INTERLOCKING SURFACE PANEL CLIPS
20250354388 ยท 2025-11-20
Inventors
- Thomas Henrich (Loretto, MN, US)
- Jonathan Kurtz (Loretto, MN, US)
- Ian Cochran (Loretto, MN, US)
- Brett Carlson (Loretto, MN, US)
- Shawn Reese (Loretto, MN, US)
Cpc classification
International classification
Abstract
Interlocking clips include a first clip and a second clip. The first and second clips each include a baseplate, a coupling arm protruding from the baseplate, and a groove defined by the coupling arm. The baseplates of the first and second clips configured to affix to a building support and the surface panel, respectively. The groove includes an inlet opening, an inlet portion extending from the inlet opening, and an end portion extending from the inlet portion. The grooves of the first clip and the second clip are configured to receive the coupling arm of the other one of the first clip and the second clip. A surface panel support system includes interlocking clips. A method of attaching a surface panel to a building support includes interlocking a first clip affixed to the surface panel with a second clip affixed to the building support.
Claims
1. Interlocking clips for a surface panel mounting system, comprising: a first clip configured to affix to a building support; and a second clip configured to affix to a surface panel, wherein the first clip and the second clip each respectively include: a baseplate configured to affix to the one respective of the building support or the surface panel, and a coupling arm protruding from the baseplate and having an end tip, and a groove defined by the coupling arm, the groove including an inlet opening, an inlet portion extending from the inlet opening, and an end portion extending from the inlet portion in a different direction than the inlet portion, each of the inlet opening and the end portion of the groove being defined by the end tip of the coupling arm, wherein for each of the first clip and the second clip, the groove is configured to receive the coupling arm of a respective other one of the first clip and the second clip.
2. The interlocking clips of claim 1, wherein the end tip of the first clip has a shape that corresponds with a shape of the end tip of the second clip.
3. The interlocking clips of claim 1, wherein the groove of the first clip is configured to receive the coupling arm of the second clip simultaneously with the groove of the second clip receiving the coupling arm of the first clip.
4. The interlocking clips of claim 1, wherein the groove of each of the first and second clips are configured to interlock with the coupling arm of the second and first clips, respectively, such that a weight of the surface panel prevents separation of the first clip from the second clip.
5. The interlocking clips of claim 1, wherein the end tip of the coupling arm of the first clip includes an inner side, an outer side side, and an apex connecting the inner side to the outer side, the inner side being angled relative to a plane of the baseplate of the first clip.
6. The interlocking clips of claim 5, wherein an angle of the apex is less than 90 degrees.
7. The interlocking clips of claim 5, wherein the first clip includes a front and a rear opposite to the front, the rear configured to contact the building support, the groove formed in the rear of the first clip, and the plane of the baseplate of the first clip is defined by the rear of the first clip.
8. The interlocking clips of claim 1, wherein the groove of the first clip is configured to receive the coupling arm of the second clip the first clip by insertion of the coupling arm of the second clip through the inlet opening of the groove of the first clip, the inlet opening defined by the coupling arm.
9. The interlocking clips of claim 1, wherein the coupling arm includes: a neck protruding from the baseplate, and a hook portion protruding from an end of the neck and having a hook shape, the end tip being a distal end of the hook portion from the baseplate.
10. The interlocking clips of claim 9, wherein the neck has a first height, the hook portion has a second height, and the first height of the neck is greater than the second height of the hook portion, the first height and the second height each extending in a direction perpendicular to a plane of the baseplate.
11. The interlocking clips of claim 9, wherein the coupling arm includes: a neck extending from the baseplate, a first intermediate portion extending from the neck, and a second intermediate portion extending from the first intermediate portion, wherein the end tip extends from the second intermediate portion.
12. The interlocking clips of claim 11, wherein each of the neck, the first intermediate portion, the second intermediate portion, and the end tip extend in a different direction.
13. The interlocking clips of claim 12, wherein the neck extends from the baseplate in a first direction, the first intermediate portion extends from a distal end of the neck in a second direction perpendicular to the first direction, the second intermediate portion extends from a distal end of the first intermediate portion in a third direction perpendicular to the second direction, and the end tip extends from a distal end of the second intermediate portion in a fourth direction perpendicular to the third direction.
14. The interlocking clips of claim 1, wherein the first clip and second clips are configured to interlock to hold a rigid surface panel mounted to the building support.
