DISPLAY DEVICE
20250359417 ยท 2025-11-20
Inventors
Cpc classification
International classification
Abstract
A display device includes a first substrate, a first light-emitting unit, a first lens unit, a first prism unit, a first intermediate layer, and a second intermediate layer. The first light-emitting unit is disposed on the first substrate. The first lens unit is relatively disposed above the first light-emitting unit. The first prism unit is relatively disposed above the first lens unit. The first intermediate layer is disposed between the first lens unit and the first prism unit, and the second intermediate layer is disposed between the first light-emitting unit and the first lens unit.
Claims
1. A display device, comprising: a first substrate; a first light-emitting unit disposed on the first substrate; a first lens unit disposed above the first light-emitting unit; a first prism unit disposed above the first lens unit; a first intermediate layer disposed between the first lens unit and the first prism unit; and a second intermediate layer disposed between the first light-emitting unit and the first lens unit.
2. The display device of claim 1, further comprising: a first color filter unit disposed between the first light-emitting unit and the first lens unit, wherein the second intermediate layer is disposed between the first light-emitting unit and the first color filter unit.
3. The display device of claim 2, further comprising: a first optical unit disposed between the first light-emitting unit and the first color filter unit.
4. The display device of claim 1, wherein in a sectional view of the display device, a first included angle .sub.0 is defined by a normal direction of the first substrate and a line from an end of the first lens unit to an end of the corresponding first prism unit, and the first included angle .sub.0 matches an equation as follow:
.sub.0arcsin[sin(.sub.FWHM)/n.sub.PLN1] wherein, .sub.FWHM is an angle of FWHM (full width at half maximum) of the first optical unit, and n.sub.PLN1 is a refractive index of the first intermediate layer.
5. The display device of claim 4, further comprising: a second light-emitting unit disposed on the first substrate and located next to the first light-emitting unit; a second lens unit relatively disposed above the second light-emitting unit; and a second prism unit relatively disposed above the second lens unit; wherein, the first intermediate layer is further disposed between the second lens unit and the second prism unit, and the second intermediate layer is further disposed between the second light-emitting unit and the second lens unit; wherein, in the sectional view of the display device, the first included angle .sub.0 matches an equation as follow:
.sub.0arctan[(W.sub.gap/2W.sub.lens/2)/H.sub.PLN1] wherein, W.sub.gap is a distance between the first light-emitting unit and the second light-emitting unit, W.sub.lens is a width of the first lens unit, H.sub.PLN1 is a thickness of the first intermediate layer.
6. The display device of claim 5, further comprising: a first color filter unit disposed between the first light-emitting unit and the first lens unit, wherein the second intermediate layer is disposed between the first light-emitting unit and the first color filter unit; and a second color filter unit disposed between the second light-emitting unit and the second lens unit, wherein the second intermediate layer is further disposed between the second light-emitting unit and the second color filter unit.
7. The display device of claim 6, further comprising: a first optical unit disposed between the first light-emitting unit and the first color filter unit; and a second optical unit disposed between the second light-emitting unit and the second color filter unit; wherein, the first light-emitting unit and the second light-emitting unit emit same color light, the first optical unit is a color conversion unit, and the second optical unit is a light diffusing unit.
8. The display device of claim 7, further comprising: a third light-emitting unit disposed on the first substrate and located next to the second light-emitting unit, wherein the second light-emitting unit is located between the first light-emitting unit and the third light-emitting unit; a third lens unit relatively disposed above the third light-emitting unit; and a third prism unit relatively disposed above the second lens unit; wherein, the first intermediate layer is further disposed between the third lens unit and the third prism unit, and the second intermediate layer is further disposed between the third light-emitting unit and the third lens unit.
9. The display device of claim 8, further comprising: a third color filter unit disposed between the third light-emitting unit and the third lens unit, wherein the second intermediate layer is further disposed between the third light-emitting unit and the third color filter unit.
10. The display device of claim 9, further comprising: a third optical unit disposed between the third light-emitting unit and the third color filter unit; wherein, the first light-emitting unit, the second light-emitting unit and the third light-emitting unit emit same color light, the first optical unit and the third optical unit are color conversion units, and the second optical unit is a light diffusing unit.
