DEVICES FOR CABLE MANAGEMENT

20250346450 ยท 2025-11-13

    Inventors

    Cpc classification

    International classification

    Abstract

    The present application is directed to a cable reel assembly. The assembly includes a center hub member having a main body with four side walls and two coiler section members. Opposing side walls of the center hub member each have an aperture or slot. Each coiler section member includes an arcuate base member having a securing mechanism extending radially inward therefrom and opposing side walls extend radially outwardly from the base member. The opposing side walls are spaced apart to define a channel configured to receive and hold one or more trunk cables therein. The securing mechanism is configured to releasably interlock with a corresponding aperture or slot of the center hub member to secure the respective coiler section member to the center hub member. The assembly is configured such that one or more trunk cables can be wrapped around and held within the channels of the coiler section members.

    Claims

    1. A cable reel assembly, the cable reel assembly comprising: a center hub member having a main body with four side walls, opposing side walls of the main body each comprise at least one aperture or slot; and two coiler section members, each coiler section member comprising: an arcuate base member having at least one securing mechanism extending radially inward therefrom; and opposing side walls extend radially outwardly from the base member, the side walls are spaced apart to define a channel configured to receive and hold one or more trunk cables therein, wherein the at least one securing mechanism is configured to releasably interlock with a corresponding aperture or slot of the center hub member to secure the respective coiler section member to the center hub member, wherein the cable reel assembly is configured such that one or more trunk cables can be wrapped around and held within the channels of the coiler section members.

    2. The cable reel assembly according to claim 1, further comprising an annular or ring-shaped cover configured to fit around the coiler section members.

    3. The cable reel assembly according to claim 1, wherein each aperture of the center hub member has a T-shape which allows a respective securing mechanism of the coiler section member to be received by an upper opening of the aperture or slot and slide within the perpendicular opening of the aperture or slot to engage the respective securing mechanism within the aperture or slot and secure the respective coiler section member to the center hub member.

    4. The cable reel assembly according to claim 1, wherein the center hub member further comprises a first pair of coupling members extending outwardly from one end of the main body and a second pair of coupling members extending outwardly from an opposing end of the main body.

    5. The cable reel assembly according to claim 4, wherein the first pair of coupling members of the center hub member is configured to engage with the second pair of coupling members from a second identical center hub member, thereby allowing multiple center hub members to be stacked together.

    6. The cable reel assembly according to claim 4, wherein the first pair of coupling members are configured to create an interference fit with the second pair of coupling members to secure the first and second center hub members together.

    7. The cable reel assembly according to claim 1, wherein the main body of the center hub member comprises a snap-fit securing mechanism residing adjacent to each respective aperture or slot in the side walls, the snap-fit securing mechanisms are each configured to engage and hold a respective securing mechanism of the coiler section members within a respective aperture or slot to secure the coiler section member to the center hub member.

    8. The cable reel assembly according to claim 1, wherein one of the side walls of each coiler section member comprises one or more latching features, and the other side wall of each coiler section member has a greater height from the base member, wherein the difference in height of the side walls creates a stop for when the cover is installed on the cable reel assembly and the one or more latching features are configured to help secure the cover to the cable reel assembly.

    9. The cable reel assembly according to claim 1, further comprising an anti-theft device, the anti-theft device configured to slide within an open channel within the center hub member and/or the coiler section members.

    10. The cable reel assembly according to claim 1, wherein each of the side walls of the center hub member comprises at least one aperture or slot, the cable reel assembly further comprising two more coiler section members, each coiler section member secured to a respective side wall of the center hub member.

    11. A cable reel assembly, the cable reel assembly comprising: a center hub member having a main body with four side walls; four adapter extension members, each adapter extension member coupled to a side wall of the center hub member; four coiler section members, each coiler section member comprising: an arcuate base member having at least one securing mechanism extending radially inward therefrom; and a pair of spaced apart side walls extend radially outwardly from the base member, the side walls define a channel configured to receive and hold one or more trunk cables therein, wherein the at least one securing mechanism is configured to releasably interlock with a corresponding aperture or slot of a respective adapter extension member to secure the respective coiler section member to the adapter extension member; and four extension support members, each extension support member resides between adjacent coiler section members and are configured to couple the adjacent coiler section members together, wherein the cable reel assembly is configured such that one or more trunk cables can be wrapped around and held within the channels of the coiler section members.

    12. The cable reel assembly according to claim 11, wherein each extension support member has a main body with a retention member extending upwardly therefrom, the main body and the retention member define an opening configured to have one or more cables routed therethrough and help to retain the one or more cable s coiled around the cable reel assembly.

    13. The cable reel assembly according to claim 11, wherein each extension support member comprises a pair of latching tabs extending outwardly from the main body and opposing recesses, wherein the latching tabs are configured to engage with a corresponding aperture of the coiler section members and the opposing recesses are configured to receive an end of each coiler section member, thereby securing adjacent coiler section members together.

    14. The cable reel assembly according to claim 11, wherein the retention member of each extension support member is adjustable relative to the main body to change the size of the opening through which the one or more cables may be routed.

    15. The cable reel assembly according to claim 11, wherein each extension support member comprises arms that extend radially outwardly from opposing sides of the main body, an end of each arm is configured to be received by or engage with a corresponding latching mechanism the coiler section members in order to secure adjacent coiler section members together.

    16. A cable reel assembly, the cable reel assembly comprising: a base member having four side walls; two or more adapter extension members, an end of each adapter extension member engaged with a respective side wall of the base member; and two or more coiler section members, each coiler section member engaged with an opposing end of a respective adapter extension member, and each coiler section member having a channel sized and configured to receive and hold a cable wrapped around the cable reel assembly.

    17. The cable reel assembly according to claim 16, wherein one surface of the base member includes one or more mounting clips.

    18. The cable reel assembly according to claim 16, wherein the cable reel assembly comprises four adapter extension members and four coiler section members.

    19. The cable reel assembly according to claim 18, wherein the base member and adapter extension members are integral formed.

    20. The cable reel assembly according to claim 16, wherein the base member comprises at least one mounting aperture, the cable reel assembly further comprises a cable reel cover having at least one mounting clip configured to be received by the at least one mounting aperture.

    Description

    BRIEF DESCRIPTION OF THE DRAWINGS

    [0009] FIG. 1A and FIG. 1B are photographs illustrating common methods used to coil cables at a telecommunications installation site.

    [0010] FIG. 2 illustrates a known cable reel assembly and corresponding cover that are used to coil cables at a telecommunications installation site.

    [0011] FIG. 3A is a perspective view of a cable reel assembly according to embodiments of the present invention.

    [0012] FIG. 3B is a front view of the cable reel assembly of FIG. 3A.

    [0013] FIG. 3C is a side view of the cable reel assembly of FIG. 3A.

    [0014] FIG. 4A is an exploded view illustrating the assembly of two coiler section members with a center hub member to form the cable reel assembly of FIG. 3A according to embodiments of the present invention.

    [0015] FIG. 4B is a cross-sectional view illustrating the interlocking of a coiler section member and the center hub of the cable reel assembly of FIG. 4A according to embodiments of the present invention.

    [0016] FIG. 4C is an exploded view illustrating the addition of a protective cover on the cable reel assembly of FIG. 3A according to embodiments of the present invention.

    [0017] FIG. 4D illustrates the protective cover installed on the cable reel assembly of FIG. 3A.

    [0018] FIG. 5 illustrates three cable reel assemblies of FIG. 3A stacked together according to embodiments of the present invention.

    [0019] FIG. 6A illustrates the cable reel assembly of FIG. 3A mounted on a pole according to embodiments of the present invention.

    [0020] FIG. 6B illustrates the stacked cable reel assemblies of FIG. 5 mounted on a pole according to embodiments of the present invention.

    [0021] FIG. 7A illustrates anti-theft devices for the cable reel assembly of FIG. 3A according to embodiments of the present invention.

    [0022] FIG. 7B is a front view of a cable reel assembly utilizing the anti-theft devices of FIG. 7A according to embodiments of the present invention.

    [0023] FIG. 7C is a perspective transparent view of stacked cable reel assemblies including the anti-theft devices of FIG. 7A.

    [0024] FIG. 8A is a rear perspective view of the center hub member of the cable reel assembly of FIG. 3A according to embodiments of the present invention.

    [0025] FIG. 8B is an enlarged perspective view of the squared section of FIG. 8A illustrating a securing mechanism of the center hub member according to embodiments of the present invention.

    [0026] FIG. 8C is a front perspective view of the center hub member of FIG. 8A.

    [0027] FIG. 8D is an enlarged perspective view of the squared section of FIG. 8C illustrating another securing mechanism of the center hub member according to embodiments of the present invention.

    [0028] FIG. 8 is a side view of the center hub member of FIG. 8A.

    [0029] FIG. 8F is an opposing side view of the center hub member of FIG. 8A.

