Heat Pump Comprising a First Heating Circuit and a Second Heating Circuit
20250347450 ยท 2025-11-13
Inventors
Cpc classification
F25B2500/19
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2313/02731
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B49/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B41/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B6/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B30/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B41/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B41/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25B30/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B41/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Heat pump comprising a first and a second heating circuit, comprising: an evaporator; one or more than one expansion valve; a compressor; a first condenser arranged in the first heating circuit and a second condenser arranged in the second heating circuit, wherein the first and the second heating circuit share a common line; wherein, during normal operation, only one of the first heating circuit and the second heating circuit defines an active circuit, whereas the other one simultaneously defines an inactive circuit; and wherein the heat pump further comprises a distributor comprising at least two valves, and a controller that is configured to selectively redistribute a refrigerant charge from the first heating circuit to the second heating circuit or vice versa to thereby, for the active circuit, actively optimize the amount of refrigerant in the condenser and in the evaporator for the actual operating conditions.
Claims
1. A heat pump comprising a first heating circuit and a second heating circuit, said heat pump comprising: an evaporator; one or more than one expansion valve that is arranged upstream of the evaporator; a compressor that is arranged downstream of the evaporator; a first condenser arranged in the first heating circuit and a second condenser arranged in the second heating circuit, wherein the first heating circuit and the second heating circuit share a common line passing through the evaporator and the compressor; wherein, during normal operation, only one of the first heating circuit and the second heating circuit defines an active circuit that is involved in an active heating cycle, whereas the other one of the first heating circuit and the second heating circuit simultaneously defines an inactive circuit; and a distributor comprising at least two valves, wherein the distributor comprises a controller that is configured to selectively redistribute a refrigerant charge from the first heating circuit to the second heating circuit by controlling the at least two valves of the distributor in dependency of actual operating conditions, wherein the controller of the distributor is configured to selectively redistribute a refrigerant charge from the first heating circuit to the second heating circuit or vice versa by controlling the at least two valves of the distributor in dependency of actual operating conditions, to thereby, for the active circuit, actively optimize the amount of refrigerant in the condenser and in the evaporator for the actual operating conditions, and wherein excess refrigerant charge that is not needed for optimizing the refrigerant charge in the active circuit is temporarily stored in the inactive circuit.
2. The heat pump according to claim 1, wherein the controller is configured to redistribute the refrigerant charge from the first heating circuit to the second heating circuit or vice versa, in dependency of the actual operating conditions that are defined by a level of subcooling of the refrigerant in at least one of the first heating circuit and the second heating circuit.
3. The heat pump according to claim 2, wherein the controller is configured to determine at least one of: a level of subcooling in the first heating circuit by calculating a temperature difference between a condensing temperature at the first condenser and a temperature of the refrigerant leaving said first condenser; or a level of subcooling in the second heating circuit by calculating a temperature difference between a condensing temperature at the second condenser and a temperature of the refrigerant leaving said second condenser.
4. The heat pump according to claim 3, wherein the controller is configured to at least one of: redistribute refrigerant charge from the first heating circuit to the second heating circuit if the subcooling in the first heating circuit is above a pre-determined upper threshold temperature difference; redistribute refrigerant charge from the second heating circuit to the first heating circuit if the subcooling in the first heating circuit is below a pre-determined lower threshold temperature difference; redistribute refrigerant charge from the second heating circuit to the first heating circuit if the subcooling in the second heating circuit is above a pre-determined upper threshold temperature difference; or redistribute refrigerant charge from the first heating circuit to the second heating circuit if the subcooling in the second heating circuit is below a pre-determined lower threshold temperature difference.
5. The heat pump according to claim 4, wherein the temperature difference between the lower threshold temperature difference and the upper threshold temperature difference is in the range of 0.2 to 3 C.
6. The heat pump according to claim 4, wherein the lower threshold temperature difference is in the range of 0.5 to 1.2 C.
7. The heat pump according to claim 4, wherein the upper threshold temperature difference is in the range of 0.3 to 1.2 C.
