VEHICLE COUPLING SYSTEM
20250346078 ยท 2025-11-13
Assignee
Inventors
- Devin Rosencrance (Oshkosh, WI, US)
- Samuel Nessibu (Oshkosh, WI, US)
- Guido Ritelli (Oshkosh, WI, US)
- Tyler Walsh (Oshkosh, WI, US)
- Patrick Dingman (Oshkosh, WI, US)
Cpc classification
B66F7/0666
PERFORMING OPERATIONS; TRANSPORTING
B62B2205/003
PERFORMING OPERATIONS; TRANSPORTING
B62B5/065
PERFORMING OPERATIONS; TRANSPORTING
B62B2203/13
PERFORMING OPERATIONS; TRANSPORTING
B62B2205/20
PERFORMING OPERATIONS; TRANSPORTING
B62B5/005
PERFORMING OPERATIONS; TRANSPORTING
B62B3/06
PERFORMING OPERATIONS; TRANSPORTING
B62B2205/30
PERFORMING OPERATIONS; TRANSPORTING
G05B19/41865
PHYSICS
B62B3/0618
PERFORMING OPERATIONS; TRANSPORTING
B62B2203/60
PERFORMING OPERATIONS; TRANSPORTING
B66F9/18
PERFORMING OPERATIONS; TRANSPORTING
B62B3/1476
PERFORMING OPERATIONS; TRANSPORTING
B66F9/0755
PERFORMING OPERATIONS; TRANSPORTING
G05D1/644
PHYSICS
B62B3/0625
PERFORMING OPERATIONS; TRANSPORTING
G05D1/246
PHYSICS
B62B2205/04
PERFORMING OPERATIONS; TRANSPORTING
B62B2203/07
PERFORMING OPERATIONS; TRANSPORTING
B60D2001/005
PERFORMING OPERATIONS; TRANSPORTING
B60K1/00
PERFORMING OPERATIONS; TRANSPORTING
B66F7/08
PERFORMING OPERATIONS; TRANSPORTING
B62B3/00
PERFORMING OPERATIONS; TRANSPORTING
B60L50/60
PERFORMING OPERATIONS; TRANSPORTING
B62D21/02
PERFORMING OPERATIONS; TRANSPORTING
B62B3/04
PERFORMING OPERATIONS; TRANSPORTING
B66F7/065
PERFORMING OPERATIONS; TRANSPORTING
B60L58/12
PERFORMING OPERATIONS; TRANSPORTING
B66F7/0658
PERFORMING OPERATIONS; TRANSPORTING
G05D1/69
PHYSICS
B66F9/205
PERFORMING OPERATIONS; TRANSPORTING
B62B3/0643
PERFORMING OPERATIONS; TRANSPORTING
B60P1/02
PERFORMING OPERATIONS; TRANSPORTING
B62D65/18
PERFORMING OPERATIONS; TRANSPORTING
B66F7/06
PERFORMING OPERATIONS; TRANSPORTING
B62B2205/06
PERFORMING OPERATIONS; TRANSPORTING
B60P7/13
PERFORMING OPERATIONS; TRANSPORTING
G05D2101/22
PHYSICS
B60D1/62
PERFORMING OPERATIONS; TRANSPORTING
B62B2205/26
PERFORMING OPERATIONS; TRANSPORTING
B62D51/02
PERFORMING OPERATIONS; TRANSPORTING
G07C5/02
PHYSICS
B62B5/064
PERFORMING OPERATIONS; TRANSPORTING
B60D1/155
PERFORMING OPERATIONS; TRANSPORTING
B62B3/022
PERFORMING OPERATIONS; TRANSPORTING
B66F7/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A vehicle coupling system includes a first vehicle, a second vehicle, and a tow bar. The first vehicle includes a drive motor configured to propel the first vehicle and a lifting implement configured to support a product for movement. The second vehicle includes a lifting implement configured to support the product for movement. The tow bar is coupled to the first vehicle at a first end of the tow bar and coupled to the second vehicle at a second end of the tow bar opposite the first end. Responsive to the drive motor propelling the first vehicle, the tow bar exerts a force on the second vehicle to maintain a space between the second vehicle and the first vehicle.
Claims
1. A vehicle coupling system comprising: a first vehicle including: a chassis; a plurality of tractive elements coupled to the chassis, the plurality of tractive elements configured to engage a ground surface to support the first vehicle; a drive motor configured to drive one or more of the plurality of tractive elements to propel the first vehicle; and a lifting implement configured to support a product for movement via the drive motor; a second vehicle including: a chassis; a plurality of tractive elements coupled to the chassis, the plurality of tractive elements configured to engage the ground surface to support the second vehicle; and a lifting implement configured to support the product for movement; and a tow bar coupled to the first vehicle at a first end of the tow bar and coupled to the second vehicle at a second end of the tow bar opposite the first end; wherein, responsive to the drive motor propelling the first vehicle, the tow bar exerts a force on the second vehicle to maintain a space between the second vehicle and the first vehicle.
2. The vehicle coupling system of claim 1, wherein the tow bar is pivotably coupled to the first vehicle at the first end of the tow bar.
