AIR PURIFYING FILTER, APPARATUS INCLUDING THE SAME, AND METHODS OF MAKING AND USING THE SAME
20220331730 · 2022-10-20
Inventors
- Qinyong ZHANG (Chengdu, CN)
- Jialin REN (Chengdu, CN)
- Xiaobo LEI (Chengdu, CN)
- Guocai YUAN (Chengdu, CN)
Cpc classification
B01D46/10
PERFORMING OPERATIONS; TRANSPORTING
B01D39/2017
PERFORMING OPERATIONS; TRANSPORTING
B01D46/0005
PERFORMING OPERATIONS; TRANSPORTING
B01D46/523
PERFORMING OPERATIONS; TRANSPORTING
B01D46/4263
PERFORMING OPERATIONS; TRANSPORTING
B01D2277/30
PERFORMING OPERATIONS; TRANSPORTING
B01D46/4245
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D46/42
PERFORMING OPERATIONS; TRANSPORTING
B01D39/20
PERFORMING OPERATIONS; TRANSPORTING
B01D46/00
PERFORMING OPERATIONS; TRANSPORTING
B01D46/10
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An air filter and air purification technology including a frame encompassing a filter channel and a filter medium across the filter channel. The air filter and air purification technology also include one or more electrical heating components, placed in the filter channel and configured to heat the filter medium and/or air in the filter channel. Thus, the air filter has a heating function, and can heat the filter medium and the air in the filter channel according to actual working conditions and/or operations, so as to prevent moisture in the air from affecting the filtering efficiency of the filter medium. The air filter and air purification technology have the characteristics of enhancing the filtering effects and improving the service life of the filter.
Claims
1. An air filter, comprising: a) a filter channel; b) an outer frame enclosing the filter channel; c) a filter medium that is transverse to and/or that crosses the filter channel; and d) one or more electric heating components in the filter channel configured to heat the filter medium and/or air in the filter channel.
2. The air filter of claim 1, wherein the one or more electric heating components comprise a metal or a conductive metal alloy.
3. The air filter of claim 2, wherein the one or more electric heating components comprise stainless steel, nickel, a ferrochromium-aluminum alloy or a nickel-chromium alloy.
4. The air filter of claim 2, wherein the filter medium comprises a glass fiber filter sheet.
5. The air filter of claim 1, wherein the filter medium has at least one bend along a transverse direction of the filter channel.
6. The air filter of claim 5, wherein the one or more electric heating components is between adjacent sections of the filter medium on opposite sides of the at least one bend, and the one or more electric heating components is configured to support the filter medium and separate the adjacent sections of the filter medium.
7. The air filter of claim 5, wherein the one or more electric heating components comprises a plurality of parallel sections joined by one or more bends, the one or more electric heating components is interleaved with the filter medium, and the one or more bends in the one or more electric heating components is perpendicular to the at least one bend in the filter medium.
8. The air filter of claim 1, wherein the filter medium has a wavy or corrugated structure or comprises a series of alternating pairs of right-angle bends.
9. The air filter of claim 1, wherein the one or more electric heating components comprises a sheet, a corrugated structure or a series of alternating right-angle bends.
10. The air filter of claim 1, wherein the one or more electric heating components comprises a mesh or a plurality of holes.
11. The air filter of claim 1, wherein the one or more electric heating components comprises a metal net comprising woven metal wires.
12. The air filter of claim 1, wherein the one or more electric heating components comprise a wave-shaped or corrugated structure or a series of alternating right-angle bends along its length.
13. The air filter of claim 1, wherein each of the one or more electric heating components are connected to a power supply connector, or when the one or more electric heating components comprises a plurality of the electric heating components, at least two of the plurality of the electric heating components are connected to power supply connectors.
14. The air filter of claim 13, wherein adjacent ones of the plurality of the electric heating components are connected in series with a conductive sheet or wire, and at least one electric heating component is between two of the power supply connectors.
15. The air filter of claim 13, further comprising a sealant or adhesive on the outer frame, fixing opposite ends of the filter medium and the one or more electric heating components to the outer frame.
16. The air filter of claim 15, wherein at least part of each power supply connector is in the sealant or adhesive.
17. The air filter of claim 5, further comprising one or more baffles in the filter channel.
18. The air filter of claim 17, wherein each of the one or more baffles is between adjacent sections of the filter medium on opposite sides of the at least one bend, and is configured to support the filter medium and separate the adjacent sections of the filter medium.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to more clearly explain the invention, the following examples will be described with reference to the drawings as needed. It should be understood that the drawings show only some embodiments of the present invention, and should not be regarded as limiting the invention, as persons of technical skill in the art may derive other, related embodiments from the drawings without inventive effort.
