System and Method for Checking Mismatches in Current Mirror Circuit
20250356091 ยท 2025-11-20
Inventors
- Mao-Hsuan Chou (Hsinchu, TW)
- Cheng-Yu TSAI (Hsinchu, TW)
- Cheng-Hsiang Hsieh (Hsinchu, TW)
- Ruey-Bin SHEEN (Hsinchu, TW)
- Chih-Hsien CHANG (Hsinchu, TW)
- Liang-Sheng Tsai (Hsinchu, TW)
Cpc classification
G06F30/3323
PHYSICS
International classification
G06F30/3323
PHYSICS
G01R19/165
PHYSICS
Abstract
A method includes calculating a mismatch value between an input current associated with a master transistor of a current mirror circuit and a second current associated with a second transistor of the current mirror circuit, comparing the mismatch value to a predetermined mismatch threshold, and generating a comparison result that specifies whether the mismatch value exceeds the predetermined mismatch threshold. The parameter associated with the first transistor or the second transistor is modified when the mismatch value exceeds the predetermined mismatch threshold.
Claims
1. A method comprising: receiving a predetermined mismatch threshold, a voltage difference, an input current associated with a master transistor of a current mirror circuit, a channel width of the master transistor, a gate length of the master transistor, and a first predetermined constant; calculating a mismatch value between an output current associated with a slave transistor of the current mirror circuit and the input current based on the voltage difference, the input current, the channel width, the gate length, and the first predetermined constant; and comparing the mismatch value to the predetermined mismatch threshold and generating a comparison result that specifies whether the mismatch value exceeds the predetermined mismatch threshold; wherein a parameter associated with the master or slave transistor is modified when the mismatch value exceeds the predetermined mismatch threshold, wherein a device is fabricated based on the modified parameter.
2. The method of claim 1, wherein the voltage difference is associated with a source voltage of the current mirror circuit.
3. The method of claim 1, further comprising receiving a number of current mirror circuits in a semiconductor chip, a chip defect level of the semiconductor chip, and a second predetermined constant, wherein the voltage difference is associated with the chip defect level, the number of current mirror circuits, the channel width, the gate length, and a ratio of the output current to the input current.
4. The method of claim 1, further comprising extracting the channel width and the gate length from a circuit design.
5. The method of claim 1, further comprising retrieving the first predetermined constant from a look-up table (LUT).
6. A system comprising: a receiver configured to collect: a predetermined mismatch threshold; a voltage difference between a source voltage of a master transistor of a current mirror circuit and a source voltage of a slave transistor of the current mirror circuit; an input current associated with the master transistor; a channel width of the master transistor; a gate length of the master transistor; and a predetermined constant; a calculator configured to compute a mismatch value between an output current associated with the slave transistor and the input current based on the voltage difference, the input current, the channel width, the gate length, and the predetermined constant; and a comparator configured to compare the mismatch value to the predetermined mismatch threshold and to generate a comparison result that specifies whether the mismatch value exceeds the predetermined mismatch threshold.
7. The system of claim 6, wherein the receiver is configured to receive the predetermined mismatch threshold, the voltage difference, and the input current from an input device.
8. The system of claim 6, further comprising an extractor configured to extract the channel width and the gate length from a circuit design and to transmit the channel width and the gate length extracted thereby to the receiver.
9. The system of claim 6, further comprising a retriever configured to retrieve the predetermined constant from a look-up table (LUT) and to transmit the predetermined constant retrieved thereby to the receiver.
10. The system of claim 9, further comprising the LUT.
11. The system of claim 9, wherein the retriever is further configured to generate the LUT.
12. The system of claim 6, further comprising a user interface configured to accept the predetermined mismatch threshold, the voltage difference, and the input current from an input device.
13. A non-transitory computer-readable medium storing with instructions which, when executed by one or more data processors of at least one computing device, result in operations comprising: collecting: a predetermined mismatch threshold; an input current associated with a master transistor of a current mirror circuit; a number of current mirror circuits in a semiconductor chip; a chip defect level of the semiconductor chip; a channel width of the master transistor; a gate length of the master transistor; and first and second predetermined constants; computing a mismatch value between an output current associated with a slave transistor of the current mirror circuit and the input current based on a voltage difference, the input current, the channel width, the gate length, and the first and second predetermined constants; and comparing the mismatch value to the predetermined mismatch threshold and to generate a comparison result that specifies whether the mismatch value exceeds the predetermined mismatch threshold.
14. The non-transitory computer-readable medium of claim 13, further comprising receiving the predetermined mismatch threshold, the input current, the number of current mirror circuits, and the chip defect level from an input device.
15. The non-transitory computer-readable medium of claim 13, further comprising extracting the channel width and the gate length from a circuit design and to transmit the channel width and the gate length extracted thereby to the receiver.
16. The non-transitory computer-readable medium of claim 13, further comprising retrieving the first and second predetermined constants from a look-up table (LUT) and transmitting the first and second predetermined constants retrieved thereby to the receiver.