3. The vehicle coupling system of claim 1, wherein the tow bar includes two or more members telescopically coupled to each other to accommodate for a change in a distance of the space between the second vehicle and the first vehicle.
4. The vehicle coupling system of claim 3, wherein a first member of the two or more members includes a first flange configured to prevent translation of a second member of the two or more members in a first direction, and a second flange configured to prevent translation of the second member in a second direction opposite the first direction.
5. The vehicle coupling system of claim 1, wherein the tow bar includes a first portion coupled to the first vehicle, a second portion coupled to the second vehicle, and a third portion extending between the first portion and the second portion.
6. The vehicle coupling system of claim 5, wherein the third portion is laterally offset from a lateral center axis of the first vehicle and the second vehicle.
7. The vehicle coupling system of claim 1, further comprising a conduit coupling the first vehicle with the second vehicle, the conduit configured to transfer at least one of (i) electrical energy, (ii) fluid power, or (iii) information between the first vehicle and the second vehicle.
8. The vehicle coupling system of claim 7, wherein the tow bar defines an interior cavity configured to receive a portion of the conduit extending between the first vehicle and the second vehicle.
9. The vehicle coupling system of claim 7, further comprising a flexible member configured to deform to accommodate for a change in a distance of the space between the second vehicle and the first vehicle, wherein the flexible member is configured to support a portion of the conduit extending between the first vehicle and the second vehicle.
10. The vehicle coupling system of claim 7, further comprising a track including a plurality of links, wherein each link of the plurality of links is rotatably coupled to an adjacent link, wherein the track is configured to roll along a top surface of the first vehicle or the second vehicle to accommodate for a change in a distance of the space between the second vehicle and the first vehicle, and wherein the track is configured to support a portion of the conduit extending between the first vehicle and the second vehicle.
11. The vehicle coupling system of claim 7, further comprising a pulley system configured to receive the conduit, and let out and take up the conduit to accommodate for a change in a distance of the space between the second vehicle and the first vehicle.
12. The vehicle coupling system of claim 11, wherein the pulley system includes a first pulley and a second pulley each configured to receive the conduit, wherein the second pulley is translatable relative to the first pulley and biased in a direction away from the first pulley, wherein, when the distance of the space between the second vehicle and the first vehicle increases, the pulley system lets out the conduit, and wherein, when the distance of the space between the second vehicle and the first vehicle decreases, the second pulley is biased to translate in the direction away from the first pulley to take up the conduit.
13. The vehicle coupling system of claim 1, further comprising one or more processing circuits configured to: acquire sensor data regarding an area surrounding the first vehicle; and control the first vehicle to autonomously navigate throughout the area based on the sensor data.
14. The vehicle coupling system of claim 1, wherein the second vehicle includes a user interface configured to receive an input, and wherein the vehicle coupling system further comprises one or more processing circuits configured to control the first vehicle based on the input.
15. A vehicle coupling system comprising: a first vehicle including: a chassis; a plurality of tractive elements coupled to the chassis, the plurality of tractive elements configured to engage a ground surface to support the first vehicle; a drive motor configured to drive one or more of the plurality of tractive elements to propel the first vehicle; and a lifting implement configured to support a product for movement via the drive motor; a second vehicle including: a chassis; a plurality of tractive elements coupled to the chassis, the plurality of tractive elements configured to engage the ground surface to support the second vehicle; and a lifting implement configured to support the product for movement; and a conduit coupling the first vehicle with the second vehicle, the conduit configured to transfer at least one of (i) electrical energy, (ii) fluid power, or (iii) information between the first vehicle and the second vehicle; and a conduit management system configured to support a portion the conduit extending across a space defined by a distance between the first vehicle and the second vehicle.
16. The vehicle coupling system of claim 15, wherein the conduit management system includes a tow bar coupled to the first vehicle at a first end of the tow bar and coupled to the second vehicle at a second end of the tow bar opposite the first end, wherein, responsive to the drive motor propelling the first vehicle, the tow bar exerts a force on the second vehicle to maintain the space between the second vehicle and the first vehicle, and wherein the tow bar defines an interior cavity configured to receive the portion of the conduit extending between the first vehicle and the second vehicle.
17. The vehicle coupling system of claim 15, wherein the conduit management system includes a flexible member configured to deform to accommodate for a change in the distance between the second vehicle and the first vehicle, wherein the flexible member is configured to support the portion of the conduit extending between the first vehicle and the second vehicle.
18. The vehicle coupling system of claim 15, wherein the conduit management system includes a track including a plurality of links, wherein each link of the plurality of links is rotatably coupled to an adjacent link, wherein the track is configured to roll along a top surface of the first vehicle or the second vehicle to accommodate for a change in the distance between the second vehicle and the first vehicle, and wherein the track is configured to support the portion of the conduit extending between the first vehicle and the second vehicle.
19. The vehicle coupling system of claim 15, wherein the conduit management system includes a pulley system configured to receive the conduit, and let out and take up the conduit to accommodate for a change in the distance between the second vehicle and the first vehicle.