    [0030] FIG. 8G is a rear view of the center hub member of FIG. 8A.

    [0031] FIG. 9A is a rear perspective view of three center hub members stacked together according to embodiments of the present invention.

    [0032] FIG. 9B is a cross-sectional view taking along line A-A of FIG. 9A illustrating the interlocking of two center hub members according to embodiments of the present invention.

    [0033] FIG. 10A is a rear perspective view of an alternative center hub member according to embodiments of the present invention.

    [0034] FIG. 10B is a rear view of the alternative center hub member of FIG. 10A.

    [0035] FIG. 11A is an enlarged perspective view of the squared section of FIG. 10B illustrating a securing mechanism of the alternative center hub member according to embodiments of the present invention.

    [0036] FIG. 11B is an enlarged perspective view of the securing mechanism of FIG. 11A engaged with a coiler section member according to embodiments of the present invention.

    [0037] FIG. 11C is a rear view of the engagement of the securing mechanism and coiler section shown in FIG. 11B.

    [0038] FIG. 12A illustrate two alternative center hub members stacked together according to embodiments of the present invention.

    [0039] FIG. 12B illustrates the operation of assembling the stacked hub members of FIG. 12A according to embodiments of the present invention.

    [0040] FIG. 12C illustrates the operation of disassembling the stacked hub members of FIG. 12A according to embodiments of the present invention.

    [0041] FIG. 13A is a top perspective view of a coiler section member of the cable reel assembly of FIG. 3A according to embodiments of the present invention.

    [0042] FIG. 13B is a top view of the coiler section member of FIG. 13A.

    [0043] FIG. 13C is a side perspective view of the coiler section member of FIG. 13A.

    [0044] FIG. 13D is an enlarged side view of the inset section of FIG. 13C illustrating a cover locking mechanism according to embodiments of the present invention.

    [0045] FIG. 13E is a side view of the coiler section member of FIG. 13A.

    [0046] FIG. 14A is a top perspective view of an extension support member according to embodiments of the present invention.

    [0047] FIG. 14B is a front view of the extension support member of FIG. 14A.

    [0048] FIG. 14C is a side view of the extension support member of FIG. 14A.

    [0049] FIG. 15A is an enlarged front view of a cable reel assembly according to embodiments of the present invention illustrating the extension support member of FIG. 14A engaged between two coiler section members of FIG. 13A according to embodiments of the present invention.

    [0050] FIG. 15B is an enlarged top perspective view of the cable reel assembly of FIG. 15A.

    [0051] FIG. 16A is an exploded view of a cable reel assembly according to embodiments of the present invention.

    [0052] FIG. 16B is a perspective view of the cable reel assembly of FIG. 16A.

    [0053] FIG. 16C is a front view of the cable reel assembly of FIG. 16B.

    [0054] FIG. 16D is an enlarged view of the squared section of the cable reel assembly of FIG. 16C illustrating the interlocking of an extension arm member and the center hub member according to embodiments of the present invention.

    [0055] FIG. 17 illustrates the cable reel assembly of FIG. 16B mounted on a pole according to embodiments of the present invention.

    [0056] FIG. 18A is a rear perspective view of a cable retention member according to embodiments of the present invention.

    [0057] FIG. 18B is a front perspective view of the cable retention member of FIG. 18A.

    [0058] FIG. 18C is an enlarged view of a cable reel assembly illustrating the interlocking of the extension support member of FIG. 18A and two coiler section members of FIG. 12A according to embodiments of the present invention.

    [0059] FIGS. 19A-19C illustrate the adjustability of the cable retention member of FIG. 18A to accommodate multiple layers of coiled cable according to embodiments of the present invention.

    [0060] FIG. 20A is a perspective view of another cable reel assembly according to embodiments of the present invention.

    [0061] FIG. 20B is a perspective view of another cable reel assembly according to embodiments of the present invention.

    [0062] FIG. 21A is a side view of a coiler section member for the cable reel assemblies of FIG. 3A and FIG. 10B according to embodiments of the present invention.

    [0063] FIG. 21B is a side view of a coiler section member for the cable reel assemblies of FIG. 20A and FIG. 20B according to embodiments of the present invention.

    [0064] FIG. 22A is a side view of an extension member for the cable reel assembly of FIG. 20B according to embodiments of the present invention.

    [0065] FIG. 22B is a front view of the extension member of FIG. 22A.

    [0066] FIG. 23A illustrates the maximum and minimum diameters for the cable reel assembly of FIG. 3A according to embodiments of the present invention.

    [0067] FIG. 23B illustrates the maximum and minimum diameters for the cable reel assembly of FIG. 10B according to embodiments of the present invention.

    [0068] FIG. 24A illustrates the maximum and minimum diameters for the cable reel assembly of FIG. 20A.

    [0069] FIG. 24B illustrates the maximum and minimum diameters for the cable reel assembly of FIG. 20B.

    [0070] FIG. 25A illustrates an adapter for a cable mounting assembly according to embodiments of the present invention.

    [0071] FIG. 25B illustrate dimensions of the adapter of FIG. 25A.

    [0072] FIGS. 26A-26C illustrate the capability of the adapter to engage with other components of a cable mounting assembly according to embodiments of the present invention.

    [0073] FIG. 27A illustrates a coiler section member according to embodiments of the present invention.

    [0074] FIG. 27B illustrate dimensions for the coiler section member of FIG. 27A.

    [0075] FIG. 28 is a side view of an alternative configuration for the coiler section of FIG. 27A.

    [0076] FIG. 29A illustrates the capability of the coiler section member of FIG. 27A to engage with other components of a cable mounting assembly to form a cable real assembly according to embodiments of the present invention.

    [0077] FIG. 29B illustrates a cable coiled around the cable real assembly of FIG. 29A according to embodiments of the present invention.

    [0078] FIG. 29C further illustrates the capability of the coiler section member of FIG. 27A to engage with other components of a cable mounting assembly according to embodiments of the present invention.

    [0079] FIG. 30 illustrates different orientations that the coiler section member(s) of FIG. 27A may take when engaging with other components of a cable mounting assembly according to embodiments of the present invention.

    [0080] FIG. 31A illustrates a cover for a cable reel assembly according to embodiments of the present invention.

    [0081] FIG. 31B illustrate dimensions for the cover of FIG. 31A.

    [0082] FIGS. 32A-32B illustrate the capability of the cover of FIG. 31A to engage with other components of a cable mounting assembly according to embodiments of the present invention.

    [0083] FIG. 33A illustrate an alternative cable reel assembly according to embodiments of the present invention.

    [0084] FIG. 33B are exploded views of different configurations for the cable reel assembly of FIG. 33A according to embodiments of the present invention.

    [0085] FIG. 33C illustrate alternative configurations for the cable reel assembly of FIG. 33A according to embodiments of the present invention.

    [0086] FIG. 33D are exploded view of the cable reel assemblies of FIG. 33C.

    [0087] FIG. 34A illustrates another alternative cable reel assembly according to embodiments of the present invention.

    [0088] FIG. 34B illustrate dimensions for the cable reel assembly of FIG. 34A.

    [0089] FIGS. 35A-35B illustrate the capability of the cable reel assembly of FIG. 34A to engage with other components of a cable mounting assembly according to embodiments of the present invention.

    [0090] FIG. 35C illustrates a cable coiled around the cable reel assembly of FIG. 34A.

    [0091] FIG. 36A illustrates an alternative cover for a cable reel assembly according to embodiments of the present invention.

    [0092] FIG. 36B illustrate dimensions for the cover of FIG. 36A.

    [0093] FIGS. 37A-37B illustrate the cover of FIG. 36A being utilized with the cable reel assembly of FIG. 34A according to embodiments of the present invention.

    DETAILED DESCRIPTION

    [0094] The present invention now is described more fully hereinafter with reference to the accompanying drawings, in which embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.

    [0095] In the figures, certain layers, components, or features may be exaggerated for clarity, and broken lines illustrate optional features or operations unless specified otherwise. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.

    [0096] It will be understood that, although the terms first, second, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms are only used to distinguish one element, component, region, layer or section from another region, layer, or section. Thus, a first element, component, region, layer, or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the present invention. The sequence of operations (or steps) is not limited to the order presented in the claims or figures unless specifically indicated otherwise.

    [0097] Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the specification and relevant art and should not be interpreted in an idealized or overly formal sense unless expressly so defined herein. Well-known functions or constructions may not be described in detail for brevity and/or clarity.

    [0098] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms a, an and the are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms comprises and/or comprising, when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. As used herein, the term and/or includes any and all combinations of one or more of the associated listed items.

    [0099] As used herein, phrases such as between X and Y and between about X and Y should be interpreted to include X and Y. As used herein, phrases such as between about X and Y mean between about X and about Y. As used herein, phrases such as from about X to Y mean from about X to about Y.