17. The non-transitory computer-readable medium of claim 16, further comprising the LUT.
18. The non-transitory computer-readable medium of claim 16, further comprising generating the LUT.
19. The non-transitory computer-readable medium of claim 16, further comprising accepting the predetermined mismatch threshold, the input current, the number of current mirror circuits, and the chip defect level from an input device.
20. The non-transitory computer-readable medium of claim 16, wherein the voltage difference is based on the chip defect level, the number of current mirror circuits, the channel width, the gate length, and a ratio of the output current to the input current.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0003] Aspects of the present disclosure are best understood from the following detailed description when read with the accompanying figures:
[0004]
[0005]
[0006]
[0007]
[0008]
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
DETAILED DESCRIPTION
[0015] The following disclosure provides many different embodiments, or examples, for implementing different features of the provided subject matter. Specific examples of components and arrangements are described below to simplify the present disclosure. These are, of course, merely examples and are not intended to be limiting. For example, the formation of a first feature over or on a second feature in the description that follows may include embodiments in which the first and second features are formed in direct contact, and may also include embodiments in which additional features may be formed between the first and second features, such that the first and second features may not be in direct contact. In addition, the present disclosure may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed.
[0016] As noted above, semiconductor chips may incorporate one or more current mirror circuits, each generating an output current that is a replicated or scaled version (e.g., a multiple or a fraction) of an input current. For example, an input current, e.g., from a current source circuit, is established through a master transistor of a current mirror circuit. A slave transistor of the current mirror circuit mirrors the input current. When the slave transistor has substantially identical characteristics, such as size (e.g., W/L ratio), to those of the master transistor, it will conduct an output current substantially equal to the input current.
[0017] A mismatch between input and output currents in a current mirror circuit could cause malfunctions in semiconductor chips, resulting in low manufacturing yields. Certain systems and methods as described herein analyze the mirror current circuit for mismatches before manufacturing the semiconductor chip. For example, if a detected mismatch value is greater than the predetermined mismatch threshold, i.e., a mismatch occurs between the input and output currents, a circuit design of the current mirror circuit may be modified to reduce the mismatch value. Conversely, if the mismatch value is within the predetermined mismatch threshold, i.e., the output current substantially matches the input current, the checking and/or modification processes proceeds to be performed on the other current mirror circuits of the semiconductor chip. This can help ensure a high manufacturing yield for the semiconductor chip.
[0018]
[0019] From the above description, checking for mismatches in a current mirror circuit ensures reliability and performance of a semiconductor chip, facilitating early detection of potential issues, and improving overall yield. For instance, if the current mirror circuit is found to have a mismatch value exceeding the predetermined mismatch threshold, it can be redesigned to correct the discrepancy. This iterative process enhances accuracy of the current mirror circuit, thereby increasing the yield of the semiconductor chip. Additionally, this reduces the likelihood of field failures, and optimize the manufacturing process by identifying and addressing design flaws early on. This proactive approach ultimately leads to more robust and dependable semiconductor devices, benefiting both manufacturers and end-users. Following adjustments of the design, one or more physical semiconductor chips are fabricated based on the adjusted design.
[0020] Example supporting circuitry for the current mirror circuit 200 is depicted in
[0021] In an exemplary operation, an input current (I.sub.IN) is supplied, e.g., by a constant current source, to the first source/drain terminal of the master transistor 210. Because the gate terminal of the master transistor 210 is connected to the first source/drain terminal of the master transistor 210, the master transistor 210 operates in saturation mode, ensuring a stable flow of the input current (I.sub.IN) therethrough. The voltage at the gate terminal of the master transistor 210 is shared with the gate terminal of the slave transistor 220. This ensures that both transistors 210, 220 have a substantially the same gate-source voltage (V.sub.GS1, V.sub.GS2). Due to this shared gate-source voltage (V.sub.GS1, V.sub.GS2), the slave transistor 220 also operates in saturation mode and mirrors the input current (I.sub.IN) from the master transistor 210. In some embodiments, the output current (I.sub.OUT) of the slave transistor 220 may be substantially equal to the input current (I.sub.IN). In other embodiments, the output current (I.sub.OUT) may be scaled to be a multiple/fraction of the input current (I.sub.IN), e.g., by adjusting the size, e.g., W/L ratio, of the slave transistor 220 relative to the master transistor 210. The input current (I.sub.IN) can be calculated using Equation (1):
[0023] In addition, the voltage difference (V.sub.S, V.sub.TH) between the source/threshold voltage of the master transistor 210 and the source/threshold voltage of the slave transistor 220 is defined by Equations (2) and (3):
[0026] Moreover, the mismatch value (M.sub.V) between the input and output currents (I.sub.IN, I.sub.OUT) of the current mirror circuit 200 is given by Equation (4):
[0027] As will be described further below, these Equations (1)-(4) facilitate the verification of a current mismatch and aid in the analysis and optimization of the design and performance of the current mirror circuit 200, ensuring it meets the desired specifications and operational criteria.