11. The display device of claim 1, wherein the first light-emitting unit generates an emitted light, and the emitted light at least passes through the first lens unit, the first intermediate layer and the first prism unit, and is then outputted from the display device to form an output light into an environment; wherein, in a sectional view of the display device, the first prism unit has a first side, a second side and a hypotenuse, the first side is parallel to a normal direction of the first substrate, the second side connects the first side to form a right angle, the first side connects the hypotenuse to form a first angle, an included angle of the output light and the normal direction of the first substrate is defined as a second angle, the hypotenuse is disposed adjacent to the first intermediate layer, and the first angle and the second angle match an equation as follow:
.sub.2=arcsin[sin(90.sub.1arcsin[sin(90.sub.1)*n.sub.PLN1/n.sub.prism])*n.sub.prism/n.sub.output]10 wherein, n.sub.PLN1 is a refractive index of the first intermediate layer, n.sub.prism is a refractive index of the first prism unit, and n.sub.output is a refractive index of the environment.
12. The display device of claim 1, wherein the first light-emitting unit generates an emitted light, and the emitted light at least passes through the first lens unit, the first intermediate layer and the first prism unit, and is then outputted from the display device to form an output light into an environment; wherein, in a sectional view of the display device, the first prism unit has a first side, a second side and a hypotenuse, the first side is parallel to a normal direction of the first substrate, the second side connects the first side to form a right angle, the first side connects the hypotenuse to form a first angle, an included angle of the output light and the normal direction of the first substrate is defined as a second angle, the hypotenuse is disposed away from the first intermediate layer, and the first angle and the second angle match an equation as follow:
.sub.2=arcsin[sin(90.sub.1)*n.sub.prism/n.sub.output](90.sub.1)10 wherein, n.sub.prism is a refractive index of the first prism unit, and n.sub.output is a refractive index of the environment.
13. The display device of claim 1, wherein in a sectional view of the display device, the first prism unit has a first side, a second side and a hypotenuse, the first side is parallel to a normal direction of the first substrate, the second side connects the first side to form a right angle, and the hypotenuse is closer to the first intermediate layer than the second side.
14. The display device of claim 13, further comprising; a second substrate, wherein the first prism unit is disposed between the first intermediate layer and the second substrate.
15. The display device of claim 13, further comprising: a prism portion, wherein the prism portion comprises a prism layer and a plurality of prism units, the prism layer and the prism units are a continuous structure, and the prism units comprises the first prism unit.
16. The display device of claim 15, wherein the prism units are disposed between the first intermediate layer and the prism layer.
17. The display device of claim 1, wherein in a sectional view of the display device, the first prism unit has a first side, a second side and a hypotenuse, the first side is parallel to a normal direction of the first substrate, the second side connects the first side to form a right angle, and the hypotenuse is farther from the first intermediate layer than the second side.
18. The display device of claim 17, further comprising: a third substrate disposed between the first intermediate layer and the first prism unit.
19. The display device of claim 17, further comprising: a prism portion, wherein the prism portion comprises a prism layer and a plurality of prism units, the prism layer and the prism units are a continuous structure, and the prism units comprises the first prism unit.
20. The display device of claim 19, wherein the prism units are disposed between the second substrate and the prism layer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0007] The disclosure will become more fully understood from the detailed description and accompanying drawings, which are given for illustration only, and thus are not limitative of the present disclosure, and wherein:
[0008]
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
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[0018]
DETAILED DESCRIPTION OF THE DISCLOSURE
[0019] The present disclosure will be apparent from the following detailed description, which proceeds with reference to the accompanying drawings, wherein the same references relate to the same elements.
[0020] It should be understood that the following description provides different embodiments for implementing different aspects of some embodiments of the present disclosure. The specific components and arrangements described below are used to briefly and clearly describe some embodiments of the present disclosure. These embodiments are for illustration and are not intended to limit the scope of the present disclosure. In addition, reference numbers or labels may be repeatedly used in different embodiments. These repetitions are for the purpose of simply and clearly describing some embodiments of the present disclosure, and do not represent any correlation between the different embodiments and/or structures discussed. Furthermore, when it is mentioned that a certain layer is on or above another layer, the certain layer may directly contact another layer, or one or more other layers or films may be provided between the two layers, so that the certain layer may not directly contact another layer.
[0021] Relative terms, such as lower and higher, or bottom and top, may be used in following embodiments to describe the relative relationship of one component to another component in the drawings. It will be understood that if the device shown in the drawings is turned upside down, components described as being at the lower side would then be at the higher side.
[0022] The terms about, approximate and approximately usually mean the variation within 20%, preferably within 10%, and more preferably within 5%, 3%, 2%, 1% or 0.5% of a given value or range. The given quantities here are approximate quantities, that is, in the absence of specific description of about, approximate, or approximately, the meaning of about, approximate, and approximately can still be implied.
