Shredder blade assembly
12472505 ยท 2025-11-18
Assignee
Inventors
Cpc classification
B02C18/0007
PERFORMING OPERATIONS; TRANSPORTING
B02C18/184
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A shredder blade assembly includes a rotor having a plurality of pockets. The shredder blade assembly further includes a plurality of knife blades which are each disposed in one of the plurality of pockets. The knife blades are secured into the pockets by a compression force applied from a periphery of the rotor and in a direction towards a shaft aperture in the rotor.
Claims
1. A shredder blade assembly, comprising: a rotor having a plurality of pockets, the plurality of pockets being disposed on both sides of the rotor such that pockets on opposing sides of the rotor are aligned, each one of the plurality of pockets including a rotor aperture; a detent screw having an outdented end; a plurality of knife blades sized to fit the shape of the plurality of pockets, each one of the plurality of knife blades including three discrete cutting edges spaced around a periphery of the knife blade; a pin, the pin receiving a compression force from a periphery of the rotor by contact from the outdented end of the detent screw in a detent of the pin, the pin extending through two of the plurality of knife blades on the rotor and through the rotor aperture; and wherein each of the plurality of knife blades is disposed in one of the plurality of pockets and secured into the pockets by the compression force applied from the detent screw from the periphery of the rotor and in a direction towards a shaft aperture in the rotor, the pin positioned within the rotor aperture transfers the compression force from the detent screw from the periphery of the rotor to the plurality of knife blades to secure the two of the plurality of knife blades in two of the plurality of pockets, wherein the two of the plurality of knife blades are placed on opposing sides of the rotor and are each secured in individual pockets, on opposing sides of the rotor, by the same compression force that is applied from the periphery of the rotor transferred through the pin, wherein the detent screw is disposed in the periphery of the rotor directly between the two of the plurality of knife blades and at a midpoint between the opposing sides of the rotor.
2. The shredder blade assembly of claim 1, wherein each of the two of the plurality of knife blades includes a pinning aperture.
3. The shredder blade assembly of claim 2, wherein the pin connects the two of the plurality of knife blades to one another.
4. The shredder blade assembly of claim 3, wherein a shape of the rotor aperture is different than a shape of one of the plurality of pinning apertures.
5. The shredder blade assembly of claim 4, wherein the pin comprises two separate pin portions that assemble to form the pin.
6. The shredder blade assembly of claim 4, wherein the detent screw is screwed in from the periphery of the rotor in the direction of the shaft aperture in the rotor.
7. A shredder blade rotor, comprising: a rotor body comprising a plurality of pockets, the plurality of pockets being disposed on both sides of the rotor such that pockets on opposing sides of the rotor are aligned; a plurality of rotor apertures singularly disposed on an inside surface of each of the plurality of pockets; and a plurality of detent screw holes each disposed in a periphery of the rotor body and extending through the rotor to one of the plurality of rotor apertures, the plurality of detent screw holes each receiving a head of a detent screw such that the head of each detent screw is disposed within the rotor, wherein two of a plurality of knife blades, which both include three discrete cutting edges spaced around a periphery of each of the two of the plurality of knife blades are sized to fit the shape of the plurality of pockets; wherein each of the plurality of knife blades are placed on opposite sides of the rotor and are secured in individual pockets, on opposite sides of the rotor, by a compression force applied by the detent screws disposed in the plurality of detent screw holes from the periphery of the rotor, the compression force pressing the two of the plurality of knife blades towards a shaft aperture in the rotor and securing the two of the plurality of knife blades in two of the plurality of pockets, wherein each of the plurality of detent screw holes is disposed in the periphery of the rotor directly between two of the plurality of knife blades placed on opposite sides of the rotor body and at a midpoint between the two opposite sides of the rotor.
8. The shredder blade rotor of claim 7, wherein each one of the plurality of pockets further includes a knife blade recess.