[0028] In certain embodiments, the output current (I.sub.OUT) can be a multiple or a fraction of the input current (I.sub.IN). This is achieved when the slave transistor 220 has a different size than the master transistor 210. For example, if the slave transistor 220 has a W/L ratio that is n times larger than the W/L ratio of the master transistor 210, the output current (I.sub.OUT) will be substantially n times the input current. Conversely, if the slave transistor 220 has a W/L ratio that is 1/n times smaller than the W/L ratio of the master transistor 210, the output current (I.sub.OUT) will be substantially 1/n times the input current (I.sub.IN).
[0029]
[0030] The predetermined mismatch threshold (Source.sub.MM), e.g., expressed as a percentage (such as 5%), represents the maximum mismatch value (M.sub.V1) between the input and output currents (I.sub.IN, I.sub.OUT). That is, when the mismatch value (M.sub.V1) exceeds the predetermined mismatch threshold (Source.sub.MM), it indicates that the output current (I.sub.OUT) significantly deviates from the input current (I.sub.IN), implying that the current mirror circuit 200 is inaccurately replicating the input current (I.sub.IN). On the other hand, when the mismatch value (M.sub.V1) is within the predetermined mismatch threshold (Source.sub.MM), the output current (I.sub.OUT) closely duplicates the input current (I.sub.IN), suggesting reliable performance and adherence to desired specifications by the current mirror circuit 200.
[0031] The extractor 320 extracts one or more parameters from a circuit design 380, which corresponds to the current mirror circuit 200, and transmits the parameters extracted thereby to the receiver 310. For example, these parameters include the channel width (W) and the gate length (L). In some embodiments, the circuit design 380 may be generated by a circuit design 380 engineer using an electronic design automation (EDA) tool or a circuit simulation software. In such some embodiments, the extractor 320 communicates with the circuit design tool/software, e.g., via a local or wide area network (LAN or WAN), to obtain the parameters.
[0032] The channel width (W) is given by Equation (5):
[0034] The gate length (L) is given by Equation (6):
[0036] The retriever 330 retrieves one or more predetermined constants, e.g., the predetermined constant (.sub.nC.sub.OX), from the LUT 370 and transmits the predetermined constant (.sub.nC.sub.OX) retrieved thereby to the receiver 310. In summary, as shown in Table 1 below, the receiver 310 receives the specifications (e.g., the predetermined mismatch threshold Source.sub.MM, the voltage difference V.sub.S, and the input current I.sub.IN) from the input device 360, the parameters (e.g., the channel width W and the gate length L) from the extractor 320, and the predetermined constant (.sub.nC.sub.OX) from the retriever 330.
TABLE-US-00001 TABLE 1 Notation Description Input Source Source.sub.MM predetermined mismatch threshold input device V.sub.s voltage difference input device I.sub.IN input current input device W channel width, (m)(N.sub.fingers)(w) circuit design L gale length, (N.sub.stack)(Ig) circuit design .sub.nC.sub.OX predetermined constant LUT
[0037] The receiver 310 transmits the specifications (V.sub.S, I.sub.IN), the parameters (W, L), and the predetermined constant (.sub.nC.sub.OX) received thereby from the input device 360, the extractor 320, and the retriever 330 to the calculator 340. The calculator 340 computes a mismatch value (M.sub.V1) based on these metrics (V.sub.S, I.sub.IN, W, L, .sub.nC.sub.OX) using Equation (7):
[0038] Equation (7) can be derived from Equations (1), (2), and (4). For example, by rearranging Equation (1), it is obtained:
[0039] Substituting Equation (1) into Equation (4) yields:
[0040] By cancelling the predetermined constant (.sub.nC.sub.OX), Equation (10) is obtained as follows:
[0041] Substituting Equation (2) into Equation (10) results in:
[0042] Simplifying Equation (11) yields:
[0043] Finally, inserting Equation (8) into Equation (12) results in Equation (7).
[0044] The receiver 310 transmits the specification (Source.sub.MM) received thereby from the input device 360 to the comparator 350. The calculator 340 transmits the mismatch value (M.sub.V1) that it calculated to the comparator 350. The comparator 350 then compares the mismatch value (M.sub.V1) to the predetermined mismatch threshold (Source.sub.MM) and generates a comparison result. The output device 390 indicates whether there is a mismatch between input and output currents (I.sub.N, I.sub.OUT) based on the comparison result. For example, in some embodiments, the output device 390 is a computer monitor. In such some embodiments, if the mismatch value (M.sub.V1) is greater than the predetermined mismatch threshold (Source.sub.MM), the output device 390 displays FAIL. Otherwise, a Pass is displayed by the output device 390. In other embodiments, the output device 390 may be a computer speaker, a computer printer, other output devices capable of indicating the comparison result, or combinations thereof.
[0045] In an alternative embodiment, the system 100 includes at least one of the LUT 370, the circuit design 380, and the output device 390, as indicated by the dashed box. This configuration allows for a flexible and modular design, enabling the system 100 to be tailored to specific needs and applications. For instance, the inclusion of the LUT 370 provides a means to quickly retrieve the predetermined constants (.sub.nC.sub.OX). Likewise, the parameters of the circuit design 380 can also be reliably extracted by the extracted by the extractor 320. This modular approach not only enhances the system's 110 versatility but also improves its ability to integrate into various existing setups and workflows.