20. A vehicle coupling system comprising: a first vehicle including: a chassis; a plurality of tractive elements coupled to the chassis, the plurality of tractive elements configured to engage a ground surface to support the first vehicle; a drive motor configured to drive one or more of the plurality of tractive elements to propel the first vehicle; and a lifting implement configured to support a product for movement via the drive motor; a second vehicle including: a chassis; a plurality of tractive elements coupled to the chassis, the plurality of tractive elements configured to engage the ground surface to support the second vehicle; and a lifting implement configured to support the product for movement; and a tow bar including: a first portion pivotably coupled to the first vehicle; a second portion coupled to the second vehicle; and a third portion extending between the first portion and the second portion, the third portion being laterally offset from a lateral center axis of the first vehicle and the second vehicle; wherein, responsive to the drive motor propelling the first vehicle, the tow bar exerts a force on the second vehicle to maintain a space between the second vehicle and the first vehicle; and wherein the third portion of the tow bar includes two or more members telescopically coupled to each other to accommodate for a change in a distance of the space between the second vehicle and the first vehicle.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0008] The disclosure will become more fully understood from the following detailed description, taken in conjunction with the accompanying figures, wherein like reference numerals refer to like elements, in which:
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
DETAILED DESCRIPTION
[0027] Before turning to the figures, which illustrate certain exemplary embodiments in detail, it should be understood that the present disclosure is not limited to the details or methodology set forth in the description or illustrated in the figures. It should also be understood that the terminology used herein is for the purpose of description only and should not be regarded as limiting.
[0028] Referring generally to the figures, a first vehicle may be utilized with a second vehicle to cooperatively operate to support a product and facilitate moving the product (e.g., through various stages of assembly). The first vehicle may include a drive motor to propel the first vehicle along a ground surface with which the first vehicle is engaged. The first vehicle may be coupled with the second vehicle with a tow bar extending therebetween. The tow bar may be pivotally coupled with the first vehicle and fixedly coupled with the second vehicle. In response to the drive motor propelling the first vehicle, the tow bar exerts a force on the second vehicle to maintain a distance between the first vehicle and the second vehicle. In this manner, the second vehicle does not include a drive motor, and is instead driven by the coupling with the first vehicle via the tow bar.
[0029] The products carried by the first vehicle and the second vehicle may have varying lengths. A distance between the first vehicle and the second vehicle may change based on the length of the product to be carried thereby. To accommodate for the change in the distance between the first vehicle and the second vehicle (and the varying lengths of the products), the tow bar may include two or more members telescopically coupled to each other to enable varying a length of the tow bar.
[0030] The first vehicle and the second vehicle may be coupled together by a conduit configured to transfer at least one of (i) electrical energy, (ii) fluid power, or (iii) information between the first cart and the second cart. By way of example, the first vehicle may transfer, via the conduit, electrical energy from batteries of the first vehicle to power one or more components of the second vehicle. By way of another example, the first vehicle may transfer, via the conduit, fluid power from a hydraulic system to fluidly power one or more components of the second vehicle. By way of yet another example, the first vehicle may transfer, via the conduit, data associated with the operation of the first vehicle to the second vehicle (e.g., to control one or more components of the second vehicle). A conduit management system may be used to support a portion the conduit extending across a space defined by a distance between the first vehicle and the second vehicle. By way of example, the conduit may be routed through an interior cavity of the tow bar to couple (e.g., electrically couple, fluidly couple, and/or communicably couple) the first vehicle and the second vehicle to each other.
Overall Vehicle
[0031] Referring to
[0032] The vehicle 10 may be manually controlled, partially autonomous, or fully autonomous. In some embodiments, the vehicle 10 is configured as a semi-automated guided vehicle (SGV). When configured as an SGV, the vehicle 10 may be manually operated by an operator (e.g., through a wireless or tethered user interface). By way of example, the operator may manually control the steering of the vehicle 10. In some embodiments, the vehicle 10 is configured as an automated guided vehicle (AGV). When configured as an AGV, the vehicle 10 may navigate along a predefined route (e.g., using a magnetic strip or other fixed navigation element). If the vehicle 10 configured as an AGV encounters an obstacle, the vehicle 10 may rely on manual intervention from an operator (e.g., through a user interface) to correct course and navigate around the obstacle. In some embodiments, the vehicle 10 is configured as an autonomous mobile robot (AMR). When configured as an AMR, the vehicle 10 may autonomously navigate through an area without requiring a predefined path. The vehicle 10 configured as an AMR may avoid obstacles without manual intervention by an operator.
[0033] The vehicle 10 includes a chassis, shown as frame 12, that supports the other components of the vehicle 10. In some embodiments, the frame 12 defines an enclosure that contains one or more components of the vehicle 10. The frame 12 includes a pair of side portions, shown as drive modules 14, a central portion, shown as controls enclosure 16, and a lateral member, shown as back plate 18. The drive modules 14 each extend longitudinally along the vehicle 10 and are laterally offset from one another. The controls enclosure 16 and the back plate 18 each extend laterally between the drive modules 14, fixedly coupling the drive modules 14 to one another. The controls enclosure 16 and the back plate 18 are longitudinally offset from one another, such that a recess or passage, shown as implement recess 20, is defined between the controls enclosure 16, the back plate 18, and the drive modules 14.
