HEAT SOURCE DEVICE, SUBSTRATE SUPPORT DEVICE AND SUBSTRATE PROCESSING FACILITY
20220338304 · 2022-10-20
Inventors
Cpc classification
International classification
Abstract
The present inventive concept relates to a heat source device, a substrate support device, and a substrate processing facility comprising the same. According to the present inventive concept, a substrate can be uniformly heated and stably supported by a chamber having an inner space where the substrate is treated, and a substrate support device installed in the chamber to stably support the substrate and a heat source device installed in the chamber to uniformly heat the substrate.
Claims
1. A heat source device for treating a substrate comprising a plurality of heat sources; and a support part provided with insertion holes formed to extend in one direction for inserting said heat sources, and grooves formed in one side of the insertion holes to collect and reflect radiations emitted from said heat sources, wherein the grooves comprise a plurality of first grooves formed in the support part to form a first group extending in a first direction that intersects with an extending direction of the insertion holes, and a plurality of second grooves formed in the support part to form a second group extending in a second direction that intersects with the extending direction of the insertion holes and is orthogonal to the first direction.
2. The heat source device according to claim 1, wherein the first group and the second group are alternately disposed in the first direction and the second direction, and wherein the first group is disposed to be spaced apart to form lines in the first direction, and the second group is disposed in at least one side of the first group to form lines in the second direction.
3. The heat source device according to claim 1, wherein the first group is disposed to be surrounded by the second group, and the second group is disposed to be surrounded by the first group.
4. The heat source device according to claim 1, wherein the first and second grooves are formed to have the same diameter, a length of the first group in the first direction is identical with a length of the second group in the second direction, and a length of the first group in the second direction is identical with a length of the second group in the first direction.
5. The heat source device according to claim 4, wherein the first group comprises a plurality of first grooves arranged in 3 columns and 2 rows, and the second group comprises a plurality of second grooves arranged in 2 columns and 3 rows.
6. The heat source device according to claim 5, wherein a distance between the centers of the first grooves adjacent to each other, a distance between the centers of the second grooves adjacent to each other, and a distance between the centers of the first groove and the second groove adjacent to each other may be the same.
7. The heat source device according to claim 6, wherein the first group is disposed in the middle of the support part, and the center of the first groove disposed in one of 1st column 1st row, 1st column 2nd row, 3rd column 1st row and 3rd column 2nd row in the first group is disposed in the center of the support part.
8. A substrate support device comprising a rotating member formed in a ring shape; a connecting member formed in a ring shape and installed in an upper portion of the rotating member; and a substrate support member formed in a ring shape and installed in an upper portion of the connecting member so as to extend outwardly of the connecting member, which is partially in contact with a lower surface of a substrate.
9. The substrate support device according to claim 8, wherein the substrate support member is formed to be entirely disposed at a position below the lower surface of the substrate.
10. The substrate support device according to claim 8, wherein the substrate support member comprises a main body extending in a direction that intersects with an extending direction of the substrate; a support unit being able to contact with the substrate and connected to an upper portion of the main body to extend in a direction that intersects with an extending direction of the main body; and a seating unit being able to contact with the connecting member and connected to a lower portion of the main body to extend in a direction that intersects with the extending direction of the main body, wherein the main body and the seating unit are formed in a ring shape, and wherein an outer diameter of the main body is greater than an outer diameter of the connecting member, and an outer diameter of the seating unit is smaller than the outer diameter of the main body.
11. The substrate support device according to claim 10, wherein an upper surface of the main body is formed to be planar.
12. The substrate support device according to claim 11, wherein the upper surface of the main body is formed to be inclined downwardly to the outside.
13. The substrate support device according to claim 11, wherein an angle between the support unit and the main body is greater than or equal to 90° and less than 180°.
14. The substrate support device according to claim 10, wherein the substrate support member comprises a heat insulation layer which is formed on at least a lower surface of the main body.
15. A substrate processing facility comprising a chamber having an inner space where a substrate is treated; and a heat source device installed in the chamber to heat the substrate, as defined in claim 1.
16. The substrate processing facility according to claim 15, comprising a substrate support device installed in the chamber to support the substrate, as defined in claim 8.
17. The substrate processing facility according to claim 16, further comprising a protective member installed in the chamber to surround at least a portion of the substrate support device, wherein the protective member is disposed to be spaced apart from the connecting member in a horizontal direction and to overlap a portion of the substrate support member in a vertical direction.