15. A method of attaching a surface panel to a building support, the method comprising: interlocking a first clip affixed to the surface panel with a second clip affixed to the building support, the first clip and the second clip each respectively include a baseplate configured to affix to the one respective of the building support or the surface panel, and a coupling arm protruding from the baseplate and having an end tip, and a groove defined by the coupling arm, the groove including an inlet opening, an inlet portion extending from the inlet opening, and an end portion extending from the inlet portion in a different direction than the inlet portion, each of the inlet opening and the end portion of the groove being defined by the end tip of the coupling arm, wherein the interlocking of the first clip and the second clip includes moving the surface panel relative to the building support such that the coupling arm of the first clip is disposed in the groove of the second clip and the coupling arm of the second clip is disposed in the groove of the first clip.
16. The method of claim 15, further comprising: affixing the first clip to the surface panel, and affixing the second clip to the building support.
17. The method of claim 15, wherein the surface panel is a vertical surface panel.
18. The method of claim 15, wherein the moving of the surface panel relative to the building support includes inserting the first clip through a slot between the coupling arm of the second clip and a surface of the building support.
19. The method of claim 15, wherein the surface panel is a rigid surface panel.
Description
DRAWINGS
[0005]
[0006]
[0007]
[0008]
[0009]
[0010]
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[0013]
[0014]
[0015]
[0016] Like numbers represent like features.
DETAILED DESCRIPTION
[0017] This disclosure relates to mounting a surface panel on a building support. More specifically, this disclosure relates to methods and devices for mounting interior surface panels.
[0018]
[0019] The clips 10A, 10B can have similar features. As shown in
[0020] Each clip 10A, 10B includes a front 12A, 12B and a rear 14A, 14B opposite to the front 12A, 12B. The first clip 10A is configured to be affixed to a building support (e.g., building support 195 in
[0021] The first clip 10A has a (first) width W.sub.1, and the second clip has a (second) width W.sub.2. As shown in
[0022] Each clip 10A, 10B includes a baseplate 20A, 20B, a coupling arm 30A, 30B, and a groove 50A, 50B. The baseplate 20A, 20B includes a front surface 22A, 22B and a rear surface 24A, 24B opposite to the front surface 22A, 22B. The front 12A, 12B of the clip 10A, 10B includes the front surface 22A, 22B of the baseplate 20A, 20B, and the rear 14A, 14B of the clip 10A includes the rear surface 24A, 24B of the baseplate 20A, 20B. The baseplates 20A, 20B are configured to be affixed to the building support (e.g., building support 195) and the surface panel, respectively. For example, the first clip 10A is configured to be affixed to the building support with the rear surface 24A contacting the building support. For example, the second clip 10B is configured to be affixed to the surface panel with the rear surface 24B contacting the surface panel.
[0023] As shown in
[0024] As shown in
[0025] The coupling arm 30A, 30B may include a neck 34A, 34B and a hook portion 36A, 36B that extends from the neck 34A (e.g., extends from a distal end of the neck 34A, 34B). The neck 34A, 34B connects the baseplate 20A to the hook portion 36A, 36B. As shown in
[0026] The hook portion 36A can include a first intermediate portion 38A and a second intermediate portion 39A. The first and second intermediate portions 38A, 39A connect the neck 34A to the end tip 32A. The first intermediate portion 38A extends from the neck 34A (e.g., from a distal end of the neck 34A), and the second intermediate portion 39A extends from the first intermediate portion 38A. The end tip 32A extends from the second intermediate portion 39A (e.g., from a distal end of the second intermediate portion 39A). For example, the first intermediate portion 38A connects the neck 34A to the second intermediate portion 39A, and the second intermediate portion 39A connects first intermediate portion 38A to the end tip 32A. Each of the neck 34A, the first intermediate portion 38A, the second intermediate portion 39A, and the end tip 32A extend in a different direction. For example, the neck 34A extends in a first direction D.sub.1, the first intermediate portion 38A extends in a second direction D.sub.2, the second intermediate portion 39A extends in a third direction D.sub.3, and end tip 32A extends in a fourth direction D.sub.4, and the first, second, third, and fourth directions D.sub.1, D.sub.2, D.sub.3, D.sub.4 are all different from each other.
