singular forms a, an and the include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to a component includes aspects having two or more such components, unless the context clearly indicates otherwise.
[0026] Referring
[0027] Referring collectively to
[0028] As noted above, a channel 114 is positioned between each adjacent retaining wall 112. The channels 114 may be sized to accommodate the sleeves 104 covering the spliced connections between fibers 102. More specifically, each of the channels 114 may be sized to accommodate an upper sleeve 104a and a lower sleeve 104b positioned below the upper sleeve 104a, such as best depicted in
[0029]
[0030] Referring now to
[0031] In some embodiments, the retaining walls 112 may have cavities 124 or voids extending into the retaining walls 112 from a top side and a bottom side of the retaining walls 112 a vertical direction (i.e. extending into the retaining walls 112 in the +/z direction of the depicted coordinate system). Stated another way, the top surface 112a and/or the bottom surface 112b may include curved regions to provide the cavities 124. In particular, in some embodiments, the retaining walls 112 may have one or more top cavities 126 and one or more bottom cavities 128. The one or more top cavities 126 and one or more bottom cavities 128 may alternate in the longitudinal direction (i.e. the +/Y direction of the depicted coordinate system). Stated another way, the one or more top cavities 126 may be longitudinally offset from the one or more bottom cavities 128 such that the one or more top cavities 126 and the one or more bottom cavities 128 are not aligned in the vertical direction. While any number of cavities are contemplated and possible, in some embodiments, each of the retaining walls 112 may have one top cavity 126 positioned longitudinally between two bottom cavities 128 so as to provide an M-shape such as depicted in
[0032] For example, by alternating the one or more top cavities 126 and the one or more bottom cavities 128 in the longitudinal direction, the amount of material extending between the upper portion 120a and the lower portion 120b in the vertical direction (i.e. in the +/Z direction of the depicted coordinate system) may be reduced thereby allowing substantially independent motion of the upper portion 120a relative to the lower portion 120b. This may assist in isolating the upper portion 120a from the lower portion 120b and may decrease the amount of translated motion actually experienced by the upper portion 120a and the lower portion 120b. As an example, if a force caused movement of the upper sleeve 104a or the upper portion 120a, then the upper portion 120a would move or flex largely independently of the lower portion 120b. In such a circumstance, much of the movement would not translate to the lower portion 120b, and the lower portion 120b would remain relatively stationary. In this way, the lower sleeves 104b may be protected from motion of the upper sleeves 104a and/or the upper portion 120a. In a similar manner, the upper sleeves 104a may be protected from motion of the lower sleeves 104b and/or the lower portion 120b. Stated another way, the cavities 126 allow for independent gripping response between the upper portion 120a and the lower portion 120b.
[0033] Other arrangements of cavities are contemplated and possible. For example, in some embodiments, each of the retaining walls 112 may have one bottom cavity 128 positioned longitudinally between two top cavities 126, so as to prove a W-shaped retaining wall. In other embodiments, some of the retaining walls 112 may have one bottom cavity 128 positioned longitudinally between two top cavities 126 while others of the retaining walls 112 have one top cavity 126 positioned longitudinally between two bottom cavities 128. Although each of the retaining walls 112 is depicted as having three cavities 124, in other embodiments, the retaining walls 112 may have more or fewer cavities 124.
[0034] Referring to
[0035] As depicted particularly in
[0036] As depicted particularly in
[0037] As depicted, in some embodiments, the first side 130a of each of the retaining walls 112 may include two of the standoffs 132 on the upper portion 120a, and the second side 130b of each of the retaining walls may include four of the standoffs 132 on the upper portion 120a. As depicted, in some embodiments, the first side 130a of each of the retaining walls 112 may include one of the standoffs 132 on the lower portion 120b, and the second side 130b of each of the retaining walls may include two of the standoffs 132 on the lower portion 120b. However, other arrangements and quantities of the standoffs 132 are contemplated and possible. For example, in other embodiments, the first side 130a of each of the retaining walls 112 may include two of the standoffs 132 on the lower portion 120b, and the second side 130b of each of the retaining walls may include one of the standoffs 132 on the lower portion 120b.
