CABLE TIE FINGER MANIPULATION STRUCTURE
20250353649 ยท 2025-11-20
Inventors
Cpc classification
B65B13/027
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D63/10
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Method and apparatus for installing a cable tie about a bundle. The cable tie has a ratcheting head and a strap with a ratcheting pattern configured to engage the ratcheting head to encircle and secure a bundle. A finger engagement structure includes a ratcheting element configured to ratchetingly engage the cable tie, and a contact member configured to facilitate tightening of the cable tie and securement of the bundle to a substrate. The ratcheting element may comprise a second ratcheting head configured to engage the ratcheting pattern of the cable tie, and the contact member may comprise a selected one of a ring, a plate or a third ratcheting head. Alternatively, the ratcheting element may comprise a second strap having a second ratcheting pattern configured to engage a second ratcheting head of the cable tie, and the contact member may comprise a plate from which the second strap extends.
Claims
1. An apparatus, comprising: a cable tie comprising a first ratcheting head and a strap having a ratcheting pattern configured to engage the first ratcheting head to encircle and secure a bundle; and a finger engagement structure comprising a ratcheting element configured to ratchetingly engage the cable tie and a contact member configured for engagement by a finger of a user to facilitate tightening of the cable tie and securement of the bundle to a substrate, wherein the ratcheting element comprises a second ratcheting head configured to engage the ratcheting pattern of the cable tie, and the contact member comprises a selected one of a ring, a plate or a third ratcheting head.
2-4. (canceled)
5. The apparatus of claim 1, wherein the contact member comprises a ring structure configured to accommodate insertion of an index finger of the user, and wherein the apparatus further comprises a second finger engagement structure affixed to the cable tie adjacent the ratcheting head comprising a second ring structure configured to accommodate insertion of a thumb of the user.
6. The apparatus of claim 1, wherein the contact member comprises a plate from which the ratcheting element extends and a layer of adhesive affixed to the plate to facilitate attachment of the plate to a substrate.
7. (canceled)
8. The apparatus of claim 1, wherein the finger engagement structure is a finger tool comprising a tapered finger ring structure configured for contacting insertion of an index finger of the user.
9. The apparatus of claim 8, wherein the second ratcheting head has a side opening to facilitate lateral movement of the second ratcheting head onto and off of the strap of the cable tie.
10. The apparatus of claim 8, further comprising a thumb tool comprising a tapered thumb ring structure configured for contacting insertion of a thumb of the user, and a cable guide channel with a latching mechanism to receive and secure a portion of the cable tie adjacent the ratcheting head.
11. The apparatus of claim 1, wherein the contact member comprises a third ratcheting head connected to the second ratcheting head using an interconnection member connected therebetween.
12. The apparatus of claim 11, wherein the second ratcheting head is aligned along a first orientation and the third ratcheting head is aligned along a different, second orientation orthogonal to the first orientation.
13. The apparatus of claim 1, wherein the first ratcheting head of the cable tie comprises a deflectable pawl, wherein the ratcheting pattern of the strap comprises a sequence of shoulder surfaces configured to lockingly engage the deflectable pawl, and wherein the finger engagement structure comprises only a selected one of a second deflectable pawl or a second ratcheting pattern having a second sequence of shoulder surfaces.
14-22. (canceled)
23. The apparatus of claim 1, wherein the finger engagement structure is affixed to an outer surface of a glove worn by the hand of the user.
24. The apparatus of claim 14, wherein the strap of the cable tie is formed of shape memory metal.
25. An apparatus, comprising: a cable tie comprising a first ratcheting head and a first strap having a ratcheting pattern configured to engage the first ratcheting head to encircle and secure a bundle; and a finger engagement structure comprising a ratcheting element configured to ratchetingly engage the cable tie and a contact member configured for engagement by a finger of a user to facilitate tightening of the cable tie and securement of the bundle to a substrate, wherein the ratcheting element comprises a second strap having a second ratcheting pattern configured to engage a second ratcheting head of the cable tie, and the contact member comprises a plate from which the second strap extends.
26. The apparatus of claim 25, wherein the contact member further comprises at least a selected one of a layer of adhesive or a through hole to accommodate a threaded fastener for attachment of the plate to a substrate.
27. An apparatus, comprising: a cable tie comprising a first ratcheting head and a strap having a ratcheting pattern configured to engage the first ratcheting head to encircle and secure a bundle; and a finger tool comprising a second ratcheting head configured to ratchetingly engage the strap of the cable tie and a finger ring structure configured for engagement of an index finger of a user to facilitate tightening of the cable tie.