[0023] It will be understood that, although the terms first, second, third and the likes may be used herein to describe various elements, components, regions, layers, and/or portions, these elements, components, regions, layers, and/or portions should not be limited by these terms, and these terms are used to distinguish between different elements, components, regions, layers, and/or portions. Thus, a first element, component, region, layer, and/or portion discussed below could be termed a second element, component, region, layer, and/or portion without departing from the teachings of some embodiments of the present disclosure.
[0024] Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the related art. It is understood that these terms, such as those defined in commonly used dictionaries, should be interpreted to have a meaning consistent with the relevant technology and the background or content of the present disclosure, and should not be interpreted in an idealized or overly formal way, unless otherwise defined in the embodiments of this disclosure.
[0025] Some embodiments of the present disclosure can be understood together with the drawings, and the drawings of the embodiments of the present disclosure are also regarded as part of the description of the embodiments of the present disclosure. It should be understood that the drawings of the embodiments of the present disclosure are not drawn to the actual scale of devices and components. The shapes and thicknesses of embodiments may be exaggerated in the drawings to clearly illustrate features of embodiments of the present disclosure. In addition, the structures and devices in the drawings are illustrated in a schematic manner in order to clearly demonstrate the features of the embodiments of the present disclosure.
[0026] In some embodiments of the present disclosure, relative terms such as lower, upper, parallel, vertical, below, above, top, bottom, etc., shall be understood as the orientations shown in this paragraph and related drawings. This relative terms are for convenience of explanation and does not mean that the device described needs to be manufactured or operated in a specific orientation. Terms related to joining and connecting, such as connect, joint, etc., unless otherwise defined, can mean that two structures are in direct contact, or they can also mean that the two structures are not in direct contact with one or more additional structures located therebetween. The terms related to joining and connecting two structures can also include the situation that both structures are movable, or both structures are fixed.
[0027] To be noted, the term substrate in this disclosure may include components formed on a transparent substrate and various film layers covering the substrate, on which any required active components (e.g. transistors) may be formed. In order to simplify the drawings, a flat substrate is shown.
[0028]
[0029] In this embodiment, the material of the first intermediate layer 15 may include optically clear adhesive (OCA), optically clear resin (OCR), or any of other suitable transparent adhesive materials (e.g. photoresist materials), and this disclosure is not limited thereto. In this embodiment, the material of the second intermediate layer 16 may include optically clear adhesive (OCA), optically clear resin (OCR), or any of other suitable transparent adhesive materials (e.g. photoresist materials), and this disclosure is not limited thereto. In one embodiment, the first intermediate layer 15 and/or the second intermediate layer 16 may be composed of air without having any film material, and this disclosure is not limited thereto. In one embodiment, the first intermediate layer 15 and/or the second intermediate layer 16 may be a planarization layer, and this disclosure is not limited thereto. To be noted, the first intermediate layer 15 and the second intermediate layer 16 can be made of the same material or different materials, and this disclosure is not limited thereto.
[0030] Referring to
[0031] Referring to
[0032] In some embodiments, as shown in
[0033] In addition, as shown in
[0034] In some embodiments, as shown in
[0035] In one embodiment, the light shielding units 174 can be disposed between the color filter units 170. For example, as shown in
[0036] Referring to
[0037]
[0038] As shown in
sin(.sub.lens)*n.sub.lens=sin(.sub.FWHM)*1.0equation (1)
Wherein, .sub.lens represents the incident angle of the light beam entering the air medium AIR from the first lens unit 131, n.sub.lens represents the refractive index of the first lens unit 131, .sub.FWHM represents the refraction angle of the light beam entering the air medium AIR from the first lens unit 131, and n.sub.air represents the refractive index of the air medium AIR.
[0039] In addition, as shown in
sin(.sub.lens)*n.sub.lens=sin(.sub.FWHM1)*n.sub.PLN1equation (2)
Wherein, .sub.lens represents the incident angle of the light beam entering the first intermediate layer 15 from the first lens unit 131, n.sub.lens represents the refractive index of the first lens unit 131, .sub.FWHM1 represents the refraction angle of the light beam entering the first intermediate layer 15 from the first lens unit 131, and n.sub.PLN1 represents the refractive index of the first intermediate layer 15.
[0040] The equation (1) and the equation (2) can be combined to obtain the following equation (3):
sin(.sub.FWHM1)*n.sub.PLN1=sin(.sub.FWHM)*1.0equation (3)
[0041] As shown in
.sub.0.sub.FWHM1=arcsin[sin(.sub.FWHM)/n.sub.PLN1]equation (4)
[0042] In other embodiments, the angle of FWHM .sub.FWHM can be measured at the light output position of the lens unit 130. In practice, the measured angle value of the angle .sub.FWHM can be substituted into equation (4) so as to calculate the lower limit of the first included angle .sub.0 and to obtain an appropriate first intermediate layer 15 based on the refractive index n.sub.PLN1 of the first intermediate layer 15.