8. The heat pump according to claim 1, further comprising: one or more than one further condenser arranged in a further heating circuit, wherein the first heating circuit, the second heating circuit and the one or more than one further heating circuit share the common line passing through the evaporator and the compressor, wherein the distributor is configured to redistribute a refrigerant charge from at least one of the first heating circuit, the second heating circuit and the one or more than one further heating circuit to at least one other of the first heating circuit, the second heating circuit and the one or more than one further heating circuit.
9. The heat pump according to claim 1, comprising a branch that is arranged downstream of the compressor and configured to branch the common line off into a first line associated with the first heating circuit and a second line associated with the second heating circuit.
10. The heat pump according to claim 9, comprising a combiner that is arranged upstream of the evaporator and configured to re-combine the first line of the first heating circuit and the second line of the second heating circuit into the common line.
11. The heat pump according to claim 9, wherein the distributor comprises a three-way valve that defines one of the branch and the combiner.
12. The heat pump according to claim 11, wherein the distributor comprises a further three-way valve that defines the other one of the branch and the combiner.
13. The heat pump according to claim 9, wherein the distributor comprises at least two shut-off valves, wherein: a first shut-off valve is arranged downstream of the second condenser and upstream of the combiner; and a second shut-off valve is arranged downstream of the first condenser and upstream of the combiner.
14. The heat pump according to claim 13, wherein: the first shut-off valve is defined by a second expansion valve of the one or more than one expansion valve, wherein this second expansion valve is arranged downstream of the second condenser and upstream of the combiner; and the second shut-off valve is defined by a first expansion valve of the one or more than one expansion valve, wherein this first expansion valve is arranged downstream of the first condenser and upstream of the combiner.
15. The heat pump according to claim 10, wherein the distributor comprises at least two shut-off valves, wherein: a third shut-off valve is arranged downstream of the branch and upstream of the first condenser; and a fourth shut-off valve is arranged downstream of the branch and upstream of the second condenser.
16. The heat pump according to claim 1, wherein the distributor is configured to selectively activate one of: the first heating circuit by opening the third shut-off valve and the second shut-off valve and closing the fourth shut-off valve and the first shut-off valve; and the second heating circuit by opening the fourth shut-off valve and the first shut-off valve and closing the third shut-off valve and the second shut-off valve.
17. The heat pump according to claim 1, wherein the distributor is configured to selectively redistribute the refrigerant charge: from the first heating circuit to the second heating circuit by opening the second shut-off valve and the fourth shut-off valve while the first shut-off valve and the third shut-off valve are closed; or from the second heating circuit to the first heating circuit by opening the first shut-off valve and the third shut-off valve while the second shut-off valve and the fourth shut-off valve are closed.
18. (canceled)
19. The heat pump according to claim 5, wherein the temperature difference between the lower threshold temperature difference and the upper threshold temperature difference is in the range of 0.5 to 2 C.
20. The heat pump according to claim 5, wherein the temperature difference between the lower threshold temperature difference and the upper threshold temperature difference is in the range of 1 to 1.5 C.
Description
[0025] In the following description preferred embodiments of the present invention are further elucidated with reference to the drawing, in which:
[0026]
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[0034]
[0035]
[0036] The prior art reversible heat pump 1 shown in
[0037] In the heating mode of
[0038] In the cooling mode of
[0039] A first preferred embodiment of the invention is shown in
[0040] The four-way reversing valve 7 is optional and only necessary to make the heat pump 1 reversible, also allowing a cooling mode as shown in
[0041] The first condenser 41 is arranged in the first heating circuit C.sub.1, which in
[0042] The second condenser 42 is arranged in the second heating circuit C.sub.2, which in
[0043] Heat pump 1 comprises a branch 13 that is arranged downstream of the compressor 3 and configured to branch the common line 21 off into a first line L.sub.1 associated with the first heating circuit C.sub.1 and a second line L.sub.2 associated with the second heating circuit C.sub.2.
