Peg driver
12472611 ยท 2025-11-18
Assignee
Inventors
Cpc classification
B25C3/004
PERFORMING OPERATIONS; TRANSPORTING
B25C5/11
PERFORMING OPERATIONS; TRANSPORTING
B25C3/002
PERFORMING OPERATIONS; TRANSPORTING
International classification
B25C5/11
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A peg driver for use with a peg has a base, a driver shaft, and a driver arm. The base is at least partially defined by a driver channel having an outlet and defines a channel axis. The driver shaft has a first end and a second end. The driver shaft defines a shaft channel open to the driver channel. The first end of the driver shaft is at least partially positioned within and moveable axially along the driver shaft between an at rest position and an actuated position. The driver arm is moveable with respect to the driver shaft between a retracted position and a deployed position. The driver arm is configured to move from the retracted position to the deployed position as the driver shaft moves from the rest position to the actuated position.
Claims
1. A peg driver for use with a peg having a hook member and defining a peg axis, the peg driver comprising: a base at least partially defining a driver channel having an outlet, wherein the driver channel defines a channel axis extending through the outlet and the driver channel; a driver shaft having a first end and a second end opposite the first end, wherein the driver shaft defines a shaft channel open to the driver channel, and wherein the first end of the driver shaft is at least partially positioned within the driver channel and is movable axially along the channel axis between a rest position and an actuated position; and a driver arm movably coupled to the driver shaft proximate to the first end thereof, wherein the driver arm is movable together with the driver shaft axially along the channel axis, and the driver arm is movable with respect to the driver shaft between a retracted position, in which the driver arm obstructs the shaft channel by a first amount, and a deployed position, in which the driver arm obstructs the shaft channel by a second amount greater than the first amount, and wherein the driver arm is configured to move from the retracted position to the deployed position as the driver shaft moves from the rest position to the actuated position.
2. The peg driver of claim 1, further comprising a recoil assembly configured to bias the driver shaft toward the rest position.
3. The peg driver of claim 1, further comprising a handle coupled to the driver shaft proximate to the second end.
4. The peg driver of claim 1, wherein the second end of the driver shaft defines an inlet gate configured to restrict possible orientations of the hook member of the peg as it passes therethrough.
5. The peg driver of claim 1, wherein the driver arm is configured to engage and drive the peg into a support surface.
6. The peg driver of claim 5, wherein moving the driver shaft from the rest position to the actuated position causes the driver arm to engage and drive the peg into the support surface.
7. The peg driver of claim 1, wherein the driver arm includes a driver surface, and wherein the driver surface is perpendicular to the channel axis when the driver arm is in the deployed position.
8. The peg driver of claim 1, wherein the driver shaft defines a shaft axis, and wherein the shaft axis is coaxial with the channel axis.
9. The peg driver of claim 1, further comprising a footpad coupled to and movable together with the driver shaft in at least an axial direction.
10. The peg driver of claim 9, wherein the footpad is rotatable relative to the driver shaft about an axis of rotation that is parallel to the channel axis.
11. The peg driver of claim 1, further comprising a retention mechanism at least partially positioned within the driver channel and configured to maintain the peg within the driver channel.
12. The peg driver of claim 11, wherein the retention mechanism is configured to maintain the peg within the driver channel such that the peg axis is parallel to the channel axis.
13. The peg driver of claim 1, further comprising a boundary wire feed channel oriented perpendicular to and offset from the channel axis.
14. The peg driver of claim 1, wherein the first end of the driver shaft is positioned a first distance from the outlet in the rest position, and wherein the first end of the driver shaft is positioned a second distance from the outlet in the actuated position that is less than the first distance.
15. The peg driver of claim 1, further comprising an adapter at least partially positioned within the shaft channel, the adapter defining an interior cross-sectional shape that corresponds to the peg to restrain a relative position of the peg translationally, angularly, and rotationally while allowing the peg to travel axially through the adapter.
16. The peg driver of claim 15, wherein the adapter is removable from the shaft channel.
17. A peg driver for driving a peg into a support surface, the peg driver comprising: a base defining a driver channel with an inlet and an outlet; a hollow driver shaft coupled to the base and movable between a rest position and an actuated position, the hollow driver shaft being open to the inlet and defining a first end at least partially positioned within the base; and a driver arm movably coupled with the driver shaft proximate to the first end thereof, wherein the driver arm is movable with respect to the driver shaft between a retracted position coinciding with the rest position of the hollow driver shaft, in which the driver arm permits passage of the peg through the hollow driver shaft to a loaded position between the driver arm and the outlet, and a deployed position coinciding with the actuated position of the hollow driver shaft, in which the driver arm is configured to engage the peg and drive the peg from the loaded position into the support surface.