[0046] The preceding sections describe the process of determining a mismatch value (M.sub.V1) between the input and output currents (I.sub.N, I.sub.OUT) of the mirror current circuit 200, which is caused by the voltage difference (V.sub.S) between the source voltage (V.sub.S1) of the master transistor 210 and the source voltage (V.sub.S2) of the slave transistor 220. The following sections involve evaluating how the voltage difference (V.sub.TH) between the threshold voltage (V.sub.TH1) of the master transistor 210 and the threshold voltage (V.sub.TH2) of the slave transistor 220 contributes to a mismatch value (M.sub.V2).
[0047] Referring back to
[0048] The predetermined mismatch threshold (Threshold.sub.MM), e.g., expressed as a percentage (such as 5%), represents the maximum mismatch value (M.sub.V2) between the input and output currents (I.sub.IN, I.sub.OUT). That is, when the mismatch value (M.sub.V2) exceeds the predetermined mismatch threshold (Threshold.sub.MM), it indicates that the output current (I.sub.OUT) significant deviates of the input current (I.sub.IN), implying that the current mirror circuit 200 is inaccurately replicating the input current (I.sub.IN). Conversely, when the mismatch value (M.sub.V2) is within the predetermined mismatch threshold (Threshold.sub.MM), the output current (I.sub.OUT) closely duplicates the input current (I.sub.IN), suggesting reliable performance and adherence to desired specifications by the current mirror circuit 200.
[0049] The extractor 320 extracts one or more parameters from a circuit design 380, which corresponds to the current mirror circuit 200, and transmits the parameters extracted thereby to the receiver 310. For example, these parameters include the channel width (W), the gate length (L), and the ratio (R) of the output current (I.sub.OUT) to the input current (I.sub.IN).
[0050] The retriever 330 retrieves one or more predetermined constants, e.g., predetermined constants (.sub.nC.sub.OX, G), from the LUT 370 and transmits the predetermined constants (.sub.nC.sub.OX, G) retrieved thereby to the receiver 310. In summary, as shown in Table 2 below, the receiver 310 receives the specifications (e.g., the predetermined mismatch threshold Threshold.sub.MM, the input current I.sub.IN, the number N.sub.CMC of current mirror circuits in the semiconductor chip, and the chip defect level J of the semiconductor chip) from the input device 360, the parameters (e.g., the channel width W, the gate length L, and the ratio R) from the extractor 320, and the predetermined constants (.sub.nC.sub.OX, G) from the retriever 330.
TABLE-US-00002 TABLE 2 Notation Description Input Source Threshold.sub.MM predetermined mismatch threshold input device I.sub.IN input current input device N.sub.CMC number of current mirror circuits in a chip input device J chip defect level of a chip input device W channel width, (m)(N.sub.fingers)(w) circuit design L gale length, (N.sub.stack)(Ig) circuit design R current ratio circuit design .sub.nC.sub.OX predetermined constant LUT G predetermined constant LUT
[0051] The receiver 310 transmits the specifications (Threshold.sub.MM, I.sub.IN, N.sub.CMC, J), the parameters (W, L, R), and the predetermined constants (.sub.nC.sub.OX, G) that it received from the input device 360, the extractor 320, and the retriever 330 to the calculator 340. The calculator 340 computes a mismatch value (M.sub.V2) based on these metrics (I.sub.IN, N.sub.CMC, J, W, L, R, .sub.nC.sub.OX, G) using Equation (13):
[0052] NORMINV is a MS Excel function that returns the inverse of the normal cumulative distribution for the specified mean and standard deviation. Equation (13) can be derived from Equations (1), (3), and (4). For example, by rearranging Equation (1), Equation (8) is obtained.
[0053] Substituting Equation (1) into Equation (4) yields:
[0054] By cancelling the predetermined constant (.sub.nC.sub.OX), Equation (10) is obtained as follows:
[0055] Substituting Equation (3) into Equation (15) results in:
[0056] Simplifying Equation (11) yields:
[0057] Finally, inserting Equation (8) into Equation (17) results in Equation (13).
[0058] The receiver 310 transmits the specification (Threshold.sub.MM) received thereby from the input device 360 to the comparator 350. The calculator 340 transmits the mismatch value (M.sub.V2) that it calculated to the comparator 350. The comparator 350 then compares the mismatch value (M.sub.V2) to the predetermined mismatch threshold (Threshold.sub.MM) and generates a comparison result. The output device 390 indicates whether there is a mismatch between input and output currents (I.sub.N, I.sub.OUT) based on the comparison result. For example, in some embodiments, the output device 390 is a computer monitor. In such some embodiments, if the mismatch value (M.sub.V2) is greater than the predetermined mismatch threshold (Threshold.sub.MM), the output device displays FAIL. Otherwise, a Pass is displayed by the output device 390. In other embodiments, the output device 390 may be a computer speaker, a computer printer, other output devices capable of indicating the comparison result, or combinations thereof.