28. The apparatus of claim 27, wherein the second ratcheting head has a side opening to facilitate lateral movement of the second ratcheting head onto and off of the strap of the cable tie.
29. The apparatus of claim 27, further comprising a thumb tool comprising a thumb ring structure configured for contacting insertion of a thumb of the user.
30. The apparatus of claim 29, wherein the thumb tool further comprises a cable guide channel with a latching mechanism to receive and secure a portion of the cable tie adjacent the first ratcheting head.
31. The apparatus of claim 29, further comprising a glove configured to be worn by a hand of the user, wherein the finger tool and the thumb tool are each affixed to the glove.
32. The apparatus of claim 27, wherein the strap of the cable tie is formed of metal.
33. An apparatus, comprising: a cable tie comprising a first ratcheting head and a strap having a ratcheting pattern configured to engage the first ratcheting head to encircle and secure a bundle; a first finger engagement structure comprising a ratcheting element configured to ratchetingly engage the cable tie and a contact member to facilitate tightening of the cable tie and securement of the bundle to a substrate, wherein the contact member comprises a first ring structure configured to accommodate insertion of an index finger of the user and the ratcheting element comprises a second ratcheting head; and a second finger engagement structure affixed to the cable tie adjacent the first ratcheting head comprising a second ring structure configured to accommodate insertion of a thumb of the user.
34. The apparatus of claim 33, wherein the cable tie, the first finger engagement structure and the second finger engagement structure are each formed of metal.
35. The apparatus of claim 33, wherein the strap of the cable tie is formed of shape memory metal.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DISCUSSION
[0037] Embodiments of the present disclosure provide systems and methods for effective and efficient cable tie installation and securement.
[0038] As explained below, some embodiments are directed to a self-contained cable tie installation assembly adapted to facilitate one-handed installation and tightening of a cable tie strap about a bundle. The cable tie may be a conventional cable tie, or may be a specially configured cable tie with built-in features to expedite the installation process.
[0039] The cable tie installation assembly includes one or more novel finger engagement (ring) structures that are provided for engagement by digits of a hand of the user to facilitate installation of the cable tie. A guide can be additionally provided to aid the user in feeding the tail into the head.
[0040] In some embodiments, a pair of finger engagement structures are provided that cooperate to facilitate installation of the cable tie. A thumb ring structure is positioned adjacent the head of the cable tie, and a forefinger ring structure is positioned adjacent the tip portion of the cable tie strap. The thumb ring structure allows the user to hold the head in a desired stationary location while the user uses the forefinger ring structure to advance the tip into and through the head.
[0041] The forefinger ring structure includes a ratcheting element in the form of a ratchet head that engages the ratchet pattern of the cable tie. This allows the user to retract and extend the forefinger to successively advance the strap through the head to tighten the cable tie. The thumb ring structure can also include a ratchet head for advancement along the ratchet pattern of the cable tie to a position adjacent the head, or can be incorporated into the design of the cable tie.
[0042] Once fully tightened, the user removes the thumb and forefinger from the respective rings. The rings can remain in place or be trimmed from the cable tie. In other embodiments, the rings are configured to be removed from the cable tie once installation is completed for reuse on a new cable tie.
[0043] Both the thumb ring structure and the forefinger ring structure may be provided with a head portion that is nominally identical to the primary head on the cable tie. In this way, the thumb ring structure can be fed onto the band in the same direction as the primary head so that the thumb ring is zipped along the full length of the band to a position adjacent the primary head. The forefinger ring structure is next fed onto the tip of the band and incrementally advanced as before. From a manufacturing standpoint, this configuration is particularly useful since the two finger ring structures can be provided for use with an otherwise conventional cable tie, and can be nominally identical. Each ring structure can be provided with an engagement surface, such as but not limited to a depression pad surface, to facilitate extension and/or retraction of the associated ring structure.
[0044] In further embodiments, the head portion in each ring structure is open to the side to facilitate lateral insertion of the head onto the strap and subsequent removal of the head from the strap. This allows a set of ring structures to be placed onto a cable tie for installation, after which the ring structures can be removed for re-use on a new, subsequent cable tie. Any number of other engagement and disengagement configurations can be used including clips, living hinges, snaps, etc.