[0027] The groove 50A, 50B is formed in the rear 14A, 14B of the clip 10A, 10B. The groove 50A, 50B is defined by the coupling arm 30A, 30B. For example, the groove 50A, 50B is a groove formed in/by the coupling arm 30A, 30B. The groove 50A, 50B may not overlap with the baseplate 20A, 20B (e.g., does not overlap vertically or horizontally; does not overlap with the baseplate 20A, 20B in a side view of the clip(s) 10A, 10B). The groove 50A, 50B extends into the coupling arm 30A, 30B in multiple directions (e.g., groove 50A in
[0028] The groove 50A, 50B in each clip 10A, 10B is configured to receive the coupling arm 30A, 30B of the other clip 10A, 10B. For example, the groove 50A in the first clip 10A is configured to receive the coupling arm 30B of the second clip 10B, and the groove 50B in the second clip 10B is configured to receive the coupling arm 30A of the first clip 10A. At least the end tip 32A, 32B of each coupling arm 30A, 30B is disposed in the groove 50A, 50B of the other clip 10A, 10B. When interlocked, the end tips 32A, 32B are in contact with each other.
[0029] In the illustrated embodiment, the clips 10A, 10B are configured such that the insertion of each coupling arm 30A, 30B into the groove 50A, 50B of the other clip 10A, 10B occurs simultaneously. For example, the movement of the clips 10A, 10B to insert the coupling arm 30A of the first clip 10A into the groove 50B of the second clip 10B also inserts the coupling arm 30B of the second clip 10B into the groove 50A of the first clip 10A.
[0030] As shown in
[0031] The inlet opening 52A, 52B of the groove 50A, 50B is defined by the end tip 32A, 32B of the coupling arm 30A, 30B. For example, one edge of the inlet opening 52A, 52B is defined by the end tip 32A, 32B of the coupling arm 30A, 30B and another edge of the inlet opening 52A, 52B is defined by the neck 34A of the coupling arm 30A, 30B.
[0032] As shown in
[0033] The end portion 58A, 58B has a decreasing thickness (e.g., the cross-section of the end portion 58A, 58B decreases as the end portion 58A, 58B extends away from the inlet portion 56A, 56B). The end portion 58A, 58B is a deepest portion of the groove 50A, 50B. The end portion 58A, 58B of the groove 50A, 50B is defined by the end tip 32A of the of the coupling arm 30A, 30B. For example, the end portion 58A is formed by the end tip 32A and the first and second intermediate portions 38A, 39A of the coupling arm 30A, 30B.
[0034] The end tip 32A, 32B of the coupling arm 30A, 30B includes an inner side 40A, 40B, an outer side 42A, 42B, an apex 44A, 44B that connects the inner side 40A, 40B to the outer side 42A, 42B. The inner side 40A, 40B may define the end portion 58A, 58B of the groove 50A, 50B (e.g., the inner side 40A, 40B is a side of the end portion 58A, 58B of the groove 50A, 50B). The apex 44A, 44B may define the inlet opening 52A, 52B of the groove 50A, 50B. An angle .sub.A, .sub.B of the apex 44a, 44b is less than 90 degrees. In another embodiment, the angle .sub.A, .sub.B of the apex 44a, 44b may be at or less than 75 degrees. In another embodiment, the angle .sub.A, .sub.B of the apex 44a, 44b may be at or less than 65 degrees. The angle .sub.A, .sub.B is the angle between the inner side 40A, 40B and the outer side 42A, 42B of the end tip 32A, 32B (e.g., an interior angle of the end tip 32A, 32B). The inner side 40A of the end tip 32A, 32B can also be angled relative to a plane of the baseplate 20A, 20B of the clip 10A, 10B (e.g., relative to a plane P.sub.1 of the baseplate 20A, 20B as defined by the rear surface 24A, 24B of the baseplate 20A, 20B).
[0035] When the clips 10A, 10B are interlocked, the inner side 40A of the end tip 32A of the first clip 10A contacts (e.g., lays against) the inner side 40B of the end tip 32B of the second clip 10B. The outer side 42A of the end tip 32A of the first clip 10A contacts an inner surface of the coupling arm 30B of the second clip 10B that defines the inlet portion 56B of the groove 50B of the second clip 10B. The outer side 42B of the end tip 32B of the second clip 10B contacts an inner side of the coupling arm 30A of the first clip 10A that defines the inlet portion 56A of the groove 50A of the first clip 10A.