[0059] With further reference to Table 3 below, the defect level (J) of chips per million parts can be determined by several factors, including chip yield or the percentage of chips that are defect-free, the yield of current mirror circuits of a chip, the number of defects per million in the current mirror circuit, and the desired number of sigma (), or standard deviations, for the current mirror circuit quality.
TABLE-US-00003 TABLE 3 chip defect chip # of sigma desired, per CMC level (ppm) yield CMC yield* CMC defect (ppm)* NORM.INV((1 (1 J/1e6){circumflex over ()}(1/ J 1 J/1e6 (1 J/1e6){circumflex over ()}(1/N.sub.CMC) (1 (1 J/1e6){circumflex over ()}(1/N.sub.CMC)*1e6 N.sub.CMC)/2, 0, 1) 10 0.99999 0.99999900 1.00 4.89* 100 0.9999 0.99999000 10.00 4.42* 1000 0.999 0.99989995 100.05 3.89* 10000 0.99 0.99899547 1004.53 3.29* *e.g., 10 current mirror circuits in a chip
[0060] The chip yield is calculated as:
[0061] The yield for the current mirror circuits is calculated as:
[0062] The defects per million in the current mirror circuits is calculated as:
[0063] The desired quality level for the current mirror circuits is derived using the inverse normal distribution function.
[0064] For example, as can be seen from Table 3 above, achieving a chip yield of 0.99999 corresponds to a chip defect level (J) of 10. Conversely, a lower current mirror circuit yield, e.g., 0.99899547, results in a higher chip defect level (J), e.g., 10000. The chip defect level (J) is proportional to the number of defective current mirror circuits. Additionally, a higher number of sigma () values indicates a lower chip defect level (J), reflecting higher quality and lower defect rates.
[0065] The data reveals that as the chip defect level (J) increases, both the chip yield and current mirror circuit yield decrease. Conversely, the current mirror circuit defect rate rises with higher chip defect levels (J). Additionally, the number of sigma () desired per current mirror circuit decreases as the chip defect level (J) increases, suggesting that higher defect levels (J) lead to lower quality circuits. For instance, with a chip defect level (J) of 10 ppm, the chip yield is 0.99999 and the current mirror circuit yield is 0.99999900, resulting in a current mirror circuit defect rate of 1.00 ppm and a sigma () value of 4.89. However, at a defect level (J) of 10,000 ppm, the chip yield drops to 0.99 and the current mirror circuit yield to 0.99899547, resulting in a current mirror circuit defect rate of 1004.53 ppm and a sigma () value of 3.29. This highlights the impact of defect levels (J) on overall chip and circuit quality.
[0066]
[0067] An exemplary LUT 370, i.e., Table 4, shows the relationship between transistor characteristics (such as those of master/slave transistor 210, 220) and the predetermined constants (.sub.nC.sub.OX, G). As can been seen, each row in Table 4 includes a distinct combinations of channel width (W) of the master/slave transistor 210, 220, gate length (L) the master/slave transistor 210, 220, and predetermined constants (.sub.nC.sub.OX, G). For example, one row specifies a channel width (W) of 32 nm, a gate length (L) of 3 nm, a predetermined constant (.sub.nC.sub.OX) of 3.75357812594852E-05, and a predetermined constant (G) of 0.143066564361755. In the subsequent sections, further details will explain how the LUT 370, e.g., Table 4, is generated, such as by a device external to the system 110 or by the system 110 itself.
TABLE-US-00004 TABLE 4 cell device width length G DFB_H156_MOS_R1
32n 3n 3.75357812594852E05.sup. 0.
DFB_H156_MOS_R1
32n 3n
E05 0.
DFB_H156_MOS_R1
32n 3n
E05 0.
DFB_H156_MOS_R1
32n 3n
E05 0.
DFB_H156_MOS_R1
32n 3n
E05 0.
DFB_H156_MOS_R1
32n 3n
E05 0.
DFB_H156_MOS_R1
32n 3n
E05 0.
DFB_H156_MOS_R1
32n 3n
E05 0.
DFB_H156_MOS_R1
32n 3n
E05 0.
DFB_H156_MOS_R1
32n 3n
E05 0.
DFB_H156_MOS_R1
32n 3n
E05 0.
DFB_H156_MOS_R1
32n 3n
E05 0.
DFB_H156_MOS_R2
32n 3n
E05 0.
DFB_H156_MOS_R2
32n 3n
E05 0.
DFB_H156_MOS_R2
32n 3n
E05 0.
DFB_H156_MOS_R2
32n 3n
E05 0.
indicates data missing or illegible when filed
[0068]
[0069]
[0070] The dotted line, on the graph represents a linear fit through the data points, and the equation y=0.2487x+0.0006 further illustrates this trend. The slope of this trend line is influenced by the predetermined constant (G). The predetermined constants (G) obtained from this graph are mapped to the LUT 370. For example, Equation (23) for calculating the predetermined constants (G) can be derived from Equation (22):
[0071]
[0072] In some embodiments, the predetermined constants (.sub.nC.sub.OX, G) are obtained from the same voltage threshold, e.g., standard voltage threshold (SVT), and across various combinations of channel width (W) and gate length (L). In other embodiments, with reference to Table 5, the predetermined constants (.sub.nC.sub.OX, G) are obtained from different combinations of voltage thresholds, including SVT, LVT (low voltage threshold), uLVT (ultra-low voltage threshold), channel width (W), and gate length (L).