18. The peg driver of claim 17, wherein the driver channel defines a cam surface engageable by the driver arm while the hollow driver shaft moves from the rest position toward the actuated position to move the driver arm from the retracted position to the deployed position.
19. The peg driver of claim 17, further comprising a retention mechanism in communication with the driver channel, the retention mechanism configured to hold the peg in the loaded position.
20. A peg driver for driving a peg into a support surface, the peg driver comprising: a base defining a driver channel with an inlet and an outlet, wherein the driver channel defines a channel axis; a hollow driver shaft coupled to the base and movable between a rest position and an actuated position, the hollow driver shaft being open to the inlet and defining a first end at least partially positioned within the base; and a driver arm movably coupled with the driver shaft proximate to the first end of the driver shaft, the driver arm defining a driver surface configured to engage the peg, wherein the driver arm is movable with respect to the driver shaft between a retracted position coinciding with the rest position of the hollow driver shaft, in which the driver arm permits passage of the peg through the hollow driver shaft to a loaded position between the driver arm and the outlet, and a deployed position coinciding with the actuated position of the hollow driver shaft, in which the driver surface is perpendicular to the channel axis and configured to engage the peg and drive the peg through the outlet.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(44) Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting.
(45)
(46) As shown in
(47) As shown in
(48) The base 54 of the peg driver 10 includes a body 70 defining a driver channel 74, a retention mechanism 78 in operable communication with the driver channel 74, and a recoil assembly 82 at least partially positioned within the driver channel 74. The body 70, in turn, includes a top or first side 86, and a bottom or second side 90 opposite the first side 86. As shown in
(49) The driver channel 74 of the base 54 includes a first passage 100 defining a first axis 104, and a second passage 108 parallel to and offset laterally from the first passage 100 defining a second axis 112. The driver channel 74 also includes an intermediate passage 116 extending between and open to both the first passage 100 and the second passage 108 over at least a portion of the axial length thereof. During use, the driver channel 74 is configured to generally align the peg 14, the driver assembly 58, and the boundary wire 16 during the installation process.
(50) The first passage 100 of the driver channel 74 is oriented vertically within the base 54 having a first end 120 open to the first side 86 of the body 70 and a second end or outlet 124 open to the second side 90 of the body 70. As shown in
(51) As shown in
(52) The second passage 108 of the driver channel 74 is parallel to and offset laterally from the first passage 100 being enclosed on both ends. The second passage 108 is generally sized and shaped to receive the recoil assembly 82 of the base 54 therein (described below).
(53) The intermediate passage 116 of the driver channel 74 extends between and is open to both the first passage 100 and the second passage 108 providing an open corridor therebetween. During use, the intermediate passage 116 is configured to allow a recoil lug 218 of the driver shaft 140 extend into and travel axially along the second passage 108. In the illustrated embodiment, the intermediate passage 116 is narrower than both the first passage 100 and the second passage 108.
(54) The driver channel 74 also defines a boundary wire feed channel 160. The boundary wire feed channel 160 is oriented perpendicular to the first axis 104 extending perpendicularly through the first passage 100 proximate the outlet 124 thereof. The boundary wire feed channel 160 is sized and shaped so that a length of boundary wire 16 may be fed therethrough during the installation process. In the illustrated embodiment, the boundary wire feed channel 160 has an upstream portion 164 extending from the first passage 100 in the direction of travel T and a downstream portion 168 extending from the first passage 100 opposite the direction of travel T. As shown in
(55) In the illustrated embodiment, the boundary wire feed channel 160 is perpendicular to and laterally offset from the axis 104 of the first passage 100 (see
(56) As shown in
(57) As shown in
(58) In some embodiments, the body 70 of base 54 may include one or more service doors 192 to allow selective access to the driver channel 74 and the elements contained therein (see
(59) As shown in
(60) The driver shaft 140 of the driver assembly 58 includes an elongated body 204 having a first end 208, a second end 212 opposite the first end 208, and defines a shaft axis 214 therethrough. The body 204 is also hollow defining a shaft channel 216 extending axially therethrough that is open to both the first end 208 and the second end 212. While the illustrated shaft 140 is rectangular in cross-sectional shape having an exterior size and shape that generally corresponds with the size and shape of the first portion 128 of the first passage 100, it is understood that the shaft 140 may have other cross-sectional shapes as well.
