CHARGING DEVICE
20250353393 ยท 2025-11-20
Assignee
Inventors
Cpc classification
B60L53/18
PERFORMING OPERATIONS; TRANSPORTING
B65H75/364
PERFORMING OPERATIONS; TRANSPORTING
B65H75/42
PERFORMING OPERATIONS; TRANSPORTING
B60L53/31
PERFORMING OPERATIONS; TRANSPORTING
B65H2701/34
PERFORMING OPERATIONS; TRANSPORTING
B60L53/16
PERFORMING OPERATIONS; TRANSPORTING
Y02T90/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B65H75/4402
PERFORMING OPERATIONS; TRANSPORTING
B65H75/4473
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/7072
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B60L53/31
PERFORMING OPERATIONS; TRANSPORTING
B60L53/16
PERFORMING OPERATIONS; TRANSPORTING
Abstract
According to a first aspect of the disclosure there is provided a cable store for a charging device, the charging device for charging and/or discharging an electrical device, the cable store comprising: a drum portion around which a cable of the charging device is configured to be wound; a deflection portion configured to deflect the cable to wind around the drum portion; wherein the cable is configured to enter the deflecting portion substantially in a direction corresponding to an axial direction of the drum portion and wind around the drum portion substantially in a direction corresponding to a circumferential direction of the drum portion.
Claims
1. A cable store for a charging device, the charging device for charging and/or discharging an electrical device, the cable store comprising: a drum portion around which a cable of the charging device is configured to be wound; a deflection portion configured to deflect the cable to wind around the drum portion; wherein the cable is configured to enter the deflecting portion substantially in a direction corresponding to an axial direction of the drum portion and wind around the drum portion substantially in a direction corresponding to a circumferential direction of the drum portion.
2. The cable store of claim 1, wherein the drum portion is stationary.
3. The cable store of claim 1 or 2, wherein the deflecting portion is stationary.
4. The cable store of any preceding claim, wherein the cable store is configured such that the cable automatically winds around the drum portion as the cable is moved into the deflecting portion.
5. The cable store of any preceding claim, wherein the drum portion comprises inner and outer drum portions forming a cavity therebetween.
6. The cable store of claim 6 or 7, wherein the cavity is configured to constrain the movement of the cable in a direction substantially perpendicular to a surface of the drum portion, but is configured to permit movement in a direction parallel to a surface of the drum portion.
7. The cable store of any preceding claim, wherein the deflecting portion comprises inner and outer deflecting portions forming a cavity therebetween.
8. The cable store of claim 6 or 7, wherein the cavity is configured to constrain the movement of the cable in a direction substantially perpendicular to a surface of the deflecting portion, but is configured to permit movement in a direction parallel to a surface of the deflecting portion.
9. The cable store of claim 7 or 8, when dependent on claim 5 or 6, wherein the cavity between the inner and outer drum portions is continuous with the cavity between the inner and outer deflecting portions.
10. The cable store of ay preceding claim, wherein the deflecting portion comprises an opening through which the cable enters the deflecting portion.
11. The cable store of any preceding claim, wherein the drum portion has a substantially circular or oval cross-section.
12. The cable store of any preceding claim, wherein the deflecting portion is a convex portion arranged at one end of the drum portion.
13. The cable store of any preceding claim, wherein the deflecting portion comprises a dome portion configured to deflect the cable to the drum portion.
14. The cable store of any preceding claim, wherein the deflecting portion comprised a tapered-portion configured to deflect the cable to the dome portion.
15. The cable store of claim 14, wherein the tapered portion is substantially cone-shaped.
16. A charging device for charging and/or discharging an electrical device, the charging device comprising: a cable; and a cable store according to any one of the previous claims.
17. The charging device of claim 16, wherein the cable comprises one or more wherein the cable comprises one or more mechanical slip rings configured to allow different portions of the cable to rotate relative to each other.