TABLE-US-00005 TABLE 5 Device type Device list W L NMOS svt, lvt, ulvt . . . 32n, 42n, 58n 3n, 22n PMOS svt, lvt, ulvt . . . 32n, 42n, 58n 3n, 22n
[0073]
[0074] In the context of sigma levels for manufacturing yield, operating at a lo level means only 68% of the products meet specifications, indicating a high defect rate. At 2, 95% of the products meet specifications, which is an improvement but may still not be acceptable in high-precision industries. At 3, 99.73% of the products meet specifications, reducing defects significantly. Higher sigma levels, such as 4, 5, and 6, indicate even fewer defects, with 4 achieving about 99.9937% yield, 5 achieving about 99.99994% yield, and 6 achieving about 99.9999998% yield, which is nearly defect-free and the goal of Six Sigma methodology aimed at near-perfect quality. This graph underscores the importance of minimizing variability and improving process capability to achieve higher sigma levels, leading to better chip quality.
[0075] Table 6 shows the relationship between target chip defect rates, target chip yields, corresponding sigma levels, and the required tolerance for threshold voltage variation (V.sub.TH). For example, for a stringent target chip defect rate of 100 ppm, achieving a very high yield of 99.99%, which requires a sigma level of 3.89 and allows for a significant threshold voltage variation (V.sub.TH) tolerance (++++). As the defect rate target becomes more lenient, such as 1000 ppm, the target yield decreases to 99.90%, the required sigma level drops to 3.29, and threshold voltage variation (V.sub.TH) tolerance remains high (+++). For a target defect rate of 2700 ppm, a yield of 99.73% is achievable with a sigma level of 3.00 and moderate threshold voltage variation (V.sub.TH) tolerance (++). The least stringent target defect rate of 10000 ppm corresponds to a yield of 99.00%, requiring a sigma level of 2.58 and lower threshold voltage variation (V.sub.TH) variation tolerance (+). That is, Table 7 underscores the trade-offs in manufacturing processes between achieving high yields, maintaining low defect rates, and managing variability in threshold voltage.
TABLE-US-00006 TABLE 6 Target chip Number of defect Target chip sigma to V.sub.th (ppm) yield cover variation 100 99.99% 3.89 ++++ 1000 99.90% 3.29 +++ 2700 99.73% 3.00 ++ 10000 99.00% 2.58 +
[0076] Table 7 details how the number of current mirror circuits in a semiconductor chip affects the yield requirements for both the semiconductor chip and the individual current mirror circuits, alongside the tolerance for threshold voltage variation (V.sub.TH). It presents scenarios for chips with 1, 10, and 100 current mirror circuits, each aiming for a consistent target chip yield of 99%. As the number of current mirror circuits in a semiconductor chip increases, the yield requirement for each individual current mirror circuit becomes stricter. Specifically, a chip with 1 current mirror circuit requires a 99% yield for that circuit, allowing for lower tolerance in threshold voltage variation (V.sub.TH) tolerance (+). In contrast, a chip with 10 current mirror circuits demands a 99.9% yield for each circuit, necessitating moderate threshold voltage variation (V.sub.TH) tolerance (++). For chips with 100 current mirror circuits, the yield requirement for each circuit escalates to 99.9999%, requiring a high tolerance for threshold voltage variation (V.sub.TH) tolerance (+++). This illustrates the balance between yield, variability, and process control in complex semiconductor chip designs, emphasizing the need for stringent control as the complexity and number of current mirror circuits in the semiconductor chip increase to maintain the desired overall yield.
TABLE-US-00007 TABLE 7 Number of CM Target chip Each CM yield V.sub.th in whole chip yield requirement Variation 1 99% 99% + 10 99% 99.9% ++ 100 99% 99.9999% +++
[0077] Example supporting circuitry for a semiconductor chip 900 is depicted in
[0078] Each current mirror circuit 920-940 includes a master transistor (M0, M5, M9) and one or more slave transistors (M1-M3, M6-M8, M10, M11) connected to the master transistor (M0, M5, M9). The master transistor (M0, M5, M9) allows an input current (I0, I5, I9), e.g., associated with a current generated by a current source or a current of another current mirror circuit, to flow therethrough. Each slave transistor (M1-M3, M6-M8, M10, M11) generates an output current (I1-I3, I6-I8, I10, I11) that is a duplicate, a multiple, or a fraction) of the input current (I0, I5, I9).
