DIRECTIONALLY-AWARE VACUUM CLEANER
20250352014 ยท 2025-11-20
Inventors
Cpc classification
International classification
A47L9/28
HUMAN NECESSITIES
Abstract
The present disclosure is generally directed to controlling a rotation speed of a cleaning roller associated with a cleaning head of a vacuum system. Sensor circuitry is included that is configured to sense a directional movement of the cleaning head. Controllable motor circuitry is coupled to the cleaning roller, and the motor circuitry is controls the rotational speed of the cleaning roller based on the directional movement sensed by the sensor circuitry.
Claims
1. A cleaning head for a vacuum system, comprising: a main body including a vacuum orifice; a controllable cleaning roller attached to the main body and disposed at least partially within the vacuum orifice; controllable motor circuitry disposed within the main body for controlling a rotational speed of the controllable cleaning roller; and sensor circuitry disposed within the main body to generate a first control signal indicative of, or proportional to, a first direction movement of the main body; the sensor circuitry to generate a second control signal indicative of, or proportional to, a second direction movement of the main body; wherein the controllable motor circuitry to control the rotational speed of the controllable cleaning roller to have a first rotation speed based on the first control signal; and wherein the controllable motor circuitry to control the rotational speed of the controllable cleaning roller to have a second rotation speed based on the second control signal.
2. The cleaning head of claim 1, further comprising an articulating scraper assembly disposed adjacent to the controllable cleaning roller; wherein the articulating scraper assembly configured to pivot to a first position when the main body is moving in the first direction, and configured to pivot to a second position when the main body is moving in the second direction.
3. The cleaning head of claim 2, wherein the first direction indicates a forward direction of the main body and wherein the first position of the articulating scraper assembly corresponds to a deployed position in which the scraper assembly is in contact, at least in part, with a surface beneath the main body; and wherein the second direction indicates a reverse direction of the main body and wherein the second position of the articulating scraper assembly corresponds to a retracted position in which the scraper assembly is spaced apart from the surface beneath the main body.
4. The cleaning head of claim 2, wherein the scraper assembly comprises an elongated strip portion coupled to a rotatable head portion; wherein the rotatable head portion is pivotally coupled within a groove of the main body; and wherein the elongated strip portion is formed of a material selected from a pliable elastomeric material, stiff bristles, rubber flaps, and plush material.
5. The cleaning head of claim 2, wherein the sensor circuitry comprises a Hall sensor circuitry, and wherein the scraper assembly further includes a magnetic element rotatable into a first magnet position corresponding to the first position of the articulating scraper assembly and a second position corresponding to the second position of the articulating scraper assembly; wherein the Hall sensor circuitry configured to generate the first control signal when the magnetic element is in the first magnet position; and the Hall sensor circuitry further configured to generate the second control signal when the magnetic element is in the second magnet position.
6. The cleaning head of claim 2, wherein the sensor circuitry comprises spring contact sensor circuitry coupled to the scraper assembly; wherein the spring contact sensor circuitry configured to generate the first control signal when the scraper assembly the first position; and the spring contact sensor circuitry further configured to generate the second control signal when the scraper assembly is in the second position.
7. The cleaning head of claim 1, wherein the first direction is a forward directional movement of the main body and the second direction is a reverse directional movement of the main body; and wherein the first rotational speed is greater than the second rotational speed.
8. The cleaning head of claim 1, wherein the sensor circuitry comprises motion sensor circuitry configured to generate the first and second control signals based on motion of the main body.
9. The cleaning head of claim 3, further comprising a foot member pivotally coupled to the main body and adjacent to the articulating scraper assembly, the foot member configured to contact the articulating scraper assembly and urge the articulating scraper assembly to move from the first position of the articulating scraper assembly to the second position of the articulating scraper assembly.
10. The cleaning head of claim 1, wherein the main body further comprising rollers to enable the main body to roll across a surface.
11. A vacuum system, comprising: a handle/base portion comprising cleaning roller revolutions-per-minute (RPM) control circuitry and controllable vacuum motor circuitry; and a cleaning head fluidly coupled to the controllable vacuum motor circuitry and electrically coupled to the cleaning roller RPM control circuitry; the cleaning head comprising: a main body including a vacuum orifice fluidly coupled to the controllable vacuum motor circuitry; a controllable cleaning roller attached to the main body and disposed at least partially within the vacuum orifice; controllable motor circuitry disposed within the main body for controlling a rotational speed of the controllable cleaning roller; and sensor circuitry disposed within the main body to generate a first control signal indicative of, or proportional to, a first direction movement of the main body; the sensor circuitry to generate a second control signal indicative of, or proportional to, a second direction movement of the main body; wherein the cleaning roller RPM control circuitry to receive the first and second control signals and generate commands to the controllable motor circuitry to control the rotational speed of the controllable cleaning roller to have a first rotation speed based on the first control signal; and wherein the controllable motor circuitry to control the rotational speed of the controllable cleaning roller to have a second rotation speed based on the second control signal.