[0038] As depicted in
[0039] Referring now to
[0040] As depicted, the upper surface 144 may have a vertical height that alternates between a first height 146a and a second height 146b. Accordingly, the lower sleeves 104b may alternatively be positioned at the first height 146a and the second height 146b. This may create a staggered arrangement of the sleeves 104 within the channels 114 as shown particularly in
[0041] Referring to
[0042] Each of the retaining walls 112 may have upper protrusions 140a, 140b and lower protrusions 140c, 140d. The lower protrusions 140c, 140d may be sized and positioned to retain the lower sleeves 104b. The upper protrusions 140a, 140b may be disposed above the lower protrusions 140c, 140d and may be sized and positioned to retain the upper sleeves 104a. The upper protrusions 140a, 140b and the lower protrusions 140c, 140d may be staggered to accommodate the staggered arrangement of the sleeves 104. More specifically, the upper protrusions 140a, 140b may extend into opposite channels 114 (i.e. from the first side 130a and the second side 130b, respectively) and may be staggered in the vertical direction such that adjacent upper sleeves 104a are retained at different vertical heights. Similarly, the lower protrusions 140c, 140d may extend into opposite channels 114 (i.e. from the first side 130a and the second side 130b, respectively) and may be staggered in the vertical direction such that adjacent lower sleeves 104b are retained at different vertical heights. Accordingly, the first upper protrusion 140a may be positioned at a first vertical height; the second upper protrusion 140b may be positioned at a second vertical height below the first vertical height; the first lower protrusion 140c may be positioned at a third vertical height below the second vertical height; and, the second lower protrusion 140d may be positioned at a fourth vertical height below the third vertical height. In some embodiments, the retaining protrusions 140 may be staggered in coordination with the staggered heights of the upper surface 144 of the one or more endwalls 142, such as depicted. Each of the upper protrusions 140a, 140b and lower protrusions 140c, 140d may be aligned with a coordinating protrusion of the adjacent retaining wall 112.
[0043] In embodiments, the splice sleeve holder 110 may be made from a material having some flexibility. For example, the splice sleeve holder 110 may be made from a rubber, thermoset, thermoplastic, composite, or any other suitable material. In some embodiments, the splice sleeve holder 110 may have sufficient flexibility to support multiple sizes of sleeves 104. In particular, in some embodiments, the splice sleeve holder 110 may have sufficient flexibility to accommodate a 250 m coated fiber and to additionally or alternatively accommodate a 900 m coated fiber, or any size therebetween. The retention features of the splice sleeve holder 110, such as the standoffs 132, the wave-like geometry of the retaining walls 112, the cavities 126, 128, the staggered arrangement of the sleeves 104, and the retaining protrusions 140, may individually or in combination enable the splice sleeve holder 110 to support larger sized sleeves (such as a 900 m coated fiber) without losing grip on a smaller sized sleeve (such as a 250 m coated fiber). For example, the cavities 126, 128 may enable sufficient isolated movement of the upper portion 120a and the lower portion 120b that a 900 m coated fiber may be retained at the upper portion 120a without flexing the lower portion 120b beyond the ability to retain a 250 m coated fiber. In some embodiments, the splice sleeve holder 110 may be injection molded, compression molded, cast, machined, additively printed, or otherwise manufactured.
[0044] Referring to
[0045] While it is noted that the plurality of retaining walls 112 may be substantially identical to one another. In some embodiments, retaining walls 112 positioned at the either end of the plurality of walls may have some various features. For example, such walls may not have cavities 124 as described above. Such increase robustness of the structure.
[0046] Embodiments of the present disclosure are further described with respect to the following numbered clauses:
[0047] 1. A splice sleeve holder configured to retain splice sleeves includes a base substrate and plurality of retaining walls extending from the base substrate. The plurality of retaining walls includes a first retaining wall, a second retaining wall and a third retaining wall. Each of the plurality of retaining walls extend from a first end to a second end in a longitudinal direction. A first channel is defined between the first retaining wall and the second retaining wall. A second channel is defined between the second retaining wall and the third retaining wall. Each of the plurality of retaining walls includes one or more retaining protrusions, wherein the one or more retaining protrusions are arranged to retain a splice sleeve of the first channel in a vertically staggered configuration relative to a splice sleeve of the second channel.
[0048] 2. The splice sleeve holder of clause 1, wherein the one or more retaining protrusions include upper protrusions and lower protrusions, the upper protrusions configured to retain an upper splice sleeve and the lower protrusions configured to retain a lower splice sleeve.
[0049] 3. The splice sleeve holder of any preceding clause, further including an endwall having an upper surface configured to support at least a portion of the splice sleeves.
[0050] 4. The splice sleeve holder of clause 3, wherein the upper surface alternates between a first height at the first channel and a second height at the second channel.
[0051] 5. The splice sleeve holder of any preceding clause, wherein each of the plurality of retaining walls includes standoffs extending into one or more channels.
[0052] 6. The splice sleeve holder of clause 5, wherein the standoffs include a first standoff disposed on a first side of a given retaining wall, a second standoff disposed on a second side of the given retaining wall, and a third standoff disposed on the first side of the given retaining wall, wherein the second standoff is longitudinally disposed between the first standoff and the third standoff.