    [0100] It will be understood that when an element is referred to as being on, attached to, connected to, coupled with, contacting, etc., another element, it can be directly on, attached to, connected to, coupled with or contacting the other element or intervening elements may also be present. In contrast, when an element is referred to as being, for example, directly on, directly attached to, directly connected to, directly coupled with or directly contacting another element, there are no intervening elements present. It will also be appreciated by those of skill in the art that references to a structure or feature that is disposed adjacent another feature may have portions that overlap or underlie the adjacent feature.

    [0101] Spatially relative terms, such as under, below, lower, over, upper, lateral, left, right and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is inverted, elements described as under or beneath other elements or features would then be oriented over the other elements or features. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the descriptors of relative spatial relationships used herein interpreted accordingly.

    [0102] Embodiments of the present invention are directed to devices for cable management that may be compatible with existing cable mounting assemblies. Embodiments of the present invention will now be described in further detail below with reference to FIG. 3A through FIG. 37B.

    [0103] Referring to FIGS. 3A-3C and FIGS. 4A-4D, a cable reel assembly 100 according to embodiments of the present invention is illustrated. In some embodiments, the cable reel assembly 100 may be configured to hold one or more discrete cables 12 (e.g., one or more trunk cables 12 coiled around the cable reel assembly 100) (see, e.g., FIG. 3B and FIG. 4D). In some embodiments, the cable reel assembly 100 comprises two coiler section members 110 that are coupled to a center hub member 130 As shown in FIGS. 3A-3B and FIG. 4D, when the coiler section members 110 are engaged with the center hub member 130, the cable reel assembly 100 may have a generally cylindrical shape configured such that the one or more cables 12 may be wrapped or coiled around the assembly 100

    [0104] As shown in FIGS. 4A-4B, as discussed in further detail below, in some embodiments, each coiler section member 110 comprises one or more securing mechanisms 115 that are configured to engage the center hub member 130, thereby interlocking the coiler section members 110 with the center hub member 130 to form the cable reel assembly 100. For example, in some embodiments, the one or more securing mechanisms 115 may be protrusions that are configured to engage with a corresponding aperture 135 in the center hub member 130 to interlock the coiler section members 110 to the center hub member 130 (see, e.g., FIG. 4B).

    [0105] In some embodiments, the cable reel assembly 100 may further comprise a cover 150 As shown in FIG. 4C, the cover 150 may be annular or ring-shaped. The cover 150 is configured to fit around the two coiler section members 110. As discussed in further detail below, in some embodiments, each coiler section member 110 may comprise one or more latching features 117 that are configured to secure the cover 150 to the cable reel assembly 100 (see, e.g., FIG. 12D). As shown in FIG. 4D, when a cover 150 is installed on the cable reel assembly 100, one or more openings 102 between the coiler section members 110 allow the cables 12 to be routed into or out of the cable reel assembly 100.

    [0106] According to embodiments of the present invention, two more cable reel assemblies 100 may be secured together in a stacked relationship to conserve space. As discussed in further detail below, coupling mechanisms 140a, 140b of the center hub member 130 may allow for multiple cable reel assemblies 100 to be secured together (see, e.g., FIGS. 9A-9B). For example, FIG. 5 and FIG. 6B illustrate three cable 100.sub.1-3 stacked together according to embodiments of the present invention (see also FIG. 7C). According to embodiments of the present invention, one or more of the cable reel assemblies 100.sub.1-3 may be secured to a mounting structure 50 (e.g., a mounting pole). FIG. 6A illustrates a single cable reel assembly 100 secured to a mounting pole 50 utilizing a pair of mounting clamps 60 according to embodiments of the present invention. FIG. 6B illustrates three cable reel assemblies 100.sub.1-3 stacked together and secured to a mounting pole 50 utilizing a pair of mounting clamps 60 according to embodiments of the present invention. As shown in FIGS. 6A-6B, in some embodiments, to secure one or more cable assemblies 100.sub.1-3 to the mounting pole 50, a pair of fasteners 62 (e.g., rods or bolts) of the mounting clamps 60 are received through apertures 112a in the cable reel assembly 100 as the outer diameter of the mounting pole 50 is received within recesses 111 in the cable reel assembly 100.

    [0107] FIG. 7A illustrates exemplary anti-theft devices 90.sub.1-3 according to embodiments of the present invention that may be utilized with the cable reel assembly 100 Each anti-theft device 90.sub.1-3 comprises a planar main body 92 having a flanged end 96 The main body 92 comprises a plurality of apertures 94 configured to receive a padlock or like locking mechanism. As shown FIG. 7A, the anti-theft devices 90.sub.1-3 have different lengths to accommodate a single cable reel assembly 100 (FIG. 7B) or multiple cable reel assemblies 100.sub.1-3 (i.e., stacked together) (FIG. 7C). As shown in FIGS. 7B-7C, the anti-theft device(s) 90.sub.1-3 may slide into any open channel within the center hub member 130 or coiler section member(s) 110 until engaged by the flanged end 96 A locking mechanism (e.g., padlock) (not shown) may then be inserted through a respective aperture 94 in the main body 92 to deter the removal of the one or more cable assemblies 100.sub.1-3.

    [0108] An exemplary center hub member 130 of the cable reel assembly 100 is illustrated in greater detail in FIGS. 8A-8G. As shown in FIGS. 8A-8G, in some embodiments, the center hub member 130 has a generally square main body 132 having four side walls 134. One or more of the side walls 134 comprise at least one aperture or slot 135. As shown in FIGS. 8A, 8C, &E and &F, in some embodiments, each side wall 134 comprises two apertures 135. As noted above, and as shown in FIGS. 4A-4B, in some embodiments, each aperture 135 is configured to receive a corresponding securing mechanism 115 of a coiler section member 110. In some embodiments, each aperture 135 may have a T-shape which allows a respective securing mechanism 115 of the coiler section member 110 to be received by an upper opening 135a of the aperture 135 and slide within the perpendicular opening 135b of the aperture 135 (see, e.g., FIG. &E) to engage the respective securing mechanism 115 within the aperture 135, and as a result, secure the respective coiler section member 110 to the center hub member 130

    [0109] As further shown in FIGS. 8A-8G, in some embodiments, the center hub member 130 may comprise a first pair of coupling members 136 extending outwardly from one end of the main body 132 In some embodiments, the center hub member 130 may further comprise a second pair of coupling members 138 extending outwardly from an opposing end of the main body 132 In other embodiments, opposing ends of the main body 132 of the center hub member 130 may comprise one coupling member 136, 138 extending outwardly therefrom. As discussed in further detail below, in some embodiments, the first pair of coupling members 136 from a first center hub member 130.sub.1 may be configured to engage with the second pair of coupling members 138 from a second identical center hub member 130.sub.2, thereby allowing multiple center hub members 130 (and cable reel assemblies 100) to be stacked together (see, e.g., FIG. 5, FIG. 6B, FIG. 7C and FIG. 9A).

    [0110] As shown in FIGS. 8A-8B, in some embodiments, the first pair of coupling members 136 may comprise a first coupling mechanism 140a residing at an end 136e of each coupling member 136 In some embodiments, the first coupling mechanism 140a may comprise a T-shaped protrusion 142a residing between two spaced apart latching members 144a As shown in FIGS. 8C-8D, the second pair of coupling members 138 may comprise a second coupling mechanism 140b residing at an end 138e of each coupling member 138 In some embodiments, the second coupling mechanisms 140b may each comprise a pair of spaced apart engaging members 144b having a channel 142b extending therebetween.

    [0111] In some embodiments, the first coupling mechanisms 140a of the first pair of coupling members 136 of a first center hub member 130.sub.1 is configured to engage with the second coupling mechanisms 140b of the second pair of coupling members 136 for a second identical center hub member 1302. For example, in some embodiments, an end of the T-shaped protrusion 142a of the first coupling mechanism 140a is configured to be received by the channel 142b of the second coupling mechanism 140b as the engaging members 144b of the second coupling mechanism 140b are received by the latching members 144a of the first coupling mechanism 140a (see, e.g., FIG. 9B). In some embodiments, the first coupling mechanisms 140a are configured to form an interference fit with the second pair of coupling members 136 to secure multiple center hub members 1301-3 together in a stacked relationship (see, e.g., FIG. 9A). In some embodiments, each of the engaging members 144b of the second coupling mechanism 140b may comprise one or more protrusions 146b extending into the channel 142b. The protrusions 146b of the second coupling mechanism 140b may be configured to engage the T-shaped protrusion 142a of the first coupling mechanism 140a when the T-shaped protrusion 142a is inserted into the channel 142b, thereby creating an interference fit between the first and second coupling mechanisms 140a, 140b.

