Anchoring Tool
20250345907 ยท 2025-11-13
Inventors
- Daniel White (Bettendorf, IA, US)
- Eric Siegel (Arlington Heights, IL, US)
- Jeremy Rubens (Palatine, IL, US)
- Walter Bernardi (Highland Park, IL, US)
Cpc classification
F16B15/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16B15/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16B15/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16B15/0015
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
An anchoring tool includes a driving member defining a striking axis and a driving actuator configured to actuate the driving member along the striking axis to drive a first fastener into a workpiece. The anchoring tool further includes a bending mechanism having a first deforming member configured to deform the first fastener at least partially out of the striking axis.
Claims
1. An anchoring tool comprising: a driving member defining a striking axis; a driving actuator configured to actuate the driving member along the striking axis to drive a first fastener into a workpiece; and a bending mechanism comprising a first deforming member configured to deform the first fastener at least partially out of the striking axis.
2. The anchoring tool of claim 1, wherein the bending mechanism further comprises an actuator configured to actuate the first deforming member to deform the first fastener.
3. The anchoring tool of claim 2, wherein the first deforming member is configured to impinge on the first fastener when the first fastener is aligned with the striking axis so as to deform the first fastener partially out of the striking axis.
4. The anchoring tool of claim 3, wherein the actuator includes a manually-actuated lever that is pivotable about a fulcrum pin.
5. The anchoring tool of claim 3, wherein the bending mechanism further comprises an adjusting arrangement configured to adjust a lateral position of the first deforming member in a direction transverse to the driving member so as to adjust a degree of deformation of the first deforming member.
6. The anchoring tool of claim 5, wherein the adjusting arrangement is further configured to adjust a longitudinal position of the first deforming member along the striking axis.
7. The anchoring tool of claim 2, wherein the driving member is configured to drive a second fastener substantially simultaneously to the first fastener in a single stroke of the driving member.
8. The anchoring tool of claim 7, wherein the bending mechanism further comprises a second deforming member configured to deform the second fastener.
9. The anchoring tool of claim 8, wherein the actuator is configured to actuate the first deforming member and the second deforming member substantially simultaneously.
10. The anchoring tool of claim 8, wherein the first deforming member is configured to deform the first fastener in a first direction relative to the striking axis, and the second deforming member is configured to deform the second fastener in a second direction relative to the striking axis.
11. The anchoring tool of claim 1, wherein the first deforming member is arranged beyond an end of the first fastener opposite the driving member and in a path of the first fastener.
12. The anchoring tool of claim 11, wherein the first deforming member comprises a deflecting mechanism configured to deflect the first fastener as the first fastener is actuated along the striking axis.
13. The anchoring tool of claim 12, wherein the deflecting mechanism includes a plate arranged at an angle relative to the striking axis.
14. The anchoring tool of claim 13, wherein the angle is adjustable.
15. The anchoring tool of claim 12, wherein the deflecting mechanism is configured to move out of a path of the first fastener after the first fastener contacts the deflecting mechanism.
16. The anchoring tool of claim 12, wherein the deflecting mechanism includes a plate and a mass, which are fixedly connected to one another and mounted about a pivot pin such that, when the first fastener is actuated by the driving member, the first fastener strikes the plate, causing the plate and the mass to pivot about the pivot pin such that the mass impinges on the first fastener.
17. An anchoring tool comprising: a driving member defining a striking axis; a driving actuator configured to actuate the driving member along the striking axis to drive a first fastener into a workpiece; and a bending mechanism comprising a lever connected to a point or edge, the bending mechanism configured such that actuation of the lever causes the point or edge to plastically deform the first fastener at least partially out of the striking axis.
18. A method of connecting two workpieces together comprising: deforming a first fastener with a bending mechanism of an anchoring tool; and driving the deformed first fastener into the two workpieces with a driving member of the anchoring tool such that the first fastener bends in the two workpieces in a first direction.
19. The method of claim 18, further comprising: deforming a second fastener with the bending mechanism; and driving the deformed second fastener into the two workpieces with the driving member such that the second fastener bends in the two workpieces in a second direction.
20. The method of claim 18, further comprising: driving a second fastener into the two workpieces with the driving member such that the second fastener is substantially straight in the two workpieces.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0027]
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DETAILED DESCRIPTION
[0044] For the purposes of promoting an understanding of the principles of the embodiments described herein, reference is now made to the drawings and descriptions in the following written specification. No limitation to the scope of the subject matter is intended by the references. This disclosure also includes any alterations and modifications to the illustrated embodiments and includes further applications of the principles of the described embodiments as would normally occur to one skilled in the art to which this document pertains.