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[0049] Description of the structures in the figures: Outer frame 101, filter channel 102, filter medium 201, bend 202, windward side 203, leeward side 204, electric heating component 301, sealant 401, connector 501, conductive sheet 502, baffles 601.
DETAILED DESCRIPTION
[0050] The following is a clear and complete description of the technical scheme in the embodiments of the present invention in combination with the drawings attached to the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, but not all embodiments. The components of embodiments of the invention usually described and shown in drawings attached herein may be arranged and designed in various configurations. Therefore, the detailed descriptions of embodiments of the invention provided in the appended drawings below are not intended to limit the scope of the invention for which protection is required, but rather represent only selected embodiments of the invention. Based on embodiments of the invention, all other embodiments obtained by the technical personnel in the field without making creative labor are covered by the invention. Furthermore, it should be understood that the possible permutations and combinations described herein are not meant to limit the invention. Specifically, variations that are not inconsistent may be mixed and matched as desired.
[0051] Furthermore, all characteristics, measures or processes disclosed in this document, except characteristics and/or processes that are mutually exclusive, can be combined in any manner and in any combination possible. Any characteristic disclosed in the present specification, claims, Abstract and Figures can be replaced by other equivalent characteristics or characteristics with similar objectives, purposes and/or functions, unless specified otherwise.
[0052] The invention, in its various aspects, will be explained in greater detail below with regard to exemplary embodiments.
Example 1
[0053] See
[0054] In this embodiment, the outer frame 101 can comprise or be made of stainless steel preferentially. However, other materials, such as aluminum, are also acceptable. The shape of the outer frame 101 can be determined according to actual needs. Examples are shown in
[0055] In order to intercept the particles suspended in the air and achieve the purpose of purifying the air, in this embodiment, the filter medium 201 is also across the entire filter channel 102, as shown in
[0056] As shown in
[0057] In order to intercept particles having a size of 0.3 μm or less suspended in the air, the filter medium 201 preferentially comprises glass fiber filter paper, especially high temperature-resistant glass fiber filter paper, which can effectively intercept suspended particles of 0.3 μm size or less in the air, so as to enhance the filtering effect. As an example, in this embodiment, the filter medium 201 may comprise H13 high-effect glass fiber filter paper.
[0058] In order to increase the air passing area or air flow area of the filter medium 201 and improve the filtering efficiency, in this embodiment, the filter medium 201 includes at least one bend 202 along a direction crossing the filter channel 102 (e.g., the transverse direction), as shown in
[0059] In this embodiment, the number, shape, and size of the bends 202 can be determined according to actual requirements, and the filter medium 201 can be directly processed into a wavy structure (e.g.,
[0060] As in the first example, the filter medium 201 can comprise alternating pairs of right-angle bends 202, as shown in
[0061] In a second example, the filter medium 201 can have a wavy structure, as shown in
[0062] In a third example, the filter medium 201 can have corrugated structure. The corrugated structure may include a V-, U- or UV-shape commonly used in existing technology. For example, as shown in
[0063] In this embodiment, the electric heating component 301 can release heat when energized. Therefore, the electric heating component 301 mainly converts electric energy into heat energy. Based on the consideration of the material of the electric heating component 301, there are various implementation modes. The electrical heating component 301 may be chosen preferentially from a metal or conductive metal alloy, to make electrical heating component(s) 301 with a predetermined resistance, to effectively control the heating rate and/or heat generated by the electrical heating component(s) 301. Preferably, the electric heating component(s) 301 comprise chromium, nickel, iron, aluminum or an alloy thereof (e.g., stainless steel, or a nickel-chromium alloy). When the electric heating component 301 comprises stainless steel, nickel, ferrochrome-aluminum alloy or nickel-chromium alloy, the electric heating component 301 has very good anti-aging properties. During use, especially in the energized state, such electric heating components 301 may not easily react with oxygen. As a result, the electric heating component 301 may have very good stability, which is conducive to prolonging the service life.
[0064] In this embodiment, the electric heating component 301 is not only configured to heat the filter medium 201 and/or air in the filter channel 102, but also to support and/or restrain the filter medium 201 to ensure that the shape of the bend(s) 202 in the filter medium 201 remain substantially unchanged, especially under air pressure, to substantially avoid deformations and stabilize the filter medium 201.