12. The vacuum system of claim 11, further comprising an articulating scraper assembly disposed adjacent to the controllable cleaning roller; wherein the articulating scraper assembly configured to pivot to a first position when the main body is moving in the first direction, and configured to pivot to a second position when the main body is moving in the second direction.
13. The vacuum system of claim 12, wherein the first direction indicates a forward direction of the main body and wherein the first position of the articulating scraper assembly corresponds to a deployed position in which the scraper assembly is in contact, at least in part, with a surface beneath the main body; and wherein the second direction indicates a reverse direction of the main body and wherein the second position of the articulating scraper assembly corresponds to a retracted position in which the scraper assembly is spaced apart from the surface beneath the main body.
14. The vacuum system of claim 12, wherein the scraper assembly comprises an elongated strip portion coupled to a rotatable head portion; wherein the rotatable head portion is pivotally coupled within a groove of the main body; and wherein the elongated strip portion is formed of a material selected from a pliable elastomeric material, stiff bristles, rubber flaps, and plush material.
15. The vacuum system of claim 12, wherein the sensor circuitry comprises a Hall sensor circuitry, and wherein the scraper assembly further includes a magnetic element rotatable into a first magnet position corresponding to the first position of the articulating scraper assembly and a second position corresponding to the second position of the articulating scraper assembly; wherein the Hall sensor circuitry configured to generate the first control signal when the magnetic element is in the first magnet position; and the Hall sensor circuitry further configured to generate the second control signal when the magnetic element is in the second magnet position.
16. The vacuum system of claim 12, wherein the sensor circuitry comprises spring contact sensor circuitry coupled to the scraper assembly; wherein the spring contact sensor circuitry configured to generate the first control signal when the scraper assembly the first position; and the spring contact sensor circuitry further configured to generate the second control signal when the scraper assembly is in the second position.
17. The vacuum system of claim 11, wherein the first direction is a forward directional movement of the main body and the second direction is a reverse directional movement of the main body; and wherein the first rotational speed is greater than the second rotational speed.
18. The vacuum system of claim 11, wherein the sensor circuitry comprises motion sensor circuitry configured to generate the first and second control signals based on motion of the main body.
19. The vacuum system of claim 13, further comprising a foot member pivotally coupled to the main body and adjacent to the articulating scraper assembly, the foot member configured to contact the articulating scraper assembly and urge the articulating scraper assembly to move from the first position of the articulating scraper assembly to the second position of the articulating scraper assembly.
20. The vacuum system of claim 11, wherein the main body further comprising rollers to enable the main body to roll across a surface.
21. The vacuum system of claim 11, further comprising vacuum suction force control circuitry configured to control a vacuum force generated by the controllable vacuum motor circuitry based on the first and second control signals.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0002] These and other features and advantages will be better understood by reading the following detailed description, taken together with the drawings, wherein:
[0003]
[0004]
[0005]
[0006]
[0007]
[0008]
[0009]
[0010]
DETAILED DESCRIPTION
[0011] The present disclosure is generally directed to vacuum cleaner with directional power control. In some embodiments described herein a cleaning head associated with the vacuum cleaner includes a powered cleaning roller and an articulating debris scraper. The articulating scraper is configured to move into a first position when the cleaning head is rolling in a forward direction, and a second position when the cleaning head is rolling in a reverse direction. The cleaning head includes sensors to determine the position of the articulating scraper. The vacuum cleaner also includes control circuitry to control a rotational speed of the cleaning roller based on the first or second position. For example, the cleaning roller may be controlled to reduce rotational speed (RPM) of the cleaning roller when the cleaning head is rolling in a reverse direction, and the cleaning roller may be controlled to increase the RPM of the cleaning roller when the cleaning head is rolling in a forward direction. In some embodiments, the control circuitry may adjust a vacuum suction force of the vacuum cleaner based on the first or second position of the scraper. By reducing the cleaning roller speed and/or vacuum suction force when the cleaning head is rolling in a reverse direction, more efficient cleaning is realized without sacrificing an overall cleaning score of the vacuum cleaner.