    [0112] FIG. 9A shows three center hub member 130.sub.1-3 arranged together in a stacked relationship according to embodiments of the present invention. As shown in FIG. 9A, the first pair of coupling members 136.sub.1 for the first center hub member 130.sub.1 is engaged with the second pair of coupling members 138.sub.2 for the second center hub member 130.sub.2, and the first pair of coupling members 136.sub.2 for the second center hub member 130.sub.2 is engaged with the second pair of coupling members 138.sub.3 for the third center hub member 130.sub.3

    [0113] FIG. 9B is a cross-sectional view taken along line A-A in FIG. 9A. FIG. 9B illustrates the first coupling mechanism 140a of the first pair of coupling members 136.sub.1 for the first center hub member 130.sub.1 interlocked with the second coupling mechanism 140b of the second pair of coupling members 138.sub.2 for the second center hub member 130.sub.2. As shown in FIG. 9B, the T-shaped protrusions 142a.sub.1 of the first coupling mechanisms 140a.sub.1 are received by the channels 142b.sub.2 of the second coupling mechanisms 140b.sub.2 while the protrusions 146b.sub.2 of the engaging members 144b.sub.2 contact the T-shaped protrusions 142a.sub.1. As further shown in FIG. 9B, the latching members 144a.sub.1 of the first coupling mechanisms 140a.sub.1 are engaged by the engaging members 144b.sub.2 of the second coupling mechanisms 140b.sub.2, thereby securing the first center hub member 130.sub.1 to the second hub member 130.sub.2. A similar interlocking occurs between the second center hub member 130.sub.2 and the third center hub member 130.sub.3. It is further noted that additional center hub members 130 may be stacked to the first center hub member 130.sub.1 and/or the third center hub member 130.sub.3 in a similar manner.

    [0114] Referring to FIGS. 10A-10B and FIGS. 11A-11C, an alternative center hub member 130 according to embodiments of the present invention is illustrated. The alternative center hub member 130 may be utilized in the cable reel assembly 100 described herein. Properties and/or features of the center hub member 130 may be as described above in reference to the center hub member 130 shown in FIGS. 8A-8G and duplicate discussion thereof may be omitted herein for the purposes of discussing FIGS. 10A-10B and FIGS. 11A-11C.

    [0115] As shown in FIG. 10A and FIG. 11A, the center hub member 130 differs from the center hub member 130 described herein in that one or more of the side walls 134 of the center hub member 130 comprise at least one slot 135 rather than an aperture 135 (i.e., like center hub member 130). In some embodiments, each of the side walls 134 of the center hub member 130 comprise two slots 135. Similar to the apertures 135 of the center hub member 130, the slots 135 of the center hub member 130 shown in FIGS. 10A-10B are configured to receive a respective securing mechanism 115 of the coiler section members 110 (see also, FIGS. 11B-11C).

    [0116] In addition, as shown in FIGS. 11A-11C, in some embodiments, the main body 132 of the center hub member 130 comprises a snap-fit securing mechanism 137 residing adjacent to each respective slot 135 in the side walls 134. In some embodiments, the snap-fit securing mechanisms 137 are each configured to engage and hold a respective securing mechanism 115 of the coiler section member 110 within a respective slot 135, thereby securing the coiler section member 110 to the center hub member 130. For example, in some embodiments, each snap-fit securing mechanism 137 is configured to deflect as a securing mechanism 115 is inserted into a respective slot 135 and lock the securing mechanism 115 within the slot 135 (see, e.g., FIGS. 11B-11C).

    [0117] As shown in FIGS. 11A-11B, in some embodiments, the snap-fit securing mechanisms 137 may comprise a hook or otherwise flanged end 137e. In some embodiments, the hook or flanged end 137e of the snap-fit securing mechanism 137 is configured to engage the securing mechanism 115 to hold the securing mechanism 115 within the respective slot 135. For example, as the securing mechanism 115 of a coiler section member 110 is inserted into a respective slot 135 of the center hub member 130, the snap-fit securing mechanism 137 is configured to deflect inwardly, thereby allowing the securing mechanism 115 to be received into the respective slot 135. As shown in FIGS. 11B-11C, after the securing mechanism 115 has been inserted into the slot 135 of the center hub member 130, the resilient nature of the material that forms the snap-fit securing mechanism 137 returns to the snap-fit securing mechanism 137 to its original position. As the snap-fit securing mechanism 137 returns to its original position, the hook or flanged end 137e engages the securing mechanism 115, thereby securing the securing mechanism 115 within the slot 135 and the coiler section member 110 to the center hub member 130.

    [0118] Referring FIGS. 12A-12C, an alternative center hub member is illustrated. In FIG. 12A, two of the alternative center hub members 130.sub.1, 130.sub.2 are shown stacked together. Properties and/or features of the center hub members 130.sub.1, 130.sub.2 may be as described above in reference to the center hub member 130 shown in FIGS. 10A-10B and FIGS. 11A-11C and duplicate discussion thereof may be omitted herein for the purposes of discussing FIGS. 12A-12C.

    [0119] As shown in FIGS. 12A-12C, the center hub members 130.sub.1, 130.sub.2 differ from the center hub member 130 described herein in the first and second coupling mechanisms 140a, 140b that engage two center hub members 130.sub.1, 130.sub.2 (and corresponding cable reel assemblies) together. In some embodiments, the first coupling mechanism 140a may comprise a tapered edge 142a and a flanged end 144a and the second coupling mechanism 140b may comprise a flexible latch 142b and recess or slot 144b. As shown in FIG. 12B, two center hub members 130.sub.1, 130.sub.2 are configured to slide to engage with each other. The flanged end 144a of the first coupling mechanism 140a is configured to be received by or engage with the recess or slot 144b of the second coupling mechanism 140b. As the flanged end 144a is received by the recess or slot 144b, the tapered edge 142a of the first coupling mechanism 140a deflects the flexible latch 142b of the second coupling mechanism 140b. After flexible latch 142b is slid past the tapered edge 142a, the flexible latch 142b deflects back to its original position, thereby securing the two center hub members 130.sub.1, 130.sub.2 together.

    [0120] As shown FIG. 12C, to disengage two center hub members 130.sub.1, 130.sub.2 a tool 55, such as a screwdriver, may be used to push (deflect) the flexible latch 142b of the second coupling mechanism 140b of one center hub member 130.sub.2 away from the tapered edge 142a of the first coupling mechanism 140a of the other center hub member 130.sub.1 (as indicated by the arrow), thereby allowing the two center hub members 130.sub.1, 130.sub.2 to be slid apart from each other.

    [0121] Referring now to FIGS. 13A-13E, an exemplary coiler section member 110 of the cable reel assembly 100 is illustrated in greater detail. As shown in FIGS. 13A-13C, the coiler section member 110 includes an arcuate base member 112 from which the securing mechanisms 115 extend outwardly therefrom. As discussed above, the securing mechanisms 115 are configured to engage with respective apertures or slots 135, 135 of the center hub member 130 to form the cable reel assembly 100 (see, e.g., FIG. 4A).

    [0122] A pair of spaced apart side walls 114a, 114b extend outwardly from the base member 112 The side walls 114a, 114b define a channel 113 configured to receive and hold a cable 12 coiled around the cable reel assembly 100 (see, e.g., FIG. 4D). In some embodiments, the side walls 114, 114b are spaced apart a distance W in a range of between about 3 inches to about 4 inches. As noted above, at least one of the side walls 114b may comprise one or more latching features 117. In some embodiments, the side wall 114a without the latching features 117 may extend outwardly from the base member 112 a further distance than the side wall 114b comprising the latching features 117 (i.e., one side wall 114a has a greater height than the other side wall 114b). The difference in height creates a stop for when a cover 150 is installed on the cable reel assembly 100 while the one or more latching features 117 may be configured to help secure the cover 150 to the cable reel assembly 100 (see, e.g., FIGS. 4C-4D). For example, in some embodiments, the latching features 117 are spring clips (or similar mechanism) that are configured to deflect as the cover 150 is being installed on the cable reel assembly 100. After the cover 150 passes over the latching features 117 and contacts the side wall 114a, the resilient nature of the material the forms the latching features 117 springs the latching features 117 back to their original position to lock the cover 150 in position on the cable reel assembly 100 (i.e., between the side wall 114a and the latching features 117 and covering the channel 113).

    [0123] As shown in FIG. 13A, in some embodiments, the base member 112 further comprises a recessed area 118 and a pair of apertures 112a that are configured to secure the cable reel assembly 100 to a mounting structure (e.g., a mounting pole). For example, as shown in FIGS. 6A-6B, the recessed area 118 in the base member 112 may be sized and configured to receive at least a portion of a mounting pole 50 and the apertures 112a may be configured to receive respective fasteners 62 of a mounting clamp 60 used to secure one or more cable reel assemblies 100.sub.1-3 to the mounting pole 50.