(61) When assembled, the first end 208 of the driver shaft 140 is positioned within the first passage 100 of the driver channel 74 (e.g., via the first end 120) such that the shaft channel 216 is open thereto and the shaft axis 214 is co-axial with the first axis 104. During use, the user is able to slide the shaft 140 axially along the length of the passage 100 (e.g., with respect to the base 54) between a first or neutral position (see
(62) The driver shaft 140 also includes a recoil lug 218 extending therefrom and configured to operatively engage the recoil assembly 82 of the base 54. More specifically, the recoil lug 218 includes a member extending radially outwardly from the shaft 140, proximate the first end 208 thereof, that is configured to engage the recoil assembly 82 to permit the transfer of forces therebetween. In the illustrated embodiment, the recoil lug 218 encompasses and travels along the guide rod 184 to selectively compress the coil spring 188. More specifically, the recoil lug 218 is configured such that the recoil lug 218 compresses the coil spring 188 as the shaft 140 travels from the neutral position (see
(63) The driver shaft 140 also includes an inlet gate 222 (see
(64) The driver handle 196 of the driver assembly 58 is fixedly coupled to the shaft 140 proximate the second end 212 thereof to provide one or more handles or grips 196a, 196b for the user to grasp during operation. More specifically, the user is configured to grasp the handles 196a, 196b and manipulate the position of the shaft 140 relative to the base 54 by applying force thereto. During use, the handle 196 may travel an axial length between 140 mm and 100 mm, a length between 130 and 110 mm, or length of 120 mm. In the illustrated embodiment, two cylindrical handles 196a, 196b are provided, however, in other embodiments different sizes, shapes, and number of handles (not shown) may be present. In some embodiments, the shaft 140 may include multiple handles at different axial positions along the shaft 140 to accommodate users of different heights and the like. In still other embodiments, the handles 196 may be adjustable along the axial length of the shaft 140.
(65) As shown in
(66) The driver arm 200 of the driver assembly 58 is coupled to the first end 208 of the driver shaft 140 and is configured to selectively engage and transmit forces exerted by the user (e.g., via the driver handle 196) into the contact surface 38 of the peg 14. The driver arm 200 is substantially L shaped having a first leg 234 defining a pivot point 238, and a second leg 242 extending from the first leg 234 opposite the pivot point 238. When assembled, the driver arm 200 is pivotably coupled to the first end 208 of the driver shaft 140 via the pivot point 238. More specifically, the arm 200 is pivotable between a rest or stowed position (see
(67) During use, the arm 200 is biased into engagement with the cam surface 136 of the first passage 100 via a biasing member or spring 246. As such, the cam length generally determines the angular orientation of the arm 200 relative to the shaft 140 for a given shaft 140 position within the passage 100. More specifically, the arm 200 is biased into the deployed position when the cam surface 136 is at the first cam length 144a from the first axis 104 (e.g., when the arm 200 is in contact with the first region 148 of the second portion 132 of the first passage 100; see
(68) As shown in
(69) In the illustrated embodiment, the pedal 262 of the foot driver 250 is positioned as close to the driver shaft 140 as possible and as close to the bottom side 90 of the base 54 as possible to minimize the twisting torque applied to the peg driver 10 during the installation process. More specifically, the pedal 262 of the foot driver 250 is positioned vertically below the first side 86 of the base 54 and rests against the side thereof.
(70) In some embodiments, the foot driver 250 may be adjustable such that the pedal 262 can be re-oriented relative to the base 54 for ease of use. More specifically, the pedal 262 may be fixed axially with respect to the shaft 140 while being rotatable about an axis parallel to the shaft axis 214 so that the pedal 262 may extend either outwardly forward (e.g., opposite the direction of travel T, see
(71) The boundary wire deployment assembly 62 of the peg driver 10 is configured to rotatably support a spool 266 of boundary wire 16 and feed a continuous length of the boundary wire 16 from the spool 266 into and through the boundary wire feed channel 160 during installation. More specifically, the deployment assembly 62 includes a spool holder 270 coupled to the driver shaft 140 (e.g., via the handle 196) and a series of loops 145 and pullies 149 configured to constrain and re-direct the wire 16 into the upstream portion 164 of the boundary wire feed channel 160 (see
(72) The peg driver 10 may have a total tool length (e.g., from the handle 196 to the second side 3090 of the base 3054) between 1100 mm and 700 mm, a total tool length between 1000 mm and 800 mm, or a total tool length of 900 mm. The base 54 may have width between 140 mm and 100 mm, a width between 130 mm and 110 mm, or a width of 120 mm. The base 54 may have a depth between 90 mm and 50 mm, a depth between 80 mm and 60 mm, or a depth of 70 mm.