[0065] Based on the shape and/or design of the electric heating component 301, in order to better support and/or restrain the filter medium 201, in one example, the electric heating component 301 can be preferentially placed inside the bends 202, as shown in
[0066] In this embodiment, the number and position of the electric heating component(s) 301 can be determined according to demand. In one embodiment, the electric heating component 301 can be set in each bend 202 and/or between sections of the filter medium 201 on opposite sides of each bend, as shown in
[0067] In a further embodiment, the surface of the electric heating component 301 can include a plurality of holes. For example, the electric heating component 301 may comprise a mesh. As an example, the electric heating component 301 can be a metal plate or sheet, and the holes can be formed (e.g., by conventional processing) on the surface of the metal plate or sheet, and such processing can be continuous. Such processing can also form the wavy structure, corrugated structure or series of alternating pairs of right-angle bends along the length of the metal plate or sheet. In another example, the electric heating component 301 can also comprise a mesh of interwoven metal wires. The diameter of the wire, the aperture of the metal mesh (e.g., hole size or diameter) and other parameters can be adjusted according to needs. For example, the mesh of interwoven metal wires for the electric heating component 301 may comprise 200 mesh stainless steel (not shown). The above two embodiments can include electric heating component(s) 301 comprising a plurality of holes on the surface or through the electric heating component(s) 301. By configuring the holes, the electric heating component 301 can comprise a mesh, which improves ventilation or air flow relative to an otherwise identical metal plate or sheet without holes, and provides better heat dissipation, while still blocking transverse air flow, and improving control of the electrical and/or thermal resistance and temperature uniformity.
[0068] In this embodiment, after the filter medium 201 and the electric heating component 301 are respectively in the filter channel 102 within the outer frame 101, the position of at least the electric heating component 301 needs to be secured. As an example, in one embodiment, opposite (e.g., upper and lower) ends of the filter medium 201 and the electric heating component 301 can be fixed to opposite surfaces (e.g., top and bottom surfaces) of the outer frame 101 with a sealant or adhesive 401, as shown in
[0069] In a further embodiment, in order to facilitate the connection of one or more power sources (e.g., according to actual needs) and realize different series and parallel connections (e.g., among a plurality of electric heating components 301 or sections of a single heating component 301), one or more of the electric heating component(s) 301 may connected to each of a plurality of power supply connectors 501 at a plurality of locations. Alternatively, ends of two adjacent electric heating components 301 may be connected to the same power supply connector 501, as may be shown in
[0070] In another embodiment, two adjacent electric heating components 301 may be connected to a conductive sheet or strip 502 (or a wire series, not shown), in which case the filter may include at least two power supply connectors 501. The connector(s) 501 are respectively connected to the electric heating component 301, but the position and number of the connectors 501 can be determined according to design parameters and/or the actual demand. However, there should be at least one electric heating component 301 between any two connectors 501. For example, the present air filter can include five electric heating components 301. The five electric heating components 301 can be connected in series using conductive sheets 502 (e.g., four conductive sheets 502). For example, a first connector 501 and a second connector 501 can be placed at or near respective ends of a first electric heating component 301 and a last electric heating component 301, so that when the first and second connectors 501 provide the power supply from respective power supply wires, the five electric heating components 301 can be connected in series with the power supply. For example, in addition, a third connector 501 can be placed in the middle of the five electric heating components 301, so that at least two of the first connector 501, the second connector 501 and the third connector 501 can be connected to the power supply (e.g., according to actual needs). The parameters such as heating position and heating voltage can be effectively changed so that the heating rate can be effectively adjusted and the temperature uniformity can be effectively controlled.
[0071] Preferably, the connector 501 is conventional, and the connector 501 may be detachable and mounted on the electric heating component 301 or conductive sheet 502. For example, the connector 501 may be bolted or screwed to the electric heating component 301 or conductive sheet 502, or soldered to the electric heating component 301 or conductive sheet 502. The conductive sheet 502 can also be fixed to the electric heating component 301 with bolts or screws, conductive solder or welding, etc.
[0072] A more complete embodiment also includes a power supply, which is connected to the connector(s) 501 by a wire (e.g., to supply power).