    [0124] As shown in FIGS. 13A-13B, in some embodiments, one of the side walls 114b may comprise a pair of apertures 119 adjacent to opposing ends 112e of the base member 112 As described in further detail below, each aperture 119 in the side wall 114b may be configured to receive a corresponding locking tab 216, 216 of an extension support member 200, 200 to form an alternative cable reel assembly 300 according to embodiments of the present invention (see, e.g., FIGS. 14A-14C, FIGS. 15A-15B, and FIGS. 16A-16C).

    [0125] Referring to FIGS. 14A-14C and FIGS. 15A-15B, an extension support member 200 according to embodiments of the present invention is illustrated. As described in further detail below, multiple extension support members 200 may be used to form an alternative cable reel assembly 300 having a larger coiling diameter range (D2.sub.inner to D2.sub.outer) compared to a coiling diameter range (D1.sub.inner to D1.sub.outer) cable reel assembly 100 described herein (see, e.g., FIGS. 16A-16C and FIGS. 23A-23B).

    [0126] As shown in FIGS. 14A-14C, the extension support member 200 has a main body 210 with an L-shaped retention member 212 extending upwardly therefrom. The main body 210 and L-shaped retention member 212 define an opening 214 configured to have one or more cables 12 routed therethrough. In some embodiments, the L-shaped retention member 212 helps to retain the one or more cables 12 within the opening 214 of the extension support member 200 and coiled around the cable reel assembly 300. As shown in FIGS. 14A-14C, in some embodiments, the main body 210 and/or L-shaped retention member 212 may comprise one or more flanged ends 211, 213 that are configured to further hold the one or more cables 12 coiled around the cable reel assembly 300. As shown in FIG. 14C, in some embodiments, the flanged ends 211, 213 may define entry/exit point 214e for the cables 12 into the opening 214 of the extension support member 200.

    [0127] As further shown in FIGS. 14A-14C, in some embodiments, the extension support member 200 may comprise a pair of latching tabs 216 extending outwardly from the main body 210. As discussed in further detail below, each of the latching tabs 216 are configured to be received by or engage with a corresponding aperture 119 in the coiler section members 110 in order to secure adjacent coiler section members 110 together (see, e.g., FIGS. 15A-15B). In some embodiments, the main body 210 of the extension support member 210 may further comprise opposing recesses 217. As shown in FIG. 14B, in some embodiments, the recesses 217 may have a triangular shape. In some embodiments, the recesses 217 may reside adjacent to a lower end 215 of the main body 210. As discussed in further detail below, in some embodiments, each recess 217 is configured to receive an end 112e of a coiler section member 110 (see, e.g., FIG. 15A).

    [0128] FIGS. 15A-15B illustrate the extension support member 200 coupling together two adjacent coiler section members 110 according to embodiments of the present invention. As discussed in further detail below, the interlocking of the extension support member 200 and adjacent coiler section members 110 will be used to form the cable reel assembly 300 of the present invention (see, e.g., FIGS. 16A-16C). As shown in FIGS. 15A-15B, the ends 112e of adjacent coiler members 110 are received within respective recesses 217 of the extension support member 200 with the lower end 215 of the main body 210 of the extension support member 200 providing support to each coiler member 110. As further shown in FIGS. 15A-15B, each latching tab 216 of the extension support member 200 is received by and engaged with a corresponding aperture 119 in each coiler section member 110, thereby bridging and securing adjacent coiler section members 110 together (see also, e.g., FIGS. 16A-16C).

    [0129] Referring now to FIGS. 16A-16C, the cable reel assembly 300 according to embodiments of the present invention is illustrated. FIG. 16A is an exploded view of the cable reel assembly 300. As shown in FIG. 16A, the cable reel assembly 300 includes the center hub member 130, coiler section members 110, and extension support members 200 as described herein. In addition, the cable reel assembly 300 utilizes adapter extensions 1601 from a related assembly for mounting cables. See, e.g., U.S. patent application Ser. No. 18/355,830 filed Jul. 20, 2023, the disclosures of which are incorporated herein by reference. For example, as shown in FIG. 16A, four adapter extensions 160.sub.1 are secured to respective side walls 134 of the center hub member 130. It is noted that the alternative center hub members 130, 130 described herein (see, e.g., FIGS. 10A-10B, FIGS. 11A-11C, and FIGS. 12A-12C) may also be used in the cable reel assembly 300. As shown in FIG. 16D, in some embodiments, each of the adapter extensions 160.sub.1 has a securing mechanism 165 (e.g., a tab) that is configured to be received within an aperture or slot 135, 135 in the side walls 134, 134 of the center hub member 130, 130.

    [0130] As further shown in FIGS. 16A-16C, and as described herein, adjacent coiler section members 110 are secured together via respective extension support members 200 As shown in FIGS. 16A-16C, in some embodiments, four coiler section members 110 may be connected together via four extension support members 200. Similar to the interlocking of the securing mechanisms 165 of the adapter extensions 160.sub.1 and the apertures or slots 135, 135 of the center hub member 130, 130, as shown in FIGS. 16A-16C, the securing mechanisms 115 of the coiler section members 110 are configured to be received in corresponding apertures or slots 162 in the respective adapter extensions 160.sub.1 to interlock the coiler section members 110 to respective adapter extensions 160.sub.1, thereby forming the cable reel assembly 300 on which one or more cables 12 may be wrapped around (as shown in FIG. 16C).

    [0131] FIG. 17 illustrates the cable reel assembly 300 mounted on a mounting structure 50 (e.g., a mounting pole) according to embodiments of the present invention. As shown in FIG. 17, the cable reel assembly 300 may be mounted to the mounting pole 50 in a similar manner as the one or more cable reel assemblies 100.sub.1-3 described herein are mounted (see, e.g., FIGS. 6A-6B). For example, as shown in FIG. 17, in some embodiments, to secure the cable reel assembly 300 to a mounting pole 50, fasteners 62 (e.g., rods or bolts) of the mounting clamps 60 are received through respective apertures 112a in the base members 112 of opposing coiler section members 110 as a portion of the mounting pole 50 is received within recesses 111 in the coiler section members 110

    [0132] Referring now to FIGS. 18A-18C and FIGS. 19A-19C, an alternative extension support member 200 that may be used in the cable reel assembly 300 according to embodiments of the present invention is illustrated. Properties and/or features of the extension support member 200 may be as described above in reference to the extension support member 200 shown in FIGS. 14A-14C and FIGS. 15A-15B and duplicate discussion thereof may be omitted herein for the purposes of discussing FIGS. 18A-18C and FIGS. 19A-19C.

    [0133] As shown in FIGS. 18A-18C and FIGS. 19A-19C, the extension support member 200 differs from the extension support member 200 described herein in that the extension support member 200 comprises an adjustable retention member 212 that engages the main body 210. As described in further detail below, and shown in FIGS. 19A-19C, the retention member 212 is adjustable relative to the main body 210 to change the size of the opening 214 through which one or more cables 12 may be routed (i.e., a distance H between the retention member 212 and the main body 210 is adjustable) and retain the one or more cables 12 within the opening 214 of the extension support member 200 (and cable reel assembly 300). In some embodiments, the distance H between the retention member 212 and the main body 210 that the opening 214 of the extension support member 200 may be adjusted is in a range of between about 20 millimeters and about 60 millimeters.

    [0134] As shown in FIGS. 18A-18B, in some embodiments, the extension support member 200 comprises a pair of locking mechanisms 218, 219 extending downwardly from opposing ends of the retention member 212. Each locking mechanism 218, 219 is configured to slide within and engage with a corresponding securing channel 211, 213 coupled to an upper end of the main body 210. In some embodiments, each locking mechanism 218, 219 comprises a plurality of spaced apart notches 218p, 219p or like features.

    [0135] As shown in FIGS. 18A-18B, each locking mechanism 218, 219 is configured to slide with a respective securing channel 211, 213 to adjust the distance H between the retention member 212 and the main body 210 (and the opening 214 of the extension support member 200) (see also, e.g., FIGS. 19A-19C). The plurality of notches 218p, 219p correspond to the distance H between the retention member 212 and the main body 210 and are configured to engage with the respective securing channel 211, 213 to secure the locking mechanism 218, 219at a desired position within the securing channels 211, 213, thereby securing the retention member 212 at the desired distance H relative to the main body 210 (see, e.g., FIGS. 19A-19C).

    [0136] FIG. 18C illustrates the extension support member 200 coupling together two adjacent coiler section members 110 according to embodiments of the present invention. The extension support member 200 may be used to interlock adjacent coiler section members 110 to form the cable reel assembly 300 of the present invention. Similar to the extension support member 200 described herein (see also, e.g., FIG. 15A-15B), the ends 112e of adjacent coiler members 110 are received within respective recesses 217 of the extension support member 200 with the lower end 215 of the main body 210 of the extension support member 200 providing support to each coiler member 110 As further shown in FIG. 18C, each latching tab 216 of the extension support member 200 is received by and engaged with a corresponding aperture 119 in each coiler section member 110, thereby bridging and securing adjacent coiler section members 110 together.