(73) To install a boundary wire 16 along the perimeter of a working area using the peg driver 10, the user first places a fresh spool 266 of boundary wire 16 onto the spool holder 270. With the spool 266 in place, the use can then feed the length of boundary wire 16 wound about the spool 266 through the loop 145, around the pulley 149, and into the upstream portion 164 of the boundary wire feed channel 160. The user then pulls the wire 16 through the first passage 100, and out through the downstream portion 168 of the boundary wire feed channel 160 (see
(74) Once fed through the peg driver 10, the end of the boundary wire 16 may be secured in place relative to the support surface 18 such as through the use of peg 14 and/or by attaching it to a charging station or other element. With the end of the wire 16 secured, the user may then begin walking with the peg driver 10, rolling the driver 10 over the support surface 18 along the perimeter of the desired working region. As the user travels along the perimeter, wire 16 is uncoiled off of the spool 266 and fed through the boundary wire feed channel 160 whereby the wire 16 is deposited in a continuous length onto the support surface 18 along a path corresponding to that traveled by the peg driver 10 itself (see
(75) As the user travels along the perimeter of the working region, the peg driver 10 is configured such that the driver shaft 140 is generally maintained in the first or neutral position (see
(76) At predetermined intervals along the path, the user may secure the wire 16 in place using a peg 14. To do so, the user stops at the desired location and orients the peg driver 10 in a generally upright or vertical orientation (see
(77) After the peg 14 passes through the gate 222, the peg 14 travels downwardly along the length of the shaft channel 216 under the force of gravity where it emerges out of the first open end 208 and enters into the first passage 100. As described above, the first open end 208 is not obstructed as the driver arm 200 is rotated out of the way in the rest position. The peg 14 then continues to fall axially downwardly through the first passage 100 until engaged by the detent 172 of the retention mechanism 78. The retention mechanism 78 then halts and retains the peg 14 in the loaded position (LP) whereby the peg axis 34 is parallel to the first axis 104 of the first passage and the tip 30 of the peg 14 is positioned proximate the outlet 124 (see
(78) With the peg 14 in the loaded position (LP; see
(79) After the arm 200 is rotated into the engaged position, the arm 200 then comes into contact with and engages the contact surface 38 of the peg 14. After engagement, the forces applied by the user into the handles 196a, 196b are then transmitted into the peg 14 via the second leg 242 thereof. These applied forces then overcome the retention mechanism 78 forcing the peg 14 to travel downwardly through the outlet 124 and into engagement with the support surface 18. As force continues to be applied by the usereither via the handles 196a, 196b and/or the foot driver 250the peg 14 continues to travel through the outlet 124 as the shaft portion 26 of the peg 14 is forced into the support surface 18 (see
(80) With the driving process complete, the user can then remove the force applied to the handles 196a, 196b whereby the recoil assembly 82 will bias the driver shaft 140 back toward the neutral position (see
(81) With the peg driver 10 reset, the use can then return to traveling along the perimeter of the working region as described above.
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(83) The base 1054, in turn, defines a driver channel 1074 with first end 1120 open to the first side 1086 of the base 1054 and an outlet 1124 open to the second side 1090 of the base 1054. As shown in
(84) The handle 1500 of the peg diver 1010 is fixedly coupled to the base 1054 and includes a handle tube 1516 and a handle 1520 coupled to the handle tube 1516 opposite the base 1054. The handle 1500 also defines an inlet gate 1222 at the handle end thereof. As shown in
(85) The peg driver 1010 also includes an indexing assembly 1532. The indexing assembly 1532 is in operable communication with both the tube channel 1524 and the driver channel 1074 and is configured to selectively release one peg 14 at a time from the magazine 1528 while retaining any remaining pegs 14 therein. In the illustrated embodiment, the indexing assembly 1532 includes a catch member 1536, a cammed detent 1540, and a user actuator 1544 in operable communication with the cammed detent 1540. During use, the indexing assembly 1532 is operable independently of the foot driver 1508 (described below).
(86) The catch member 1536 of the indexing assembly 1532 includes a region within one of the tube channel 1524 and/or the driver channel 1074 or an element positioned within the channels 1524, 1074 causing the cross-sectional shape to narrow so that a peg 14 passing through both channels 1524, 1074 will be frictionally retained and held in an on-deck position (see position OD of
(87) The cammed detent 1540 of the indexing assembly 1532 is a movable member configured to both bias the peg 14 in the on-deck position through the catch member 1536 (e.g., force the peg 14 through the catch member 1536 until it is free to travel through the channels 1524, 1074) and simultaneously block the channels 1524, 1074 so that any remaining pegs 14 in the magazine 1528 are retained therein. In the illustrated embodiment, the cammed detent 1540 includes a semi-circular member rotatably coupled to one of the base 1054 and the handle tube 1516 and defining a leading edge 1548. During use, the cammed detent 1540 is rotatably adjustable between a rest or retracted position (see
(88) The user actuator 1544 of the indexing assembly 1532 includes a pivotable lever 1546 coupled to the handle 1520 and actuatable by the user. More specifically, the actuator 1544 is coupled to the detent 1540 by a cable or wire whereby actuating the lever 1546 causes the detent 1540 to pivot from the retracted position toward the actuated position. While the illustrated actuator 1544 is a lever, it is understood that in other embodiments different forms of user interface may be used.