[0053] 7. The splice sleeve holder of any preceding clause, wherein each of the plurality of retaining walls includes a curvature extending in a lateral direction and creating a wave-like geometry.
[0054] 8. The splice sleeve holder of clause 7, wherein the curvature includes a concave curve disposed between convex curves.
[0055] 9. A splice sleeve holder configured to retain splice sleeves includes a base substrate and a plurality of retaining walls extending from the base substrate. Each of the plurality of retaining walls extends from a bottom surface to a top surface in a vertical direction and from a first end to a second end in a longitudinal direction. Each of the plurality of retaining walls includes an upper portion, wherein adjacent upper portions are arranged to retain an upper sleeve therebetween; and a lower portion, wherein adjacent lower portions are arranged to retain a lower sleeve therebetween beneath the upper sleeve. The lower portion includes a least one cavity extending from the bottom surface.
[0056] 10. The splice sleeve holder of clause 9, wherein the upper portion includes an upper cavity extending from the top surface.
[0057] 11. The splice sleeve holder of any of clauses 9-10, wherein the lower portion includes two cavities extending from the bottom surface.
[0058] 12. The splice sleeve holder of any of clauses 9-11, wherein the plurality of retaining walls include a first retaining wall, a second retaining wall and a third retaining wall, wherein: a first channel is defined between the first retaining wall and the second retaining wall; a second channel is defined between the second retaining wall and the third retaining wall; and each of the plurality of retaining walls includes one or more retaining protrusions, wherein the one or more retaining protrusions are arranged to retain a splice sleeve of the first channel in a vertically staggered configuration relative to a splice sleeve of the second channel.
[0059] 13. The splice sleeve holder of clause 12, further including an endwall having an upper surface configured to support at least a portion of splice sleeves.
[0060] 14. The splice sleeve holder of clause 13, wherein the upper surface alternates between a first height at the first channel and a second height at the second channel.
[0061] 15. A fiber routing tray includes a tray body, a splice sleeve holder configured to retain splice sleeves, and a recess. The splice sleeve holder includes a base substrate, a plurality of retaining walls extending from the base substrate, and one or more tabs. The plurality of retaining walls include a first retaining wall, a second retaining wall and a third retaining wall. Each of the plurality of retaining walls extend from a first end to a second end in a longitudinal direction. A first channel is defined between the first retaining wall and the second retaining wall. A second channel is defined between the second retaining wall and the third retaining wall. Each of the plurality of retaining walls comprises one or more retaining protrusions, wherein the one or more retaining protrusions are arranged to retain a splice sleeve of the first channel in a vertically staggered configuration relative to a splice sleeve of the second channel. The recess is configured to secure the one or more tabs to the tray body.
[0062] 16 The fiber routing tray of clause 15, wherein each of the plurality of retaining walls includes standoffs extending into one or more channels.
[0063] 17. The fiber routing tray of clause 16, wherein the standoffs include a first standoff disposed on a first side of a given retaining wall, a second standoff disposed on a second side of the given retaining wall, and a third standoff disposed on the first side of the given retaining wall, wherein the second standoff is longitudinally disposed between the first standoff and the third standoff.
[0064] 18. The fiber routing tray of any of clauses 15-17, wherein each of the plurality of retaining walls includes a curvature extending in a lateral direction and creating a wave-like geometry.
[0065] 19. The fiber routing tray of clause 18, wherein the curvature includes a concave curve disposed between convex curves.
[0066] 20. The fiber routing tray of any of clauses 15-19, wherein the splice sleeve holder is compression molded.
[0067] In view of the above, it should now be understood that at least some embodiments of the present disclosure are directed to a splice sleeve holder configured to retain splice sleeves. In particular, embodiments of the present disclosure describe staggered channels which provide features for mounting multiple splice sleeves per channel, thereby providing for retention of a greater density of splice sleeves without sacrificing the retaining strength of the retaining walls.
[0068] It is noted that the terms substantially and about may be utilized herein to represent the inherent degree of uncertainty that may be attributed to any quantitative comparison, value, measurement, or other representation. These terms are also utilized herein to represent the degree by which a quantitative representation may vary from a stated reference without resulting in a change in the basic function of the subject matter at issue.
[0069] While particular embodiments have been illustrated and described herein, it should be understood that various other changes and modifications may be made without departing from the spirit and scope of the claimed subject matter. Moreover, although various aspects of the claimed subject matter have been described herein, such aspects need not be utilized in combination. It is therefore intended that the appended claims cover all such changes and modifications that are within the scope of the claimed subject matter.