    [0137] FIGS. 19A-19C illustrate the adjustability of the extension support member 200 to accommodate different layers and/or sizes of cables 12 coiled around a cable reel assembly 300. As shown in FIG. 19A, the retention member 212 is shown being separated a first distance H1 from the main body 210 of the extension support member 200. In some embodiments, the first distance H1 is sufficient to allow a single layer of cable 12 to be retained within the opening 214 of the extension support member 200 (i.e., coiled around the cable reel assembly 300). In some embodiments, the first distance H1 may be in a range of about 20 millimeters to about 29 millimeters, and typically about 22 millimeters. As shown in FIG. 19B, the retention member 212 is shown being separated a second distance H2 from the main body 210 of the extension support member 200. In some embodiments, the second distance H2 is sufficient to allow two layers of cable 12 to be retained within the opening 214 of the extension support member 200 (i.e., coiled around the cable reel assembly 300). In some embodiments, the second distance H2 may be in a range of about 30 millimeters and about 49 millimeters, and typically about 39 millimeters. As shown in FIG. 19C, the retention member 212 is shown being separated a third distance H3 from the main body 210 of the extension support member 200. In some embodiments, the third distance H3 is sufficient to allow three layers of cable 12 to be retained within the opening 214 of the extension support member 200 (i.e., coiled around the cable reel assembly 300). In some embodiments, the third distance H3 may be in a range of about 50 millimeters and about 60 millimeters, and typically about 55 millimeters.

    [0138] Referring now to FIGS. 20A-20B, additional cable reel assemblies 400, 600 according to embodiments of the present invention are illustrated. Properties and/or features of the cable reel assemblies 400, 600 may be as described above in reference to the cable reel assemblies 100, 300 described herein and duplicate discussion thereof may be omitted herein for the purposes of discussing FIGS. 20A-20B.

    [0139] As shown in FIGS. 20A-20B, the cable reel assemblies 400, 600 include the center hub member 130 as described herein. In addition, as shown in FIG. 20B, the cable reel assembly 600 includes four adapter extensions 1601 are secured to respective side walls 134 of the center hub member 130. As shown in FIGS. 20A-20B, the cable reel assemblies 400, 600 differ from the other cable reel assemblies 100, 300 in that the cable reel assemblies 400, 600 utilize different coiler section members 410 and extension support members 500, which are described in further detail below.

    [0140] A coiler section member 110 as described herein and utilized in the cable reel assemblies 100, 300 is shown again in FIG. 21A. A coiler section member 410 that is utilized in the cable reel assemblies 400, 600 is illustrated in FIG. 21B. Properties and/or features of the coiler section member 410 may be as described above in reference to the coiler section member 110 described herein and duplicate discussion thereof may be omitted herein for the purposes of discussing FIG. 21B.

    [0141] As shown in FIG. 21B, the coiler section member 410 has an arcuate base member 412 with a pair of spaced apart side walls 414a, 414b extending outwardly therefrom to define a channel 413 therebetween. The channel 413 configured to receive and hold a cable 12 coiled around the cable reel assembly 400, 600. At least one of the side walls 414b may comprise one or more latching features 417 configured to help secure a cover 150 to the cable reel assembly 400, 600. The coiler section member 410 further comprises one or more securing mechanisms 415 that are configured to engage the center hub member 130, thereby interlocking the coiler section members 410 with the center hub member 130. For example, in some embodiments, the one or more securing mechanisms 415 may be protrusions that are configured to engage with a corresponding aperture 135 in the center hub member 130 to interlock the coiler section members 410 to the center hub member 130 (see, e.g., FIGS. 20A-20B).

    [0142] The base member 412 further comprises a pair of apertures 412a that are configured to secure the cable reel assembly 400, 600 to a mounting structure (e.g., a mounting pole 50). For example, the apertures 412a may be configured to receive respective fasteners 62 of a mounting clamp 60 used to secure one or more cable reel assemblies 400, 600 to the mounting pole 50 (similar to mounting of the cable reel assemblies 100.sub.1-3 shown in FIGS. 6A-6B).

    [0143] The coiler section member 410 differs than the coiler section member 110 in that the coiler section member 410 is smaller than the coiler section member 110 (compare with FIG. 21A). In other words, the side walls 414a, 414b and corresponding channel 413 of coiler section member 410 are less arcuate in shape than the side walls 114a, 114b and corresponding channel 113 of the coiler section member 110. In addition, the coiler section member 410 comprises latching mechanisms 419 on opposing sides of the base member 412 In some embodiments, the latching mechanisms 419 are configured to engage with the extension support member 500 (see, e.g., FIGS. 22A-22B) to form the cable reel assembly 600 illustrated in FIG. 20B.

    [0144] An extension support member 200 as described herein and utilized in the cable reel assembly 300 is shown again in FIG. 22A. An extension support member 500 that is utilized in the cable reel assembly 600 is illustrated in FIG. 22B. Properties and/or features of the extension support member 500 may be as described above in reference to the extension support member 200 described herein and duplicate discussion thereof may be omitted herein for the purposes of discussing FIG. 22B.

    [0145] In some embodiments, as discussed further below, similar to extension support member 200, multiple extension support members 500 may be used to form the alternative cable reel assembly 600 having a larger coiling diameter range (D4.sub.inner to D4.sub.outer) compared to a coiling diameter range (D3.sub.inner to D3.sub.outer) cable reel assembly 400 described herein (see, e.g., FIGS. 24A-24B).

    [0146] As shown in FIG. 22B, the extension support member 500 has a main body 510 with an L-shaped retention member 512 extending upwardly therefrom (see also, e.g., FIG. 20B). The main body 510 and L-shaped retention member 512 define an opening 514 configured to have one or more cables 12 routed therethrough. In some embodiments, the L-shaped retention member 512 helps to retain the one or more cables 12 within the opening 514 of the extension support member 500 and coiled around the cable reel assembly 600. As shown in FIG. 22B, in some embodiments, the main body 510 and/or L-shaped retention member 512 may comprise one or more flanged ends 511, 513 that are configured to further hold the one or more cables 12 coiled around the cable reel assembly 600.

    [0147] As shown in FIG. 22B (and FIG. 20B), the extension support member 500 differs from the extension support member 200 (see, e.g., FIG. 22A) in that the extension support member 500 comprises arms 518 that extend radially outwardly from opposing sides of the main body 510. As noted above, the end 518e of each arm 518 is configured to be received by or engage with a corresponding latching mechanism 419 the coiler section members 410 in order to secure adjacent coiler section members 410 together (see, e.g., FIG. 20B).

    [0148] Referring back to FIG. 20B, four extension support members 500 are shown coupling together adjacent coiler section members 410 according to embodiments of the present invention. Interlocking of the extension support members 500 and adjacent coiler section members 410 form the cable reel assembly 600 of the present invention.

    [0149] The cable reel assembly 100 according to embodiments of the present invention is illustrated again in FIG. 23A. As shown in FIG. 23A, in some embodiments, the cable reel assembly 100 has an inner diameter D1.sub.inner and an outer diameter D1.sub.outer. In some embodiments, the inner diameter D1.sub.inner is about 220 millimeter and the outer diameter D1.sub.outer is about 313 millimeters. In some embodiments, the cable reel assembly 100 has a cable winding capacity of at least 16 meters of cable. In some embodiments, the cable reel assembly 100 can accommodate cables having a minimum bending radius of greater than 103 millimeters.

    [0150] The cable reel assembly 300 according to embodiments of the present invention is illustrated again in FIG. 23B. As shown in FIG. 23B, in some embodiments, the cable reel assembly 300 has an inner diameter D2.sub.inner and an outer diameter D2.sub.outer. In some embodiments, the inner diameter D2.sub.inner is about 476 millimeter and the outer diameter D2.sub.outer is about 570 millimeters. In some embodiments, the cable reel assembly 300 has a cable winding capacity of at least 12 meters of cable. In some embodiments, the cable reel assembly 300 can accommodate cables having a minimum bending radius of greater than 221 millimeters.

    [0151] The cable reel assembly 400 according to embodiments of the present invention is illustrated again in FIG. 24A. As shown in FIG. 24A, the cable reel assembly 400 has an inner diameter D3.sub.inner and an outer diameter D3.sub.outer. In some embodiments, the inner diameter D3.sub.inner is about 262 millimeter and the outer diameter D3.sub.outer is about 384 millimeters. In some embodiments, the cable reel assembly 400 has a cable winding capacity of at least 27 meters of cable. In some embodiments, the cable reel assembly 100 can accommodate cables having a minimum bending radius of greater than 103 millimeters.

    [0152] The cable reel assembly 600 according to embodiments of the present invention is illustrated again in FIG. 24B. As shown in FIG. 24B, the cable reel assembly 600 has an inner diameter D4.sub.inner and an outer diameter D4.sub.outer. In some embodiments, the inner diameter D4.sub.inner is about 527 millimeter and the outer diameter D4.sub.outer is about 640 millimeters. In some embodiments, the cable reel assembly 600 has a cable winding capacity of at least 18 meters of cable. In some embodiments, the cable reel assembly 600 can accommodate cables having a minimum cable radius of greater than 221 millimeters.