[0044] Heat pump 1 further comprises a combiner 14 that is arranged upstream of the evaporator 2 and configured to re-combine the line L.sub.1 of the first heating circuit C.sub.1 and the line L.sub.2 of the second heating circuit C.sub.2 into the common line 21. For this first preferred embodiment, as well as for the second preferred embodiment (
[0045] In the first preferred embodiment shown in
[0046] A second and even more preferred embodiment of the invention is shown in
[0047] Also for this second preferred embodiment, the heat pump 1 comprises a first heating circuit C.sub.1 and a second heating circuit C.sub.2. The heat pump 1 comprises an evaporator 2, an expansion valve 5 that is arranged upstream of the evaporator 2, and a compressor 3 is arranged downstream of the evaporator 2. A first condenser 41 is arranged in the first heating circuit C.sub.1 and a second condenser 42 is arranged in the second heating circuit C.sub.2, wherein the first heating circuit C.sub.1 and the second heating circuit C.sub.2 share a common line 21 passing through the evaporator 2 and the compressor 3. In this embodiment, the common line 21 also passes through the expansion valve 5. The heat pump 1 further comprises a distributor 12 comprising at least two valves V, wherein the distributor 12 is configured to redistribute a refrigerant charge from the first heating circuit C.sub.1 to the second heating circuit C.sub.2 or vice versa by controlling the at least two valves V.
[0048] Instead of the two three-way valves T.sub.1, T.sub.2 of the first preferred embodiment, the at least two valves V of the distributor 12 now comprises at least two shut-off valves S.sub.1, S.sub.2, wherein a first shut-off valve S.sub.1 is arranged downstream of the second condenser 42 and upstream of the combiner 14, and a second shut-off valve S.sub.2 is arranged downstream of the first condenser 41 and upstream of the combiner 14. The two shut-off valves S.sub.1 and S.sub.2 are a preferred advantageous alternative for a three-way valve at the combiner 14. The first and second shutoff-valves S.sub.1, S.sub.2 may be solenoid operated valves, that allow for easy control by the controller 6.
[0049] The distributor 12 shown in
[0050] The distributor 12 is configured to selectively activate one of the first heating circuit C.sub.1 (as shown in
[0051] The arrangement of the first heating circuit C.sub.1 and the second heating circuit C.sub.2 with the distributor 12 comprising at least two valves V allows the distributor 12 to selectively redistribute the refrigerant charge from the first heating circuit C.sub.1 to the second heating circuit C.sub.2 or vice versa. For example, refrigerant may be distributed from the first heating circuit C.sub.1 to the second heating circuit C.sub.2 by opening the second shut-off valve S.sub.2 and the fourth shut-off valve S.sub.4 while the first shut-off valve S.sub.1 and the third shut-off valve S.sub.3 are closed (
[0052] In the first, second and third embodiment according to the invention, the distributor 12 preferably comprises a controller 6 that is configured to redistribute the refrigerant charge from the first heating circuit C.sub.1 to the second heating circuit C.sub.2 or vice versa, in dependency of a level of subcooling of the refrigerant in at least one of the first heating circuit C.sub.1 and the second heating circuit C.sub.2. In this context, subcooling is defined as a temperature difference between the condensing temperature and a temperature of the refrigerant.
[0053] The controller 6 may be configured to adjust the refrigerant charge in the active heating circuit at a preset optimum level of subcooling. This optimum subcooling may be selectively set to correspond to one of: the optimum coefficient of performance, and thus the minimum energy use on the one hand, and the maximum heating capacity obtainable on the other hand.
[0054] Preferably, the subcooling of at least the most critical heating circuit, which is typically the heating circuit comprising the condenser with the lowest volume, is taken into account by the controller 6. After all, the skilled person will acknowledge that the volume of refrigerant is far more critical in a relatively small heat exchanger, relative to a larger heat exchanger. For example, referring to a situation as shown in
[0055] The controller 6 is preferably configured to determine at least one of: [0056] a level of subcooling in the first heating circuit C.sub.1 by calculating a temperature difference between a condensing temperature at the first condenser 41 and a temperature of the refrigerant leaving said first condenser 41; and [0057] a level of subcooling in the second heating circuit C.sub.2 by calculating a temperature difference between a condensing temperature at the second condenser 42 and a temperature of the refrigerant leaving said second condenser 42.