(89) As shown in
(90) In the illustrated embodiment, the foot driver 1508 is shaped such that the plunger portion 1552 is at least partially positioned within and movable axially within the driver channel 1074 while the pad portion 1556 is positioned outside the body 1054 and accessible by the user.
(91) The foot driver 1508 also includes a recoil assembly 1560 in operable communication therewith and configured to bias the driver 1508 toward the neutral position. As shown in FIG. the illustrated recoil assembly 1560 incudes a coil spring 1564 embedded within the base 1054. However, in other embodiments, different forms of recoil may be used such as but not limited to a gas strut, and the like.
(92) To operate the peg driver 1010, the user first loads a plurality of pegs 14 into the magazine 1528. To do so, the user inserts the first peg 14 into the magazine 1528 via the inlet gate 1222. The first peg 14 then travels downwardly through the tube channel 1524 under the force of gravity until it is engaged and retained in the on-deck position via the catch member 1536. With the on-deck peg 14 positioned, any subsequent pegs 14 loaded into the magazine 1528 (e.g., via the inlet gate 1222) begins stacking on top of each other vertically along the axial height of the magazine 1528 (see
(93) With the magazine 1528 filled, the user may then ready the first peg 14 for installation. To do so, the user actuates the user actuator 1544 (e.g., pivoting the lever 1546 relative to the handle 1520) causing the cammed detent 1540 to being rotating from the retracted position (see
(94) With the first peg 14 now in the loaded position (LP), the user can release the user actuator 1544 allowing the cammed detent 1540 to rotate back into the retracted position. By doing so, the body of the cammed detent 1540 is generally removed from the channels 1524, 1074 allowing the remaining pegs 14 to drop down from the magazine 1528 until the leading peg 14 is captured and retained by the catch member 1536placing it in the on-deck position (OD).
(95) After a peg 14 is placed in the loaded position, the user can then install the peg 14 by stepping on or otherwise applying a downward force to the pad portion 1556 of the foot driver 1508. As described above, the application of force to the pad portion 1556 causes the plunger portion 1552 to contact and drive the loaded peg 14 into the support surface 18 capturing the boundary wire 16 therebetween as discussed above.
(96) After the peg 14 is installed in the support surface 18, the user then removes the force from the foot driver 1508 whereby the recoil assembly 1560 biases the driver 1508 back into the rest position, allowing the process to be repeated.
(97)
(98) The barrel 2504 of the rotary driver 2500 is generally cylindrical in shape having a first end 2524, a second end 2528 opposite the first end 2524, and defining a pair of spiral grooves 2532a, 2532b formed into the outer surface thereof. The barrel 2504 also defines a barrel axis 2536. When assembled, the barrel 2504 is mounted adjacent to the driver channel 2074 such that the barrel axis 2536 is parallel to and offset from the driver axis 2512.
(99) During use, the spiral grooves 2532a, 2532b of the barrel 2504 are configured to engage with a lug 2520 extending from the plunger 2508 such that rotation of the barrel 2504 about the barrel axis 2536 causes the plunger 2508 to reciprocate axially within the driver channel 2074. More specifically, the contour of the first groove 2532a dictates the relative speed and force applied by the plunger 2508 during the driving stroke (e.g., toward the outlet 2124) while the second groove 2532b dictates the relative speed and force applied by the plunger 2508 during the retraction stroke (e.g., away from the outlet 2124). In the illustrated embodiment, the first groove 2532a has the same contour as the second groove 2532b. However, in other embodiments the contour of the first groove 2532a may be different than the second groove 2532b. In such examples, the grooves 2532a, 2532b are configured so that the first groove 2532a is shallower to emphasize relatively higher force application (e.g., a higher mechanical advantage) while the second groove 2532b is steeper to emphasize a relatively faster retraction.