[0043] With considering the positions of two adjacent light-emitting units, the first included angle .sub.0 can be designed to have a maximum angle, which can be used to define the upper limit of the width of the first light-emitting unit 141. The maximum range of the first included angle .sub.0 can be defined according to the width of the light-emitting unit (e.g. the first light-emitting unit 121) and the width of the lens unit (e.g. the first lens unit 131), which will be discussed hereinafter. That is, the off-axis of the light emitted from the lowermost edge to the uppermost edge of the first intermediate layer 15 will not exceed the center between two adjacent light-emitting units (e.g. the first light-emitting unit 121 and the second light-emitting unit 122). This limitation is necessary because that if the width of the prism unit 140 in one pixel is too wide, the light emitted by one pixel may affect the light emitted by adjacent pixels. Therefore, the triangle T1 can be defined as follows: its vertex angle is equal to the first included angle .sub.0, its height is equal to the thickness (or height) of the first intermediate layer 15, and its base is equal to a half of the distance between two adjacent light-emitting units (e.g. the distance between the centers of the first light-emitting unit 121 and the second light-emitting unit 122) minus a half of the width of the first lens unit 131. In other words, as shown in
.sub.0arctan[(W.sub.gap/2W.sub.lens/2)/H.sub.PLN1]equation (5)
[0044] Wherein, W.sub.gap represents the distance between two adjacent light-emitting units (e.g. the first light-emitting unit 121 and the second light-emitting unit 122), which can be defined as the distance between the center of the first light-emitting unit 121 and the center of the adjacent second light-emitting unit 122, W.sub.lens represents the width of the first lens unit 131, and H.sub.PLN1 represents the thickness (or height) of the first intermediate layer 15. For convenience of identification, in
[0045] In addition, the following simulation is performed with assuming that the first intermediate layer 15 is air (i.e., n.sub.PLN1=1.0). The design and simulation results according to the present disclosure show that the range of the angle .sub.FWHM can be, for example, defined within the width of the light-emitting unit (e.g. the first light-emitting unit 121). Therefore, the triangle T2 can be defined as follows, wherein its vertex angle is equal to the angle .sub.FWHM, its height is equal to the total thickness (or total height) of the second intermediate layer 16 and the color filter unit (e.g. the first color filter unit 171, the second color filter unit 172 and/or the third color filter unit 173), and its base is equal to a half of the width of the light-emitting unit (e.g. the first light-emitting unit 121). In other words, as shown in
.sub.FWHM=arctan[W.sub.LED/2/(H.sub.CF+H.sub.PLN2)]equation (6)
[0046] Wherein, W.sub.LED represents the width of the first light-emitting unit 121, H.sub.CF represents the thickness (or height) of the color filter unit 170 (e.g. the first color filter unit 171, the second color filter unit 172, and/or the third color filter unit 173), and H.sub.PLN2 represents the thickness (or height) of the second intermediate layer 16. In practice, since the first light-emitting unit 121 can be a commercially available or any pre-manufactured component, its width (W.sub.LED) can be known in advance, and the angle .sub.FWHM thereof can also be known or can be calculated. Therefore, the known parameters can be substituted into the above equation (6) to calculate the applicable thickness or height (H.sub.CF) of the color filter unit 170 and/or the thickness or height (H.sub.PLN2) of the second intermediate layer 16, thereby further designing and manufacturing the color filter units 170 and/or the second intermediate layer 16 in the display device 10 of this embodiment based on the calculated thicknesses or heights. In some embodiments, the angle .sub.FWHM obtained from the equation (6) can be substituted into the equation (4) so as to calculate the lower limit of the first included angle .sub.0, and then the range of the refractive index n.sub.PLN1 of the first intermediate layer 15 can be obtained. Afterwards, a suitable material for forming the first intermediate layer 15 can be selected based on the obtained range of the refractive index n.sub.PLN1.