[0034] The drive modules 14 may contain components that facilitate propulsion of the vehicle (e.g., the drivetrain 40). The drive modules 14 may include one or more removable or repositionable panels, shown as drive module doors 24, that facilitate access to components within the drive modules 14 from outside of the vehicle 10. The controls enclosure 16 may contain components that facilitate powering or control over the vehicle (e.g., the controller 102, the batteries 110). The controls enclosure 16 includes a removable or repositionable panel, shown as controls enclosure door 22, that facilitates access to components within the controls enclosure 16 from outside of the vehicle 10. In other embodiments, the vehicle 10 includes a separate housing, body, or enclosure that is coupled to the frame 12 and contains one or more components of the vehicle.
[0035] The frame 12 defines a top surface 30, a front surface 32, a rear surface 34, and a pair of side surfaces 36 of the vehicle 10. The top surface 30 extends substantially horizontally across the drive modules 14 and the controls enclosure 16. A distance from the top surface 30 to the ground beneath the vehicle 10 may define a height of the vehicle 10. The front surface 32 is positioned at a front end portion of the frame 12 and extends substantially vertically and laterally across the drive modules 14 and the controls enclosure 16. The rear surface 34 is positioned at a rear end portion of the frame 12 and extends substantially vertically and laterally across the drive modules 14 and the back plate 18. The side surfaces 36 each extend longitudinally along one of the drive modules 14, between the front surface 32 and the rear surface 34.
[0036] The vehicle 10 includes a drive system or driveline, shown as drivetrain 40, that is configured to propel and steer the vehicle 10. The driveline includes a pair of actuators or motors (e.g., hydraulic motors, pneumatic motors, electric motors, etc.), shown as drive motors 42. In some embodiments, the drive motors 42 are electric motors powered by an electrical energy source (e.g., the batteries 110, energy from a power grid external to the vehicle 10, etc.). The drive motors 42 are each configured to provide rotational mechanical energy to drive rotation of one or more tractive elements 44 (e.g., wheel and tire assemblies). In some embodiments, the drive motors 42 drive the left and right sides of the drivetrain 40 independently, facilitating skid steer operation of the vehicle 10. By way of example, the tractive elements 44 may be driven at the same speed and in the same direction to travel straight. By way of another example, the tractive elements 44 may be driven at different directions and/or at different speeds to turn the vehicle 10. By driving the tractive elements 44 at the same speed and in opposite directions, the drivetrain 40 may rotate the vehicle 10 about a substantially vertical axis, shown as central axis 46, that is substantially centered relative to the frame 12. Rotation of the vehicle 10 about the central axis 46 may facilitate reorienting the vehicle 10 without changing position (i.e., turning in place).
[0037] The frame 12, the drivetrain 40, and various other components coupled to the frame 12 form a base portion of the vehicle 10, shown as base assembly 48. To facilitate moving a product, the vehicle 10 may include an implement that that selectively couples the base assembly 48 to a product.
[0038] Referring to
[0039] Certain large products, such as the telehandler 56, may be difficult to support with only a single vehicle 10. To facilitate steering the product and spreading out the weight of the product, multiple vehicles 10 may be utilized. In the example shown in
[0040] Referring to
[0041] When extended, the driving pin 62 and the turning pin 64 each engage the cart 66 to limit movement of the cart 66 relative to the base assembly 48. When both the driving pin 62 and the turning pin 64 engage the cart 66, the cart 66 may be fixed to the base assembly 48. When only the driving pin 62 engages the cart 66, the base assembly 48 may rotate freely about the central axis 46 relative to the cart 66, but movement of the vehicle 10 in a particular direction may cause movement of the cart 66 in that same direction. When the driving pin 62 and the turning pin 64 are both retracted away from the cart 66, the vehicle 10 may move freely relative to the cart 66.
[0042] The cart 66 may be equipped with casters or slides to facilitate free movement of the cart 66 along the ground. In some embodiments, the cart 66 supports some or all of the weight of the boom assembly 68. The driving pin 62 and the turning pin 64 may generally push horizontally on the cart 66, such that there may be little or no transmission of vertical forces between the cart implement 60 and the cart 66. Accordingly, the vertical load on the vehicle 10 may be minimized while still permitting the vehicle 10 move the cart 66 and the boom assembly 68 throughout the environment as desired. This reduction in load may reduce the overall cost of the vehicle 10.
[0043] Referring to
[0044] The vehicle 10 includes a controller 102 that controls operation of the vehicle 10. The controller 102 includes a processing circuit, shown as processor 104, and a memory device, shown as memory 106. The memory 106 may contain one or more instruction that, when executed by the processor 104, cause the processor to perform the various functions described herein.
[0045] The controller 102 further includes a communication interface 108 (e.g., a communication circuit, a network interface, etc.) that facilitates communication with (e.g., to and from) other components of the vehicle 10 and/or the control system 100. The communication interface 108 may facilitate wired communication (e.g., through CAN, Ethernet, communication of power, etc.). Additionally or alternatively, the communication interface 108 may facilitate wireless communication (e.g., through Bluetooth, Wi-Fi, radio transmission, inductive transmission of energy, etc.).