18. The substrate processing facility according to claim 16, wherein the substrate support member is entirely disposed at a position lower than the substrate and is formed to cover at least the connecting member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
DETAILED DESCRIPTION
[0040] Hereinafter, with reference to the accompanying drawings, the embodiments of the present inventive concept will be described in detail. However, the present inventive concept is not limited to these embodiments disclosed below and will be implemented in various forms. Only the embodiments of the present inventive concept are provided to complete the disclosure of the present inventive concept, and to completely inform those of ordinary skill in the art the scope of the invention. The same reference numerals in the drawings refer to the same elements.
[0041]
[0042] Referring to
[0043] The chamber 110 may be provided with a processing space for treating the substrate S housed therein and may be formed as a hollow box shape or a block shape. The chamber 110 may comprise a chamber body 110a and a light penetrating window 110b, the light penetrating window 110b being coupled to the chamber body 110a.
[0044] Also, the chamber body 110a may be formed as a hollow shape with an open top, and the light penetrating window 110b may be coupled to the open top of the chamber body 110a. Although the chamber body 110a may be formed as a one-piece structure, it may be formed as an assembly with various pieces joined or coupled. For the assembly, a sealing means (not shown) may be further provided at junctions between each member. A sealing means (not shown) may be also provided at a junction between the chamber body 110a and the light penetrating window 110b. Thus, it is possible to reduce energy inputted in the chamber 110 when treating the substrate S.
[0045] The chamber body 110a may be provided with an opening and closing means 112 to introduce the substrate S into the chamber 110 or remove the substrate S from the chamber 110. Also, the chamber body 110a may be provided with a gas injection port 114 for supplying a process gas into the inner space of the chamber 110 and gas discharge port 116 for discharging the process gas supplied into the chamber 110 and other gases. To control a pressure within the chamber 110, a vacuum line 130 may be connected to the gas discharge port 116, so that the chamber 110 may be aspirated to discharge gases from the chamber 110 and a pressure within the chamber 110 may be controlled.
[0046] The vacuum line 130 may comprise an exhaust pipe 132 connected to the gas discharge port 116 and a pump 134 connected to the exhaust pipe 132. In addition, the chamber body 110a may be provided with a cooling line (not shown) to cool the chamber body 110a.
[0047] The substrate support device 120 may be provided within the chamber 110 to support the substrate S thereon. Also, the substrate support device 120 may rotate the substrate S, so that the substrate S may be uniformly treated during substrate processing.
[0048] The substrate support device 120 may comprise a rotating member 124 formed in a ring shape, a connecting member 126 formed in a ring shape and installed in an upper portion of the rotating member 124, and a substrate support member 128 formed in a ring shape and installed in an upper portion of the connecting member so as to extend outwardly of the connecting member, which is partially in contact with a lower surface of the substrate S.
[0049] The rotating member 124 may be rotatably installed on a bottom within the chamber 110. Also, a rotating member housing 122 may be installed in a lower portion of the rotating member 124 to set a position of the rotating member 124 and suppress detachment of the rotating member 124. The rotating member housing 122 may be installed within the chamber 110, for example on a bottom within the chamber 110 to support at least the lower portion and the inside of the rotating member 124.
[0050] The rotating member 124 may be formed in a ring shape. More particularly, the rotating member 124 may be formed as a hollow cylindrical form with open top and bottom. Also, the rotating member 124 may be formed as a one-piece structure, as well as it may be formed as an assembly in which at least two pieces are joined. For example, the rotating member 124 may comprise a rotating member body 124a and a friction prevention part 124b connected to a lower portion of the rotating member body 124a. The friction prevention part 124b may be formed at a junction with the rotation member housing 122 of the rotating member 124 to suppress friction between the rotating member 124 and the rotating member housing 122. The friction prevention part 124b may be made of a bearing etc., and the inside of the friction prevention part 124b may be in contact with the rotating member housing 122 and fixed thereto, and the outside may be free. The rotating member 124 may be connected to a driving means (not shown) which is installed in an interior or an exterior of the chamber 110 and rotated using power provided by the driving means.