(100) The plunger 2508 of the rotary driver 2500 includes a substantially rectangular body having a driver surface 2516 configured to engage the head portion 22 of a peg 14 in the loaded position. The plunger 2508 also includes a lug 2520 extending from the body and configured to be at least partially received within and travel along both the first and second grooves 2532a, 2532b of the barrel 2504. When assembled, the plunger 2508 is configured to reciprocate axially along the length of the driver channel 2074 between a retracted position (see
(101) The drive member 2512 of the rotary driver 2500 includes a power source configured to selectively apply a rotational torque to the barrel 2504. In the illustrated embodiment, the drive member 2512 includes a standard battery powered drill 2540 connected to the barrel 2504 via an elongated shaft 2544, however in other embodiments different forms of torque may be provided (e.g., an integrated electric motor, a gas-powered motor, and the like). As shown in
(102) To drive a peg 14 into the support surface 18, the user first loads a peg 14 into the loaded position (LP) as described above. Once loaded, the user then activates the drill 2540 (e.g., by depressing the trigger) whereby the drill 2540 applies a torque to the barrel 2504 via the shaft 2544 causing the barrel 2504 to begin rotating about the barrel axis 2536 in a first direction. The rotation of the barrel 2504, in turn, causes the lug 2520 of the plunger 2508 to travel along the first groove 2532a causing the plunger 2508 to begin traveling axially along the driver channel 2074 toward the outlet 2124.
(103) As the barrel 2504 continues to rotate, the plunger 2508 continues to travel toward the outlet 2124 engaging the peg 14 and driving it into the support surface 18 whereby the hook member 46 captures the boundary wire 16 therebetween.
(104) After the peg 14 has been installed, the user continues to actuate the drill 2540 whereby the lug 2520 transitions into the second groove 2532b whereby the rotation of the barrel 2504 causes the plunger 2508 to begin traveling away from the outlet 2124 and toward the retracted position. Once the plunger 2508 reaches the retracted position the user can release the trigger of the drill 2540 causing the barrel 2504 and plunger 2508 to stop.
(105) In still other embodiments, the peg driver 2010 may include an activation assembly configured to activate and deactivate the drive member 2512 at the beginning and end of a peg driving cycle, respectively. In such an embodiment, the activation assembly may include a series of cams, levers, and connectors that, upon actuation by the user, starts the drive member 2512 and begins a peg driving cycle. The activate assembly is and then configured to automatically deactivates the drive member 2512 after a single peg driving cycle is complete. More specifically, the user actuates the activation assembly by manipulating a lever, button, or other user input when the plunger 2508 is in the retracted position. Once actuated, the activation assembly causes the drive member 2512 to begin rotating which, in turn, causes the plunger 2508 to travel from the retracted position toward the actuated position. Upon reaching the actuated position, the continued rotation of the drive member 2512 causes the plunger 2508 to travel back toward the retracted position. Once reaching the retracted position, the return of the plunger 2508 triggers the activation assembly which then causes the drive member 2512 to stop. The system is then set for another cycle.
(106)
(107) The base 3054 of the peg driver 3010 includes a body 3070 having a first or top side 3086 and a bottom or second side 3090 opposite the top side 3086. The body 3070 also defines a driver channel 3074 that is open to at least the bottom side 3090.
(108) The body 3070 also includes a baseplate 3500 that extends outwardly from the second side 3090 to define a base footprint that is larger than the cross-sectional shape of the base 3054 in both the width and depth dimensions. The cross-sectional area of the baseplate 3500 taken normal to the shaft axis 3214 may be between 200-300% of the cross-sectional shape of the body 3070 taken normal to the shaft axis 3214. More specifically, the cross-sectional area of the baseplate 3500 taken normal to the shaft axis 3214 may be 225%, 250%, or 275% of the cross-sectional shape of the body 3070 taken normal to the shaft axis 321410% (see
(109) In the illustrated embodiment, the baseplate 3500 forms a footprint that is between 160 mm and 190 mm wide and between 50 mm and 90 mm deep. In other embodiments, the baseplate 3500 may be between 170 mm and 180 mm wide. In still other embodiments, the baseplate 3500 may be between 60 mm and 80 mm deep, or 70 mm deep.