[0073] In order to avoid the influence of the electric heating component 301 on air passing through the filter channel 102, in this embodiment, its length of the filter channel 102 is parallel to the surface of the electric heating component 301, as shown in
Example 2
[0074] Also based on the shape and/or design of the electric heating component 301, in order to better support and restrain the filter medium 201, the electric heating component 301 in the filter provided in this embodiment can have another structure. Specifically, as shown in
[0075] In this interlocking or interleaving way, the electric heating component 301 and the filter medium 201 can not only solve the problem of low heat transfer efficiency, but also improve the heat transfer efficiency by increasing the contact area between the electric heating component 301 and the filter medium 201, and solve the inconvenient installation and positioning of the electric heating component 301 during installation. In particular, the problem(s) associated with accurate vertical installation and positioning of a single sheet-shaped electric heating component can be solved, the installation process may be simplified, and the installation efficiency and the installation precision may be improved. As an example, when the electric heating component 301 includes one turning end (which may include two, three or four bends), a U-shaped or V-shaped electric heating component 301 can be formed, as shown in
[0076] Similarly, in order to effectively control the spacing of the filter medium 201 on both sides of the bend 202, the electric heating components 301 can have a wavy structure, a corrugated structure, or a series of right-angle bends along its length (as shown in
Example 3
[0077] The main difference between embodiment 3 and the above embodiments 1 and 2 is that the air filter in embodiment 3 also includes a number of baffles 601 in the filter channel 102. The baffles 601 may also be in or adjacent to one or more selected bends 202. The baffles 601 may support and separate the filter medium 201 on opposite sides of the bend(s) 202. That is, the baffle 601 can be installed in the absence or in place of one or more electric heating components 301.
[0078] In the filter medium 201, the baffle(s) 601 can be placed or inserted to support and separate adjacent sections of the filter medium 201 on opposite sides of the bend 202. In other words, apart from the electric heating components 301, the baffle 601 may also be placed in the filter 201, as shown in
[0079] According to the function of the baffle 601, in this embodiment, it is not necessary to use the baffle 601 for heating. Therefore, it is not necessary to consider the conductivity of the material(s) of the baffle 601, and such material(s) may be chosen on the bases of cost, stiffness and strength. For example, baffle 601 can preferentially comprise an aluminum, plastic or ceramic partition. Further, the structure (e.g., shape, form, dimension[s], etc.) of the baffle 601 can be the same as the structure of the electric heating component 301. For example, the baffle 601 can also have a wavy or corrugated structure along its length, or include a series of right-angle bends, so that the baffle 601 can realize all of the functions of the electric heating component 301 except heating, which effectively solves the corresponding technical problems and achieves the corresponding technical effect.
[0080] In this example, the number and location of electric heating components 301 and baffles 601 can be set according to design considerations and/or criteria or actual requirements to perform acceptably in different situations.
Example 4
[0081] An electric heating component 301 having various structures is in Embodiments 1 and 2, and a baffle 601 is provided in Embodiment 3. The air filter provided in Embodiment 4 may include several baffles 601 and one or more of the electrical heating components 301. The number of electric heating components 301 can be determined according to design considerations and/or criteria or actual demand, and the electric heating component(s) 301 can be preferentially placed in spaces between certain adjacent sections of the filter medium 201, and the baffles 601 placed in spaces between other adjacent sections of the filter medium 201.
[0082] According to various considerations, the composition of the air filter may also vary. For example, an air filter may include the filter medium 201 with twenty (20) bends 202, four (4) electric heating components 301 with a sheet structure as described in Embodiment 1, and one electric heating component 301 with a series of right-angle bends as described in Embodiment 2. In addition, the number of right-angle bends in the electric heating component 301 can be five (5). Among the 20 bends 202 of the filter medium 201, 10 of the bends 202 may be located on the windward side 203 of the filter medium 201, and the other 10 bends 202 may be located on the leeward side 204 of the filter medium 201. During installation, the electric heating component 301 having right-angle bends can be placed between sections of the filter medium 201 in a middle position of the filter medium 201, toward the leeward side 204 of the filter medium 201. Two of the electric heating components 301 with the sheet structure can be placed respectively near the ends of the filter medium 201, towards the windward surface 203, and a baffle 601 can be placed in a remaining space between sections of the filter medium 201 not containing a section of an electric heating component 301. In actual use, the electric heating component 301 having right-angle bends can be connected to the power supply through one or more connectors 501 to realize heating independently. The electric heating component(s) 301 having a sheet structure can also be connected to the power supply through one or more separate connectors 501 to realize heating independently. The electric heating component 301 having right-angle bends and the electric heating components 301 having the sheet structure can also be connected to the power supply at the same time for simultaneous heating, so that it can effectively control the heating area, the heating rate, and temperature uniformity.
CONCLUSION/SUMMARY
[0083] The above embodiments are descriptions of specific implementations of the invention, but the scope of protection of the invention is not limited thereto, and it is within the level of skill of a technical person familiar with the technical field to think of changes or replacements within the scope of the technology disclosed by the invention, which shall be covered by the scope of protection of the invention.
[0084] The foregoing descriptions of specific embodiments of the present invention have been presented for purposes of illustration and description. They are not intended to be exhaustive or to limit the invention to the precise forms disclosed, and obviously many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and its practical application, to thereby enable others skilled in the art to best utilize the invention and various embodiments with various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the Claims appended hereto and their equivalents.