[0045] Other embodiments provide a specially configured cable tie with an integrated thumb ring portion that extends from the top or side of the cable tie, allowing a single forefinger ring portion to be used to tighten the cable tie. Still other embodiments provide a finger engagement structure with an adhesive layer, allowing a secured bundle to be tightened and then adhered to a mounting surface. Other embodiments include multi-headed cable ties, finger engagement structures that utilize ratchet patterns, metal cable ties, cable ties formed of memory metal, a glove with integrated finger engagement structures, and so on.
[0046] These and other features and advantages of various embodiments can be understood beginning with a review of
[0047] The cable tie installation assembly 100 has an elongated strap (band) 102 bounded at opposing ends by a ratcheting head portion 104 (head) and a flexible tail portion 106 (tail). A ratcheting pattern, not separately shown in
[0048] For purposes herein, a head portion such as 104 and a ratcheting pattern such as the pattern provided on strap 102 are each sometimes referred to herein as respective ratcheting elements, in that these contribute to a ratcheting operation whereby the strap member is advanced in a first direction and nominally prevented from retracting in in opposing second direction. The head facilitates the ratcheting operation from the use of an internal deflectable pawl or similar member. The pattern facilitates the ratcheting operation from the use of discontinuous shoulder surfaces that mechanically interfere with the movement of the pawl.
[0049] The assembly 100 incorporates a pair of finger engagement structures in the form of a stationary first ring structure 108 and a moveable second ring structure 110. The first ring structure 108 is secured to the strap 102 at a first location adjacent the head 104, and the second ring structure 110 engages the strap 102 at a second location adjacent the tail 106. The first ring structure 108 includes a base 112 from which extends an annular first flexible ring 114 adapted to contactingly receive a tip of a first digit of a user (in this case, a thumb of the user).
[0050] The second ring structure 110 similarly includes a base 116 from which extends an annular second flexible ring 118 adapted to contactingly receive a tip of a second digit of the user (in this case, a forefinger of the user). While not limiting, it is contemplated that the size and spacing of the respective ring structures 108, 110 are selected to enable the user to manipulate the cable tie using the thumb and forefinger from the same hand around a relatively small bundle.
[0051] This arrangement is shown more fully in
[0052]
[0053] While the assembly 100 is particularly suited to one-handed installation as shown in
[0054] Returning to
[0055]
[0056] The thumb ring 114 can be affixed in a stationary relation to the base 112 at a desired angle such as about 45 degrees from the strap 102. The ring 114 is deflectable so that the user can insert and guide the thumb into the ring along direction 122 to engage the ring as shown in
[0057] The head 104 in
[0058] The strap 102 includes engagement teeth (pawl engagement surfaces) 138 that extend along a ratcheting (serration) pattern 140 of the strap. To secure the cable tie, the flexible strap 102 is wrapped around a bundle (not separately shown), and the tip 106 is inserted into the inlet 130 along insertion direction 142. Continued advancement of the strap 138 causes ratcheting engagement of the teeth 138 with the teeth 136 of the pawl 134 to tighten the strap in a one-way engagement arrangement. The serration pattern 140 of the strap 102 faces inwardly toward the secured bundle.
[0059]
[0060] Both heads 104 and 144 are oriented in the same operative direction to respectively receive the tip 106 of the head 102 for one-way advancement of the strap relative to the respective head. For reference, the head 104 is sometimes referred to herein as a first or primary head, and the head 144 is sometimes referred to herein as a second or secondary head.
[0061] The structure 110 in
[0062] While the ring structure 110 is configured to facilitate tightening of the cable tie, it will be appreciated that the structure additionally or alternatively provides a convenient attachment point to secure the bundle at a desired mounting location once the cable tie has been installed. For example, a cord, strap, wire, second cable tie, etc. can be passed through the ring 118 in
[0063]
[0064] In this embodiment, the ring structure 160 is inserted first onto the strap portion 152 and zipped to the end of the pattern 154 to a position adjacent the head 156 to serve as a thumb ring. The ring structure 162 is subsequently placed onto the strap portion 152 and is advanced and retracted as required, thereby serving as a forefinger ring. While two ring structures are shown, other numbers, combinations and configurations of ring structures can be utilized including a single structure, more than two structures, etc.