[0046] The base assembly 48 includes one or more energy storage devices, shown as batteries 110. The batteries 110 store energy (e.g., as chemical energy). The batteries 110 may deliver electrical energy to other components of the vehicle 10 to power the vehicle 10. The batteries 110 may be charged by an outside source of energy (e.g., an electrical grid, a wireless charging interface, etc.). In other embodiments, the base assembly 48 includes a different type of energy storage device (e.g., a fuel tank for an internal combustion engine of a generator, a fuel cell, etc.).
[0047] The base assembly 48, the lifting implement 50, and the cart implement 60 may each include one or more sensors 112 operatively coupled to the controller 102. The sensors 112 may provide sensor data describing the current status of the vehicle 10 and/or the surrounding environment. By way of example, the sensors 112 may include mapping or imaging sensors (e.g., LIDAR sensors, light curtains, cameras, ultrasonic sensors, etc.). By way of example, the sensors 112 may include position sensors (e.g., GPS, potentiometers, encoders, etc.). By way of example, the sensors 112 may include orientation or acceleration sensors (e.g., accelerometers, gyroscopic sensors, inertial measurement units, compasses, etc.). By way of example, the sensors 112 may include pressure sensors, flowmeters, buttons, or other types of sensors.
[0048] The base assembly 48 may include one or more operator interface elements (e.g., input devices, output devices, etc.), shown as user interface 114. The user interface 114 may include output devices that provide information to one or more users. By way of example, the user interface 114 may include displays, speakers, lights, haptic feedback (e.g., vibrators, etc.), or other output devices. The user interface 114 may include input devices that receive information (e.g., commands) from one or more users. By way of example, the user interface 114 may include buttons, switches, knobs, touchscreens, microphones, or other input devices.
[0049] The lifting implement 50 and/or the cart implement 60 may include one or more actuators 116 that facilitate controlled movement (e.g., movement of the lifting implement 50 or the cart implement 60). The actuators 116 may include linear actuators (e.g., electric linear actuators, hydraulic cylinders, etc.), motors (e.g., electric motors, hydraulic motors, etc.), or other types of actuators. The actuators 116 may be electrically-powered, hydraulically-powered, or otherwise powered.
[0050] The lifting implement 50 and/or the cart implement 60 may include a hydraulic system 120. They hydraulic system 120 may supply pressurized hydraulic fluid (e.g., hydraulic oil) to facilitate operation of other components of the vehicle 10. By way of example, the hydraulic system 120 may supply pressurized hydraulic fluid to an actuator 116. In some embodiments, the hydraulic system 120 forms a self-contained hydraulic loop with one or more actuators 116.
[0051] The hydraulic system 120 includes a low-pressure reservoir, shown as tank 122, that stores a volume of hydraulic fluid at a low pressure. A pump 124 receives electrical energy from the batteries 110, draws hydraulic fluid from the tank 122, and supplies a flow of pressurized hydraulic fluid. One or more valves 126 (e.g., solenoid valves, directional control valves, etc.) control the flow of the hydraulic fluid from the pump 124. By way of example, the valves 126 may control the flow rate, direction, and destination of hydraulic fluid flowing throughout the hydraulic system 120. The controller 102 may control operation of the actuators 116 by controlling the valves 126.
[0052] The control system 100 further includes additional devices in communication with the vehicle 10. The devices may communicate with the vehicle 10 directly or through a network 130 (e.g., a local area network, a wide area network, the Internet, etc.). The network 130 may utilize wireless and/or wired communication. In some embodiments, the network 130 is a mesh network formed between multiple devices of the control system 100 (e.g., permitting indirect communication between two devices through a third device).
[0053] The control system 100 may include multiple vehicles 10. A vehicle 10 may communicate with other vehicles 10 to share information and facilitate operation. By way of example, a vehicle 10 may provide commands to another vehicle 10 to coordinate transportation of a large item that is carried by both of the vehicles 10. By way of another example, a vehicle 10 may provide its location to another vehicle 10 to facilitate path generation and avoid collisions.
[0054] The control system 100 may include one or more user devices 132 (e.g., smartphones, tablets, laptops, desktop computers, etc.). The user devices 132 may facilitate a user monitoring and/or controlling operation of the vehicles 10. By way of example, the user devices 132 may indicate statuses of the vehicles 10 (e.g., positions, whether maintenance is needed, if any errors are occurring, what task a vehicle 10 is assigned, etc.). By way of example, the user devices 132 may permit a user to command a vehicle 10 to travel to a different place or to assign a vehicle 10 to a particular production line.
[0055] The control system may include one or more remote devices 134 (e.g., servers). In some embodiments, a remote device 134 functions as a production manager that controls various operations throughout a manufacturing environment. The production manager may receive requests for production of certain equipment (e.g., fifteen telehandlers are requested for production by Apr. 12, 2025, etc.). The production manager may monitor the statuses of vehicles 10, personnel, equipment, and raw materials. By way of example, the vehicles 10 may provide sensor data from the sensors 112 to a remote device 134 for storage and/or analysis. Based on the available data, the production manager may generate assignments for vehicles 10, personnel, equipment, and raw materials to meet the production requests. The production manager may adapt to changes in availability (e.g., by reassigning a vehicle 10 to a different task or area in response to a failure of one of the vehicles 10). The assignments for a vehicle 10 may include a path along which the vehicle 10 should travel, a desired configuration of the vehicle 10 (e.g., the type of implement available to the vehicle 10), an amount of time that the vehicle 10 should wait at a given station, etc.