[0047] According to the design of the present disclosure, the first included angle .sub.0 can be obtained directly by calculation instead of measurement. As shown in
.sub.0=arctan[(W.sub.prism/2W.sub.lens/2)/H.sub.PLN1]equation (7)
Wherein, W.sub.prism represents the width of the prism unit (e.g. the first prism unit 141), W.sub.lens represents the width of the lens unit (e.g. the first lens unit 131), and H.sub.PLN1 represents the thickness (or height) of the first intermediate layer 15. Accordingly, the range of the first included angle .sub.0 can be obtained based on the above equations (4) and (5), and then a specific value of the first included angle .sub.0 within the range can be selected and substituted into the above equation (7) so as to calculate the appropriate values of the widths W.sub.prism and W.sub.lens, and the height H.sub.PLN1. These calculated values of the widths and height (or thickness) can be applied to the process design when producing the display device 10.
[0048] As mentioned above, on the premise of obtaining the effective configurations of one or more light-emitting units 120, one or more lens units 130, one or more prism units 140, and the first intermediate layer 15, and effectively improving the brightness and light extraction efficiency, the present disclosure can utilize the aforementioned equations (4) and (5) to define the range of the first included angle .sub.0. To be noted, the above descriptions are examples and are not intended to limit the present disclosure, and the scope of the present disclosure is not limited thereto.
[0049] Referring to
.sub.3=90.sub.1equation (8)
.sub.4=arcsin[sin(.sub.3)*n.sub.PLN1/n.sub.prism]equation (9)
.sub.5=.sub.3.sub.4equation (10)
n.sub.prism*sin(.sub.5)=n.sub.sub2*sin(.sub.6)=n.sub.output*sin(.sub.2)equation (11)
.sub.2=arcsin[sin(.sub.5)*n.sub.prism/n.sub.output]equation (12)
Wherein, equation (12) is derived from Equation (11), 01 represents the first angle, .sub.3 represents the incident angle of light beam entering the hypotenuse 141c, .sub.4 represents the refraction angle of the light beam after passing through the hypotenuse 141c, .sub.5 represents the incident angle of the light beam entering the second side 141b, .sub.6 represents the refraction angle of the light beam after passing through the second side 141b, n.sub.PLN1 represents the refractive index of the first intermediate layer 15, n.sub.prism represents the refractive index of the first prism unit 141, n.sub.sub2 represents the refractive index of the second substrate 18, n.sub.output represents the refractive index of the environment, and .sub.2 represents the second angle.
[0050] The angle .sub.5 can be obtained by substituting the equations (8) and (9) into the equation (10), and the obtained angle .sub.5 is then substituted into the equation (12). Then, the second angle .sub.2 can be organized into the following equation (13):
.sub.2=arcsin[sin(90.sub.1arcsin[sin(90.sub.1)*n.sub.PLN1/n.sub.prism])*n.sub.prism/n.sub.output]equation (13)
[0051] If the environment is air, n.sub.output will be equal to 1.0, and the second angle .sub.2 can be organized into the following equation (14):
.sub.2=arcsin[sin(90.sub.1arcsin[sin(90.sub.1)*n.sub.PLN1/n.sub.prism])*n.sub.prism]equation (14)
[0052] With considering the error range of 10 degrees, the above equation (14) can be rewritten as the following equation (15):
.sub.2=arcsin[sin(90.sub.1arcsin[sin(90.sub.1)*n.sub.PLN1/n.sub.prism])*n.sub.prism]+10equation (15)
[0053] In this embodiment, the thickness of the first intermediate layer 15 can be defined as being greater than or equal to the sum of the thicknesses of the first prism unit 141 and the first lens unit 131 (i.e., H.sub.PLN1H.sub.prism+H.sub.lens). Wherein, H.sub.PLN1 represents the thickness (or height) of the first intermediate layer 15, H.sub.prism represents the thickness (or height) of the first prism unit 141, and H.sub.lens represents the thickness (or height) of the first lens unit 131.
[0054] In brief, as shown in
[0055] In some embodiments, the display device 10 may be used in the in-vehicle information system. For example, when the display device 10 is installed in a vehicle, if the passenger at a specific position (e.g. at the front passenger seat) is not at the position in front of the display device 10, the passenger may not be able to see the clear image from the display device 10. Therefore, according to the design of the above-mentioned display device 10, the off-axis angle (the second angle .sub.2) of the output light L2 can be designed to match the viewing angle of the passenger at the front passenger seat. That is, the brightness center of the output light of the display device is in an off-axis angle (to the second angle .sub.2). In this way, the passenger's position (viewing angle) can be located at the brightness center of the display device 10. Therefore, even if the passenger is not located at the position in front of the display device 10, he/she can see a clear image at the off-axis angle (the second angle .sub.2) of the light output L2.