[0065]
[0066]
[0067] Other guide configurations can be used. When an otherwise conventional cable tie is used such as the conventional cable tie 150 in
[0068]
[0069] The structure 170 further includes a depression pad 180, which is located at a base portion of the ring 174. As further shown in
[0070]
[0071] The first finger engagement structure 202 includes a base portion 206 sometimes referred to as a thumb tool. An adjustable guide 208, sometimes referred to as a thumb adjuster, attaches to the thumb tool 206 to provide additional support to the user's thumb. The second finger engagement structure 204 is sometimes referred to as a finger tool.
[0072] The user 209 uses the assembly 200 to install a cable tie 210 as shown in
[0073] At this point, it will be noted that the finger engagement structures 202, 204 may be worn directly by the user as shown in
[0074] The structures 202A, 204A operate in a manner similar to the assembly 200 in
[0075] In an alternative embodiment, at least the finger engagement structure 204 on the index finger of the glove 201A can be made detachable from the glove, allowing the ring structure to remain on the cable tie, thereby allowing securement of the bundle to a substrate after the bundle has been tightened, such as illustrated above in
[0076]
[0077] As shown in
[0078] As best viewed in
[0079] It is contemplated that the user will secure the base of the strap portion 214 adjacent the head 212, as shown in
[0080]
[0081]
[0082] As further shown in
[0083]
[0084] This arrangement allows the bundle to be supported below the plate while allowing clearance space for attachment of the plate to the underlying substrate using a suitable attachment mechanism (e.g., cable 118A, adhesive 252, fasteners 253, etc.). Both units 240, 240A provide sufficient gripping surface area and contours for the user to ratchet a cable tie, regardless whether the units are subsequently used to attach the resulting bundle to a substrate. As such, the various finger engagement structures presented herein can provide ratcheting and/or securement capabilities.
[0085] Referring again to the unit 240 in
[0086] In an alternative application, the units 240, 240A can be affixed to an existing cable tie that has already been installed. That is, once the cable tie has been fully secured about a bundle, the head 246 can be ratcheted onto that portion of the cable tie strap that extends past the head to secure the bundle or for other purposes.
[0087]
[0088] The structure 260 includes a base plate 262 and a ratcheting element in the form of a shortened strap portion 264 that extends from the base plate having a ratchet pattern 266. A smooth tip portion 268 extends from the end of the strap portion 264 and may be thinner than the ratchet portion to facilitate threading of the strap. Other arrangements can be used, including lengths of ratcheting patterns and tip portions that are longer or shorter than those shown in the drawings.
[0089] As before, an attachment mechanism can be used to secure the base plate 262 to a substrate, such as via an adhesive layer 272 or the use of threaded fasteners (such as 253 in
[0090] The strap portion 264 can extend in a normal direction to the base plate 262 as depicted in
[0091] Because the finger engagement structures 260, 260A do not directly incorporate a head, these structures cannot normally be used to tighten a cable tie during installation in the manner described above for the previously discussed embodiments. However, the structures can be used for securement purposes, particularly when used in conjunction with a specially configured, two-headed cable tie 280 as shown in
[0092] The cable tie 280 includes first and second heads 282A, 282B and strap portion 284. The respective heads 282A, 282B have internal pawls 286A, 286B. In some embodiments, the cable tie 280 is configured to facilitate securement of a bundle through threaded engagement of the strap portion 284 through the first (primary) head 282A. Once secured, the second head 282B can be used to receivingly engage the strap portion 264, 264A, 264B of the respective mounting structures 260, 260A, thereby allowing the bundle to be mounted to a substrate or other mounting location as before.
[0093]
[0094]
[0095] A finger engagement structure 310A has been used as part of the securement process. In this case, the structure 310A is similar to the ring structure 110 discussed above in
[0096] An attachment mechanism in the form of a flexible cord 312 is attached to the ring structure 310, thereby securing the bundle to an appropriate mounting substrate (not shown in
[0097]
[0098] A suitable attachment mechanism such as adhesive and/or threaded screws (not separately shown) secures the structure 310B to the substrate 314. It will be appreciated that the actual orientation of the bundle 308 relative to the substrate 314 will depend on a number of factors, so the cantilevered support orientation shown in
[0099]
[0100]
[0101] In
[0102] The substrate 316 is an overhead, horizontal support surface such as a ceiling or an interior of a cabinet; however, this is merely to illustrate that the various examples can be mounted to substrates and other mounting locations having any number of different orientations, including vertical, horizontal, overhead, underneath, adjacent, etc. as required.