[0056] Referring to
[0057] Initially the product 152 and the subassembly 154 move along separate manufacturing lines 156 and 158. After the last station 160 needed to prepare the subassembly 154, the manufacturing line 158 intersects the manufacturing line 156, and the subassembly 154 is attached to the product 152. The product 152 and the subassembly 154 then move together along the manufacturing line 156. This proceeds until the product 152 is fully assembled and removed from the vehicles 10. The vehicles 10 may then return to collect another product that requires assembly, and the manufacturing process is repeated.
[0058] In some embodiments, the product 152 assembled by the production system is a vehicle or work machine. By way of example, the product 152 may be a lift device, such as a telehandler, a scissor lift, a boom lift, a vertical lift, an aerial work platform, or another type of lift device. By way of another example, the product 152 may be a fire truck, an aircraft rescue and firefighting apparatus (ARFF) truck, a refuse vehicle, a concrete mixing truck, a tow truck, a broadcast van, a military vehicle, a robot, a truck, a van, a passenger vehicle, or another type of vehicle. In other embodiments, the product 152 is not a vehicle (e.g., is a stationary piece of equipment).
Vehicle Coupling System
[0059] Referring to
[0060] According to an exemplary embodiment, the skate 1200 omits the drive motors 42 and is instead propelled and steered by the vehicle 10. The skate 1200 and the vehicle 10 may be mechanically coupled to each other by a mechanical linkage (e.g., tube, bar, coupler, etc.), shown as tow bar 1204, extending therebetween to maintain a distance between the skate 1200 and the vehicle 10 (e.g., as the vehicle 10 travels). The tow bar 1204 may be pivotably coupled to the vehicle 10 (e.g., by a pivot joint, by a pin about which the tow bar 1204 can pivot, etc.) and fixedly coupled to the skate 1200 such that when the drive motors 42 of the vehicle 10 provide rotational mechanical energy to drive the tractive elements 44 and propel the vehicle 10, the tow bar 1204 pulls the skate 1200 with the vehicle 10. In this manner, responsive to the vehicle 10 being driven, the tow bar 1204 exerts a force on the skate 1200 such that the skate 1200 is driven at the same speed, in the same direction, and is maintained at a fixed distance (e.g., the fixed distance being a length of the tow bar 1204) from the vehicle 10 (e.g., even if the vehicle 10 and the skate 1200 are not collectively supporting the product). By way of example, when the vehicle 10 turns, the tow bar 1204 pivots relative to the vehicle 10 and exerts a force on the skate 1200 to pull the skate 1200 such that the skate 1200 trails the vehicle 10.
[0061] Referring still to
[0062] Referring to
[0063] Referring to
[0064] Referring to
[0065] Referring still to
[0066] Referring to
[0067] The first telescoping section 1236 includes a flange 1250 configured to engage with a shoulder 1254 of the second telescoping section 1240 to prevent translation of the shoulder 1254 beyond the flange 1250, thereby maintaining the second telescoping section 1240 within the first telescoping section 1236. By way of example, when the tow bar 1204 is in the lengthened position 1244, the flange 1250 may engage with the shoulder 1254 to prevent translation of the shoulder 1254 past the flange 1250. Similarly, the first telescoping section 1236 includes a flange 1258 configured to engage with the shoulder 1254 of the second telescoping section 1240 to prevent translation of the shoulder 1254 past the flange 1258, thereby maintaining the second telescoping section 1240 within the first telescoping section 1236. By way of example, when the tow bar 1204 is in the shortened position 1246, the flange 1258 may engage with the shoulder 1254 to prevent translation of the shoulder 1254 past the flange 1258.
[0068] Referring still to
[0069] In some embodiments, the conduit 1266 is or includes an electrical energy transfer conduit (e.g., wire, cable, etc.) configured to transfer electrical energy between the vehicle 10 and the skate 1200. In such embodiments, the conduit 1266 electrically couples an electrical energy source of the vehicle 10 (e.g., the batteries 110) with the skate 1200 to facilitate delivering electrical energy to one or more components thereof and power the same. By way of example, the conduit 1266 may be configured to deliver electrical energy from the batteries 110 of the vehicle 10 to power a control system (e.g., control system 1300) of the skate 1200, the user interface 1232, the actuators 116 of the lifting implement 50 included in the skate 1200 (e.g., in an embodiment where the actuators 116 are electrically powered), or other components of the skate 1200.
