Rotary-machine type device for filling a filling medium into a multiplicity of containers

Abstract

A rotary-machine type device for filling a filling medium, in particular a food, into a multiplicity of containers. The device includes a drive unit, a multiplicity of container receptacles, which are each designed for receiving a container and are rotatable about a vertical axis V by the drive unit, and a lifting unit for vertically lifting a container out of a container receptacle. The lifting unit is releasably fastened to the drive unit and can be arranged in a multiplicity of angular positions around the drive unit.

Claims

1. A rotary-machine type device for filling a filling medium, in particular a food, into a multiplicity of containers, the device comprising: a drive unit; a plurality of container receptacles, each container receptacle rotatable about a vertical axis by the drive unit and configured for receiving a container; and a lifting unit configured for vertically lifting a container out of the plurality of container receptacles; wherein the lifting unit is releasably fastened to the drive unit and can be arranged in a plurality of angular positions around the drive unit.

2. The device of claim 1, wherein the lifting unit is releasably fastened to the drive unit with a clamping action.

3. The device of claim 1, wherein the container receptacles are openings which are configured for receiving at least one of a cup, a bucket, or a bottle.

4. The device of claim 1, wherein the device is configured for filling a liquid or pasty food into a multiplicity of containers.

5. The device of claim 1, wherein: the drive unit comprises a plurality of flanges protruding radially outwardly from the drive unit, the flanges spaced apart in a vertical direction; and at least one of the plurality of flanges is rotatable.

6. The device of claim 5, wherein: the drive unit comprises a stationary hollow shaft, and a motor-driven rotor positioned radially outside the stationary hollow shaft; and the at least one rotatable flange is arranged on the rotor.

7. The device of claim 1, wherein: the lifting unit comprises at least one cross member fastened to the drive unit with a clamping action; and the at least one cross member extends from the drive unit in a radial direction.

8. The device of claim 7, wherein the at least one cross member is mounted on a floor at an end of the cross member that faces away from the drive unit.

9. The device of claim 7, wherein: the at least one cross member of the lifting unit comprises an upper cross member and a lower cross member which are double-walled; and a vertical rack which is movable in a vertical direction by a motor-drivable gearwheel extends within the upper cross member and within the lower cross member.

10. The device of claim 1, wherein: the plurality of container receptacles are provided in a plurality of discrete container transport units; and each container transport unit extends radially from the drive unit and is coupled to the drive unit with a clamping action.

11. The device of claim 10, wherein the plurality of container transport units are at least partially spaced apart from one another in a direction of rotation about the vertical axis.

12. The device of claim 10, wherein each container transport unit comprises an end which faces away from the drive unit and is movably mounted on a sliding ring.

13. The device of claim 1, further comprising: at least one functional unit selected from the group consisting of a container destacking unit, a container filling unit, a container covering unit, a container sealing unit, a container printing unit, a container inspection unit, and a container discharge unit; wherein the at least one functional unit is fastened on one side to the drive unit with a clamping action, and is mounted on the other side to a support ring.

14. The device of claim 13, wherein the support ring is arranged in a radial direction outside the plurality of container receptacles.

15. The device of claim 13, wherein the support ring is in the form of a closed circular ring.

16. The device of claim 13, wherein the support ring is connected to the lifting unit.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate exemplary embodiments of the invention and, together with a general description of the invention given above, and the detailed description given below, serve to explain the principles of the invention.

(2) FIG. 1 shows a schematic perspective view of a filling system, not fully illustrated, in accordance with the principles of the disclosure;

(3) FIG. 2 shows a schematic perspective view of a basic structure of the filling system illustrated in FIG. 1;

(4) FIG. 3 shows a vertical cross-sectional view of a central drive unit; and

(5) FIG. 4 shows a partially vertically sectioned view of a partial region of the filling system illustrated in FIG. 1.

DETAILED DESCRIPTION

(6) A device according to the principles of the present disclosure for filling a filling medium into a multiplicity of containers is suitable for filling a wide variety of filling products, for example hot, cold, liquid, pasty or also powdery filling products, such as soups, beverages, dairy products and sandwich spreads, but also piece goods, for example, pasta, into different packagings made from different materials, for example from plastic, glass, cardboard, etc. In particular, the filling device according to the invention, which is conventionally also referred to as a filling system, is suitable for filling liquid or pasty foods into a multiplicity of containers, such as cups, buckets or bottles.

(7) The present invention is limited exclusively to filling systems of the rotary-machine type. In the case of rotary machines, the packagings pass through the individual process steps along a circular or else oval transport path, which usually encloses an angle of 270 degrees to 360 degrees.