18. The charging device of claim 17, wherein the cable comprises an outer conduit and inner electrical cables, and the different portions of the outer electrical conduit portions are configured to rotate relative to each other.
19. The charging device of claim 17 or 18, wherein the mechanical slip ring comprises first and second parts connected together, the first part being inserted into the second part to form a mechanical connection between first and second sections of the cable that allows rotation of the first and second sections of the cable.
20. The charging device of claim 19, wherein the first part comprises one or more clips configured to connect the first part to the second section of the cable, and the second part comprises an O-ring configured to form a seal between the second section of the cable and an outer wall of the first part.
21. The charging device of any one of claims 16 to 20, comprising a connector at a distal end of the cable, the connector being configure to connect the charging device to a second electrical device for charging and/or discharging the electrical device.
22. The charging device of claim 21, wherein the connector is configured to perform AC charging and/or discharging.
23. The charging device of claim 21 or 22, wherein the connector has an arrangement corresponding to a CCS2 standard or a Type 2 standard.
24. The charging device of any one of claims 16 to 23, wherein the cable is configured to be manually moved into and/or out of the cable store.
25. The charging device of any one of claims 16 to 24, comprising a cable drive unit, configured to drive the cable into and/or out of the cable store.
26. The charging device of claim 25, when dependent on claim 21, wherein the cable drive unit is operable by a switch located on the connector.
27. The charging device of claim 25, when dependent on claim 21 or claim 26, wherein the cable drive unit is operable by a switch located on the outer charging port casing or on the electrical device.
28. The charging device of any one of claims 25 to 27, wherein the charging device comprises one or more sensors configured to sense cable position and/or cable speed, and a control device configured to control the drive unit based on the sensed cable position and/or speed.
29. The charging device of any one of claims 25 to 27, wherein the cable drive unit comprises a cable drive mechanism configured to engage with an outer surface of the cable.
30. The charging device of claim 29, wherein the outer surface of the cable is textured to enable engagement with cable drive mechanism.
31. The charging device of claim 30, wherein the outer surface of the cable is convoluted.
32. An electric vehicle comprising the cable store or charging device of any preceding claim, wherein the electric vehicle is the electrical device.
33. A charger for an electric vehicle comprising the cable store or charging device of any one of claims 1 to 31, wherein the charger is the electrical device.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0054] Further features and advantages of the disclosure are described below by way of non-limiting examples and with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION
[0075] A charging device according to the disclosure may comprise a connector and a cable for charging and/or discharging a first electrical device. The first electrical device may be an electric vehicle or a charger for an electric vehicle for example. The charging device may form a part of the first electrical device, in some examples.
[0076] The cable may be electrically connected to a part of the electric device to be charged and/or discharged, such as an electrical power source or electrical power storage means, e.g. a battery. The connector may be configured to connect the cable (and thus the part of the electrical device) to an external electrical power source for charging, or an external electrical power sink for discharging. The external electrical power source and/or external electrical power sink may be provided by a second electrical device. The second electrical device may be a charger for an electric vehicle or an electric vehicle, for example.
[0077] The connector may comprise electrical contacts, electrically connected to the cable. The electrical contacts may be housed in a casing of the connector. The cable may be mechanically connected to the casing. The connecter may be configured to connect to a corresponding connector that is connected to, or part of, a second electrical device for charging and/or discharging the first electrical device. The connector of the charging device may have a plug-socket arrangement with the corresponding connector.
[0078] In examples described below, the connector may be a charging port or part of a charging port, for example.
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[0080] As shown in
[0081] The outer charging port casing 2 may be fixed in position with respect to the electrical device 100. The inner charging port casing 3 may be detachable from the outer charging port casing 2, as shown in
[0082] As shown in
[0083] As shown in
[0084] As shown in
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[0086] In the first mode, the charging device 1 may be mechanically connected to the second electrical device 200 via the inner charging port casing 3 and/or the outer charging port casing 2. In the first mode, the charging device 1 may be electrically connected to the second electrical device 200 via inner electrical contacts 31 and/or outer electrical contacts 21.