[0056] Referring to
[0057] Referring to
[0058] The display device 10a according to a second embodiment of this disclosure will be described hereinafter with reference to
[0059] The component configurations and connections of the display device 10a of this embodiment as shown in
[0060] In this embodiment, the prism units (including, for example, the first prism unit 141, the second prism unit 142, and the third prism unit 143) can be manufactured in any suitable manner. In one embodiment, the light-emitting units (including, for example, the first light-emitting unit 121, the second light-emitting unit 122, and the third light-emitting unit 123), the second interposer 16, the color filter units (including, for example, the first color filter unit 171, a second color filter unit 172, and the third color filter unit 173), the lens units (including, for example, the first lens unit 131, the second lens unit 132, and the third lens unit 133), and the first intermediate layer 15 are formed sequentially on the first substrate 11. Afterwards, the prism units (including, for example, the first prism unit 141, the second prism unit 142, and the third prism unit 143) are formed on the first intermediate layer 15 by using a mold and/or a photolithography process. Then, the second substrate 18 is disposed on the prism units (including, for example, the first prism unit 141, the second prism unit 142, and the third prism unit 143). In other embodiments, the prism units (including, for example, the first prism unit 141, the second prism unit 142, and the third prism unit 143) can be formed on the upper surface of the first intermediate layer 15 by pressing or stamping. In this case, the first intermediate layer 15 and the prism units (including, for example, the first prism unit 141, the second prism unit 142, and the third prism unit 143) may be formed by the same layer. Then, the second substrate 18 is disposed on the prism units (including, for example, the first prism unit 141, the second prism unit 142, and the third prism unit 143), thereby forming the structure of the display device 10a. To be noted, the above description is illustrative and not restrictive, and the present disclosure is not limited thereto.
[0061] In this embodiment, according to
.sub.3=90.sub.1equation (16)
.sub.4=arcsin[sin(.sub.3)*n.sub.prism/n.sub.output]equation (17)
.sub.2=.sub.4.sub.3equation (18)
Wherein, .sub.1 represents the first angle, .sub.3 represents the incident angle of the light entering the hypotenuse 141c, .sub.4 represents the refraction angle of the light after passing through the hypotenuse 141c, n.sub.output represents the refractive index of air (e.g. the refractive index of the environment and, in this embodiment, the refractive index of the air filled between the first prism unit 141 and the second substrate 18), n.sub.prism represents the refractive index of the first prism unit 141, and 02 represents the second angle.
[0062] The second angle .sub.2 can be obtained by substituting the equations (16) and (17) into the equation (18) so as to obtain the following equation (19):
.sub.2=arcsin[sin(90.sub.1)*n.sub.prism/n.sub.output](90.sub.1)equation (19)
[0063] If the environment is air, n.sub.output will be equal to 1.0, and the second angle .sub.2 can be organized into the following equation (20):
.sub.2=arcsin[sin(90.sub.1)*n.sub.prism](90.sub.1)equation (20)
[0064] Moreover, with considering the error range of 10 degrees, the above equation (20) can be rewritten as the following equation (21):
.sub.2=arcsin[sin(90.sub.1)*n.sub.prism](90.sub.1)10equation (21)
[0065] In this embodiment, the thickness of the first intermediate layer 15 can be defined as being greater than or equal to the thickness of the first lens unit 131 (i.e., H.sub.PLN1H.sub.lens). Wherein, H.sub.PLN1 represents the thickness (or height) of the first intermediate layer 15, and H.sub.lens represents the thickness (or height) of the first lens unit 131.
[0066] In brief, on the premise that the output light L2 of the display device 10a can have an expected off-axis angle (i.e., the second angle .sub.2), the present disclosure can use the aforementioned equations (19) to (21) to define the range of the first angle .sub.1. In other words, the internal structures of the display device 10a can be designed and manufactured according to the aforementioned equations (19) to (21). For example, the first angle .sub.1 (i.e., the shape and size of the first prism unit 141), the refractive index n.sub.prism of the first prism unit 141 (i.e., the material of the first prism unit 141), the refractive index n.sub.PLN1 of the first intermediate layer 15 (i.e., the material of the first intermediate layer 15), and the likes can be defined according to the aforementioned equations (19) to (21).