[0079] In an exemplary operation, with further reference to
TABLE-US-00008 TABLE 8 Predetermined Mismatch Predetermined Mismatch Vth Slave Master Current Slave Current Threshold Value threshold Value Variation Pass/ Current Current Ratio Value (uA) (source ) (M
) (threshold
) (M
) (
) Fail I1 I0 2 60 5% 2.988% 15% 12.528% 1
.400 mV: Pass I2 I0 1 30 5% 2.988% 15% 14.533% 18.937 mV Pass I3 I0 2 60 5% 2.988% 15% 12.528% 1
.400 mV Pass I6 I5 1 30 5% 4.290% 15% 17.229% 15.589 mV Fail I7 I5 0.5 15 5% 4.290% 15% 21.289% 19.093 mV Fail I8 I5 1 30 5% 4.290% 15% 17.229% 15.589 mV Fail I10 I9 1 30 5% 2.657% 15% 10.813% 15.858 mV Pass I11 I9 1 30 5% 2.675% 15% 10.813% 15.858 mV Pass
indicates data missing or illegible when filed
[0080] Subsequently, the extractor 320 extracts parameters from a circuit design 380, which corresponds to the semiconductor chip 900, and transmits the parameters extracted thereby to the receiver 310. For example, these parameters include the channel widths (W) of the master and slave transistors (M0-M11), the gate lengths (L) of the master and slave transistors (M0-M11), and the ratio (R) of the output current (I1-I3, I6-I8, I10, I11) to the input current (I0, I5, I9). For example, Table 8 shows that the ratio (R) of the output current (I0) to the input current (I1, I3) is two. That is, the output current (I0) is a multiple, e.g., substantially twice, the input currents (I1, I3). The ratio (R) of the output current (I0, I5, I9) to the input current (I2, I6, I8, I10, I11) is one, i.e., the output current (I0, I5, I9) is substantially equal to the input current (I2, I6, I8, I10, I11). The output current (I5) is a fraction of, e.g., substantially half, the input current (I7) and the ratio (R) of the output current (I5) to the input current (I7) is therefore 1:2.
[0081] Next, the retriever 330 retrieves predetermined constants, e.g., the predetermined constant (.sub.nC.sub.OX, G), from the LUT 370 and transmits the predetermined constants (.sub.nC.sub.OX, G) retrieved thereby to the receiver 310. The receiver 310 then transmits the specifications (V.sub.S, I.sub.IN, N.sub.CMC, J), the parameters (W, L, R), and the predetermined constants (.sub.nC.sub.OX, G) that it received from the input device 360, the extractor 320, and the retriever 330 to the calculator 340. The calculator 340 computes a mismatch value (M.sub.V1, M.sub.V2) based on these metrics (I.sub.IN, N.sub.CMC, J, W, L, R, .sub.nC.sub.OX, G) using Equations (7) and (13).
[0082] The receiver 310 transmits the specification (Source.sub.MM, Threshold.sub.MM) received thereby from the input device 360 to the comparator 350. The calculator 340 transmits the mismatch value (M.sub.V1, M.sub.V2) that it calculated to the comparator 350. The comparator 350 then compares the mismatch value (M.sub.V1, M.sub.V2) to the predetermined mismatch threshold (Source.sub.MM, Threshold.sub.MM) and generates a comparison result, e.g., Table 8. The output device 390 indicates whether there is a mismatch between input and output currents (I.sub.N, I.sub.OUT) based on the comparison result. For example, as shown in Table 8, because the mismatch values (M.sub.V1, M.sub.V2) between the input current (I0, I9) and the output current (I1-I3, I10, I11) are within the predetermined mismatch thresholds (Source.sub.MM, Threshold.sub.MM), respectively, the current mirror circuit 720, 740 is indicated as Pass. Conversely, because the mismatch value (M.sub.V1, M.sub.V2) between the input current (I5) and the output current (I6-I8) exceeds the predetermined mismatch threshold (Source.sub.MM, Threshold.sub.MM), the current mirror circuit 730 is indicated as Fail.
[0083]
[0084] In operation 1010, the input device 360 accepts predetermined mismatch thresholds (Source.sub.MM, Threshold.sub.MM), a voltage difference (V.sub.S), an input current (I0, I5, I9), and the number (N.sub.CMC) of the current mirror circuits 920-940 in the semiconductor chip 900, and the chip defect level (J) of the semiconductor chip 900. It then transmits these specifications to the receiver 310. In operation 1020, the extractor 320 extracts the channel widths (W) of the master and slave transistors (M0-M11), the gate lengths (L) of the master and slave transistors (M0-M11), and the ratio (R) of the output current (I1-I3, I6-I8, I10, I11) to the input current (I0, I5, I9) from a circuit design 380, which corresponds to the semiconductor chip 900. These parameters are then sent to the receiver 310.
[0085] In operation 1030, the retriever 330 retrieves predetermined constants (.sub.nC.sub.OX, G) from the LUT 370 and forwards to the receiver 310. In an alternative embodiment, the method 1000 further includes generating, e.g., by a LUT generator external to the system 110 or by the retriever 330, the LUT 370, e.g., Table 4, prior to operation 1030. In operation 1040, the receiver 310 transmits the specifications (V.sub.S, I.sub.IN, N.sub.CMC, J), the parameters (W, L, R), and the predetermined constants (.sub.nC.sub.OX, G) received from the input device 360, the extractor 320, and the retriever 330 to the calculator 340. At this time, the receiver 310 also sends the specification (Source.sub.MM, Threshold.sub.MM) to the comparator 350.