9. The shredder blade rotor of claim 7, further comprises: a plurality of agitation knives.
10. A shredder blade assembly, comprising: a plurality of knife blades having three discrete cutting edges spaced around a periphery of the knife blade, the plurality of knife blades being disposed on opposing sides of a rotor such that each knife blade of the plurality of knife blades is aligned with one of the plurality of knife blades on the opposing side of the rotor, wherein first knife blade, among the plurality of knife blades, is disposed on one side of the rotor and is connected to a second knife blade, among the plurality of knife blades, on the opposing side of the rotor, relative to the first knife blade, by a single pin extending through a rotor aperture, wherein the pin transfers a compression force from a periphery of the rotor to secure the first knife blade and second knife blade into individual pockets in the rotor; and a detent screw hole which receives a head of a detent screw such that the head of the detent screw is disposed within the rotor, the detent screw hole extending from the periphery of the rotor to the rotor aperture, wherein the detent screw hole is disposed in the periphery of the rotor directly between the first knife blade and the second knife blade and at a midpoint between the two opposing sides of the rotor.
11. The shredder blade assembly of claim 10, wherein the plurality of knife blades are rotatable and reversible on the rotor to expose the three discrete edges on each of a front side and back side of the rotor.
12. The shredder blade assembly of claim 10, wherein each one of the plurality of knife blades includes the three discrete cutting edges includes an inside cutting edge and three other discrete cutting edges an outside cutting edge on each one of the plurality of knife blades.
13. The shredder blade assembly of claim 10, wherein each of the plurality of knife blades further includes a pinning aperture having a complimentary shape for receiving and connecting to the pin.
14. The shredder blade assembly of claim 10, wherein the detent screw applies the compression force to the pin in the rotor aperture.
15. The shredder blade assembly of claim 10, wherein the detent screw includes an outdent that aligns with an indent on the pin in the rotor aperture to secure the knife blades to the rotor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings illustrate various embodiments of a shredder blade system.
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(13) In the following description, for purposes of explanation and not limitation, specific techniques and embodiments are set forth, such as particular techniques and configurations, in order to provide a thorough understanding of the device disclosed herein. While the techniques and embodiments will primarily be described in context with the accompanying drawings, those skilled in the art will further appreciate the techniques and embodiments may also be practiced in other similar devices.
(14) Reference is now made in detail to the exemplary embodiments, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers are used throughout the drawings to refer to the same or like parts. It is further noted that elements disclosed with respect to particular embodiments are not restricted to only those embodiments in which they are described. For example, an element described in reference to one embodiment or figure, may alternatively be included in another embodiment or figure regardless of whether or not those elements are shown or described in another embodiment or figure. In other words, elements in the figures may be interchangeable between various embodiments disclosed herein, whether shown or not.
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(16) Knife blade 115A is representative of knife blades 115N and includes three cutting edges 120A, 120B, and 120C. As shown in
(17) Each of cutting edges 120A, 120B and 120C are disposed at approximately 120 from each other (within machining tolerances). In this manner, a knife blade 115A is also rotatable to expose a new cutting edge. For example, when an outside edge of cutting edge 120A has been dulled through shredding operations, knife blade 115A may be rotated 120 such that, for example, an outside edge of knife blade 120B may be exposed for cutting. When outside edge of cutting edge 120B of knife blade 115A is dulled through shredding options, knife blade 115A may again be rotated 120 such that, for example, an outside edge of cutting edge 120C of knife blade 115A may be exposed for cutting.
(18) When outside edges of cutting edges 120A, 120B, and 120C have each been dulled through shredding operations, knife blade 115A may be reversed to expose a new inside cutting edge on each of cutting edges 120A, 120B, and 120C, which may each be similarly used during shredding operations until dulled. When each of the inside and outside edges of cutting edges 120A, 120B, and 120C have been dulled, knife blade 115 may be removed and replaced with a new or resharpened blade.
