Pressure regulator valve with incremental pressure adjustments

Abstract

A pressure regulating valve includes a housing defining a fluid passage between at least one inlet and one outlet. A ball valve is positioned within the fluid passage and biased by a spring. A cam is in biased engagement with the spring and ball valve to regulate pressure of fluid passing through the fluid passage. The cam includes multiple faces, each face milled to a different depth, and means for adjusting a position of the cam relative to the ball valve, such that a different face of the cam enters into biased engagement with the spring of the ball valve, thereby altering a compression force exerted by the spring on the ball valve. The faces of the cam correspond to increments of desired pressure adjustment, such that rotation or movement of the cam surface between different faces results in discrete changes to the pressure of fluid passing through the valve.

Claims

1. A pressure regulating valve comprising: a housing defining a fluid passage between at least one inlet and one outlet; a ball valve positioned within the fluid passage and biased by a spring; a cam in biased engagement with the spring and ball valve to regulate pressure of fluid passing through the fluid passage, wherein the cam includes multiple faces, each face milled to a different depth, wherein the fluid passage extends through the cam, and means for adjusting a position of the cam relative to the ball valve, such that a different face of the cam enters into biased engagement with the spring of the ball valve thereby altering a compression force exerted by the spring on the ball valve.

2. The pressure regulating valve as recited in claim 1, wherein the multiple faces of the cam correspond to predetermined increments of desired pressure adjustment, such that rotation or movement of the cam between different faces results in discrete changes to pressure of fluid passing through the pressure regulating valve.

3. The pressure regulating valve as recited in claim 2, further comprising one or more detents and a spring biased member within the one or more detents, wherein the spring is in biased engagement between the housing and the cam.

4. The pressure regulating valve as recited in claim 3, wherein said cam is a shaft having multiple faces milled around a longitudinal axis.

5. The pressure regulating valve as recited in claim 4, wherein the spring of the ball valve is biased by a force from the cam that is perpendicular to a longitudinal axis of the shaft.

6. The pressure regulating valve as recited in claim 3, wherein said cam is a rotary wheel and wherein the multiple faces are milled onto a planar surface of the rotary wheel.

7. The pressure regulating valve as recited in claim 6, wherein the spring of the ball valve is biased by a force from the cam acting in a direction parallel to an axis of rotation of the wheel.

8. A vehicle having an internal combustion engine and a fuel manifold using the pressure regulating valve of claim 1.

9. A method of manufacturing the pressure regulating valve of claim 1, wherein the method includes: milling a plurality of faces in the cam, wherein the faces are milled to depths according to desired shifts in pressure for the fluid passing through the pressure regulating valve.

Description

BRIEF DESCRIPTION OF DRAWINGS

(1) FIG. 1A is a side view of an assembled pressure regulator valve according to a first embodiment.

(2) FIG. 1B is a side cutaway view of an assembled pressure regulator valve according to a first embodiment.

(3) FIG. 1C is a partial cutaway side view of a pressure regulator valve according to a first embodiment.

(4) FIG. 1D is a top view of a cam of a pressure regulator valve according to a first embodiment.

(5) FIG. 1E is a side view of a cam of a pressure regulator valve according to a first embodiment.

(6) FIG. 2 is a closeup top view of a cam of a pressure regulator valve according to a first embodiment.

(7) FIG. 3A is a side view of a pressure regulator valve according to a second embodiment.

(8) FIG. 3B is a side cutaway view of a pressure regulator valve according to a second embodiment.

(9) FIG. 3C is a front cutaway view of a pressure regulator valve according to a second embodiment.

(10) FIG. 4 is a closeup side cutaway view of a pressure regulator valve according to a second embodiment.

(11) Similar reference characters denote corresponding features consistently throughout the attached drawings.

DETAILED DESCRIPTION

(12) An example pressure regulating valve assembly 1, shown in FIGS. 1A-E and FIG. 2, includes a housing 2 defining a fluid passage 3 between at least one inlet 4 and one outlet 5. A ball valve 6, made up of ball 6a and hollow ball follower 6b is positioned within the fluid passage 3 and biased by a spring 7. A cam 8 and hollow cam follower 12 are in biased engagement with spring 7 and ball valve 6 to regulate pressure of fluid passing through the fluid passage 3. The cam 8 includes multiple faces F, each face milled to a different depth D, and means 11, shown as a hexagonal head (also referred to as hex, hex head), for adjusting a position of the cam 8 relative to the ball valve 6, such that a different face F of the cam enters into biased engagement with the spring 7 of the ball valve 6, thereby altering a compression force exerted by the spring on the ball valve 6.