[0086] In operation 1050, the calculator 340 computes mismatch values (M.sub.V1, M.sub.V2) based on the metrics (I.sub.IN, N.sub.CMC, J, W, L, R, .sub.nC.sub.OX, G) using Equations (7) and (13) and transmits the mismatch values (M.sub.V1, M.sub.V2) that it calculated to the comparator 350. In operation 1060, the comparator 350 compares the mismatch values (M.sub.V1, M.sub.V2) to the predetermined mismatch thresholds (Source.sub.MM, Threshold.sub.MM) and generates a comparison result. In operation 1070, the output device 390 displays the comparison result, e.g., Table 9. In operation 1080, the current mirror circuits indicated as FAIL in the comparison result, e.g., current mirror circuit 930, are redesigned or optimized to decrease the mismatch between the input and output currents (I5, I6-I8) thereof. In operation 1090, the semiconductor chip 900 is fabricated based on the optimized current mirror circuit 930.
[0087]
[0088] In one example, a disk controller 1180 can interface one or more optional disk drives to the system bus 1160. These disk drives can be external or internal CD-ROM, CD-R, CD-RW or DVD, or solid state drives such as 1180B, or external or internal hard drives 1180A. As indicated previously, these various disk drives 1180A, 1180B and disk controllers are optional devices. The system bus 1160 can also include at least one communication port 1170 to allow for communication with external devices either physically connected to the computing system or available externally through a wired or wireless network. In some cases, the communication port 1170 includes or otherwise comprises a network interface.
[0089] To provide for interaction with a user, the subject matter described herein can be implemented on a computing device having a display device 1150 (e.g., a CRT (cathode ray tube) or LCD (liquid crystal display) monitor) for displaying information obtained from the bus 1160 to the user and an input device 1190A such as keyboard 1190B and/or a pointing device (e.g., a mouse or a trackball) and/or a touchscreen by which the user can provide input to the computer. Other kinds of input devices 1190A can be used to provide for interaction with a user as well; for example, feedback provided to the user can be any form of sensory feedback (e.g., visual feedback, auditory feedback by way of a microphone or tactile feedback); and input from the user can be received in any form, including acoustic, speech, or tactile input. In the input device 1190A and the keyboard 1190B can be coupled to and convey information via the bus 1160 by way of an input device interface 1190A. Other computing devices, such as dedicated servers, can omit one or more of the display 1150 and display interface 1140, the input device 1190A, the keyboard 1190B, and input device interface 1190.
[0090] In an embodiment, a method comprising: receiving a predetermined mismatch threshold, a voltage difference, an input current of a circuit associated with a first transistor, a channel width of the first transistor, a gate length of the first transistor, and a predetermined constant; calculating a mismatch value between a second current associated with a second transistor of the circuit and the first current based on the voltage difference, the input current, the channel width, the gate length, and the predetermined constant; and comparing the mismatch value to the predetermined mismatch threshold and generating a comparison result that specifies whether the mismatch value exceeds the predetermined mismatch threshold. The parameter associated with the first transistor or the second transistor is modified when the mismatch value exceeds the predetermined mismatch threshold. A device is fabricated based on the modified parameter.
[0091] In another embodiment, a system comprises a receiver, a calculator, and a comparator. The receive collects a predetermined mismatch threshold, a voltage difference between a source voltage of a master transistor of a current mirror circuit and a source voltage of a slave transistor of the current mirror circuit, an input current associated with the master transistor, a channel width of the master transistor, a gate length of the master transistor, and a predetermined constant. The calculator computes a mismatch value between an output current associated with the slave transistor and the input current based on the voltage difference, the input current, the channel width, the gate length, and the predetermined constant. The comparator compares the mismatch value to the predetermined mismatch threshold and generates a comparison result that specifies whether the mismatch value exceeds the predetermined mismatch threshold.
[0092] In another embodiment, a system comprises a receiver, a calculator, and a comparator. The receiver collects a predetermined mismatch threshold, an input current associated with a master transistor of a current mirror circuit, a number of current mirror circuits in a semiconductor chip, a chip defect level of the semiconductor chip, a channel width of the master transistor, a gate length of the master transistor, and first and second predetermined constants. The calculator computes a mismatch value between an output current associated with a slave transistor of the current mirror circuit and the input current based on a voltage difference, the input current, the channel width, the gate length, and the first and second predetermined constants. The comparator compares the mismatch value to the predetermined mismatch threshold and generates a comparison result that specifies whether the mismatch value exceeds the predetermined mismatch threshold.
[0093] The foregoing outlines features of several embodiments so that those skilled in the art may better understand the aspects of the present disclosure. Those skilled in the art should appreciate that they may readily use the present disclosure as a basis for designing or modifying other processes and structures for carrying out the same purposes and/or achieving the same advantages of the embodiments introduced herein. Those skilled in the art should also realize that such equivalent constructions do not depart from the spirit and scope of the present disclosure, and that they may make various changes, substitutions, and alterations herein without departing from the spirit and scope of the present disclosure.