[0045]
[0046] The anchoring tool 100 has a magazine 104 in which a plurality of fasteners 200 (
[0047] The anchoring tool 100 also includes a bending mechanism 140 configured to deform a fastener, in particular plastically deform the fastener, such that, as will be described in detail below, when the one or more fasteners are driven into the workpieces, the fastener(s) produce an anchored connection between the two or more workpieces. As is best seen in
[0048]
[0049] Referring back to
[0050] Both the first and second deforming members 152, 156 are connected to the lever 144 such that, when the lever 144 is pivoted about the fulcrum pin 148 away from the tool, both the first and second deforming members 152, 156 move toward the fasteners 200. Specifically, as seen in
[0051] Referring back to
[0052] As a result, as illustrated in
[0053] The anchoring tool 100 is designed such that the user can select whether to drive one or two fasteners, and whether to drive the fasteners 200 straight into the workpieces or curved into the workpieces. When straight fastening is desired, the anchoring tool is activated in a similar manner as a conventional nailing tool to fire a single fastener 200 straight into the workpieces.
[0054] However, when the anchoring feature is desired, the user selects the desired position of the deforming members 152, 156 using the adjusting arrangement 160 and rotates the lever 144 about the fulcrum pin 148. The two deforming members 152, 156 deform the fasteners 200, 200A, 200B in the manner described above with regard to
[0055] As seen in
[0056] In particular, when driven into the workpieces 280, 284, the fasteners 200 may curve with a consistent bend or a progressive bend (e.g. a parabolic curve); in other words, the tip end 216A, B forms a greater angle from the longitudinal axis 228A, B than the middle region 212, which forms a greater angle from the longitudinal axis 228A, B than the striking end 208. Thus, once driven into the workpieces 280, 284, the fasteners 200A, B form a hook shape with the portion in the workpiece 284 at a greater angle from the longitudinal axis 228A, B than the portion of the fastener in the top workpiece 280.
[0057] Because the fasteners 200A, B are curved into a hook shape, the fasteners 200A, B cannot be removed from either workpiece 280, 284 without applying a force to bend the fastener in the direction opposite to the hook. As a result, the fasteners 200A, B can only be removed with application of sufficient force to mechanically deform the fasteners 200A, B. Thus, the fasteners 200A, B maintain the mechanical connection between the workpieces 280, 284 while reducing or eliminating reliance on the frictional force between the fastener and the workpieces 280, 284, and without the need for an enlarged head at the striking end 208 to clamp the top workpiece 280 against the lower workpiece 284.
[0058] Further, because the two deflecting members 152, 156 impart deflection on the fasteners in opposite directions, the two fasteners 200A, B curve in the workpieces 280, 284 in opposite directions 336A, B, respectively, away from one another. As a result, the fasteners 200 form an anchor in the two workpieces 280, 284. Accordingly, removal of the fasteners 200A, B requires deforming both fasteners 200A, B in opposite directions from one another. Consequently, the two fasteners 200A, B form a particularly strong connection between the two workpieces 280, 284.
[0059] Additionally, as noted above, the location of the deflection (e.g., distance 236) along the longitudinal axis 228 and the amount of the deflection 232 (i.e. perpendicular to the longitudinal axis 228) can be tuned depending on the particular workpiece and the fastener material. Increasing the amount of deflection of the fastener 200 causes the fastener 200 to curve more in the workpieces, while decreasing the amount of deflection causes less curvature of the fastener when driven into the workpieces. In some embodiments, the degree of deflection of the fasteners 200 may be sufficiently low that the fasteners 200 are driven straight into the workpieces at an angle from the striking axis 130. In such an embodiment, the two fasteners 200 driven in opposite directions form a V-shaped anchoring connection in the workpieces (see
[0060] Moving the location of the deflection away from the tip 220 (i.e. from
[0061] In some embodiments, the anchoring tool 100 may only have one deflecting member 152. In such an embodiment, although the anchoring tool 100 does not produce an anchored connection such as that shown in
[0062] Additionally, in some embodiments, the anchoring tool 100 may have two deflecting members 152, 156, but the driving member 124 may be configured to drive only one fastener 200 into the workpieces with each actuation. In such a configuration, the user may actuate the anchoring tool 100 twice in quick succession to drive two fasteners 200A, B into the workpieces 280, 284 and form essentially the same anchor configuration illustrated in
[0063] Additionally or alternatively, an embodiment with a single deflecting member 152, or an embodiment in which at least one of the two deflecting members 152, 156 can be selectively disabled, the anchoring tool 100 may still be configured such that the driving member 124 drives two fasteners 200 substantially simultaneously. In such a configuration, one of the two fasteners 200 would be curved in the manner shown in
[0064] The anchoring tool 100 may, in various embodiments, be configured such that the bending mechanism 140 actuates automatically when the anchoring tool 100 is fired. For example, in one embodiment, the retraction of the driving member 124 actuates a mechanical linkage (not shown) that causes one or both of the deforming members 152, 156 to deflect the associated fastener 200. In some embodiments, the two deforming members 152, 156 may both be arranged to deflect the top fastener, with the mechanical arrangement alternately actuating one of the two deforming members 152, 156 with each firing of the anchoring tool. In another embodiment, the driving actuator 112 is mechanically linked to one or both of the deforming members 152, 156 in such a way that the driving actuator 112 automatically actuates the associated deforming member(s) 152, 156 immediately prior (i.e. within a fraction of a second prior) to actuating the driving member 124 to drive the fastener(s) 200 into the workpieces.