[0051] The connecting member 126 may be installed in an upper portion of the rotating member 124. The connecting member 126 may be formed as a hollow cylindrical form extending in a vertical direction and having open top and bottom. The connecting member 126 may be formed to have an outer diameter less than or equal to an inner diameter of the rotating member 124 or the rotating member body 124a. Also, the connecting member 126 may be installed in a such way that a lower portion of the connecting member 126 is partially inserted into the rotating member 124 or the rotating member body 124a. In this case, a step may be formed on an inner wall of the rotating member 124, so that the connecting member 126 may be seated or supported on a top of the step. The rotating member 124 and the connecting member 126 may be connected to each other using a separate fixing member (not shown) since the connecting member 126 may be moved or detached in/from the upper portion of the rotating member 124 due to rotation of the rotating member 124 during substrate processing. However, the connecting member 126 may be installed in the rotating member 124 in various other ways.
[0052] The substrate support member 128 may be installed in an upper portion of the connecting member 126 to support the substrate S thereon. The substrate support member 128 may be made of a material having thermal properties identical or similar to those of the substrate S, and it may be formed to be partially contacted with a bottom of the substrate S to uniformly heat the substrate S during substrate processing. That is, to uniformly heat the substrate S, it is desirable to minimize contact areas between the substrate S and other structures. In other words, since a temperature deviation occurs between a region in contact with other structures and a region not in contact with other structures in the substrate S, to uniformly heat the substrate S, the contact areas between the substrate S and other structures should be minimized.
[0053] Also, the substrate support member 128 may comprise a main body 128a extending in a direction that intersects with the extending direction of the connecting member 126, a support unit 128b extending in a direction that intersects with the extending direction of the main body 128a and connected to the inside of the main body 128a to support the substrate S, and a seating unit 128c extending in a direction that intersects with the extending direction of the main body 128a and connected to a lower portion of the main body 128a to install in the connecting member 126.
[0054] The main body 128a may be formed in a ring shape and an upper surface of the main body 128a may be formed to be planar. In this case, the upper surface of the main body 128a may be formed to extend in the extending direction of the substrate S, for example a horizontal direction. Also, the upper surface may be formed to be horizontal or inclined downwardly from the inside of the main body 128a to the outside.
[0055] The support unit 128b may be formed in the inside of the main body 128a to extend in a direction that intersects with the extending direction of the main body 128a. Also, the support unit 128b may be formed to protrude upwardly from the upper surface of the main body 128a, so that the substrate S may be supported at a position higher than the upper surface of the main body 128a. The support unit 128b may be formed to be orthogonal to the upper surface of the main body 128a, or it may be formed to be inclined upwardly. In this case, an angle between the upper surface of the main body 128a and an outer surface of the support unit 128b may be more than 90° or less than 180°. The outer surface of the support unit 128b refers to a surface extending from the upper surface of the main body 128a. If said angle is less than 90°, then a process gas may be stagnant between the main body 128a and the support unit 128b. To the contrary, if said angle (θ) is more than 180°, then the substrate S may not be supported higher than the main body 128a. The support unit 128b may be formed in a lower surface of the substrate S in a line-contact or a dot-contact manner. In the former, a top portion of the support unit 128b that is in contact with the substrate S may be formed to have the same height along the circumference thereof. In the latter, a top portion of the support unit 128b that is in contact with the substrate S may be formed to have different heights along the circumference or have protrusions.
[0056] Referring to
[0057] To the contrary, as can be seen in
[0058] The substrate support member 128 may function to prevent a radiation emitted from the heat source device 140 from reaching the connecting member 126 and the rotating member 124 which are installed under the substrate support member 128, at the same time while supporting the substrate (S).
[0059] Referring to
[0060] In addition, as can be seen in
[0061] The heat insulation layer 129 may be formed using a material that absorbs heat, a material having low thermal conductivity and the like. The heat insulation layer 129 may be formed from a material having good heat resistance and low reactivity with other materials at a high temperature such as alumina (Al.sub.2O.sub.3), yttria (Y.sub.2O.sub.3), zirconia (ZrO.sub.2) and the like. The heat insulation layer 129 may suppress transfer of heat from the main body 128a heated by a radiation to a lower portion of the main body 128a.
[0062] Referring to
[0063] The heat source device 140 may be installed in the chamber 110 to heat the substrate S supported on the substrate support device 120. The heat source device 140 may comprise the support part 142 installed in an upper portion of the chamber 110 and a plurality of heat sources 146 installed in the support part 142 to heat the substrate S.