(19) Knife blade 115A may include a pinning aperture 125 which receives pin 130. As shown in
(20) Pin 130 may be disposed within pinning aperture 125 and be secured in place by a friction fit within pinning aperture 125. Pinning aperture 125 and pin 130 may be correspondingly chamfered, tapered, or keyed using techniques known in the art, and as described below, to enhance the fit and ensure that knife blade 115A is securely attached to pin 130. Pin 130 may also connect to knife blade 115B by a friction fit or using the same chamfering, tapering, keying, or other techniques known in the art. Pin 130 may be disposed through rotor 105, as shown in
(21) Ideally, pin 130 may be keyed by pin aperture 125 in knife blades 115A and 115B within pocket 155 to position pin 130 in a manner such that detent screw 150 may be disposed within detent screw hole 145 to contact detent 135 in pin 130. In this manner, aligning detent 135 with detent screw hole 145 makes inserting detent screw 150 a simple matter. Since pocket 155, knife blade 115A, knife blade 115B, and pin aperture 125 are keyed, detent screw 150 may contact detent 135 simply by screwing detent screw 150 into detent screw hole 145. Since detent screw 150 and detent screw hole 145 are correspondingly threaded, significant compression forces may be applied to pin 130 via detent 135, which will be discussed below.
(22) Pocket 155 may be a recess milled or cast into both outside surfaces of rotor 105 (e.g., front, and back of rotor 105) in a shape corresponding to the shape of knife blade 115 such that pocket 155 and knife blade 115A, for example, are complimentary shapes. Knife blade 115A may be disposed in pocket 155 such that an outside edge of knife blade 115A is flush or flat with respect to an outside surface of rotor 105. Rotor 105 may include a plurality of pockets 155N (of which pocket 155 is representative for purposes of discussion) corresponding to each of the plurality of knife blades 115N. Indeed, each of the foregoing structures may be repeated in each of knife blades 115N, such that shredder blade assembly includes a plurality of knife blades 115N, a plurality of pins 130N, a plurality of rotor apertures 140N, a plurality of detent screw holes 145N, and a plurality of detent screws 150N, and a plurality of pockets to each accommodate a pair of the plurality of knife blades 115N disposed on rotor 105. In other words, the foregoing description of attaching knife blade 115A and knife blade 115B to rotor 105 may apply to each of knife blades 115N.
(23) Rotor 105 may further include a plurality of agitation knives 160A, 160B, 160C, and 160D which may be positioned around the rotor in 90 increments. Agitation knives may be used to control larger material into the plurality of knife blades 115N. For example, large pieces of material may be sized or shaped such that knife blades 115N cannot easily obtain purchase on the material, which may cause the material to roll on top of shredder blade assembly 100 for a period of time until knife blades 115N grab or obtain purchase on the material. Agitation knives 160A-160D may facilitate pulling the material down into knife blades 115N or may cut, shear, or rip larger pieces from the material which may be appropriately sized to encounter knife blades 115N for shredding.
(24) Rotor 105 may further include a knife blade recess 165A within pocket 155 which is milled or cast into pocket 155 to facilitate removal of knife blades 115N from rotor 105. Each one of pockets 155N may include a knife blade recess 165N. Knife blade recesses 165N may provide a small gap which allows a user to insert a tool into knife blade recess 165N to force knife blade 115N to separate from rotor 105 when knife blade 115N is to be rotated or reversed.
(25) In practice, and referring to knife blade 115A and 115B as representative of knife blades 115N and other corresponding parts, knife blades 115A and 115B are secured in pocket 155 by compression forces which serves two purposes. First, knife blades 115A and 115B are securely held within pocket 155 and withstand the pressures and stresses of shredding materials. Second, knife blades 115A and 115B may be easily removed, rotated, or reversed in a manner that requires substantially less time than conventional shredder blades because each knife blade 115N includes only a single pinning aperture 125.
(26) In this manner, pin 130 may be inserted into pinning aperture 125 of knife blade 115A and into a corresponding pinning aperture in knife blade 115B through rotor aperture 140. Knife blades 115A and 115B may be friction fit, using the techniques described above, to pin 130. Knife blades 115A and 115B are held in pockets 155 and 155N as pockets 155 and 155N are shaped in a complimentary fashion to the shape of knife blades 115A and 115B (with the exception of knife blade recess 165A). Accordingly, the material rigidity and strength of rotor 105 is used to support knife blade 115A and 115B in position on rotor 105 and ensures that during rotation, knife blade 115A and 115B enjoy sufficient support to cut, shred, or shear material. At the same time, pin 130 is installed in rotor 105 such that detent screw 150 encounters detent 135 in pin 130. As detent screw 150 is screwed into pin 130 via detent screw hole 145, compression is applied to pin 130, which compresses knife blades 115A and 115B into pocket 155 and pocket 155N. This compression force applied to knife blade 115A and 115B via pin 130 and detent screw 150 further ensures the rigidity and strength of knife blade 115A and 115B within pocket 155 and pocket 155N, respectively. It is noted that in this practical example, knife blade 115A, knife blade 115B, pin 130, detent screw hole 145, detent screw 150, pocket 155, and etc. are merely representative of corresponding elements on rotor 105 with respect to knife blades 115N which function in the same manner and are discussed above.