[0012]
[0013] The handle/base 102 includes cleaning roller RPM control circuitry 114 generally configured to control the controllable motor circuitry 108 (and thus control the RPM of the cleaning roller 106) based on the control signal generated by the position sensor circuitry 112. As a general matter, when the cleaning head 104 is moving in a forward direction (e.g., being pushed away from a user) the RPM of the cleaning roller 106 is controlled to have a first RPM, and when the cleaning head 104 is moving in a reverse direction (e.g., being pulled toward a user), the RPM of the cleaning roller 106 is controlled to have a second RPM. To prevent dirt and debris from being kicked away from a footprint of the cleaning head 104 when the cleaning head is moving in a reverse direction 104, according to some embodiments described herein, the second RPM is less than the first RPM, i.e., the cleaning roller 106 has a reduced RPM when the cleaning head 104 moving in a reverse direction compared to a forward direction. By way of a non-limiting example, the rotational speed of the cleaning roller 106 in the forward direction may be on the order of 1000 RPM, and the rotational speed of the cleaning roller 106 in the reverse direction may be on the order of 500 RPM (or less). Of course, rotational speed of the cleaning roller 106 may also be selected based on, for example, the type of surface to be cleaned, nozzle configuration, etc.
[0014] The handle/base portion 102 also includes controllable vacuum motor circuitry 118 generally configured to generate a suction force and supply the suction force to the cleaning head 104, via vacuum conduit 103. In some embodiments, the handle/base portion 102 may also include vacuum suction force control circuitry 116 supply generally configured to control a suction force generated by the vacuum motor circuitry 118, based on the control signal generated by the position sensor circuitry 112. For example, when the cleaning head 104 is moving in a forward direction (e.g., being pushed away from a user) the suction force generated by the vacuum motor circuitry 118 is controlled to have a first suction force, and when the cleaning head 104 is moving in a reverse direction (e.g., being pulled toward a user), the suction force generated by the vacuum motor circuitry 118 is controlled to have a second suction force. According to some embodiments described herein, the second suction force is less than the first suction force, i.e., suction force delivered to the cleaning head 104 is reduced when moving in a reverse direction compared to a forward direction, as shown by pivoting arrow 227. As a general matter, reduction of suction force in a reverse direction may lessen a pulling force required to move the cleaning head 104 across a surface. By way of non-limiting example, the suction force in a forward direction may be on the order of 100% available force, while suction force in a reverse direction may be on the order of 70% of maximum suction force.
[0015]
[0016] The cleaning roller 206 generally extends across the width of the main body 224, and may include one or more bristle tracks 221 to provide cleaning as the main body 224 passes over flooring. In the view of
[0017] The main body 224 also includes an articulating debris scraper assembly 230 (scraper 230) generally extending across the width of the main body 224, and position behind the cleaning roller 206. The scraper 230 is generally disposed parallel to the cleaning roller 206, and rotatably coupled at both ends to the main body 224. The scraper 230 may be formed of, for example, a pliable elastomeric material (e.g., soft plastic, rubber, etc.), stiff bristles, flaps (e.g., rubber flaps), plush material (e.g., low-nap material), etc.
[0018]
[0019] As is also illustrated in
[0020] The cleaning head 204 also includes hall sensor circuitry 240 disposed within the main body 224 adjacent to the scraper assembly 230 generally configured to determine a first position (deployed) and a second position (retracted) of the scraper assembly 230. Details of the scrapper assembly 230 and the hall sensor circuitry 240 are described below with reference to
[0021]
[0022] To assist rotation of the scraper assembly 230 when the main body 224 is moving from a forward direction to a reverse direction, the present embodiment may also include at least one actuating foot assembly 260 coupled to the scrapper assembly 230, and positioned generally behind the scraper assembly 230. The actuating foot assembly 260 generally includes a first portion 262 disposed generally parallel to the scraper 234 and a curved second portion 264 that generally curves toward the rear of the main body 234. A lower edge of the first portion 262 and the curved second portion 264 extend beyond a lower edge of the scraper 234, in the deployed position shown in
[0023] In this embodiment, the hemispherical member 250 includes magnetic member 270 disposed thereon (and/or disposed within). The magnetic member 270 is generally positioned to magnetically decouple from the hall sensor circuitry 240 when the scraper assembly 230 is in a first position, and to magnetically couple to the hall sensor circuitry 240 when the scraper assembly 230 is in a first position. By way of example,
[0024] The Hall sensor circuitry 240 is configured to generate a first control signal indicative of (or proportional to) the condition where the magnetic member 270 is decoupled from the Hall sensor circuitry 240. This is illustrated in the position of the scraper assembly 230 rotated away from the Hall sensor circuitry 240, as shown in
[0025] The first and second control signals generated by the Hall sensor circuitry 240 are communicated to the cleaning roller RPM control circuitry (114,
[0026] In some embodiments, in addition to (or alternatively to) controlling the controllable cleaning roller 206, the first and second control signals generated by the Hall sensor circuitry 240 may be communicated to the vacuum suction force control circuitry (116,
[0027]
[0028] As is illustrated, the internal structure of the main body 224 of the cleaning head 204 includes various slots, channels and/or chambers to affix and/or house the scraper assembly 230, cleaning roller 206, Hall sensor circuitry 240, controllable motor circuitry 208, etc., within the main body 224. Of course, such slots, channels and/or chambers to affix and/or house components within the main body 224 may be modified, for example, depending on dimensions of selected components, desired tolerances within the body and between components, etc.