[0103]
[0104] A finger engagement structure 310E takes a general form similar to the structures 260, 260A in
[0105]
[0106] The cable tie 320 further includes an integrated finger engagement structure 330 in the form of a thumb ring that extends from a side surface 328 of the strap portion 324. The thumb ring 330 includes a pair of curvilinearly extending members 332, 334 sized to permit insertion of the user's thumb (119A, 209A) to secure the head 322. An intervening gap 336 between the members 332, 334 provides flexibility and adjustability for different user applications.
[0107] As desired, a finger ring/tool such as 110, 204 can be used on the user's index finger (119B, 209B) to tighten the strap portion 324, or the thumb ring 330 can be used alone without an additional structure to facilitate placement of the cable tie.
[0108]
[0109] The slotted strap portion 342 is formed of shape memory metal with a normally straight orientation as shown in
[0110] To install the assembly 340, the user manipulates the assembly using the respective rings 346 and 348, inserts the hook 352 into the farthest accessible slot 354, and then engages the zip hook assembly 350 to tighten. In some embodiments, the rings can be folded up for use and then folded down flush with the strap 344, or used as securement points as before.
[0111]
[0112]
[0113] The assembly 360 can be formed from a single piece of material or from multiple adjoined pieces of material. Suitable materials can include plastics, nylon, metal, etc. as before. The interconnection member 364 can be flexible or rigid, and can be any desired length, width and/or shape. The interconnection member 364 does not include a ratcheting element such as a ratcheting pattern, and may be textured or smooth as required. Other configurations for the member 364 can be used as well, including embodiments with rings, plates, etc.
[0114]
[0115]
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[0118]
[0119] Block 402 depicts the feeding of a finger engagement structure onto a cable tie strap. This can be carried out including by providing a structure with a ratcheting head portion adapted to zip along the ratchet pattern of the cable tie, such as but not limited to the structures 110, 160, 162, 170, 204, 240, 240A, 310A-310D, 350, 360, 370 or 370A. If the structure has a side slot (e.g., 176 in
[0120] Block 404 depicts threading the tip of the cable tie into the head of the cable tie. This can be carried out manually, or via the use of one or more finger engagement structures including as shown in
[0121] Block 406 depicts repetitively advancing a finger engagement structure along the ratchet pattern of the cable tie to tighten the tie as the ratchet pattern passes through the head of the cable tie. This is carried out including by the use of a finger tie/tool as various described above.
[0122] Block 408 provides an additional or alternative operation whereby a finger engagement structure is attached to a previously installed cable tie that surrounds a bundle by engaging a tail end portion of the installed cable tie that extends beyond the head portion of the cable tie. This can include the wall mount unit style structures 240, 240A, 260, 260A described above. It will be appreciated that other structures, such as the ring structures 110 and 170, and the dual-headed versions 360, 370 and 370A, can also be attached to a protruding tail end of a cable as desired.
[0123] Finally, block 410 depicts securing an attached finger engagement structure to a substrate using a suitable attachment mechanism. Examples include those set forth in
[0124] The various embodiments presented herein provide a number of advantages, benefits and improvements over the existing art, including the ability to efficiently and effectively install a cable tie about a bundle. Without limitation, the various embodiments can be characterized as including a finger engagement structure (such as 110, 160, 162, 170, 204, 240, 240A, 310A-310D, 350, 360, 370, 370A) comprising a ratcheting element (such as 144, 162A, 172, 232, 246, 268, 350, 362, 372) configured to ratchetingly engage a cable tie (such as 152, 210, 250, 280, 302, 320, 340), and a contact member (such as 118, 162B, 174, 230, 244, 262, 348, 364, 374) configured for engagement by a finger (such as 119B, 209B) of a user (such as 119, 209) to facilitate tightening of the cable tie and securement of a bundle (such as 308) to a substrate (such as 314, 316, 318).
[0125] The various embodiments can be efficiently utilized in a number of applications and environments including but not limited to the electronics, automotive, law enforcement, medical, residential, commercial, industrial, military, aerospace, and oil & gas industries.
[0126] It is to be understood that even though numerous characteristics and advantages of various embodiments of the present disclosure have been set forth in the foregoing description, together with details of the structure and function of various embodiments of the disclosure, this detailed description is illustrative only, and changes may be made in detail, especially in matters of structure and arrangements of parts within the principles of the present disclosure to the full extent indicated by the 10 broad general meaning of the terms in which the appended claims are expressed.