    [0153] Referring now to FIGS. 25A-25B, a cable hanger adapter 700 according to embodiments of the present invention is illustrated. According to embodiments of the present invention, the adapter 700 is configured to be utilized with existing mounting components 160.sub.1-4 for a cable mounting assembly 800 (see, e.g., FIGS. 26A-26C). See also, e.g., U.S. patent application Ser. No. 18/355,830 filed Jul. 20, 2023. As shown in FIGS. 25A-25B, the cable hanger adapter 700 has a first side 710a and an opposing second side 710b. As shown in FIG. 25A, the first side 710a of the adapter 700 has one or more mounting apertures 735. The mounting apertures 735 are configured to receive a respective securing mechanism 165 (e.g., tab) for a corresponding mounting component 160.sub.1-4 for a cable mounting assembly 800. As further shown in FIG. 25A, the second opposing side 710b of the adapter 700 has one or more securing mechanisms 715 (e.g., tabs). In some embodiments, the securing mechanisms 715 extend outwardly from the second side 710b of the adapter 700. The securing mechanisms 715 are configured to be received by a corresponding aperture or slot 162 in the respective mounting component 160.sub.1-4.

    [0154] As further shown in FIGS. 25A-25B, the adapter 700 has a plurality of side walls 712 For example, as shown in FIG. 25A, in some embodiments, the adapter 700 is hexagonal in shape and thus, has six side walls 712 In some embodiments, at least one of the side walls 712 have one or more mounting apertures or slots 714. In some embodiments, each of the side walls 712 have one or mounting apertures 714. The one or more mounting apertures 714 are configured to receive a respective securing mechanism 165 of the mounting components 160.sub.1-4 (see, e.g., FIG. 26A). As shown in FIG. 25B, the adapter 700 has an overall height H2 and width W2.sub.1. In some embodiments, the height H2 is about 203 millimeters and the width W2.sub.1 is about 69 millimeters. Each side wall has a length L2 In some embodiments, the length L2 is about 83 millimeters. In some embodiments, a width W2.sub.2 of the adapter 700 (including the distance the securing mechanisms 715 extend outwardly therefrom) is about 88 millimeters (i.e., in some embodiments, the securing mechanisms 715 extend outwardly from the second side 710b a distance of about 19 millimeters).

    [0155] FIGS. 26A-26C illustrate the capability of the cable hanger adapter 700 to be utilized with a variety of different mounting components 160.sub.1-4 for a cable mounting assembly 800 according to embodiments of the present invention. FIG. 26A illustrates three different types of mounting components 160.sub.1-3 that may be secured to respective side walls 712 of the adapter 700 according to embodiments of the present invention. For example, in some embodiments, an adapter extension 160.sub.1, a two hole cable hanger bracket 160.sub.2, and/or a six hole cable hanger bracket 160.sub.3 may be secured to a side wall 712 of the adapter 700. Each of these components may be secured to the side walls 712 of the adapter 700 via the one or more mounting apertures or slots 714. FIG. 26B illustrates the cable hanger adapter 700 may be secured to a collar (or clamp) mount 160 .sub.4 according to embodiments of the present invention. The adapter 700 may be secured to the clamp mount 160.sub.4 via the securing mechanisms 715. FIG. 26C illustrates the cable hanger adapter 700 may be secured to an adapter extension 160.sub.3 as described herein according to embodiments of the present invention.

    [0156] Referring to FIGS. 27A-27B, another coiler section member 900 according to embodiments of the present invention is illustrated. Properties and/or features of the coiler section member 900 may be as described above in reference to the coiler section members 110, 410 described herein and duplicate discussion thereof may be omitted herein for the purposes of discussing FIGS. 27A-27B. In some embodiments, multiple coiler section members 900 may be used with the cable hanger adapter 700 described herein to form a cable reel assembly 1000 (see, e.g., FIGS. 29A-29C and FIG. 30).

    [0157] As shown in FIGS. 27A-27B, the coiler section member 900 includes an arcuate base member 912 having a radius R3. In some embodiments, the base member 912 has a radius R3 in the range of about 225 millimeters and 235 millimeters, for example, about 229 millimeters. A pair of spaced apart side walls 914a, 914b extend outwardly from the base member 912 The side walls 914a, 914b define a channel 913 configured to receive and hold a cable 12 coiled around the cable reel assembly 1000 (see, e.g., FIG. 29B). In some embodiments, the side walls 914, 914b are spaced apart a distance W3.sub.1 in a range of between about 100 millimeters to about 110millimeters, for example, 102 millimeters. In some embodiments, the side walls 914a, 914b extending upwardly from the base member 912 a distance H3.sub.1 in the range of between about 100 millimeters to about 110 millimeters, for example, 102 millimeters. In some embodiments, each side wall 914a, 914b has a thickness T3 in a range of between about 5 millimeters to about 8 millimeters, for example, about 6.4 millimeters.

    [0158] In some embodiments, an offset mounting member 916 extends outwardly from the base member 912 of the coiler section member 900. In some embodiments, the offset mounting member 916 extends radially outwardly a distance W3.sub.2 from the base member 912 in a range of between about 65 millimeters and about 75 millimeters, for example, about 69 millimeters. The offset mounting member 916 comprises one or more securing mechanisms 915 extend downwardly therefrom. In some embodiments, the securing mechanisms 915 extend downwardly a distance H3.sub.2 in the range of between about 35 millimeters to about 45 millimeters, for example, about 38 millimeters. The securing mechanisms 915 are configured to engage with respective apertures or slots 714 in the side walls 712 of the cable hanger adapter 700 to form the cable reel assembly 1000 (see, e.g., FIGS. 29A-29C and FIG. 30).

    [0159] An alternative coiler section member 900 is illustrated in FIG. 28 and may be used with the cable reel assembly 1000 shown in FIGS. 29A-29C and FIG. 30. As shown in FIG. 28, the coiler section member 900 includes an arcuate base member 912 having a pair of spaced apart side walls 914a, 914b extend outwardly therefrom. The side walls 914a, 914b define a channel 913 configured to receive and hold a cable 12 coiled around the cable reel assembly 1000. The coiler section member 900 differs from the coiler section member 900 in that the coiler section member 900 does not have an offset mounting member 916 for the securing mechanisms 915. Instead, as shown in FIG. 28, the securing mechanisms 915 extend downwardly directly from the base member 912. The securing mechanisms 915 are configured to engage with respective apertures or slots 714 in the side walls 712 of the cable hanger adapter 700 to form the cable reel assembly 1000 (see, e.g., FIGS. 29A-29C and FIG. 30).

    [0160] Referring now to FIGS. 29A-29C and FIG. 30, a cable reel assembly 1000 according to embodiments of the present invention is illustrated. In some embodiments, the cable reel assembly 1000 may comprise the cable hanger adapter 700, two adapter extensions 160.sub.1, and two coiler section members 900. As shown in FIGS. 29A-29B, the two adapter extensions 160.sub.1 may be interlocked (secured) to opposing side walls 712 of the cable hanger adapter 700 (e.g., via securing mechanisms 165 of the adapter extensions 160.sub.1 received by respective apertures or slots 714 in the side walls 712 of the cable hanger adapter 700). Each coiler section member 900 may be interlocked (secured) with a respective adapter extension 160.sub.1 (e.g., via securing mechanism 915 of the coiler section member 900 received by respective apertures or slots 162 in the adapter extensions 160.sub.1) to form the cable reel assembly 1000.

    [0161] As shown in FIG. 29B, a cable 12 may then be coiled around the cable reel assembly 1000 (i.e., around the coiler section members 900 of the assembly 1000). As shown in FIG. 29C, the cable hanger adapter 700 may be further interlocked (secured) with a clamp mount 160.sub.4 (via securing mechanisms 715 as described herein) to secure the cable reel assembly 1000 to a mounting structure 50. As further shown in FIG. 29C, in some embodiments, the offset mounting member 716 positions each coiler section member 900 such that the coiler section members 900 are axially offset relative to a first side 710a of the cable hanger adapter 700.

    [0162] FIG. 30illustrates how the coiler section members 900 may be secured to the adapter 700 (via the adapter extensions 160.sub.1) at different locations (i.e., different opposing side walls 712) to provide a variety of configurations for the cable reel assembly 1000.