(110) The body 3070 of the peg driver 3010 may further include one or more wheels 3066 positioned proximate the second side 3090 of the body 3070 on the side facing the direction of travel T. The one or more wheels 3066 allow the peg driver 3010 to be more easily rolled along the support surface 18 while providing clearance for the boundary wire 16 being fed into the wire feed channel 3160. More specifically, the wheels 3066 provide two tread portions 3504a, 3504b forming a groove 3508 therebetween. As shown in
(111) The boundary wire feed channel 3160 of the body 3070 includes an upstream portion 3164 and a downstream portion 3168. As shown in
(112) The driver channel 3074 of the peg driver 3010 includes a first passage 3100 defining a first axis 3104. The first passage 3100, in turn, is oriented vertically within the base 3054 having a first end 3120 open to the first side 3086 of the body 3070 and a second end or outlet 3124 open to the second side 3090 of the body 3070. As shown in
(113) The driver shaft 3140 of the driver assembly 3058 includes an elongated body having a first end 3208, and a second end 3212 opposite the first end 3208. The driver shaft 3140 also defines a shaft axis 3214 therethrough. As shown in
(114) The exterior surfaces of the driver shaft 3140 also form an exterior cross-sectional shape 3512 taken normal to the axis 3214. Similarly, the driver channel 3074 produces an interior cross-sectional shape 3512 taken normal to the axis 3214. The exterior cross-sectional shape 3512 generally corresponds to the interior cross-sectional shape of the first portion 3128 of the first passage 3100 to allow the driver shaft 3140 to slide axially within the passage 3100 while generally maintaining co-axial alignment therebetween. In the illustrated embodiment, both the interior cross-sectional shape 3512 and the exterior cross-sectional shape 3516 are rectangular. However, in other embodiments one or both cross-sectional shapes 3512, 3516 may be different (e.g., polygonal, circular, asymmetric, and the like). Furthermore, the illustrated exterior cross-sectional shape 3512 and the interior cross-sectional shape 3516 are constant along the entire axial length of the driver shaft 3140. However, in other embodiments, the interior and/or exterior cross-sectional shapes 3512, 3516 may vary along the axial length of the driver shaft 3140.
(115) The driver shaft 3140 also includes a driver notch 3524 formed into the body 3204 at the first end 3208 thereof (see
(116) The driver shaft 3140 also includes a mounting notch 3528 formed into the body 3204 and open to the first end thereof. During use, the mounting notch 3528 is sized, shaped, and positioned to permit a mounting tab 3532 of the retention mechanism 3078 to extend therethrough (described below). In the illustrated embodiment, the mounting notch 3528 is positioned opposite the driver notch 3524 but may be positioned elsewhere in other embodiments.
(117) The driver shaft 3140 also includes a pair of wire slots 3566 open to the first end 3208 and sized to allow at least a portion of the boundary wire 16 to be positioned therein. More specifically, the slots 3566 are formed into two opposing walls that are generally aligned with the wire feed channel 3160 (see
(118) During use, the user is able to slide the driver shaft 3140 axially along the length of the passage 3100 between a first or neutral position (see
(119) In still other embodiments, the peg driver 3010 may include a depth setting assembly to allow the user to adjust or modify the position of the first end 3208 of the driver shaft 3140 relative to the outlet 3124 when the driver shaft 3140 is in the actuated position. In such embodiments, the depth setting assembly may include, but is not limited to, pins, stops, wedges, and the like that may be mechanically adjusted and that are configured to engage a portion of the driver shaft 3140 and/or the recoil lug 3218. The depth setting assembly may also include a collar and/or other attachment that is coupled to the exterior of the driver shaft 3140 above the top side 3086 and which engages the top side 3086 when the driver shaft 3140 is in the desired location. In embodiments where a depth setting assembly is present, the user may adjust the final position of the driver shaft 3140 to accommodate for desired setting depths of the pegs 14, different peg designs, and the like.