[0067] The display device 10b according to a third embodiment of this disclosure will be described hereinafter with reference to
[0068] The component configurations and connections of the display device 10b of this embodiment as shown in
[0069] In this embodiment, the prism portion 340 can be manufactured in any suitable manner. In one embodiment, the light-emitting units (including, for example, the first light-emitting unit 121, the second light-emitting unit 122, and the third light-emitting unit 123), the second intermediate layer 16, the color filter units (including, for example, the first color filter unit 171, the second color filter unit 172, and the third color filter unit 173), the lens units (including, for example, the first lens unit 131, the second lens unit 132, and the third lens unit 133), and the first intermediate layer 15 may be formed sequentially on the first substrate 11. In addition, the prism units are directly formed on a surface of a transparent plate (e.g. a glass plate). For example, the prism units (including, for example, the first prism unit 141, the second prism unit 142, and the third prism unit 143) can be defined directly on a surface of a transparent substrate by laser ablation, thereby forming the prism portion 340. Then, one side of the transparent substrate formed with the prism portion 340 is directly bonded to the first intermediate layer 15 to form the structure of the display device 10b. To be noted, the above description is illustrative and not restrictive, and the present disclosure is not limited thereto.
[0070] The display device 10c according to a fourth embodiment of this disclosure will be described hereinafter with reference to
[0071] The component configurations and connections of the display device 10c of this embodiment as shown in
[0072] In one embodiment, the third substrate 19 can be, for example, a transparent substrate (e.g. a glass substrate), and the refractive index thereof is, for example but not limited to, between 1.4 and 1.8. In one embodiment, the light-emitting units (including, for example, the first light-emitting unit 121, the second light-emitting unit 122, and the third light-emitting unit 123), the second intermediate layer 16, the color filter units (including, for example, the first color filter unit 171, the second color filter unit 172, and the third color filter unit 173), the lens units (including, for example, the first lens unit 131, the second lens unit 132, and the third lens unit 133), and the first intermediate layer 15 can be sequentially formed on the first substrate 11. In addition, the prism units (including, for example, the first prism unit 141, the second prism unit 142, and the third prism unit 143) are formed on one surface of the third substrate 19 by using, for example, a mold and/or a photolithography process, and then the second substrate 18 is disposed on the prism units (including, for example, the first prism unit 141, the second prism unit 142, and the third prism unit 143). Afterwards, the structure including the third substrate 19, the prism units (including, for example, the first prism unit 141, the second prism unit 142, and the third prism unit 143), and the second substrate 18 is placed on the first intermediate layer 15. In this case, the other surface of the third substrate 19 is directly disposed on the first intermediate layer 15, thereby forming the structure of the display device 10c. To be noted, the above description is illustrative and not restrictive, and the present disclosure is not limited thereto.
[0073] As shown in
[0074] In brief, the display device 10c of this embodiment can use the above-mentioned equations (19) to (21) to define the range of the first angle .sub.1. In other words, the internal structures of the display device 10c can be designed and manufactured according to the aforementioned equations (19) to (21). For example, the first angle .sub.1 (i.e., the shape and size of the first prism unit 141), the refractive index n.sub.prism of the first prism unit 141 (i.e., the material of the first prism unit 141), the refractive index n.sub.PLN1 of the first intermediate layer 15 (i.e., the material of the first intermediate layer 15), and the likes can be defined according to the aforementioned equations (19) to (21). In addition, in this embodiment, through the arrangement of the third substrate 19, the display device 10c can be divided into two sub-structural parts that can be manufactured separately. One of the sub-structural parts includes the first substrate 11, the light-emitting units (including, for example, the first light-emitting unit 121, the second light-emitting unit 122, and the third light-emitting unit 123), the second intermediate layer 16, the color filter units (including, for example, the first color filter unit 171, the second color filter unit 172, and the third color filter unit 173), the lens units (including, for example, the first lens unit 131, the second lens unit 132, and the third lens unit 133), and the first intermediate layer 15, while the other sub-structural part includes the third substrate 19, the prism units (including, for example, the first prism unit 141, the second prism unit 142, and the third prism unit 143), and the second substrate 18. Afterwards, the two sub-structural parts are bonded. The above-mentioned manufacturing process can effectively reduce the manufacturing time and manufacturing difficulty.
[0075]
[0076] In this embodiment, as shown in
[0077]
[0078] In this embodiment, the first substrate 11 may be a substrate including a circuit layer (not shown) that is electrically connected to the first light-emitting unit 121, the second light-emitting unit 122, and the third light-emitting unit 123. The circuit layer includes, for example, a microprocessor, a memory component, and/or other components. The circuit layer may include different passive components and/or active components, such as thin-film resistors, capacitors (e.g. MIMCAP), inductors, diodes, MOSFET, CMOS transistor, BJT, LDMOS transistor, PMOS transistor, TFT, or other types of transistors. In addition, the first substrate 11 may have a bonding surface, such as the upper surface of the first substrate 11. The first substrate 11 can be a driving substrate that drives the first light-emitting unit 121, the second light-emitting unit 122, and the third light-emitting unit 123 to emit light, such as a CMOS substrate, a LCOS substrate, a TFT substrate, or other circuit substrates with working circuit, and this disclosure is not limited thereto. In some embodiments, any of the above-mentioned display devices is a micro LED display device, suitable for AR or VR applications. In some embodiments, the first substrate 11 may include a plurality of driving elements (not shown). One of the plurality of driving elements can be electrically connected to one of the plurality of light-emitting units 120. Specifically, for example, one of the plurality of driving elements may be electrically connected to the first light-emitting unit 121. The electrodes of the driving element can be electrically connected to the electrodes (not shown) of the first light-emitting unit 121.