[0064] Referring to
[0065] Ideally, all the radiation emitted from the filament 146b is irradiated toward the substrate support device 120 which supports the substrate S. However, since the radiation is radially emitted, a reflector 146d may be formed in a portion of the light penetrating part 146a to collect the radiation emitted toward the opposite side of the substrate support device 120, for example the support part 142 and reflect it toward the substrate support device 120. The reflector 146d may be formed using a metal material having good reflectivity such as tungsten, molybdenum, nickel or gold, and may be coated on a surface of the light penetrating part 146a in the form of a thin film. Also, the reflector 146d may be formed using a non-metallic material such as ceramics having good heat resistance and low reactivity with other materials at a high temperature, so that the radiation emitted toward a top of the filament 146b is blocked and the connecting member 146c in the support part 142 or the heat source 146 is not overheated.
[0066] The support part 142 may be installed in an upper portion of the chamber 110 to heat the substrate S seated on the substrate support device 120 (see
[0067] Referring to
[0068] The support part 142 may have a surface coated with a fluorine-based polymer having good chemical resistance and heat resistance such as PTFE (polytetrafluoroethylene), PFA (perfluoro alkoxy), FEP (fluorinated ethylene propylene copolymer), ETFE (polyethlenetetrafluoroethylene), PCDF, PVDF (polyvinylidene fluoride), PVF (polyvinyl fluoride), PCTFE (polychlorotrifluoro ethylene). Also, a groove 145 may be formed in a lower portion of the insertion hole 144 to collect radiations emitted from the heat sources 146. The groove may be formed to be communicated with the insertion hole 144. The insertion holes 144 may be formed to be spaced apart from each other, and the groove 145 may be formed to be larger than a diameter of the insertion hole 144, so that the groove 145 may be partially in contact with an adjacent groove 145. Herein, the term “adjacent” means to be located next to, or closest to each other. A reflector (not shown) may be formed in the groove 145 to reflect the collected radiation toward the substrate support device 120, that is, the substrate S. The reflector may be formed using a metal material having high reflectivity and heat resistance such as tungsten (W), molybdenum (Mo), nickel (Ni) or gold (Au). Referring to
[0069] The grooves 145 may be formed in the support part 142 in a predetermined pattern. The grooves 145 may be disposed as a pattern which can increase the number of the heat source 146 installed in the support part 142 and uniformly and entirely heat the substrate S when treating the substrate S. Referring to
[0070] The heat source device according to an embodiment of the present inventive concept may have a first group A comprised of a plurality of first grooves 145a and a second group B comprised of a plurality of second grooves 145b which are alternately disposed, whereby forming lines similar to lines formed by weft and warp yarns on a surface of fabric having a plain weave structure.
[0071] Referring to
[0072] Referring to
[0073] In other words, the first group A includes a plurality of first grooves 145a arranged to have three columns and two rows, and the second group B includes a plurality of second grooves 145b arranged to have two columns and three rows. Also, the centers of each of the first grooves 145a and the second grooves 145b in each row is located on a horizontal line, and a distance between the centers of the first grooves 145a adjacent to each other, a distance between the centers of the second grooves 145b adjacent to each other and a distance between the centers of the first groove 145a and the second groove 145b adjacent to each other are the same. In addition, the first group A is disposed in the center of the support part 142, and the center of the first groove 145a disposed in one of 1 column 1 row, 1 column 2 row, 3 column 1 row and 3 column 2 row in the first group A is disposed in the center of the support part 142.
[0074] By this configuration, the distances r22 and r23 between the centers of the second grooves 145b adjacent to each other may be equal to the diameter r21 of the second grooves 145a (r21=r22=r23). Therefore, a length T2 of the second group B in a second direction may be 1.5 times (W2:T2=1.5:1) of a length W2 in a first direction, for example a direction that intersects with the second direction, whereby forming an approximately rectangular shape.
[0075] Additionally, the first group A and the second group B may have further expanded columns and rows of the first groove 145a and the second groove 145b as long as a plurality of grooves 145 may be arranged in a plain weave structure on the support part 142.