(27) Thus, a single screw, detent screw 150A, and pin 130 may allow a simple and time saving rotation, reversal, or replacement of one of a plurality of knife blades 115N.
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(29) Pocket 155A further includes a knife blade recess 165A which allows a tool to be inserted to remove a knife blade 115 from a rotor 105 in the case that the knife blade becomes stuck or jammed within pocket 155A by shredded materials, pressure, unintentional deformation, breakage, or for any other reason. Knife blade recess 165A may also allow air to flow between rotor 105 and knife blade 115 to ensure that a vacuum is not created which tends to hold knife blade 115 in pocket 155A, making removal of knife blade 115 from rotor 105 a less time intensive task. Each of the plurality of pockets 155N includes a knife recess 165A.
(30) Rotor 105 may further include a plurality of agitation knives 160A, 160B, 160C, and 160D which may be positioned around the rotor in 90 increments, or any number of agitational knives spaced at any angle around a periphery of rotor 105. Agitation knives 160A, 160B, 160C, and 160D may be used to obtain larger material before reaching the plurality of knife blades 115N. For example, large pieces of material may be sized or shaped such that knife blades 115N cannot easily obtain purchase on the material, which may cause the material to roll on top of shredder blade assembly 100 for a period of time until knife blades 115N grab or obtain purchase on the material. Agitation knives 160A-160D may facilitate pulling the material down into knife blades 115N or may cut, shear, or rip larger pieces from the material which may be appropriately sized to encounter knife blades 115N for shredding.
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(33) Knife blade 115 may further include a pinning aperture 125. As previously discussed, pinning aperture 125 is implemented as a hole with three individual faces, in a triangular shape. Pinning aperture 125 need not explicitly include three individual faces or be a triangular shape. Pinning aperture 125 may be implemented as a circular hole, for example. In other embodiments, pinning aperture 125 may be implemented as a polygon with a number of faces that are evenly divisible by three. For example, in addition to a circle, a triangle, a hexagon, a nonagon, and etc. may be appropriate implementations for pinning aperture 125 so long as pin 130, shown in
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(36) Pin 130 may further include an end chamfer 515A and 515B on opposing ends of pin 130. End chamfer 515A and 515B may be complimentary with pin aperture 125 of knife blade 115N shown in
(37) In this manner, force applied to detent 135 by detent screw 150, shown in
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(39) Pin 130 may include a portion 520 of the pin that includes a second shape. For example, pin 130 may include a portion 520 that is circular across at least one face of pin 130. As shown in
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(41) In this embodiment, pin aperture 125 of knife blade 115A, shown in
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(43) Detent screw 150 may be used in the manner discussed above, to provide a compression force through a detent screw hole 145N from a periphery of rotor 105 in a direction towards shaft aperture 110. Detent screw hole 145N may extend into rotor aperture 140 which may allow pin 130 to connect between knife blades 115N and 115N+1.
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(45) Detent screw 150, shown in
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(47) Detent screw 150, shown in
(48) The foregoing implementations and techniques significantly reduce machine downtime by drastically increasing the simplicity of rotating, reversing, or replacing knife blades on a shredding machine.
(49) The foregoing description is presented for purposes of illustration. It is not exhaustive and does not limit the invention to the precise forms or embodiments disclosed. Modifications and adaptations will be apparent to those skilled in the art from consideration of the specification and practice of the disclosed embodiments. For example, components described herein may be removed and other components added without departing from the scope or spirit of the embodiments disclosed herein or the appended claims.
(50) Other embodiments will be apparent to those skilled in the art from consideration of the specification and practice of the disclosure disclosed herein. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the invention being indicated by the following claims.