[0079] Referring to
[0080] The light-emitting layer may include a homojunction, a heterojunction, a single-quantum well (SQW), a multiple-quantum well (MQW), or other similar structures. In some embodiments, the light-emitting layer may include non-doped n-type In.sub.xGa.sub.(1-x)N, Al.sub.xIn.sub.yGa.sub.(1-x-y)N, or any of other suitable materials. In addition, the light-emitting layer may be a multiple-quantum well structure including multiple well layers (e.g. InGaN) and barrier layers (e.g. GaN) arranged in a staggered manner. Furthermore, the formation method of the light-emitting layer may include MOCVD (metal organic chemical vapor deposition), MBE (molecular beam epitaxy), HVPE (hydride vapor phase epitaxy), LPE (liquid phase epitaxy), or any of other appropriate chemical vapor deposition methods.
[0081] In this embodiment, the structure of any one of the first lens unit 131, the second lens unit 132 and the third lens unit 133 may, for example, include a flat surface and a convex surface. As shown in
[0082] In this embodiment, any one of the first prism unit 141, the second prism unit 142, and the third prism unit 143 can be made of a transparent material, such as, for example but not limited to, silicon oxide, silicon nitride, silicon carbide, titanium oxide, zirconium oxide, aluminum oxide, or any combination of the above-mentioned materials. In some embodiments, any one of the first prism unit 141, the second prism unit 142, and the third prism unit 143 can be made of, for example, OCA (optical clear adhesive), OCR (optical clear resin), or any of other suitable transparent adhesive materials (e.g. photoresist materials), and the disclosure is not limited thereto. In some embodiments, the material of any one of the first prism unit 141, the second prism unit 142, and the third prism unit 143 can be made of the same as or different from the material of any one of the first lens unit 131, the second lens unit 132, and the third lens unit 133, and this disclosure is not limited thereto. In one embodiment, the refractive index n.sub.prism of any one of the first prism unit 141, the second prism unit 142, and the third prism unit 143 can be, for example but not limited to, between 1.5 and 2.0 (i.e., 2.0n.sub.prism1.5). It should be noted that the above description is illustrative and is not restrictive, and the present disclosure is not limited thereto.
[0083] To be noted, in order to generate the off-axis light after passing through the first prism unit 141, the second prism unit 142 or the third prism unit 143, the first intermediate layer 15 and the prism units (including the first prism unit 141, the second prism unit 142, and the third prism unit 143) may be designed to have different refractive indexes. In one embodiment, the refractive index n.sub.PLN1 of the first intermediate layer 15 can be, for example but not limited to, between 1.0 and 1.6 (i.e., 1.6n.sub.PLN11.0), and the refractive index n.sub.PLN2 of the second intermediate layer 16 can also be, for example but not limited to, between 1.0 and 1.6 (i.e., 1.6n.sub.PLN21.0. It should be noted that the above description is only illustrative and is not restrictive, and the present disclosure is not limited thereto.
[0084] As mentioned above, in some embodiments, the first intermediate layer is disposed between the lens unit and the prism unit. The off-axis brightness center of the display device can be achieved based on the arrangement of the lens unit and the prism unit, and the appropriate design of the refractive index and thickness of the first intermediate layer. In some embodiments, by appropriately designing the angle of the hypotenuse of the prism unit (the first angle .sub.1), the refractive index n.sub.PLN1 of the first intermediate layer, and/or the refractive index n.sub.prism of the prism unit, it is possible to achieve the display device having the output light focusing at the expected off-axis angle (the second angle .sub.2).
[0085] Although the disclosure has been described with reference to specific embodiments, this description is not meant to be construed in a limiting sense. Various modifications of the disclosed embodiments, as well as alternative embodiments, will be apparent to persons skilled in the art. It is, therefore, contemplated that the appended claims will cover all modifications that fall within the true scope of the disclosure.