(13) Furthermore, the multiple faces F of the cam 8 correspond to predetermined increments of desired pressure adjustment, for example 2 psi, 5 psi, 10 psi, etc. Rotation or movement of the cam 8 between different faces F results in discrete changes to the pressure of fluid passing through the valve assembly 1. One or more detents 9 are included as well as a spring biased member 10 between the housing 2 and cam 8, allowing the cam 8 to be locked into different incremental adjustments corresponding to the different cam faces F engaged with the ball valve 6.

(14) In the embodiment of FIGS. 1A-E, the cam 8 is in the form of a shaft 100 having respective relief ports 102 beneath the multiple faces F placed around a longitudinal axis A (See FIG. 1D, 1E, FIG. 2) through the center of shaft 100. The spring 7 of ball valve 6 is biased by a force N perpendicular to longitudinal axis A of the shaft 100 (see FIG. 1C).

(15) As shown in closer detail in FIG. 2, cam 8 is milled to six different depths D1-D6 on respective faces F1-F6. Cam 8 may be rotated with a tool at hex head 11 to adjust between different faces F1-F6 and provide adjustments in the compressive force acting on spring 7 and therefore allowing for different pressures of fluid through passage 3. In the embodiment of FIGS. 1A-E and FIG. 2, the cam faces with a smaller distance would cause a greater compressive force on spring 7, therefore requiring a greater pressure exerted on ball valve 6 for fluid passing through the valve assembly.

(16) An important aspect of the cam 8 is that the different depths D1-D6 on faces F1-F6 may be milled upon manufacturing such that when each face enters into engagement with the ball valve 6, a corresponding change in pressure is produced through the valve assembly. Unlike prior fuel adjustment valves, the pressure valve 1 may be adjusted without requiring removal from a fuel injection circuit, by simply using a tool such as a hex wrench on hex head 11 to make an incremental adjustment in pressure.

(17) In another embodiment, shown in FIGS. 3A-B and FIG. 4, cam 8 is a rotary wheel 200 having respective relief ports 202 beneath multiple cam faces F1-5 milled onto a planar surface 201 of the rotary wheel 200, such that the spring 7 of the ball valve 6 is biased by a force N2 acting in a direction parallel to an axis A2 of rotation of the rotary wheel 200 (See FIG. 4). It should be understood, that the figures are not to scale and are meant to be exemplary only, for purposes of explaining the concepts discussed herein. Similarly to the previous embodiment, the cam faces with a smaller distance would cause a greater compressive force on spring 7, therefore requiring a greater pressure exerted on ball valve 6 for fluid passing through the valve assembly

(18) In another embodiment, a method of manufacturing the pressure regulating valve is provided, wherein the method includes milling a plurality of cam faces in a cam, wherein the cam faces are milled to depths according to desired shifts in pressure of the fluid passing through the pressure regulating valve.

(19) An important aspect of the pressure regulator valve assembly is that any suitable increments in pressure adjustment may be provided by the different faces of the cam. For example, an increase of 2 psi/face, 5 psi/face, or 10 psi/face may be provided as determined during the manufacturing stage of the pressure regulator valve assemblies. Also, different increments may be used for different faces upon manufacturing, if desired. For example faces F1, F2, F3 could provide incremental adjustments of 5 psi, with each turn of hex 11, while faces F4, F5 could be milled upon manufacturing to provide incremental adjustments of 2 psi or 10 psi with a corresponding turn of hex 11, depending on the milled depth of the faces. By the terms incremental pressure adjustment, discrete pressure adjustment, or pressure jump as used herein, these terms signify that adjustments to the fuel pressure are not continuous but rather occur in specific quantities by a switch between different cam faces. An example shift in pressure from face F1 to F2 of 30 and 35 psi, respectfully, would be an incremental shift, or jump of 5 psi. This is a significant difference between conventional diaphragm valves whereby the adjustment occurs in a continuous manner where a turn of an adjustment screw results in an unknown shift in pressure, where there are no known jumps or incremental shifts of known quantity between various pressure levels.

(20) During the manufacturing stage, any suitable milling machine may be used to form the faces F in cam 8. However, an exemplary machine used would be a computer numerical control (CNC) milling machine. Advantageously, the pressure regulator valve assemblies disclosed herein provide predetermined incremental adjustments in pressure, whereby the cam may be adjusted to a predetermined increase or decrease in pressure, with each turn or movement of the adjusting means (such as a hex tool, wrench, or other), and without the need to remove the entire valve assembly and connect it to a flow meter for adjustment (a necessity of typical diaphragm valves used in the prior art). By using such a valve assembly disclosed herein for vehicles such as racing cars, drivers and crew members save significant amounts of time in making necessary pressure adjustments to achieve optimal fuel/air ratios reaching the engine.

(21) It is to be understood that the pressure regulator valve is not limited to the specific embodiments described above, but encompasses any and all embodiments within the scope of the generic language of the following claims enabled by the embodiments described herein, or otherwise shown in the drawings or described above in terms sufficient to enable one of ordinary skill in the art to make and use the claimed subject matter.