[0087] In the second mode, shown in
[0088] In the second mode, the charging device 1 may be mechanically connected to the second electrical device 200 via the inner charging port casing 3 only. In the second mode, the charging device 1 may be electrically connected to the second electrical device 200 via inner electrical contacts 31 only.
[0089] When the charging device is connected to the second electrical device 200, all or a subset of the inner electrical contacts 22 may provide an electrical connection to the second electrical device 200. Similarly, all or a subset of the outer electrical contacts 22 may provide the electrical connection.
[0090] Different subsets of inner electrical contacts 31 or outer electrical contacts 22 may be configured to perform different types of charging/discharging, e.g. AC or DC charging/discharging. Different subsets of inner electrical contacts 31 or outer electrical contacts 22 may be configured to connect to different types of second electrical devices 200.
[0091] As shown in
[0092] A portion of the opening 21 within the outer charging port casing 2 and the casing 33 may be correspondingly shaped so as to engage with each other. For example, they may be shaped such that they have a friction fit that secures the inner charging port casing 3 in position within the opening 21.
[0093] The outer and inner charging port casings 2, 3, together or separately, may be configured to engage with a corresponding port associated with the second electrical device 200, in a plug-socket arrangement. The recesses 32 may be cylindrical in shape, as shown. Each of the outer and inner charging port casings 2, 3 may have male and/or female connecting parts respectively configured to engage with female and/or male connecting parts associated with the second electrical device 200.
[0094] As shown in
[0095] As shown in
[0096] As shown in
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[0098] Although not shown, a plug-socket arrangement configured to connect with the plug-socket arrangement of the inner portion 2B of the outer charging pot casing may comprise electrical contacts arranged within protrusions, providing male connecting parts configured to engage with the recesses 23; a hollow portion surrounding the protrusions providing a female connecting part configured to engage with the inner portion 2B; and a perimeter wall surrounding the hollow portion providing a male connecting part configured to surround the inner portion 2B and engage with the channel 24.
[0099] In alternative examples, the charging device 1 may have the plug-socket arrangements described immediately above, including the arrangement shown in
[0100] In the example shown in
[0101] In other example charging devices according to the disclosure, the charging port may be provided in a different way to the example described above.
[0102] The charging device may be suitable for distributing AC or DC power, e.g. around 7.4 kW for single phase AC power, around 22 kW for three-phase AC power, or more than 50 kW for DC power.
[0103] The cable 4 may be retractable into and extendable out of the charging device. The charging device 1 may be a retractable cable device, for example.
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[0105] The cable drive system 5 may further comprise a sensor unit 52 configured to sense the cable position and/or cable speed when the cable 4 is driven by the cable drive unit 51. The cable drive system 5 may further comprise a control unit 53 configured to control the cable drive unit 51. For example, the control unit 53 may be configured to control the drive unit 51 based on the cable position and/or cable speed sensed by the sensor unit 52. For example, the driving speed may be slowed and/or stopped as the cable position approaches full extension or full retraction.
[0106] The cable drive system 5 may further comprise a switch 54 to start, stop and/or change the direction of the driving of the cable 4 by the cable drive unit 51. The switch 54 may be operably connected to the control unit 53. The control unit 53 may be operably connected to a general control unit 55 of the electrical device 100 to which the charging device 1 is connected. For example, this may be a general control unit of an electric vehicle or electric vehicle charger.
[0107] The switch 54 may be provided anywhere that is accessible to a user. In the example charging device 1 shown in
[0108] A portion of the cable 4 may be stored in a cable store 6. Wiring connecting the cable drive switch 54, e.g. if connected to the inner charging port casing 3, may pass through the cable 4 and be operably connected to the control unit 53 via the cable store 6, as shown in
[0109] The internal components shown schematically in
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[0111] As shown in
[0112] The cable 4 may be manually moveable in the forward and backward directions, e.g. in the event that the cable drive unit stops working.