[0070] In some embodiments, the conduit 1266 is or includes a fluid transfer conduit (e.g., hose, pipe, tube, hydraulic fluid line, pneumatic fluid line, etc.) configured to transfer fluid power between the vehicle 10 and the skate 1200. In such embodiments, the conduit 1266 fluidly couples a fluid supply source of the vehicle 10 (e.g., the hydraulic system 120, a pneumatic pump, etc.) with the skate 1200 to facilitate delivering fluid power to one or more components thereof. By way of example, the conduit 1266 may be configured to supply pressurized hydraulic fluid from the hydraulic system 120 of the vehicle 10 to the hydraulic system 120 of the skate 1200 to fluidly power the actuators 116 of the lifting implement 50 included in the skate 1200 (e.g., in an embodiment where the actuators 116 are hydraulically powered) or other components of the skate 1200.
[0071] In some embodiments, the conduit 1266 is or includes a data transfer conduit (e.g., wire, cables, CAN, Ethernet, etc.) configured to transfer data between the vehicle 10 and the skate 1200. In such embodiments, the conduit 1266 is a wired connection that communicably couples the control system 100 of the vehicle 10 with skate 1200 to facilitate transmitting information to the skate 1200 to control operation thereof. By way of example, the control system 100 of the vehicle 10 can transmit control signals to a control system (e.g., control system 1300) of the skate 1200 and/or directly to one or more components of the skate 1200 via the conduit 1266 to control operation thereof. Additionally or alternatively, the communication interface 108 may facilitate wireless communication (e.g., through Bluetooth, Wi-Fi, radio transmission, inductive transmission of energy, etc.) between the vehicle 10 and the skate 1200. By way of another example, the control system of the skate 1200 can transmit control signals and/or other information associated with the operation of thereof to the vehicle 10 via the conduit 1266 and/or wirelessly via communications established between a communication interface (e.g., communication interface 1308) of the skate 1200 and the communication interface 108 of the vehicle 10.
[0072] Referring to
[0073] Referring to
[0074] Referring to
[0075] Referring to
[0076] In some embodiments, the when the vehicle 10 and the skate 1200 are cooperatively operating to facilitate steering the product and distributing the weight of the product during transportation, the conduit 1266 may be routed between the vehicle 10 and the skate 1200 along the product. By way of example, at least a portion of the section of the conduit 1266 extending between the vehicle 10 and the skate 1200 may be coupled to the product (e.g., by one or more hooks, adhesives, fasteners, channels, tip-ties, etc.). By way of another example, the conduit 1266 may be supported by (e.g., rest on, couple with, etc.) one or more components of the product (e.g., a frame of the telehandler 56).
[0077] Referring to
[0078] The base assembly 1206 may include one or more user interfaces 1232. The user interface 1232 may be configured as an emergency stop button that can be engaged by a user to manually override one or more operations of the vehicle 10, the skate 1200, and/or any one or more components included therein. As described in greater detail above, the user interface 1232 may include one or more other operator interface elements (e.g., input devices, output devices, etc.).
[0079] The skate 1200 includes the implement 50 configured to receive and directly support a product and raise or lower the product. The controller 1302 may control operation of the implement 50 and the components thereof.
[0080] The control system 1300 may include the vehicle 10 and the skate 1200. The vehicle 10 and the skate 1200 may be coupled (e.g., electrically coupled, fluidly coupled, and/or communicably coupled) to each other via the conduit 1266. The controller 1302 of the skate 1200 may control the transfer of electrical energy, the transfer of fluid power, and/or the transfer of data between the vehicle 10 and the skate 1200. By way of example, responsive to a signal received from the controller 1302 of the skate 1200, the vehicle 10 may (i) transfer electrical energy from the batteries 110 of the vehicle 10 to power one or more components of the skate 1200, (ii) transfer fluid power from the hydraulic system 120 to fluidly power one or more components of the skate 1200, and/or (iii) transfer data associated with the operation of the vehicle 10 to the skate 1200 (e.g., to control one or more components of the skate 1200) via the conduit 1266. In some embodiments, the skate 1200 transmits data associated with the operation thereof to the vehicle 10 (e.g., wirelessly via the communication interface 1308 and/or via a wired connection). Responsive to the data, the controller 102 of the vehicle 10 may determine whether to transfer electrical energy, fluid power, and/or data to the skate 1200. In some embodiments, the controller 102 is communicably coupled with the skate 1200 to control operation of the components thereof. In such an embodiment, the skate 1200 does not include the controller 1302 and operational control and processing is performed remote from the skate 1200 (e.g., by the controller 102, by a remote server, etc.).
[0081] In some embodiments, the skate 1200 includes one or more sensors (e.g., sensors 112) operatively coupled to the controller 1302 and/or the controller 102. The sensors may provide sensor data indicative of the current status of the vehicle 10, the skate 1200, and/or the surrounding environment. In such embodiments, vehicle 10 may communicate with the skate 1200 to share information and facilitate operation. By way of example, the vehicle 10 may provide commands to the skate 1200 to coordinate transportation of a large item that is carried by both the vehicle 10 and the skate 1200. By way of another example, the vehicle 10 may provide its location to the skate 1200 to facilitate path generation and avoid collisions. In such embodiments, the skate 1200 may include one or more drive motors (e.g., drive motors 42) to provide rotational mechanical energy to drive rotation of one or more tractive elements and propel the skate 1200 to maintain a fixed distance from the vehicle 10 without the use of the tow bar 1204.