(120) As shown in
(121) The adapter 3574 of the retention mechanism 3078 includes an adapter body 3544 configured to be positioned within the first passage 3100, and a mounting tab 3144 extending from the adapter body 3544 and configured to releasably couple the adapter body 3544 to the base 3054 while properly positioning the adapter body 3544 within the passage 3100. The adapter body 3544 defines an inlet side 3576 and an outlet side 3577. The outlet side 3577 is adjacent the outlet 3124, and the inlet side 3576 is axially spaced from the outlet 3124 (e.g., opposite the outlet 3124). The inlet side 3576 may include beveled edges to ease the ability of the peg 14 to be inserted therein. As shown in
(122) With further reference to
(123) Furthermore, the interior cross-sectional shape 3560 of the adapter 3574 includes an open end 3612 such that the overall shape of the channel 3556 is C-shaped. During use, the walls 3616 of the adapter 3574 are biased slightly inwardly (e.g., the interior cross-sectional shape 3560 is slightly undersized) to produce a clamping force against the peg 14 to capture and maintain the peg 14 in place such that the peg 14 will not move axially through the channel 3556 under the force of gravity alone. As a result of the open end 3612, the walls 3616 are then able to bias outwardly as the peg 14 is biased axially through the channel 3556 by the driver shaft 3140 (e.g., through the outlet 3124 and into the support surface 18). The adapter 3574 further includes a pair of opposing flats 3618 (
(124) The adapter 3574 also includes a mounting tab 3144 extending from the adapter body 3544 and configured to maintain the adapter body 3544 within the passage 3100 during operation. More specifically, the mounting tab 3144 is configured to center and co-axially align the adapter body 3544 within the passage 3100 so that the driver shaft 3140 can pass between the adapter body 3544 and the walls of the passage 3100 when traveling between the neutral position to the actuated position. As shown in
(125) In some embodiments, the adapter 3574 is removeable from the passage 3100. In such embodiments, the mounting tab 3144 extends into a slot 3624 formed in the body 3070 of the base 3054 (see
(126) While the illustrated adapter 3574 includes a stop member or detent 3590 to selectively couple the adapter 3574 to the peg driver 3010, in other embodiments different forms of coupling may also be used. For example, in some embodiments the adapter 3574 may further include a fastener, and the like. Furthermore, in some embodiments the distal end 3620 of the mounting tab 3144 may extend from the body 3070 and be exposed from the outside thereof (see
(127) In still other embodiments, the adapter 3574 can also be removed and replaced with an adapter that is configured to receive a different peg design therein. In such embodiments, the peg driver 3010 may include a first adapter having a first interior cross-sectional shape configured to correspond with a first peg design, and a second adapter having a second interior cross-sectional shape different from the first interior cross-sectional shape that is configured to correspond with a second peg design that is different from the first peg design. In such embodiments, the user may interchange the two adapters as needed to accommodate the different peg designs.
(128) As shown in
(129) In the illustrated embodiment, the foot driver 3250 also includes a series of channels or detents 3628 configured to selectively retain the pedal 3262 in one of a plurality of pre-selected positions relative to the driver shaft 3140. In some embodiment, the detents 3628 may correspond to a given set of angular displacements (e.g., every 45 degrees, every 90 degrees, and the like). In still other embodiments, the detents 3628 may be offset at an irregular interval generally corresponding to angular positions deemed useful or ergonomic. In the illustrated embodiment, the detents 3628 are formed as grooves cut into the mount 3598 into which a retention bar 3604 may rest. However, in other embodiments different forms or constructions of detents 3628 may be present.
(130) Alternatively, the peg driver 3010 may include a spring-loaded foot driver 3630, shown in
(131) In the illustrated embodiment the mount 3634 includes a first mount portion 3644, a second mount portion 3648 vertically spaced from the first mount portion 3644, a shaft 3652 that extends between the first and second mount portions 3644, 3648, and a series of notches or grooves 3654 configured to selectable retain the pedal 3638 in one of a plurality of pre-selected positions relative to the driver shaft 3140. The pedal 3638 is connected to the mount via the shaft 3652. More specifically, the shaft 3652 is inserted into a connection portion 3656 of the pedal 3638 which rotates together as a unit with the shaft 3652. During use, the biasing member 3642 is configured to bias a notch of the shaft 3752 into engagement with a corresponding groove or notch 3654 of the first mount portion 3644. In some embodiment, the grooves 3654 may correspond to a given set of angular displacements (e.g., every 45 degrees, every 90 degrees, and the like). In the illustrated embodiment the grooves 3654 have an angular displacement of 180 degrees. In the illustrated embodiment, the grooves 3654 are formed as grooves cut into the first mount portion 3654 into which a nub 3648 of the shaft 3652 can rest. As the shaft 3652 rotates relative to the mount 3634, the pedal 3638 also rotates relative to the mount 3634.
(132) The biasing member 3634 is coupled to the shaft 3652 and biases the shaft 3652 and the pedal 3638 to the at-rest position. The biasing member 3634 is adjacent to the second mount portion 3648 and may be a spring. During use, the force supplied by the user to the foot driver 3630 must overcome the biasing member 3634 force to move the pedal 3638 from the at-rest position to the actuated position.
(133) The boundary wire deployment assembly 3062 of the peg driver 3010 is configured to rotatably support a spool 3266 of boundary wire 16 and feed a continuous length of the boundary wire 16 from the spool 3266 and through the boundary wire feed channel 160 during installation. The spool 3266 is mounted to the peg driver 3010 via a bracket 3700. The bracket 3700, in turn, is mounted to the base 3054 (see
(134) The peg driver 3010 may further include a peg basket or peg container (not shown) that can hold extra pegs. The peg basket may be coupled to the driver shaft 3140 so that it is within easy reach of the user without having to bend over or release grip of the handle 3196. The basket may encompass or be secured to the driver shaft 3140 to better manage the weight of the pegs 14 contained therein relative to the overall peg driver 3010 structure.