[0058] The skilled person will acknowledge that the condensing temperature at one of the first condenser 41 or the second condenser 42 may be determined directly or indirectly. On the one hand, a direct measurement may be provided by a first temperature sensor 15, 17, 19 arranged near an entrance in or shortly upstream of the condenser 41, 42, and a second temperature sensor 16, 18, 20 arranged near an output in or shortly downstream of the condenser 41, 42. On the other hand, in a direct measurement, said condensing temperature may be derived from a condensing pressure, that may be determined by a pressure sensor in a vapour line leading to said condenser, or even via a temperature obtained in a further heating circuit that is heated by the condenser.
[0059] The controller 6 may be configured to at least one of: [0060] redistribute refrigerant charge from the first heating circuit C.sub.1 to the second heating circuit C.sub.2 if the subcooling in the first heating circuit C.sub.1 is above a pre-determined upper threshold temperature difference; [0061] redistribute refrigerant charge from the second heating circuit C.sub.2 to the first heating circuit C.sub.1 if the subcooling in the first heating circuit C.sub.1 is below a pre-determined lower threshold temperature difference; [0062] redistribute refrigerant charge from the second heating circuit C.sub.2 to the first heating circuit C.sub.1 if the subcooling in the second heating circuit C.sub.2 is above a pre-determined upper threshold temperature difference; and [0063] redistribute refrigerant charge from the first heating circuit C.sub.1 to the second heating circuit C.sub.2 if the subcooling in the second heating circuit C.sub.2 is below a pre-determined lower threshold temperature difference.
[0064] The temperature difference between the lower threshold temperature difference and the upper threshold temperature difference may, for a heat pump for domestic use having a subcooling of about 5K, be in the range of 0.2-3 C., preferably in the range of 0.5-2 C., and more preferably in the range of 1-1.5 C. The lower threshold temperature difference is in the range of 0.5-1.2 C., and/or the upper threshold temperature difference is in the range of 0.3-1.2 C. The skilled person will acknowledge that industrial heat pump may have a significantly larger subcooling than 5 K, e.g. a subcooling of 10 K and above, and consequently the temperature ranges may differ.
[0065] The heat pump 1 may, according to a third preferred embodiment, comprise one or more than one further condenser 43 arranged in a further heating circuit C.sub.3, wherein the first heating circuit C.sub.1, the second heating circuit C.sub.2 and the one or more than one further heating circuit C.sub.3 share the common line 21 passing through the evaporator 2 and the compressor 3. In
[0066]
[0067] The first shut-off valve S.sub.1 is defined by a second expansion valve 5.sub.2 of the one or more than one expansion valve, wherein this second expansion valve 5.sub.2 is arranged downstream of the second condenser 42 and upstream of the combiner 14.
[0068] The second shut-off valve S.sub.2 is defined by a first expansion valve 5.sub.1 of the one or more than one expansion valve, wherein this first expansion valve 5.sub.1 is arranged downstream of the first condenser 41 and upstream of the combiner 14.
[0069] The common line 21 that extends between the combiner 14 and the branch 13 now lacks an expansion valve 5 as applied in the second preferred embodiment. Instead, the common line 21 now comprises the evaporator 2 and the compressor 3. A four-way reversing valve 7 is optionally also arranged in the common line 21. Replacing the single expansion valve 5 in the common line 21 of the second preferred embodiment for dedicated expansion valves 5.sub.1, 5.sub.2 in the first heating circuit C.sub.1 and the second heating circuit C.sub.2, respectively, allows the expansion valves 5.sub.1, 5.sub.2 to also fulfil the functionality of the shutoff-valve S.sub.2, S.sub.1 in said respective heating circuit C.sub.1, C.sub.2. In other words, the expansion valve 5.sub.1, 5.sub.2 may also serve as valves V that are controllable by the controller 6 of the distributor 12 to thereby redistribute refrigerant charge between heating circuits of the heat pump 1.
[0070] Although they show preferred embodiments of the invention, the above-described embodiments are intended only to illustrate the invention and not to limit in any way the scope of the invention. Accordingly, it should be understood that where features mentioned in the appended claims are followed by reference signs, such signs are included solely for the purpose of enhancing the intelligibility of the claims and are in no way limiting on the scope of the claims. Furthermore, it is particularly noted that the skilled person can combine technical measures of the different embodiments. For example, the fourth embodiment of