    [0163] Referring now to FIGS. 31A-31B, a cable reel cover 950 according to embodiments of the present invention is illustrated. In some embodiments, the cable reel cover 950 may be used with the cable reel assembly 1000 (see, e.g., FIGS. 32A-32B). As shown in FIGS. 31A-31B, the cable reel cover 950 has an outer wall 952 that defines an interior cavity 953. The interior cavity 953 is sized and configured to receive a cable reel assembly therein (e.g., cable reel assembly 1000). In other words, the coiler section members 900 of the cable reel assembly 1000 are received within the interior cavity 953 of the cable reel cover 950. In some embodiments, the outer wall 952 may have a recessed area or notch 954 which allows cable 12 that is wrapped around the cable reel assembly 1000 to enter/exit the cable reel cover 950.

    [0164] As shown in FIG. 31A, the cable reel cover 950 further comprises one or more mounting clips 955 or like securing features. In some embodiments, the one or more mounting clips 955 are configured to engage the mounting apertures 714 of the adapter 700 to secure the cable reel cover 950 on the cable reel assembly 1000 In some embodiments, the one or more mounting clips 955 may be coupled to and extend outwardly from a mounting block 956 residing within the interior cavity 953 of the cable reel cover 950.

    [0165] As shown in FIG. 31B, in some embodiments, the cable reel cover 950 has an overall height H4 in a range of between about 750 millimeters and about 800 millimeters. In some embodiments, the cable reel cover 950 has an overall width W4 in a range of between about 110 millimeters and about 125 millimeters. In some embodiments, the cable reel cover 950 may have a radius R4 in a range of between about 350 millimeters and about 400 millimeters.

    [0166] FIGS. 32A-32B illustrate top and side views of the cable reel cover 950 being installed on the cable reel assembly 1000 described herein according to embodiments of the present invention.

    [0167] Referring now to FIGS. 33A-33D, another cable reel assembly 1100 according to embodiments of the present invention is illustrated. Properties and/or features of the cable reel assembly 1100 may be as described above in reference to other cable reel assemblies described herein and duplicate discussion thereof may be omitted herein for the purposes of discussing FIGS. 33A-33D.

    [0168] As shown in FIG. 33A, the cable reel assembly 1100 includes a base member 1110. In some embodiments, the base member 1110 may have a generally square shape having four side walls 1111 One surface of the base member 1110 includes mounting clips 1115 and the opposing surface of the base member 1110 includes through holes 1115a for mounting clips, for example, from a cable reel cover 1250, see, e.g., FIGS. 36A-36B and FIGS. 37A-37B).

    [0169] The cable reel assembly 1100 includes two or more adapter extensions (or stand-off members) 160.sub.1, 160.sub.5. The adapter extensions 160.sub.1, 160s are configured to engage a respective side wall 1111 of the base member 1110. For example, as shown in FIG. 33A, an adapter extension 160.sub.5 is coupled to and extends outwardly from each of the four side walls 1111 of the base member 1110. As shown in FIG. 33A, the cable reel assembly 1100 further includes at least two coiler section members 900, 900 described herein (for example, the coiler section member 900 shown in FIG. 28) As shown in FIG. 33A, in some embodiments, a coiler section member 900 is coupled to an opposing end of each adapter extension 160.sub.5. As described herein, the channel 913 of the coiler section members 900 are sized and configured to receive and hold a cable 12 wrapped or coiled around the cable reel assembly 1100 (see, e.g., FIG. 35C).

    [0170] As illustrated in FIG. 33B, the different components of the cable reel assembly 1100 (i.e., the coiler section member 900, adapter extensions 160.sub.1, 160.sub.5 and different sized base members 1110, 1110) are adjustable or interchangeable based on need. For example, a larger base member 1110 may be used with the adapter extension 160.sub.1 and coiler section member 900 to form cable reel assembly 1100 which accommodates one range of cable diameters and the smaller base member 1110 may be used with an alternative adapter extension 1605 and coiler section member 900 to form cable reel assembly 1100 which accommodates another range of cable diameters.

    [0171] As shown in FIGS. 33C-33D, in some embodiments, the coiler section members 900 may be secured directly to the side walls 1111 of a base member 1110' to form an alternative cable reel assembly 1150 to accommodate another range of cable diameters (as compared with the cable reel assembly 1100 in which the coiler section member 900 is secured to an adapter extension 160.sub.1 which is secured to the base member 1110). As shown in FIG. 33C, the cable reel assembly 1150 has a smaller coiling diameter D5 (i.e., around which cables 12 are wrapped around the assembly 1150). As shown in FIGS. 33C-33D, in some embodiments, the corners 1110c of the base member 1110 may be chamfered. The chamfered corners 1110c may help provide clearance such that the coiler section members 900 can engage with the side walls 1111 of the base member 1110.

    [0172] In some embodiments, one or more of the coiler section members 900, 900, adapter extensions 160.sub.1, 160.sub.5, and base members 1110, 1110, 1110 may be integral formed together to form a cable reel assembly 1200. For example, as shown in FIGS. 34A-34B and FIGS. 35A-35C, an alternative cable reel assembly 1200 is illustrated in which the adapter extensions 1212 is integrally formed with the base member 1210 to form a spine of the cable reel assembly 1200. In some embodiments, the spine may have a thickness T5 in a range of between about 15 millimeters and about 30 millimeters. A coiler section member 1214 is coupled to an end of each adapter extension 1212 In some embodiments, the coiler section members 1214 may also be integrally formed with the adapter extensions 1212 Similar to other cable reel assemblies described herein, the coiler section members 1212 have a channel 1213 configured to receive and hold cables 12 therein. In some embodiments, the channel 1213 may have a width W5 in a range of between about 95 millimeters and about 110 millimeters (see, e.g., FIG. 34B). In some embodiments, the cable reel assembly 1200 may have an inner radius R5.sub.1 (i.e., to the bottom of the channel 1213) in a range of between about 225 millimeters and about 235 millimeters. In some embodiments, the cable reel assembly 1200 may have an outer radius R5.sub.2 (i.e., to the top of the channel 1213) in a range of between about 360 millimeters and about 380 millimeters. Similar to other cable reel assemblies described herein, of the cable reel assembly 1200 includes mounting clips 1215 and through holes 1215a on opposing surfaces of the base member 1210 of the spine.

    [0173] FIGS. 35A-35B illustrate the capability of the cable reel assembly 1200 to be utilized with a variety of different mounting components (e.g., adapter extension 160.sub.1 and clamp 160.sub.4) according to embodiments of the present invention. FIG. 35A illustrates the cable reel assembly 1200 being mounted to an adapter extension 160.sub.1 via the mounting clips 1215 according to embodiments of the present invention. FIG. 35B illustrates the cable reel assembly 1200 may be secured directly to a collar (or clamp) mount 160.sub.4 according to embodiments of the present invention. FIG. 35C illustrates a cable 12 wrapped (coiled) around the cable reel assembly 1200 according to embodiments of the present invention.

    [0174] Referring now to FIGS. 36A-36B, a cable reel cover 1250 according to embodiments of the present invention is illustrated. In some embodiments, the cable reel cover 1250 may be used with the cable reel assemblies 1100, 1200 described herein (see, e.g., FIGS. 33A-33B and FIGS. 34A-34B). As shown in FIGS. 36A-36B, the cable reel cover 1250 has an outer wall 1252 that defines an interior cavity 1253. The interior cavity 1253 is sized and configured to receive a cable reel assembly therein (e.g., cable reel assembly 1100, 1200). In other words, the coiler section members 900, 900, 1214 of the cable reel assembly 1100, 1200 are received within the interior cavity 1253 of the cable reel cover 1250. In some embodiments, the outer wall 1252 may have a recessed area or notch 1254 which allows cable 12 that is wrapped around the cable reel assembly 1100, 1200 to enter/exit the cable reel cover 1250.

    [0175] As shown in FIG. 36A, the cable reel cover 1250 further comprises one or more mounting clips 1255 or like securing features. In some embodiments, the one or more mounting clips 1255 are configured to engage the mounting apertures 1115a, 1215a of the cable reel assembly 1100, 1200 to secure the cable reel cover 1250 on the cable reel assembly 1100, 1200.

    [0176] As shown in FIG. 36B, in some embodiments, the cable reel cover 1250 has an overall height H6 in a range of between about 725 millimeters and about 775 millimeters. In some embodiments, the cable reel cover 1250 has an overall width W6 in a range of between about 110 millimeters and about 125 millimeters. In some embodiments, the cable reel cover 1250 may have a radius R6 in a range of between about 350 millimeters and about 400 millimeters.

    [0177] FIGS. 37A-37B illustrate top and side views of the cable reel cover 1250 being installed on the cable reel assemblies 1100, 1200 described herein according to embodiments of the present invention.

    [0178] The foregoing is illustrative of the present invention and is not to be construed as limiting thereof. Although a few exemplary embodiments of this invention have been described, those skilled in the art will readily appreciate that many modifications are possible in the exemplary embodiments without materially departing from the novel teachings and advantages of this invention. Accordingly, all such modifications are intended to be included within the scope of this invention as defined in the claims. The invention is defined by the following claims, with equivalents of the claims to be included therein.