[0076] It has been described herein that the first grooves 145a in the first group A and the second grooves 145b in the second group B are formed to be in contact with each other. However, they may be formed to be spaced apart from each other. In this case, a distance between the centers of the first grooves 145a adjacent to each other, a distance between the centers of the second grooves 145b adjacent to each other and a distance between the centers of the first groove 145a and the second groove 145b adjacent to each other may be the same, and these distances may be larger than a diameter of the first groove 145a or the second groove 145b (r11<r12=r13, r21<r22=r23). Herein, the term “adjacent” means to be located next to, or closest to each other. As such, when the first grooves 145a and the second grooves 145b are formed to be spaced apart from each other, the first group A may be formed such that a ratio of a length W1 in a first direction and a length T1 in a second direction is about 1.3:1 to 1.7:1 or 1.4:1 to 1.6:1 depending on a distance between the grooves. Also, the second group B may be formed such that a ratio of a length W2 in the first direction and a length T2 in the second direction is about 1:1.3 to or 1:1.4 to 1.6. That is, the length W1 of the first group A in the first direction is the same as the length W2 of the second group B in the second direction, and the length T1 of the first group A in the second direction is the same as the length T2 of the second group B in the first direction. Also, an area of the first group A is the same as an area of the second group B.
[0077] As described above, the plurality of grooves 145 may be divided into the first group A and the second group B having a predetermined pattern, which may be alternately formed over the entire support part 142. At this time, the plurality of grooves 145 may be formed in the support part 142 such that the center of the first groove 145a located in one of 1 column 1 row, 1 column 2 row, 3 column 1 row and 3 column 2 row among the first grooves 145a in the first group A is placed in the center C of the support part 142. For example, the first groove 145a in 1 column 1 row of the first group A may be placed in the center of the support part 142, and the second group B and the first group A may be alternately disposed in the first direction that the first group A is extended. Also, the second group B and the first group A may be alternately disposed in the second direction, for example a direction that intersects with the first direction that the first group A is extended. At this time, the centers of the second grooves 145b disposed in the second row of the second group B may be placed between the first row and the second row of the first group A or in the middle of the length T1 of the first group A in the second direction. As a result, the first group A may be surrounded by four second groups B, and the second group B may be surrounded by four first groups A.
[0078] The foregoing heat source device 140 may have the centers of the grooves 145 almost continuously disposed in a radial direction of the support part 142 or in a radial direction of the substrate S. In this way, as the centers of the grooves 145 are continuously disposed in the radial direction of the support part 142, the entire substrate S may be uniformly exposed and heated to a radiation by rotating the substrate S during substrate processing.
[0079] In the above, it has been described that the substrate processing device comprises the substrate support device 120 comprising the substrate support member 128 installed in an upper portion of the connecting member 126 so as to extend outwardly of the connecting member 126, which is partially in contact with a lower surface of the substrate S, and the heat source device 140 comprising a plurality of first grooves 145a formed in the support part 142 to form the first group A extending in a first direction that intersects with the extending direction of the insertion hole 144 and a plurality of second grooves 145b formed in the support part 142 to form the second group B extending in a second direction that intersects with the extending direction of the insertion hole 144 and is orthogonal to the first direction. However, the substrate processing device may comprise the above-described substrate support device 120 and the heat source device formed in various patterns, or may comprise the above-described heat source apparatus and the substrate support device formed in various shapes. That is, one of the substrate support devices 120 and the heat source device 140 may be variously changed as long as the substrate processing device can uniformly heat the substrate while stably supporting the substrate S.
[0080] Hereinafter, to verify the performance of the heat source device in accordance with to an embodiment of the present inventive concept, the result of comparing the arrangement of grooves in the heat source device of the present inventive concept and the heat source device according to the prior art will be described.
[0081]
[0082]
[0083] Referring to
[0084]
[0085] Referring to
[0086] Although the present inventive concept has been described with reference to the accompanying drawings and the foregoing preferred embodiments, the present inventive concept is not limited thereto, and is defined only by the claims described below. Accordingly, it should be understood that various variations and modifications can be made to the present inventive concept without departing from the technical scope of the appended claims by those of ordinary skill in the art.
DESCRIPTION OF NUMERICAL REFERENCES
[0087] S: substrate 110: chamber 120: substrate support device 122: rotating member housing 124: rotating member 126: connecting member 128: substrate support member 128a: main body 128b: support unit 130: vacuum line 140: heat source device 142: support part 144: insertion hole 145: groove 145a: first groove 145b: second groove 146: heat source A: first group B: second group