[0036]
[0037] The surface panel mounting system 100 is configured for mounting a surface panel 190 that is a rigid surface panel. For example, the surface panel 190 can be a made of a rigid material such as, but not limited to, one or more of wood, laminate, wood composite, metal, polymer composite, etc. For example, the surface panel 190 may be, but is not limited to, a fiberboard (e.g., medium density fiberboard, high density fiberboard), a particleboard, plywood board, a honeycomb board, a high pressure laminate board, etc. The surface panel 190 may include a core of the rigid material with a surface finish provide thereon. The surface finish may be, but is not limited to, one or more of a vencer, laminate, paint, stain, etc. In some examples, the interlocking clips 10A, 10B may be used to mount other types of panels to a building support 195.
[0038] The building support 195 is a support of a building provided for supporting interior surfaces (i.e., a wall or ceiling) within a building. For example, the building support 195 may be, but is not limited to, one or more of support structure(s) (e.g., joist(s), rafter(s), framing, etc.), intermediate substrate(s) (e.g., furring strip(s), an intermediate substrate affixed to the supports structures for attaching interior panels, a previous wall/ceiling being renovated with interior panels, plywood paneling affixed to the support structure(s), etc.), etc. of the building.
[0039] The interlocking clips 10A, 10B may be made of a metallic material (e.g., metal, metal alloy, etc.). In one example, the interlocking clips 10A, 10B can be made of metal (e.g., aluminum, etc.). The interlocking clip 10A, 10B can have an extrudable shape, such that the interlocking clips 10A, 10B can each be made via extrusion (e.g., metal extrusion, etc.). The through-holes 26A, 26B can be provided after extrusion.
[0040] In
[0041] A slot 111A is formed between the first clip 10A and the building support 195. In particular, the slot 111A is formed by/between the building support 195 and the coupling arm 30A of the first clip 10A. A slot 111B is also formed between the second clip 10B and the surface panel 190. In particular, the slot 111B is formed by/between the surface panel 190 and the coupling arm 30B of the second clip 10B (e.g., slot 111B formed between the outward side 192 of the surface panel 190 and the coupling arm 30B of the second clip 10B).
[0042] In
[0043] In
[0044] In
[0045] In
[0046] In the interlocked position (as shown in
[0047]
[0048]
[0049] The panel mounting system 200 includes a first set of interlocking clips 202 and a second set of interlocking clips 204. Each set of interlocking clips 202, 204 includes a first clip 10A* and a second clip 10B*. The first clips 10A* and the second clips 10B* can have features as similarly described above for the first and second clips 10A, 10B in
[0050] The building support 295 includes joists 297 and an intermediate substrate 296. The joists 297 are one example of support structures of a building. The intermediate substrate 296 is affixed to the joists 297, and the surface panel 290 is mounted to the joists 297 via the intermediate substrate 296. In one example, interlocking clips 202, 204 may be configured to be provided every 12 inches for surface panels, while the joists 297 can be spaced apart 72 inches, and intermediate substate 296 allows for interlocking clips 202, 204 to be provided at different intervals than the joists 297.
[0051] As shown in
[0052] The interlocking of the clips 10A*, 10B* in the first set 202 and the interlocking of the clips 10B*, 10B* in the second set 204 occurs simultaneously. The movement of the panel 290 inserts and interlocks each of the affixed first clips 10A* with its corresponding second clip 10B*. In some embodiments, the clips 10A*, 10B* in the panel mounting system 100 may be interlocked by sliding insertion (e.g., inserting the coupling arm of each clip into the groove of the other clip through the open end of each groove). In an embodiment, the ends of the grooves 50A, 50B of one of one or more of the clips 10A*, 10B* may have closed ends to prevent accidental removal.
[0053]
[0054] The first clips 10A.sup.1-6 are each affixed to the surface panels 390A.sup.1-6 as similarly discussed for the first clips 10A, 10A* in
[0055] The second clips 10B.sup.1, 10B.sup.2 are each affixed to the building support 395 as similarly discussed for the second clips 10B, 10B* in
[0056] The first clips and the second clips form sets of interlocking clips. As shown in
[0057] As shown in
[0058] The terminology used herein is intended to describe particular embodiments and is not intended to be limiting. The terms a, an, and the include the plural forms as well, unless clearly indicated otherwise. The terms comprises and/or comprising, when used in this Specification, specify the presence of the stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, and/or components. In an embodiment, connect, affix and/or attach as described herein can respectively refer to being directly connect, directly affixed, and directly attach.
[0059] With regard to the preceding description, it is to be understood that changes may be made in detail, especially in matters of the construction materials employed and the shape, size, and arrangement of parts without departing from the scope of the present disclosure. This Specification and the embodiments described are exemplary only, with the true scope and spirit of the disclosure being indicated by the claims that follow.