(8) The structure, illustrated in FIG. 1, of a filling device 1 according to a preferred embodiment of the invention is not complete in that, for example, functional units 50 (see FIG. 4), such as a container destacking unit, a container filling unit, a container covering unit, a container sealing unit, a container printing unit, a container inspection unit and a container discharge unit, are not illustrated in FIG. 1. Nor are any electrical and pneumatic lines and control modules necessary for the correct operation of a filling system shown in FIG. 1.

(9) The structure shown in FIG. 1 substantially comprises a centrally arranged drive unit 10, as seen relative to the circular transport path, a multiplicity of transport units 20, a multiplicity of lifting units 30 and a support ring 40.

(10) The transport units 20, which extend from the drive unit 10 in the radial direction and are arranged radially around the drive unit 10, have openings 21 into which the packagings to be filled, in this case cups, can be inserted. Different transport units 20 can be seen in FIG. 1. Thus, on the one hand, transport units 20 with three openings 21 and, on the other hand, transport units 20 with twelve openings 21, the diameter of which is smaller than the diameter of the transport units 20 having only three openings 21, can be seen. The transport units 20, on the one hand, are mechanically coupled or fastened to the drive unit 10, preferably via a clamping connection, which will be explained in more detail in relation to FIG. 4. On the other hand, the transport units 20 are mounted movably on a sliding ring 22. The sliding ring 22 is preferably a closed ring. If the transport units 20 are rotated by the drive unit 10 about a vertical axis V (see FIG. 3), the radially outer ends of the transport units 20 slide on the sliding ring 22. The sliding ring 22 in turn is mechanically coupled to the support ring 40. This coupling is carried out in the embodiment shown in FIG. 1 by means of a bracket 23.

(11) FIG. 2 illustrates the basic structure of the filling device 1 illustrated in FIG. 1 in a schematic perspective view. The basic structure according to the invention substantially comprises the central drive unit 10, at least one lifting unit 30 and the support ring 40. In the preferred embodiment shown in FIG. 2, the basic structure comprises three lifting units 30 spaced apart from one another at an angle of 120 degrees. Each lifting unit 30 preferably comprises an upper cross member 39a extending in the radial direction and preferably a lower cross member 39b extending in the radial direction. A plate 32, from the surface of which lifting arms 31 extend in the vertical direction, is attached to the upper cross member 39a. The number of lifting arms 31 depends on the number of openings 21 provided in the respective transport unit 20, in order to lift a filled and sealed cup from each opening 21.

(12) Both the upper cross member 39a and the lower cross member 39b are double-walled. The two walls are connected via side members 38 arranged on the end face. A rack 33, which in turn is connected to the upper plate 32, extends within the lower cross member 39b and the upper cross member 39a. In total, there are two racks 33 for each lifting unit 30, each of which can be moved in a vertical direction using motor-driven gearwheels 34. The gearwheels 34 are connected to one another via a shaft 35. The shaft 35 is driven by means of a motor 37 and a suitable gearbox 36. Both the motor 37 and the gearbox 36 are flanged to the side member 38 which is positioned radially on the outside and which also serves as a floor strut.

(13) The upper cross member 39a and the lower cross member 39b are preferably fastened to the drive unit 10 with a clamping action. Thus, the upper cross member 39a is clamped to a flange 10c and the lower cross member 39b to a flange 10d of the central drive unit 10 (see FIG. 3). The clamping fastening of the upper cross member 39a to the flange 10c of the drive unit 10 is preferably carried out via a jaw clamp 30a, and the clamping fastening of the lower cross member 39b to the flange 10d of the central drive unit 10 is preferably carried out via a jaw clamp 30b. Said jaw clamps 30a, 30b merely have to be released in order to move the upper and lower cross members 39a, 39b along the flanges 10c, 10d. In other words, the releasable clamping fastening of the upper and lower cross members 39a, 39b to the flanges 10c, 10d permits a flexible arrangement of the lifting unit 30 in respect of its angular position around the drive unit 10.

(14) The support ring 40 is likewise connected to the side member serving as a floor strut 38, specifically by means of a bracket 43, on which the support ring 40 is mounted. The support ring 40 is secured or fixed on the bracket 43 by means of a clip connection 42. Owing to the variability, the clip connection 42 can be adapted to the diameter of the support ring 40. The top side of the clip connection 42 has a plate 41 on which the bracket 23 for the sliding ring 22 can be fastened (see FIG. 3).

(15) The support ring 40 is preferably arranged in a radial direction outside the multiplicity of container receptacles 21, and is further preferably designed as a closed circular ring.