[0065] In another embodiment, illustrated in
[0066] The bending mechanism 140A includes a plurality of guide members 304 and a deforming member configured as a deflecting member 308. The guide members 304 are configured as guide rollers in the illustrated embodiment, though in other embodiments the guide members may be configured as ribs, walls, other guiding features, or any combination of the aforementioned features. The guide members 304 and the deflecting member 308 are fixed in the anchoring tool 100 such that they do not move when the fastener 200 is fired.
[0067] The deflecting member 308 is configured as a plate, a bar, a rod, a chute, or the like, arranged partially in the path of the fastener 200. In some embodiments, the deflecting member may be arranged to intersect the striking axis 130 of the tool. As the anchoring tool 100 is fired, the fastener 200 is discharged through the guide members 304 and into contact with the deflecting member 308. As seen in
[0068] The deflecting member 308 may be arranged at an angle 310 relative to the striking axis 130 and the longitudinal axis 228 of the fastener 200. The angle 310 may be, for example, between approximately 5 degrees and approximately 30 degrees. In another embodiment, the angle 310 may be between approximately 10 degrees and approximately 20 degrees.
[0069] Further, the deflecting member 308 may, in some embodiments, be pivotally adjustable about a pivot pin 312 via, for example, a knob (not shown), to enable the user to select the angle 310 and, consequently, the amount or degree of deflection of the fastener 200 based on the fastener 200 and workpiece materials. The pivotable adjustment also enables the user to move the deflecting member 308 entirely out of the path of the fastener 200 to enable the fastener 200 to be driven straight into the workpiece, or it may be adjusted to select the degree of bending of the fastener 200 in the workpiece. In some embodiments, the location and orientation of the deflecting member 308 is adjustable to enable the user to control the direction of the deflection, for example by selecting right deflection, left deflection, top deflection, bottom deflection, or anywhere between. In another embodiment, the bending mechanism may have more than one deflecting member, each of which is arranged in a different plane such that, for example, the first plate bends the fastener in one plane and the second plate bends the fastener in a different plane. The resulting faster looks like a corkscrew anchor, which, as discussed below, provides improved retention in the workpieces. Further, in some embodiments, the deflecting member 308 is movable, either about the pivot pin 312, laterally, or in another suitable manner such that the deflecting member 308 moves out of the path of the fastener 200 after the fastener 200 strikes the deflecting member 308. As a result, the deflecting member 308 imparts a deflection on the fastener 200 in the initial contact therewith, but then allows the remainder of the fastener 200 to pass by without further interference.
[0070]
[0071]
[0072]
[0073] In another embodiment, the anchoring tool 100 may have a combination of the bending mechanism 140 configured to impart a bend on the fastener 200 prior to firing, and the bending mechanisms 140A-D configured to bend the fastener during the firing sequence. Specifically, the bending mechanism 140 is configured to impart a bend on the fastener 200 in a first plane prior to actuation of the anchoring tool, while the bending mechanism 140A-D is arranged to deflect the fastener 200 in a second plane, which may be perpendicular to the first plane, as the fastener 200 is being ejected from the anchoring tool 100. The result is a corkscrewing trajectory of the fastener 200 similar to the embodiment described above with respect to
[0074] The anchoring tool 100 described herein can be used with fasteners having an enlarged head, i.e. nails, or with fasteners that do not have an enlarged head, i.e. pins. Advantageously, the anchoring connection produced by the anchoring tool 100 provides a secure connection between two or more workpieces without the need for an enlarged head on the fastener. As a result, when attaching trim or fastening ornamental or aesthetic features, the hole left from the pin fastener is small and may, in some instances, be sufficiently small that little or no subsequent treatment, such as filling or painting, is required. As a result, the anchoring tool 100 enables trim carpentry to be performed faster and with less labor than conventional tools, while providing a connection between the materials that is as strong or stronger than using a conventional nail with an enlarged head.
[0075] It will be appreciated that variants of the above-described and other features and functions, or alternatives thereof, may be desirably combined into many other different systems, applications or methods. Various presently unforeseen or unanticipated alternatives, modifications, variations or improvements may be subsequently made by those skilled in the art that are also intended to be encompassed by the foregoing disclosure.