[0029]
[0030]
[0031] With reference to
[0032] The spring contact sensor circuitry 280 is configured to generate a first control signal indicative of (or proportional to) the condition where the pin 286 is extended. This is illustrated in the position of the scraper assembly 230 shown in
[0033] The first and second control signals generated by the spring contact sensor circuitry 280 are communicated to the cleaning roller RPM control circuitry (114,
[0034] In some embodiments, in addition to (or alternatively to) controlling the controllable cleaning roller 206, the first and second control signals generated by the spring contact sensor circuitry 280 may be communicated to the vacuum suction force control circuitry (116,
[0035]
[0036] As is illustrated, the internal structure of the main body 224 of the cleaning head 204 includes various slots, channels and/or chambers to affix and/or house the scraper assembly 230, cleaning roller 206, spring contact sensor circuitry 280, controllable motor circuitry 208, etc., within the main body 224. Of course, such slots, channels and/or chambers to affix and/or house components within the main body 224 may be modified, for example, depending on dimensions of selected components, desired tolerances within the body and between components, etc.
[0037] In some embodiments, the cleaning head 204/204/204 described above may include other types of sensors. For example, electrical contacts may be positioned on the hemispherical member 250 and mating contacts positioned on a surface of the groove 238 such that as the scraper assembly 230 is rotated, electrical coupling is connected or disconnected based on the position of the scraper assembly 230. Of course, these are only examples of the types of sensors that may be used to detect motion of the scraper assembly 230, and those skilled in the art will recognize may alternatives and/or modifications to the sensors described herein, and all such alternatives and/or modifications are deemed within the spirit and scope of the present disclosure. In still other embodiments, the cleaning head 204 and/or handle/base portion 102 may include, for example, a motion sensor, image sensor, infrared sensor, etc., to determine a motion direction of the cleaning head independently of the scraper assembly 230, and in such embodiments the scraper assembly 230 may be omitted.
[0038] As used in this application and in the claims, a list of items joined by the term and/or can mean any combination of the listed items. For example, the phrase A, B and/or C can mean A; B; C; A and B; A and C; B and C; or A, B and C. As used in this application and in the claims, a list of items joined by the term at least one of can mean any combination of the listed terms. For example, the phrases at least one of A, B or C can mean A; B; C; A and B; A and C; B and C; or A, B and C.
[0039] Any of the operations described herein may be implemented in a system that includes one or more non-transitory storage devices having stored therein, individually or in combination, instructions that when executed by circuitry perform the operations. Such instructions may embodied as, for example, machine code, and/or higher level implementations such as software programing, application (app) programming, etc. Circuitry, as used in any embodiment herein, may comprise, for example, singly or in any combination, hardwired circuitry, programmable circuitry such as processors comprising one or more individual instruction processing cores, state machine circuitry, and/or firmware that stores instructions executed by programmable circuitry and/or future computing circuitry including, for example, massive parallelism, analog or quantum computing, hardware embodiments of accelerators such as neural net processors and non-silicon implementations of the above. The circuitry may, collectively or individually, be embodied as circuitry that forms part of a larger system, for example, an integrated circuit (IC), system on-chip (SoC), application-specific integrated circuit (ASIC), programmable logic devices (PLD), digital signal processors (DSP). field programmable gate array (FPGA), logic gates, registers, semiconductor device, chips, microchips, chip sets, etc.
[0040] The storage device includes any type of tangible medium, for example, any type of disk including hard disks, floppy disks, optical disks, compact disk read-only memories (CD-ROMs), compact disk rewritables (CD-RWs), and magneto-optical disks, semiconductor devices such as read-only memories (ROMs), random access memories (RAMs) such as dynamic and static RAMs, erasable programmable read-only memories (EPROMs), electrically erasable programmable read-only memories (EEPROMs), flash memories, Solid State Disks (SSDs), embedded multimedia cards (eMMCs), secure digital input/output (SDIO) cards, magnetic or optical cards, or any type of media suitable for storing electronic instructions. Other embodiments may be implemented as software executed by a programmable control device. Also, it is intended that operations described herein may be distributed across a plurality of physical devices, such as processing structures at more than one different physical location.
[0041] The terms and expressions which have been employed herein are used as terms of description and not of limitation, and there is no intention, in the use of such terms and expressions, of excluding any equivalents of the features shown and described (or portions thereof), and it is recognized that various modifications are possible within the scope of the claims. Accordingly, the claims are intended to cover all such equivalents. Various features, aspects, and embodiments have been described herein. The features, aspects, and embodiments are susceptible to combination with one another as well as to variation and modification, as will be understood by those having skill in the art. The present disclosure should, therefore, be considered to encompass such combinations, variations, and modifications.