(16) FIG. 3 shows a vertical cross-sectional view of the central drive unit 10. The substantially cylindrical structure of the drive unit 10 comprises cylindrical sections with different diameters. A motor 13, preferably a servo motor, which drives a rotor 12 via a planetary gearing and pinion arrangement 14, is accommodated in the lowermost section, which is bounded on the bottom side by the circular flange 10d protruding radially outwards and is bounded on the top side by the equally circular flange 10c protruding outwards in the radial direction. A static hollow shaft 11, which has a through channel 16 extending in the vertical direction, is located lying radially on the inside of the rotatable rotor 12. The rotor 12 is held on bearing 15 so as to be rotatable about a vertical axis V. The rotor 12 also has a flange 10b which protrudes outwards in the radial direction and can rotate together with the rotor 12 about the vertical axis V. In the vertical direction above the hollow shaft 11 and the rotor 12 there is another circular flange 10a, which protrudes outwards in the radial direction. The through channel 16 in the region of the flange 10a may be open, but may also be closed if necessary with the aid of a cover, not shown in FIG. 3.

(17) The through channel 16 located within the stationary hollow shaft 11 allows the passage of electrical and pneumatic lines to the functional units 50 fastened to the flange with a clamping action. The transport units 20, which are rotated by the drive unit 10 about the vertical axis V, are fastened to the flange 10b, preferably with a clamping action, by means of a jaw clamp 20a. As already mentioned, the upper cross member 39a of the lifting unit 30 is fastened to the flange 10c, preferably with a clamping action, while the lower cross member 39b of the lifting unit 30 is fastened to the flange 10d, preferably with a clamping action. Only the flange 10b rotates together with the rotor 12 about vertical axis V, while the flanges 10a, 10c and 10d remain stationary.

(18) FIG. 4 shows a partially vertically sectioned view of a partial region of the filling device 1 illustrated in FIG. 1. As can be seen in FIG. 4, the upper cross member 39a of the lifting unit 30 is fastened to the flange 10c, and the lower cross member 39b of the lifting unit 30 is fastened to the flange 10d, preferably with a clamping action. The two cross members 39a, 39b are connected to the floor strut (side member) 38. The floor strut 38 in turn is fastened to the support ring 40 via the bracket 43. The radially inward end of the transport units 20 is fastened to the flange 10b, preferably with a clamping action, while the end of the transport unit 20 facing away from the drive unit 10 rests movably on the sliding ring 22. By means of the bracket 23, the sliding ring 22 in turn is mounted on the plate 41 (FIG. 2) above the support ring 40.

(19) A functional unit 50 is illustrated in FIG. 4 merely by broken lines. The functional unit 50 illustrated in FIG. 4 is a destacking unit in which a multiplicity of cups can be stacked along three vertical columns and can be individually unloaded into the openings 21 in the transport unit 20. This functional unit 50 in turn is fastened via a jaw terminal 50a to the flange 10a of the drive unit 10, preferably with a clamping action. As a result, all of the functional units 50 can be fastened rotationally symmetrically and completely flexibly to the drive unit 10.

(20) Owing to the basic structure, described above, of the filling device 1, a tabletop, as it is used in the filling systems known from the prior art, is no longer necessary. The absence of a tabletop makes it easier to clean the floor below the filling system. The filling system is also modular to the extent that it can be adapted to other customer-specific requirements without a large outlay. Both the lifting unit 30 and any functional unit 50 can thus be arranged in a multiplicity of angular positions around the drive unit 10. The sequence of the individual process steps from unloading individual cups into the transport units 20 as far as a container discharge unit, not illustrated, can therefore be configured variably.

(21) Another advantage of the modular structure of the filling device 1 according to the invention is that many parts, for example the entire basic structure shown in FIG. 2, can be used for different machine sizes, for different transport units 20 and for different filling products. This allows machines to be pre-assembled independently of the order, which in turn reduces production costs. In other words, the basic structure of the filling device 1 can be used in a very substantially standardized way for different machine sizes, different transport units and different arrangements of the functional units 50.

(22) It is also advantageous in the case of the filling device 1 according to the invention that individual components of the filling device 1 are more easily accessible for the user with regard to servicing and maintenance work owing to the absence of a tabletop. Likewise, the operability is improved by the functional units 50 being able to be arranged at hip height or chest height of the user.

(23) In addition, the through channel 16 provided in the stationary hollow shaft 11 allows the laying of electrical and pneumatic lines centrally through the drive unit 10, which in turn shortens the line length to the functional units 50. Since all of the electrical and pneumatic drives are accommodated in a sealed manner within the drive unit 10 and, furthermore, all of the movements and other drives are configured accessibly and cleanably, the risk of contamination, as exists in the prior art due to the vertical movement of the lifting unit 30 through the tabletop and the associated lift effects, is reduced to a minimum.

(24) While the present invention has been illustrated by a description of various embodiments, and while these embodiments have been described in considerable detail, it is not intended to restrict or in any way limit the scope of the appended claims to such detail. The various features shown and described herein may be used alone or in any combination. Additional advantages and modifications will readily appear to those skilled in the art. The invention in its broader aspects is therefore not limited to the specific details, representative apparatus and method, and illustrative example shown and described. Accordingly, departures may be made from such details without departing from the spirit and scope of the general inventive concept.