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[0114] The cable store 6 may comprise a drum portion around which the cable 4 is configured to be wound. The cable 4 may be unwound from and wound around the cable store as the cable 4 is moved in the forward and backward directions respectively. The cable store 6 may comprise a deflecting portion configured to deflect the cable to wind around the drum portion.
[0115] The cable 4 may be configured to enter the deflecting portion substantially in a direction corresponding to an axial direction of the drum portion and wind around the drum portion substantially in a direction corresponding to a circumferential direction of the drum portion. The cable store 6 may be configured such that the cable 4 automatically winds around the drum portion as the cable is moved into the deflecting portion. This may occur simply by movement of the cable into the deflecting portion and then the drum portion.
[0116] As shown, the drum portion may comprise inner and outer drum portions 61a, 61b forming a cavity 61 therebetween. The drum portion (e.g. inner and outer drum portions) may be stationary. In other words, the drum portion are not configured to move in order for the cable to be wound and unwound. This is different to a spool arrangement with a rotating drum.
[0117] As shown in
[0118] The cavity 61, 62, 63 and the conduit 65 may provide a continuous space for storing the cable 4. Preferably, the width of these cavities is substantially the width of the cable 4, to direct the cable 4, but slightly larger to allow movement of the cable through the cavity 61, 62, 63. As the cable 4 is fed into the opening 64, the cable 4 is deflected by the tapered portions 63a, 63b and the dome shaped portions 62a, 62b, in such a way as to wind around the inner drum portion 61a, as shown in
[0119] An end of the cable 4, opposite the inner charging port casing 3, may be fixedly connected at the inner and outer drum portions 61a, 61b, e.g. at and end opposite to the opening 64. If such a fixed connection is provided, the cable 4 has a tendency to twist as the cable 4 winds around the inner drum portion 61a, as shown by the arrows in
[0120] The cable 4 may comprise one or more mechanical slip rings that allow two portions of the cable 4 (e.g. the conduit) to rotate relative to each other to reduce mechanical strain on the cable 4 from winding in the cable store 6.
[0121] As shown in
[0122] As shown in
[0123] Additionally, as shown, the first part 44 may comprise a first abutment member 46 configured to contact a corresponding second abutment member 48 provided on the second section of the cable 4 (e.g. the conduit), to limit rotation of the first and second sections of the cable 4 (e.g. the conduit).
[0124] Alternative mechanical slip ring arrangements may be provided instead of the example shown in
[0125] The mechanical slip rings arrangements may be are spaced apart along the length of the cable 4 by approximately the length of one whole turn of the cable 4 wound within the cable store.
[0126] Some standard charging ports have different offset distances between the outer charging port casing 2 and the inner charging port casing 3. Accordingly, it may be advantageous to provide a charging device 1 that can change from one arrangement to the other.
[0127] As shown, the inner charging port casing 3 may be retained by the casing 33 and biased against a portion of the casing 33, towards the second position, by a spring 71. A locking mechanism, e.g. releasable pin 72, may be provided to the outer charging port casing 2 that is configured to lock the inner charging port casing 3 in the first position, as shown in
[0128] One potential problem with the charging device 1 is liquid ingress. As shown in
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[0130] The charging device 1 may be housed within the first electrical device 100. For example, the outer charging port casing 2 may be arranged within an opening in a main body of the electrical device, e.g. an opening in a panel on the outside of an electric vehicle.
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[0133] In other examples, the charging device 1 may be used to discharge an electric vehicle battery to provide electricity to a grid network or to provide power to various other systems.
[0134] It should be understood that variations of the above described examples are possible in light of the above teachings, without departing from the spirit or scope of the disclose as defined by the claims. For example, features described with reference to one example may be combined with features described with reference to another example.