[0082] As utilized herein with respect to numerical ranges, the terms approximately, about, substantially, and similar terms generally mean+/10% of the disclosed values. When the terms approximately, about, substantially, and similar terms are applied to a structural feature (e.g., to describe its shape, size, orientation, direction, etc.), these terms are meant to cover minor variations in structure that may result from, for example, the manufacturing or assembly process and are intended to have a broad meaning in harmony with the common and accepted usage by those of ordinary skill in the art to which the subject matter of this disclosure pertains. Accordingly, these terms should be interpreted as indicating that insubstantial or inconsequential modifications or alterations of the subject matter described and claimed are considered to be within the scope of the disclosure as recited in the appended claims.
[0083] It should be noted that the term exemplary and variations thereof, as used herein to describe various embodiments, are intended to indicate that such embodiments are possible examples, representations, or illustrations of possible embodiments (and such terms are not intended to connote that such embodiments are necessarily extraordinary or superlative examples).
[0084] The term coupled and variations thereof, as used herein, means the joining of two members directly or indirectly to one another. Such joining may be stationary (e.g., permanent or fixed) or moveable (e.g., removable or releasable). Such joining may be achieved with the two members coupled directly to each other, with the two members coupled to each other using a separate intervening member and any additional intermediate members coupled with one another, or with the two members coupled to each other using an intervening member that is integrally formed as a single unitary body with one of the two members. If coupled or variations thereof are modified by an additional term (e.g., directly coupled), the generic definition of coupled provided above is modified by the plain language meaning of the additional term (e.g., directly coupled means the joining of two members without any separate intervening member), resulting in a narrower definition than the generic definition of coupled provided above. Such coupling may be mechanical, electrical, or fluidic.
[0085] References herein to the positions of elements (e.g., top, bottom, above, below) are merely used to describe the orientation of various elements in the FIGURES. It should be noted that the orientation of various elements may differ according to other exemplary embodiments, and that such variations are intended to be encompassed by the present disclosure.
[0086] The hardware and data processing components used to implement the various processes, operations, illustrative logics, logical blocks, modules and circuits described in connection with the embodiments disclosed herein may be implemented or performed with a general purpose single- or multi-chip processor, a digital signal processor (DSP), an application specific integrated circuit (ASIC), a field programmable gate array (FPGA), or other programmable logic device, discrete gate or transistor logic, discrete hardware components, or any combination thereof designed to perform the functions described herein. A general purpose processor may be a microprocessor, or, any conventional processor, controller, microcontroller, or state machine. A processor also may be implemented as a combination of computing devices, such as a combination of a DSP and a microprocessor, a plurality of microprocessors, one or more microprocessors in conjunction with a DSP core, or any other such configuration. In some embodiments, particular processes and methods may be performed by circuitry that is specific to a given function. The memory (e.g., memory, memory unit, storage device) may include one or more devices (e.g., RAM, ROM, Flash memory, hard disk storage) for storing data and/or computer code for completing or facilitating the various processes, layers and modules described in the present disclosure. The memory may be or include volatile memory or non-volatile memory, and may include database components, object code components, script components, or any other type of information structure for supporting the various activities and information structures described in the present disclosure. According to an exemplary embodiment, the memory is communicably connected to the processor via a processing circuit and includes computer code for executing (e.g., by the processing circuit or the processor) the one or more processes described herein.
[0087] The present disclosure contemplates methods, systems and program products on any machine-readable media for accomplishing various operations. The embodiments of the present disclosure may be implemented using existing computer processors, or by a special purpose computer processor for an appropriate system, incorporated for this or another purpose, or by a hardwired system. Embodiments within the scope of the present disclosure include program products comprising machine-readable media for carrying or having machine-executable instructions or data structures stored thereon. Such machine-readable media can be any available media that can be accessed by a general purpose or special purpose computer or other machine with a processor. By way of example, such machine-readable media can comprise RAM, ROM, EPROM, EEPROM, or other optical disk storage, magnetic disk storage or other magnetic storage devices, or any other medium which can be used to carry or store desired program code in the form of machine-executable instructions or data structures and which can be accessed by a general purpose or special purpose computer or other machine with a processor. Combinations of the above are also included within the scope of machine-readable media. Machine-executable instructions include, for example, instructions and data which cause a general purpose computer, special purpose computer, or special purpose processing machines to perform a certain function or group of functions.
[0088] Although the figures and description may illustrate a specific order of method steps, the order of such steps may differ from what is depicted and described, unless specified differently above. Also, two or more steps may be performed concurrently or with partial concurrence, unless specified differently above. Such variation may depend, for example, on the software and hardware systems chosen and on designer choice. All such variations are within the scope of the disclosure. Likewise, software implementations of the described methods could be accomplished with standard programming techniques with rule-based logic and other logic to accomplish the various connection steps, processing steps, comparison steps, and decision steps.
[0089] It is important to note that the construction and arrangement of the vehicle 10, the skate 1200, and the production system as shown in the various exemplary embodiments is illustrative only. Additionally, any element disclosed in one embodiment may be incorporated or utilized with any other embodiment disclosed herein. For example, the conduit management system 1264 of the exemplary embodiment shown in at least